CN110744826B - Automatic hair sample plate bundling and forming process - Google Patents
Automatic hair sample plate bundling and forming process Download PDFInfo
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- CN110744826B CN110744826B CN201911025618.2A CN201911025618A CN110744826B CN 110744826 B CN110744826 B CN 110744826B CN 201911025618 A CN201911025618 A CN 201911025618A CN 110744826 B CN110744826 B CN 110744826B
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- plate
- cylinder
- cutting
- pushing
- bundling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41G—ARTIFICIAL FLOWERS; WIGS; MASKS; FEATHERS
- A41G3/00—Wigs
- A41G3/0075—Methods and machines for making wigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/30—Electrical means
- B29C65/32—Induction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7861—In-line machines, i.e. feeding, joining and discharging are in one production line
- B29C65/787—In-line machines, i.e. feeding, joining and discharging are in one production line using conveyor belts or conveyor chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7897—Means for discharging the joined articles from the joining apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
- B29C66/02241—Cutting, e.g. by using waterjets, or sawing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Textile Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention relates to the field of a hair sample plate production process, in particular to an automatic hair sample plate bundling and forming process, which comprises the following steps: step 1, hair raw material bundling: placing the hair raw materials on a conveyor belt, then placing one end of the hair raw materials on a bundling device, and bundling the hair raw materials by the bundling device to limit; step 2, cutting off hair raw materials: then, the cutting device works to cut the hair raw materials limited by the bundled materials into bundles; and 3, carrying out hot melting molding on the hair sample plate. The process design of the invention is ingenious, the hair raw material is cut into the required length after being bundled, then the two ends are hot-melted and formed, glue is not needed for bonding, the invention is more environment-friendly, and compared with the manual work, the efficiency is improved by more than 5 times, and the yield reaches more than 99.99%.
Description
Technical Field
The invention relates to the field of a hair sample plate production process, in particular to an automatic hair sample plate bundling and forming process.
Background
The wig is a decoration for decorating hair, some people often need to wear false hair to make up for serious hair loss or baldness, the group with serious baldness or baldness is larger and larger at present, the market of the wig is also larger and larger, and customers need to select different hairpieces through displayed hair templates, such as different styles and different color numbers before purchasing the wig, so that a large number of hair templates are needed.
In addition, some hair templates are obtained due to work requirements, such as a hairdressing shop, which needs wigs with different colors for guests to select, but the hair templates are generally manually cut into required lengths, and then the ends of the hair templates are bent and adhered by glue, so that the two ends of the hair cannot be loosened; then through glue bonding back arrange in proper order fill in the spacing downthehole of paper card, but adopt the mode of glue bonding hair, thereby glue drips easily and leads to the hair to condense together and scrap and can not use, such mode of bending is not only slow production efficiency, and glue has corrosivity and contacts easily and cause the injury to the hand for a long time moreover, unable scale automated production, and present cost of labor is high moreover, has brought not little pressure for the enterprise of production hair model.
Disclosure of Invention
The invention aims to provide an automatic hair sample plate bundling and forming process to solve the problems in the background technology.
The technical scheme of the invention is as follows: an automatic hair sample plate bundling and forming process comprises the following steps:
In a preferred embodiment of the invention, the material bundling device is positioned at the front end of the output end of the feeding conveyor belt and fixedly connected with the feeding conveyor belt, the cutting device is positioned beside the material bundling device, a cutting assembly extending to the output end of the feeding conveyor belt is arranged in the cutting device, the material bundling device comprises a limiting assembly arranged on the feeding conveyor belt and a material bundling assembly positioned at the front end of the limiting assembly, the cutting device further comprises a heightening block and a displacement assembly driving the cutting assembly to move, and the cutting assembly is fixedly connected with the displacement assembly.
In a preferred embodiment of the invention, the feeding conveyor belt is horizontally arranged, the limiting assembly comprises a first clamping plate, a second clamping plate and two limiting parts with the same structure, the two limiting parts are symmetrically arranged and both comprise a limiting plate, a limiting cylinder and two pushing rods, the cross section of the limiting plate is in an L shape, the limiting plate is fixedly connected with the feeding conveyor belt, the limiting cylinder is fixedly connected with the limiting plate through bolts, the output end of the limiting cylinder is provided with a pushing plate, the two pushing rods are arranged at intervals, one ends of the two pushing rods are fixedly connected with the pushing plate, the first clamping plate and the second clamping plate are respectively fixedly connected with the two pushing rods on the two limiting parts, and the first clamping plate is provided with a through groove for the second clamping plate to pass through.
In a preferred embodiment of the invention, the material bundling assembly comprises a first electric cylinder, a workbench, a bidirectional air cylinder and a material bundling piece, the first electric cylinder is horizontally arranged, the workbench is installed on a sliding table of the first electric cylinder, the bidirectional air cylinder is horizontally arranged and fixedly connected to the top of the workbench, the material bundling piece comprises two material bundling plates and two material bundling blocks, the cross sections of the two material bundling plates are U-shaped, the two material bundling plates are respectively and fixedly connected with two output ends of the bidirectional air cylinder, the two material bundling blocks are symmetrically arranged, and the two material bundling blocks are respectively and fixedly connected with the two material bundling plates.
In a preferred embodiment of the invention, the heightening block is vertically arranged, a track is arranged at the top of the heightening block, limit stops are arranged at two ends of the track, the displacement assembly is positioned at the top of the heightening block and is in sliding fit with the heightening block, the displacement assembly comprises a sliding block, a driving motor, a displacement cylinder and a sliding table cylinder, the sliding block is erected on the track, the driving motor is positioned beside the sliding block and is fixedly connected with the sliding block, a roller fixedly connected with the driving motor is arranged on an output shaft of the driving motor, the roller is in abutting connection with the top of the heightening block, the sliding table cylinder is horizontally arranged and is fixedly connected to the top of the sliding block through a bolt, the displacement cylinder is horizontally arranged and is fixedly arranged on a sliding table of the sliding table cylinder, and the cut-off assembly is fixedly connected with the output end of the displacement cylinder.
In a preferred embodiment of the invention, the cutting assembly comprises a positioning block and a cutting part, the positioning block is U-shaped, one side of the positioning block is fixedly connected with a displacement cylinder, the cutting part is positioned at the top of the positioning block and is fixedly connected with the positioning block, the cutting part comprises a cutting cylinder, a positioning plate, a cutting plate and two pre-pressing plates, the cross section of the positioning plate is N-shaped, the positioning plate is erected at the top of the positioning block, the cutting cylinder is vertically arranged and is installed at the top of the positioning plate, the output end of the cutting cylinder penetrates through the positioning plate and is provided with a limiting block, the limiting block is horizontally arranged, the cutting plate is vertically arranged, the top of the cutting plate is inserted into the limiting block, heating wires are arranged in the cutting plate, the two pre-pressing plates are symmetrically arranged along the middle plane of the wide side of the cutting plate, and springs fixedly connected with the top of the limiting block are arranged at the tops of the two pre-pressing plates, the lower end surfaces of the two prepressing plates are higher than the lower end surface of the cutoff plate.
In a preferred embodiment of the invention, the positioning block is provided with empty grooves corresponding to the cutoff plate and the two pre-pressing plates, two guide rods vertically arranged are arranged beside the cutoff cylinder, the two guide rods are symmetrically arranged, one ends of the two guide rods penetrate through the positioning plate and are fixedly connected with the top of the limiting block, and the other ends of the two guide rods are provided with limiting lantern rings.
In a preferred embodiment of the invention, the material moving assembly comprises a first support plate, a second support plate and a third support plate, wherein the first support plate, the second support plate and the third support plate are vertically arranged, the first support plate and the second support plate are arranged at intervals, the third support plate is positioned at the top of the first support plate and the second support plate and is fixed with the first support plate and the second support plate, the bottom of the third support plate is provided with a material moving electric cylinder, a sliding table of the material moving electric cylinder is fixedly connected with a material moving air cylinder, an output end of the material moving air cylinder is provided with an L-shaped mounting plate, the front end of the mounting plate is provided with a displacement air clamp fixedly connected to the mounting plate through a bolt, and two clamping jaws of the displacement air clamp are respectively sleeved with a clamping sleeve.
In a preferred embodiment of the invention, the molding assembly comprises a molding member, a first pushing member and a second pushing member, the first pushing member and the second pushing member are symmetrically arranged along the middle plane of the wide edge of the first supporting plate, the first pushing member and the second pushing member are of the same structure and both comprise a base and a pushing cylinder, the base is vertically arranged, the pushing cylinder is horizontally arranged and is installed at the top of the base, the molding member comprises a first molding plate and a second molding plate, the first molding plate is installed at the output end of one pushing cylinder, the second molding plate is installed at the output end of the other pushing cylinder, avoidance holes are formed in both the first molding plate and the second molding plate, a pushing motor, a pushing rack and a pushing gear are arranged at the rear end of the second molding plate, the pushing motor is installed on the second molding plate and the pushing gear is fixedly connected to the output shaft of the pushing motor, the propelling movement rack meshes with the propelling movement gear mutually, the level setting of propelling movement gear and the one end of propelling movement rack run through the second forming board and be equipped with the hot plate at its tip, be equipped with heating coil in the hot plate.
In a preferred embodiment of the present invention, the output end of the discharging conveyor belt is provided with a material collecting box, the material collecting box is vertically disposed, an opening is formed at the top of the material collecting box, the discharging conveyor belt is provided with a material guiding plate, the material guiding plate is obliquely disposed, one end of the material guiding plate is fixedly connected with the discharging conveyor belt, and the other end of the material guiding plate extends to the upper side of the material collecting box.
The invention provides an automatic hair sample plate bundling and forming process through improvement, which comprises the following steps:
the invention aims at the hair raw material which is a bundle of hair raw material, the hair raw material is stored in a paper box or other storage devices, and the invention is to manually process a bundle of hair raw material into a hair sample plate; the method comprises the following steps of step 1. bundling hair raw materials: placing the hair raw materials on a conveyor belt, then placing one end of the hair raw materials on a bundling device, and bundling the hair raw materials by the bundling device to limit; step 2, cutting off hair raw materials: then, the cutting device works to cut the hair raw materials limited by the bundled materials into bundles; and 3, carrying out hot melting molding on the hair sample plate, namely cutting the hair raw material into required length after bundling, carrying out hot melting molding on two ends of the hair raw material, and not using glue for bonding, so that the process is more environment-friendly, the efficiency is improved by more than 5 times compared with that of manual operation, and the yield reaches more than 99.99%.
Drawings
The invention is further explained below with reference to the figures and examples:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of a portion of the present invention;
FIG. 3 is a schematic perspective view of a spacing assembly of the present invention;
FIG. 4 is a schematic view of a partial perspective view of the spacing assembly of the present invention;
FIG. 5 is a schematic perspective view of the bundling assembly according to the present invention;
FIG. 6 is a schematic perspective view of the cutting device of the present invention;
FIG. 7 is a perspective view of the displacement assembly of the present invention;
FIG. 8 is a perspective view of the cut-off assembly of the present invention;
FIG. 9 is a partial perspective view of the cut-off assembly of the present invention;
FIG. 10 is a schematic perspective view of the blanking device of the present invention;
FIG. 11 is a schematic perspective view of the material transfer assembly of the present invention;
FIG. 12 is a schematic perspective view of a molding assembly of the present invention;
FIG. 13 is a partial cross-sectional view of the molding assembly of the present invention;
FIG. 14 is a schematic perspective view of a workpiece according to the present invention;
FIG. 15 is a process flow diagram of the present invention.
Description of reference numerals:
the feeding conveyor belt 1, the material bundling device 2, a limiting component 2a, a first clamping plate 2a1, a second clamping plate 2a2, a limiting plate 2a3, a limiting cylinder 2a4, a pushing rod 2a5, a pushing plate 2a6, a material bundling component 2b, a first electric cylinder 2b1, a workbench 2b2, a bidirectional air cylinder 2b3, a material bundling piece 2b4, a material bundling plate 2b4, a material bundling block 2b4, a cutting device 3, a cutting component 3a, a positioning block 3a4, a cutting component 3a4, a cutting air cylinder 3a4, a cutting plate 3a4, a prepressing plate 3a4, a limiting block 3a4, a spring 3a4, a raising block 3b, a rail 3b 4, a limiting block 3b 4, a displacement component 3c, a slider 3c4, a driving motor 3c4, a displacement air cylinder 3c4, a roller 3c, a roller 3d, a guide device 364, a second supporting plate 364 d, a guide 364, a supporting plate 4, a supporting plate 364, the device comprises a third supporting plate 4a3, a material moving electric cylinder 4a4, a material moving air cylinder 4a5, a mounting plate 4a6, a displacement air clamp 4a7, a jacket 4a8, a forming component 4b1, a base 4b2, a pushing air cylinder 4b3, a first forming plate 4b4, a second forming plate 4b5, a pushing motor 4b6, a pushing rack 4b7, a pushing gear 4b8, a heating plate 4b9, a blanking conveying belt 4c, a material collecting box 4c1 and a material guide plate 4c 2.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 15, and the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides an automatic hair sample plate bundling and forming process by improvement, which comprises the following steps as shown in figures 1-15:
The hair cutting device comprises a bundling device 2, a cutting device 3, a limiting component 2a, a bundling component 2b, a cushion block 3b and a displacement component 3c, wherein the bundling device 2 is located at the front end of the output end of a feeding conveyor belt 1 and fixedly connected with the feeding conveyor belt 1, the cutting device 3 is located beside the bundling device 2, the cutting device 3 is internally provided with a cutting component 3a extending to the output end of the feeding conveyor belt 1, the bundling device 2 comprises the limiting component 2a mounted on the feeding conveyor belt 1 and the bundling component 2b located at the front end of the limiting component 2a, the cutting device 3 further comprises a cushion block 3b and a displacement component 3c driving the cutting component 3a to move, the cutting component 3a is fixedly connected with the displacement component 3c, hair raw materials are placed on the feeding conveyor belt 1, the feeding conveyor belt 1 moves the hair raw materials to the bundling component 2b, the hair raw materials are limited and concentrated by the limiting component 2a, and the bundling component 2b pulls the hair raw materials on the limiting component out of the feeding conveyor belt 1, after the displacement component 3c drives the cutting component 3a to cut off the hair raw material, the material transferring component 4a transfers the cut hair raw material to the working area of the forming component 4b, the forming component 4b processes the hair raw material, then the processed hair raw material is transferred to the blanking conveyor belt 4c through the material transferring component 4a, and the processed hair sample is transferred outwards by the blanking conveyor belt 4 c.
The feeding conveyor belt 1 is horizontally arranged, the limiting assembly 2a comprises a first clamping plate 2a1, a second clamping plate 2a2 and two limiting members with the same structure, the two limiting members are symmetrically arranged and both comprise a limiting plate 2a3, a limiting cylinder 2a4 and two pushing rods 2a5, the cross section of the limiting plate 2a3 is L-shaped, the limiting plate 2a3 is fixedly connected with the feeding conveyor belt 1, the limiting cylinder 2a4 is fixedly connected with a limiting plate 2a3 through bolts, the output end of the limiting cylinder 2a4 is provided with a pushing plate 2a6, the two pushing rods 2a5 are arranged at intervals, one ends of the two pushing rods 2a5 are fixedly connected with the pushing plate 2a6, the first clamping plate 2a1 and the second clamping plate 2a2 are respectively fixedly connected with the two pushing rods 2a5 on the two limiting members, the first clamping plate 2a1 is provided with a through groove for the second clamping plate 2a2 to pass through, and the two limiting members are both mounted on the feeding conveyor belt 1, the limiting cylinder 2a4 drives the limiting plate 2a3 to move towards the feeding conveyor belt 1, the limiting plate 2a3 on one limiting piece moves to drive the two pushing rods 2a5 and the first clamping plate 2a1 fixed on the two pushing rods 2a5 to move towards the second clamping plate 2a2, and the first clamping plate 2a1 and the second clamping plate 2a2 are matched to tighten and limit hair materials on the feeding conveyor belt 1.
The material bundling assembly 2b comprises a first electric cylinder 2b1, a workbench 2b2, a bidirectional air cylinder 2b3 and a material bundling piece 2b4, the first electric cylinder 2b1 is horizontally arranged, the workbench 2b2 is installed on a sliding table of the first electric cylinder 2b1, the bidirectional air cylinder 2b3 is horizontally arranged, the bidirectional air cylinder 2b3 is fixedly connected to the top of the workbench 2b2, the material bundling piece 2b4 comprises two material bundling plates 2b5 and two material bundling plates 2b6, the cross sections of the two material bundling plates 2b5 are U-shaped, the two material bundling plates 2b5 are respectively and fixedly connected with two output ends of the bidirectional air cylinder 2b3, the two material bundling plates 2b6 are symmetrically arranged, the two material bundling plates 2b6 are respectively and fixedly connected with the two material bundling plates 2b5, the first electric cylinder 2b1 is used for driving the sliding table to move, the workbench 2b2 is driven by the workbench 5928, the bidirectional air cylinder 2b3 is used as a horizontal sliding table 639, the bidirectional cylinder 2b3 clamps the hair material by driving the two material bundling plates 2b5 to move toward each other and the two material bundling plates 2b5 respectively drive the two material bundling blocks 2b 6.
The elevating block 3b is vertically arranged, the top of the elevating block 3b is provided with a rail 3b1, two ends of the rail 3b1 are respectively provided with a limit stop 3b2, a displacement assembly 3c is positioned at the top of the elevating block 3b and the displacement assembly 3c is in sliding fit with the elevating block 3b, the displacement assembly 3c comprises a sliding block 3c1, a driving motor 3c2, a displacement cylinder 3c3 and a slipway cylinder 3c4, the sliding block 3c1 is erected on the rail 3b1, the driving motor 3c2 is positioned at the side of the sliding block 3c1 and is fixedly connected with the sliding block 3c1, an output shaft of the driving motor 3c2 is provided with a roller 3c5 fixedly connected with the driving motor, the roller 3c5 is connected with the top of the elevating block 3b in an abutting mode, the slipway cylinder 3c4 is horizontally arranged and the slipway cylinder 3c4 is fixedly connected with the top of the sliding block 3c1 through a bolt, the displacement cylinder 3c4 is horizontally arranged and fixedly mounted on the slipway cylinder 463 c4, the output end of cutting off subassembly 3a and displacement cylinder 3c3 is fixed connection, driving motor 3c2 drive gyro wheel 3c5 is rotatory, gyro wheel 3c5 and the cooperation of rolling of bed hedgehopping piece 3b top and gyro wheel 3c5 drive slider 3c1 along track 3b1 and move, slip table cylinder 3c4 is used for driving displacement cylinder 3c3 to move to material loading conveyer belt 1 direction, displacement cylinder 3c3 is used for driving cutting off subassembly 3a and moves to material loading conveyer belt 1 direction.
The cutting assembly 3a comprises a positioning block 3a1 and a cutting member 3a2, the positioning block 3a1 is U-shaped, one side of a positioning block 3a1 is fixedly connected with a displacement cylinder 3c3, the cutting member 3a2 is positioned at the top of a positioning block 3a1 and is fixedly connected with a positioning block 3a1, the cutting member 3a2 comprises a cutting cylinder 3a3, a positioning plate 3a4, a cutting plate 3a5 and two pre-pressing plates 3a6, the cross section of the positioning plate 3a4 is N-shaped, the positioning plate 3a4 is erected at the top of the positioning block 3a1, the cutting cylinder 3a3 is vertically arranged and the cutting cylinder 3a3 is mounted at the top of the positioning plate 3a4, the output end of the cutting cylinder 3a3 is provided with a limiting block 3a7 through the positioning plate 3a4, the limiting block 3a7 is horizontally arranged, the cutting plate 3a5 is vertically arranged, a top cutting plate 3a5 is provided with a heating wires in the insertion plate 7, and a5 is arranged in the positioning plate 3a 3625, the two prepressing plates 3a6 are symmetrically arranged along the broadsides of the cutoff plate 3a5 in a plane-dividing manner, springs 3a8 fixedly connected with the tops of the limit blocks 3a7 are arranged at the tops of the two prepressing plates 3a6, the lower end faces of the two prepressing plates 3a6 are higher than the lower end face of the cutoff plate 3a5, the cutoff cylinder 3a3 drives the limit blocks 3a7 to vertically move, the prepressing plate 3a6 is collided with hair raw materials in preference to the cutoff plate 3a5, the cutoff plate 3a5 cuts the hair raw materials through heating wires after pressing the hair raw materials together, and the prepressing plate 3a6 enables the lower end face of the prepressing plate 3a6 to be higher than the lower end face of the cutoff plate 3a5 through the springs 3a 8.
The positioning block 3a1 is provided with empty grooves corresponding to the cutoff plate 3a5 and the two prepressing plates 3a6, two guide rods 3d vertically arranged are arranged beside the cutoff cylinder 3a3, the two guide rods 3d are symmetrically arranged, one ends of the two guide rods 3d penetrate through the positioning plate 3a4 and are fixedly connected with the top of the limiting block 3a7, the other ends of the two guide rods 3d are provided with limiting collars 3d1, a plurality of through grooves formed in the positioning block 3a1 are used for the cutoff plate 3a5 and the two prepressing plates 3a6 to pass through, the two guide rods 3d are used for guiding the cutoff cylinder 3a3, and after the cutoff cylinder 3a3 is used for a long time, the output shaft of the cutoff cylinder 3a3 can deviate to cause the cutoff cylinder 3a3 to rotate to generate defective products when the limiting block 3a7 works.
The material moving assembly 4a comprises a first support plate 4a1, a second support plate 4a2 and a third support plate 4a3, the first support plate 4a1 and the second support plate 4a2 are arranged at intervals, the third support plate 4a3 is positioned on the top of the first support plate 4a1 and the second support plate 4a2 and fixed with the first support plate and the second support plate, the bottom of the third support plate 4a3 is provided with a material moving electric cylinder 4a4, a material moving cylinder 4a5 is fixedly connected to a sliding table of the material moving electric cylinder 4a4, an output end of the material moving cylinder 4a5 is provided with an L-shaped mounting plate 4a6, a front end of the mounting plate 4a6 is provided with a displacement air clamp 4a7 fixedly connected to the mounting plate 4a6 through a bolt, two clamping jaws of the displacement air clamp 4a7 are sleeved with a jacket 4a8, the first support plate 4a1 and the second support plate 4a2 are used for supporting the third support plate 4a3, the third supporting plate 4a3 is used for fixing the material moving electric cylinder 4a4, the material moving electric cylinder 4a4 horizontally moves by driving a sliding table on the electric cylinder, the sliding table drives a displacement air cylinder 3c3 to move, the displacement air cylinder 3c3 is used for driving an installation plate 4a6 and a displacement air clamp 4a7 installed on the installation plate 4a6 to vertically move, and the displacement air clamp 4a7 is used for clamping hair raw materials and transferring the hair raw materials to a working area of the forming assembly 4 b.
The molding assembly 4b comprises a molding member 4b1, a first pushing member and a second pushing member, the first pushing member and the second pushing member are symmetrically arranged along the broadside of the first supporting plate 4a1 in a plane-dividing manner, the first pushing member and the second pushing member are identical in structure and both comprise a base 4b2 and a pushing cylinder 4b3, the base 4b2 is vertically arranged, the pushing cylinder 4b3 is horizontally arranged and the pushing cylinder 4b3 is mounted at the top of the base 4b2, the molding member 4b1 comprises a first molding plate 4b4 and a second molding plate 4b5, the first molding plate 4b4 is mounted at the output end of one pushing cylinder 4b3, the second molding plate 4b5 is mounted at the output end of the other pushing cylinder 4b3, the first molding plate 4b4 and the second molding plate 4b5 are both provided with avoiding holes, the rear end of the second molding plate 4b5 is provided with a pushing motor 4b6, a rack 4b7 and a pushing gear 8, the pushing motor 4b6 is mounted on the second forming plate 4b5, the pushing gear 4b8 is fixedly connected to the output shaft of the pushing motor 4b6, the pushing rack 4b7 is engaged with the pushing gear 4b8, the horizontally arranged pushing gear 4b8 and one end of the pushing rack 4b7 penetrate the second forming plate 4b5 and are provided with a heating plate 4b9 at the end thereof, a heating coil is arranged in the heating plate 4b9, a pushing cylinder 4b3 in the first pushing member and a pushing cylinder 4b3 in the second pushing member respectively push the first shaping plate 4b4 and the second shaping plate 4b5 to move oppositely, after the first shaping plate 4b4 and the second shaping plate 4b5 collide the two ends of the hair raw material together, the pushing motor 4b6 drives the pushing gear 4b8 to rotate to drive the pushing rack 4b7 to push the heating plate 4b9, so that the two ends of the hair raw material are limited and fixed, and then the heating coil in the heating plate 4b9 works to fuse the two ends of the hair raw material together.
The output of unloading conveyer belt 4c is equipped with case 4c1 that gathers materials, it is uncovered to gather materials the vertical setting of case 4c1 and gather materials the top of case 4c1, is equipped with stock guide 4c2 on the unloading conveyer belt 4c, stock guide 4c2 slope sets up and stock guide 4c 2's one end and unloading conveyer belt 4c fixed connection, and the other end of stock guide 4c2 extends to the top of case 4c1 that gathers materials, and unloading conveyer belt 4c carries the fashioned hair raw materials to case 4c1 direction that gathers materials, and stock guide 4c2 is used for carrying the hair raw materials on the unloading conveyer belt 4c in case 4c1 that gathers materials, case 4c1 that gathers materials and process the good hair sample for the concentration.
The working principle of the invention is as follows: the invention aims at the hair raw material which is a bundle of hair raw material, the hair raw material is stored in a paper box or other storage devices, and the invention is to manually process a bundle of hair raw material into a hair sample plate;
firstly, taking out hair raw materials from a paper box manually, placing the hair raw materials on a conveyor belt, and then placing one end of the hair raw materials between a first clamping plate and a second clamping plate;
then, the two limiting cylinders simultaneously drive the limiting plates to move in opposite directions, the two limiting plates move in opposite directions to respectively drive the two pushing rods fixedly connected with the corresponding pushing plates to move in opposite directions, and the first clamping plate and the second clamping plate can tighten hair raw materials placed between the first clamping plate and the second clamping plate through the four pushing rods and limit the hair raw materials;
the first electric cylinder drives the sliding table to drive the workbench to move towards the hair raw material clamped by the first clamping plate and the second clamping plate, after the workbench drives the two-way cylinder to move horizontally through the sliding table, the two bundling plates fixed at the output end of the workbench are driven by the two-way cylinder to move oppositely, the two bundling plates respectively drive the two bundling blocks to clamp the hair raw material, the two limiting cylinders reset and the first electric cylinder drives the sliding table to reset in sequence, after the hair raw material is pulled out of a required distance outside the feeding conveyor belt through the two bundling blocks, the two limiting cylinders clamp and limit the hair raw material on the feeding conveyor belt through the first clamping plate and the second clamping plate again so as to prevent the hair raw material on the feeding conveyor belt from being scattered and cannot be clamped and conveyed again through the two bundling blocks when the hair raw material is clamped and conveyed by the two bundling blocks;
when one end of a hair raw material is limited by two bundling blocks, and the other end of the hair raw material is clamped by a first clamping plate and a second clamping plate, a material moving electric cylinder drives a material moving air cylinder on a sliding table of the material moving electric cylinder to move, the material moving air cylinder is used for driving a mounting plate and a displacement air clamp to vertically move downwards, the displacement air clamp clamps the hair raw material between a bundling assembly and the limiting assembly, a cutting air cylinder drives a limiting block to vertically move downwards, a prepressing plate is in contact with the hair raw material in preference to a cutting plate so as to prevent the hair raw material from being scattered and difficult to collect when the hair raw material is cut, the cutting plate cuts the hair raw material through a heating wire after pressing the hair raw material, then a bidirectional air cylinder resets, and the cut hair raw material is clamped by the displacement air clamp; the material moving cylinder and the material moving electric cylinder are reset in sequence to drive the displacement cylinder to move the cut hair raw materials to a position between the first shaping plate and the second shaping plate, the pushing cylinder in the first pushing part and the pushing cylinder in the second pushing part respectively push the first shaping plate and the second shaping plate to move in opposite directions, the two ends of the cut hair raw materials are butted together by the first shaping plate and the second shaping plate, the pushing motor drives the pushing gear to enable the pushing rack to push the heating plate to limit and fix the two ends of the cut hair raw materials, the two ends of the cut hair raw materials are hot-melted together by the heating coil in the heating plate when the heating coil in the heating plate works, and the situation that glue is stuck to the hair sample to cause defective products to appear on the hair raw materials can be avoided by the heating coil in the heating plate.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (3)
1. An automatic hair sample plate bundling and forming process is characterized by comprising the following steps:
step 1, hair raw material bundling: the material bundling device (2) is located at the front end of the output end of the feeding conveyor belt (1) and fixedly connected with the feeding conveyor belt (1), the cutting device (3) is located beside the material bundling device (2) and is internally provided with a cutting assembly (3 a) extending to the output end of the feeding conveyor belt (1) in the cutting device (3), the material bundling device (2) comprises a limiting assembly (2 a) installed on the feeding conveyor belt (1) and a material bundling assembly (2 b) located at the front end of the limiting assembly (2 a), the cutting device (3) further comprises a block-up block (3 b) and a displacement assembly (3 c) driving the cutting assembly (3 a) to move, and the cutting assembly (3 a) is fixedly connected with the displacement assembly (3 c);
the material bundling assembly (2 b) comprises a first electric cylinder (2 b 1), a workbench (2 b 2), a bidirectional air cylinder (2 b 3) and a material bundling piece (2 b 4), wherein the first electric cylinder (2 b 1) is horizontally arranged, the workbench (2 b 2) is installed on a sliding table of the first electric cylinder (2 b 1), the bidirectional air cylinder (2 b 3) is horizontally arranged, the bidirectional air cylinder (2 b 3) is fixedly connected to the top of the workbench (2 b 2), the material bundling piece (2 b 4) comprises two material bundling plates (2 b 5) and two material bundling blocks (2 b 6), the cross section of the two material bundling plates (2 b 5) is U-shaped, the two material bundling plates (2 b 5) are fixedly connected with two output ends of the bidirectional air cylinder (2 b 3), the two material bundling blocks (2 b 6) are symmetrically arranged, and the two material bundling blocks (2 b 6) are fixedly connected with the two material bundling plates (2 b 5); placing hair raw materials on a conveyor belt (1), then placing one end of the hair raw materials on a material bundling device (2), and limiting the hair raw materials by the material bundling device (2);
step 2, cutting off hair raw materials: the cutting-off assembly (3 a) comprises a positioning block (3 a 1) and a cutting-off piece (3 a 2), the positioning block (3 a 1) is U-shaped, one side of the positioning block (3 a 1) is fixedly connected with a displacement cylinder (3 c 3), the cutting-off piece (3 a 2) is located at the top of the positioning block (3 a 1) and is fixedly connected with a positioning block (3 a 1), the cutting-off piece (3 a 2) comprises a cutting-off cylinder (3 a 3), a positioning plate (3 a 4), a cutting-off plate (3 a 5) and two prepressing plates (3 a 6), the cross section of the positioning plate (3 a 4) is N-shaped, the positioning plate (3 a 4) is erected at the top of the positioning block (3 a 1), the cutting-off cylinder (3 a 3) is vertically arranged, the cutting-off cylinder (3 a 3) is installed at the top of the positioning block (3 a 4), the output end of the cutting-off cylinder (3 a 3) penetrates through the positioning plate (3 a 4) and is provided with a 599 a, and the, the cutting plate (3 a 5) is vertically arranged, the top of the cutting plate (3 a 5) is inserted into the limiting block (3 a 7), a heating wire is arranged in the cutting plate (3 a 5), the two prepressing plates (3 a 6) are symmetrically arranged along the broadsides of the cutting plate (3 a 5) in a split mode, springs (3 a 8) fixedly connected with the top of the limiting block (3 a 7) are arranged at the top of each prepressing plate (3 a 6), and the lower end faces of the two prepressing plates (3 a 6) are higher than the lower end face of the cutting plate (3 a 5); the cutting device is characterized in that the positioning block (3 a 1) is provided with empty grooves corresponding to the cutting plate (3 a 5) and the two prepressing plates (3 a 6), the side of the cutting cylinder (3 a 3) is provided with two vertically arranged guide rods (3 d), the two guide rods (3 d) are symmetrically arranged, one ends of the two guide rods (3 d) penetrate through the positioning plate (3 a 4) and are fixedly connected with the top of the limiting block (3 a 7), the other ends of the two guide rods (3 d) are provided with limiting lantern rings (3 d 1), and then the cutting device (3) works to cut the hair raw materials limited by the bundled materials into bundles;
step 3, hot-melting and forming of a hair sample plate: set up unloader (4), unloader (4) are located the output of material loading conveyer belt (1) and unloader (4) erect and are restrainted material device (2) and cut device (3) on, unloader (4) is including moving material subassembly (4 a), shaping subassembly (4 b) and unloading conveyer belt (4 c), it erects on shaping subassembly (4 b) and unloading conveyer belt (4 c) to move material subassembly (4 a), shaping subassembly (4 b) are located the side of restrainting material subassembly (2 b) and shaping subassembly (4 b) and move material subassembly (4 a) and cooperate, unloading conveyer belt (4 c) are located the side of shaping subassembly (4 b) and cooperate with moving material subassembly (4 a), it includes vertical first backup pad (4 a 1), second backup pad (4 a 2) and the third backup pad (4 a 3) that sets up of level to move material subassembly (4 a), first backup pad (4 a 1) and second backup pad (4 a 2) interval setting, third backup pad (4 a 3) are located the top of first backup pad (4 a 1) and second backup pad (4 a 2) and fixed with both, the bottom of third backup pad (4 a 3) is equipped with moves material electric cylinder (4 a 4), move fixedly connected with on the slip table of material electric cylinder (4 a 4) and move material cylinder (4 a 5), move and be equipped with mounting panel (4 a 6) that is the L type on the output of material cylinder (4 a 5), the front end of mounting panel (4 a 6) is equipped with displacement gas clamp (4 a 7) through bolt fixed connection on mounting panel (4 a 6), all overlap on two clamping jaws of displacement gas clamp (4 a 7) and be equipped with jacket (4 a 8), shaping subassembly (4 b) includes forming part (4 b 1), first push member and second push member, first branch width spare and second backup pad (4 a) set up along first push member (1), the first pushing member and the second pushing member are identical in structure and comprise a base (4 b 2) and a pushing cylinder (4 b 3), the base (4 b 2) is vertically arranged, the pushing cylinder (4 b 3) is horizontally arranged, the pushing cylinder (4 b 3) is installed at the top of the base (4 b 2), the forming member (4 b 1) comprises a first forming plate (4 b 4) and a second forming plate (4 b 5), the first forming plate (4 b 4) is installed at the output end of one pushing cylinder (4 b 3), the second forming plate (4 b 5) is installed at the output end of the other pushing cylinder (4 b 3), the first forming plate (4 b 4) and the second forming plate (4 b 5) are respectively provided with an avoiding hole, the rear end of the second forming plate (4 b 5) is provided with a pushing motor (4 b 6), a pushing rack (4 b 7) and a pushing gear (4 b 8), the pushing motor (4 b 584 b 465) is installed on the second forming plate (4 b 5734 b 3623), and the pushing motor (4 b 584 b) is connected to the second forming plate (5734 b 584 b) b6) On the output shaft of (4 b) and the meshing of propelling movement rack (4 b 7) and propelling movement gear (4 b 8), the level setting of propelling movement gear (4 b 8) and the one end of propelling movement rack (4 b 7) run through second shaping board (4 b 5) and be equipped with hot plate (4 b 9) at its tip, be equipped with heating coil in hot plate (4 b 9), the output of unloading conveyer belt (4 c) is equipped with material collecting box (4 c 1), material collecting box (4 c 1) vertical setting and the top of material collecting box (4 c 1) are seted up one and are uncovered, be equipped with stock guide (4 c 2) on the unloading conveyer belt (4 c), the slope setting of stock guide (4 c 2) and the one end of stock guide (4 c 2) is connected with unloading conveyer belt (4 c) fixed, the other end of stock guide (4 c 2) extends to the top of material collecting box (4 c 1), material shifting subassembly (4 a) transfers the raw materials that cut off to shaping subassembly (4 b), the two ends of the cut hair raw materials of the forming component (4 b) are fused together to obtain a formed hair sample plate, and the formed hair sample plate is discharged through a discharging conveying belt (4 c).
2. The process of claim 1, wherein the process comprises: the feeding conveyor belt (1) is horizontally arranged, the limiting component (2 a) comprises a first clamping plate (2 a 1), a second clamping plate (2 a 2) and two limiting parts with the same structure, the two limiting parts are symmetrically arranged and comprise a limiting plate (2 a 3), a limiting cylinder (2 a 4) and two pushing rods (2 a 5), the cross section of the limiting plate (2 a 3) is L-shaped, the limiting plate (2 a 3) is fixedly connected with the feeding conveyor belt (1), the limiting cylinder (2 a 4) is fixedly connected with the limiting plate (2 a 3) through bolts, the pushing plate (2 a 6) is arranged at the output end of the limiting cylinder (2 a 4), the two pushing rods (2 a 5) are arranged at intervals, one ends of the two pushing rods (2 a 5) are fixedly connected with the pushing plate (2 a 6), the first clamping plate (2 a 1) and the second clamping plate (2 a 2) are fixedly connected with the two pushing rods (2 a 5) on the two limiting parts respectively, the first card board (2 a 1) is provided with a through groove for the second card board (2 a 2) to pass through.
3. The process of claim 1, wherein the process comprises: the elevating block (3 b) is vertically arranged, a track (3 b 1) is arranged at the top of the elevating block (3 b), limit stops (3 b 2) are arranged at two ends of the track (3 b 1), a displacement assembly (3 c) is positioned at the top of the elevating block (3 b), the displacement assembly (3 c) is in sliding fit with the elevating block (3 b), the displacement assembly (3 c) comprises a sliding block (3 c 1), a driving motor (3 c 2), a displacement cylinder (3 c 3) and a sliding table cylinder (3 c 4), the sliding block (3 c 1) is erected on the track (3 b 1), the driving motor (3 c 2) is positioned at the side of the sliding block (3 c 1) and is fixedly connected with the sliding block (3 c 1), a roller (3 c 5) fixedly connected with the driving motor (3 c 2) is arranged on an output shaft of the driving motor (3 c 2), the abutting joint (3 c 5) is connected with the top of the elevating block (3 b), the cylinder (3 c) is provided with a horizontal sliding table roller (4) which is connected with a sliding table cylinder (4), displacement cylinder (3 c 3) level setting and displacement cylinder (3 c 3) fixed mounting are on the slip table of slip table cylinder (3 c 4), cut off the output fixed connection of subassembly (3 a) and displacement cylinder (3 c 3).
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| CN201911025618.2A CN110744826B (en) | 2019-10-25 | 2019-10-25 | Automatic hair sample plate bundling and forming process |
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| CN201911025618.2A CN110744826B (en) | 2019-10-25 | 2019-10-25 | Automatic hair sample plate bundling and forming process |
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| CN110744826B true CN110744826B (en) | 2021-09-03 |
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| CN112847996B (en) * | 2021-02-07 | 2022-06-24 | 山东美氟科技股份有限公司 | Rapid polytetrafluoroethylene plate forming device and working method |
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Effective date of registration: 20210817 Address after: 422999 group 7, leijia'ao village, Niangxi Town, Xinshao County, Shaoyang City, Hunan Province Applicant after: SHAOYANG HONGYU HAIR PRODUCT Co.,Ltd. Address before: Zeng Dongwu group, Yunji village, Yeping Township, Ruijin City, Ganzhou City, Jiangxi Province Applicant before: Li Lianying |
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