Processing equipment of U-shaped activated carbon sampling pipes
Technical Field
The invention relates to the field of processing of environment-friendly sampling devices, in particular to processing equipment for U-shaped activated carbon sampling pipes.
Background
The active carbon sampling pipe is the sampling instrument that environment and occupational health monitoring trade were used commonly, compares with the sampling of glass absorption bottle, and active carbon sampling pipe has that on-the-spot sampling convenient to carry, sample convenient, absorptive capacity is strong, data accuracy height and advantage such as with low costs. It can collect benzene series, butadiene, methyl iodide, methane, pyridine, trichloroethane, cyclohexane and other organic matters. According to different desorption modes, the method is divided into a solvent desorption type, namely a carbon disulfide desorption type and a thermal desorption type.
Can be divided into straight tube type and U type according to the shape. Wherein, the processing technology of the U-shaped active carbon sampling tube still adopts the manual processing mode: the processing method comprises the steps of firstly, manually filling asbestos and activated carbon particles into a U-shaped glass tube in sequence, filling two spring wires into two ends of the U-shaped glass tube respectively after filling, sealing two ends of the U-shaped glass tube with openings through a glass tube sealing machine, and finally covering sealing covers at two ends of the glass tube.
Disclosure of Invention
The invention aims to provide processing equipment of a U-shaped activated carbon sampling pipe to solve the problems in the background technology.
The invention provides processing equipment of a U-shaped active carbon sampling tube, which comprises a processing table and an annular table, wherein the processing table is positioned in the annular table, a vertically arranged stepping motor is arranged in the processing table, the output end of the stepping motor is provided with a horizontally arranged turntable, the turntable is provided with a plurality of positioning jigs which are uniformly distributed along the circumferential direction of the turntable, the annular table is sequentially provided with a pulling mechanism, a active carbon feeding mechanism, a asbestos feeding mechanism, a second active carbon feeding mechanism, a second asbestos feeding mechanism, a spring wire feeding mechanism, a glass tube sealing mechanism and a second pulling mechanism along the circumferential direction of the annular table, and the active carbon feeding mechanism, the asbestos feeding mechanism, the second active carbon feeding mechanism and the second asbestos feeding mechanism have the same structure and comprise a feeding assembly and a compacting assembly.
steps are further carried out, the positioning jig comprises a bottom block, a positioning block and a moving block, the bottom block is fixed on a turntable, the positioning block is installed on the side of the top of the bottom block, the bottom of the moving block is provided with two sliders symmetrically arranged, the bottom block is provided with two sliding chutes in sliding fit with the two sliders , the positioning block is provided with a positioning groove, the moving block is provided with a second positioning groove matched with the positioning groove, the positioning groove and the second positioning groove are spliced to form a U-shaped positioning groove for positioning the U-shaped active carbon sampling tube, the positioning block is provided with two limiting rods symmetrically arranged on two sides of an positioning groove, the moving block is provided with two sliding holes in guiding sliding fit with two limiting rods , each limiting rod is provided with a reset spring and a limiting piece for limiting the reset spring, and the moving block is provided with a U-shaped handle positioned between the two limiting rods.
step, pulling mechanism is the same with the structure of second pulling mechanism and all includes installing support, pull electric putter, clamping jaw cylinder and the mounting panel that is the U type, the installing support is installed at the annular bench, pull electric putter is horizontal installation on the installing support, mounting panel is installed on pull electric putter's output, the clamping jaw cylinder is installed on mounting panel.
step, the material loading subassembly includes rotatable parts and two unloading parts, rotatable parts rotates seat, 1 pivot and carrier block including rotating motor, sprocket, second sprocket, 0, rotates the seat and installs at annular bench, pivot is vertical rotation and installs on rotates the seat, the rotation motor is vertical setting at the side that rotated the seat, sprocket is installed on the output that rotates the motor, the second sprocket is installed in pivot, sprocket passes through chain drive with the second sprocket and is connected, the carrier block is horizontal installation at the top of pivot, and the both ends at the carrier block are installed respectively to two unloading parts.
step-by-step, the unloading part includes that the piece is laid to unloading motor, rubber, the driving gear, is the second mounting panel of L type, two second rotate the seat, two raw materialss hold the pipe and two lower depression bars that have the external screw thread, the top at the carrier block is installed to the second mounting panel, the top at the second mounting panel is installed to the unloading motor, and two second rotate the seat symmetry and set up the side at the unloading motor, and every second rotates and all is equipped with rather than normal running fit's commentaries on classics piece on the seat, and the top of every commentaries on classics piece all is equipped with driven gear, the driving gear is installed on the output of unloading motor, and two driven gear all with the driving gear meshing, all set up on every commentaries on classics piece along its vertical direction and with lower depression bar complex screw hole, the piece is fixed on the lateral wall of carrier block is laid to rubber, and the top that the piece was laid to rubber is equipped with two block grooves that are used for the block raw materials to hold the pipe, and two block.
Step , the compaction component comprises a compaction electric push rod, a horizontal compression rod, a third mounting plate in an L shape and two vertical compression rods, the third mounting plate is mounted on the annular table, the compaction electric push rod is vertically mounted at the top of the third mounting plate, the horizontal compression rod is fixed at the output end of the compaction electric push rod, and the two vertical compression rods are symmetrically arranged at the bottom of the horizontal compression rod.
steps are advanced, spring wire feed mechanism includes that material loading motor, third sprocket, fourth sprocket, third rotate seat, second pivot, connecting block, lift cylinder and two spring wire clamping jaws, the third rotates the seat and installs on annular platform, the second pivot is vertical rotation and installs on the third rotates the seat, the material loading motor is the side that vertical setting rotated the seat at the third, the third sprocket is installed on the output of material loading motor, the fourth sprocket is installed in the second pivot, the third sprocket passes through chain drive with the fourth sprocket and is connected, the connecting block is horizontal installation at the top of second pivot, the lift cylinder is installed on the front end lateral wall of connecting block, be equipped with the fourth mounting panel that is vertical setting on the output of lift cylinder, two spring wire clamping jaws are the symmetry and set up on the fourth mounting panel.
step, the glass tube sealing mechanism comprises a lifting electric cylinder, a fifth mounting plate, a glass tube sealing machine and a connecting piece in an I shape, the fifth mounting plate is vertically arranged on the annular table, the lifting electric cylinder is arranged on the fifth mounting plate, the connecting piece is arranged on the sliding table of the lifting electric cylinder, and the glass tube sealing machine is arranged on the connecting piece.
Compared with the prior art, the invention has the beneficial effects that:
, the invention can drive the turntable to rotate in a stepping manner through a stepping motor, the turntable drives all positioning fixtures to rotate synchronously, in the rotating process, the pulling mechanism can open the positioning fixtures, so that a U-shaped glass tube is conveniently loaded into the positioning fixtures, then th activated carbon particle filling operation is carried out on the U-shaped glass tube through the th activated carbon feeding mechanism, th asbestos filling operation is carried out on the U-shaped glass tube through the th asbestos feeding mechanism, second activated carbon particle filling operation is carried out on the U-shaped glass tube through the second activated carbon feeding mechanism, second asbestos filling operation is carried out on the U-shaped glass tube through the second asbestos feeding mechanism, two spring wires are simultaneously assembled into two tube openings of the U-shaped glass tube through the spring wire feeding mechanism, two opening openings of the U-shaped glass tube are sealed through the glass tube sealing mechanism, the positioning fixtures can be opened through the second pulling mechanism, so that finished products in the positioning fixtures are conveniently blanked, and the invention realizes automatic processing efficiency of the U-shaped activated carbon tube.
It is two, when active carbon or the asbestos in the raw materials accommodation pipe is not enough, rotate through the sprocket of rotation motor drive, the sprocket passes through the chain and drives the second sprocket rotation, and the second sprocket drives pivot and carrier block and carries out 180 degrees rotations around its axis, and two unloading parts can automatic exchange position, just so can make continuous material loading of asbestos or active carbon granule, need not to shut down.
Thirdly, the invention has ingenious structural design and smooth connection, can save more than 75% of labor, can improve the efficiency by more than 6-8 times, and has remarkable economic value.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a perspective view of the processing table;
FIG. 3 is a schematic perspective view of a positioning fixture;
FIG. 4 is a schematic perspective view of the annular table;
FIG. 5 is a perspective view of a drawer;
FIG. 6 is a schematic perspective view of an th activated carbon feeding mechanism;
FIG. 7 is a schematic perspective view of a spring wire feeding mechanism;
FIG. 8 is a schematic perspective view of a sealing mechanism for glass tubes;
FIG. 9 is a schematic perspective view of a U-shaped activated carbon sampling tube;
the reference numerals of the drawing include a processing table 1, a turntable 11, a positioning jig 12, a bottom block 121, a sliding groove 1211, a positioning block 122, an -th positioning groove 1221, a limiting rod 1222, a return spring 1223, a limiting piece 1224, a moving block 123, a second positioning groove 1231, a U-shaped positioning groove 1232, a U-shaped handle 1233, a circular table 2, a -th drawing mechanism 3, a mounting bracket 31, a drawing electric push rod 32, a drawing claw cylinder 33, a -th mounting plate 34, a -th activated carbon feeding mechanism 4, a feeding assembly 41, a rotating member 411, a rotating motor 4111, a -th sprocket 4112, a second sprocket 4113, a -th rotating seat 4114, a -th rotating shaft 4115, a bearing block 4116, a feeding component 412, a feeding motor 4121, a rubber mounting block 4122, a 4123-driving gear 4124, a second mounting plate 4124, a second rotating seat 4125, a raw material containing pipe 4126, a lower pressing rod 4127, a driven gear 4128, a compaction component 42, a push rod 42, an electric push rod 422, a horizontal mounting plate 423, a third mounting plate 423, a drawing electric pressing rod , a third mounting plate, a second glass fiber lifting mechanism, a fourth glass fiber feeding mechanism, a lifting mechanism, a fifth glass fiber feeding mechanism, a third glass fiber feeding mechanism, a fifth glass fiber pressing rod mechanism.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiment is a partial embodiment, but not a complete embodiment, of the present invention .
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "connected" are used to mean, for example, either fixedly or removably connected or physically connected, mechanically or electrically connected, directly or indirectly connected through an intermediary, or communicating between two elements.
The processing equipment comprises a processing table 1 and an annular table 2, the processing table 1 is positioned in the annular table 2, a vertically arranged stepping motor is arranged in the processing table 1, a horizontally arranged turntable 11 is mounted at the output end of the stepping motor, a plurality of positioning fixtures 12 are uniformly distributed along the circumferential direction of the turntable 11, a drawing mechanism 3, a 0 activated carbon feeding mechanism 4, a 1 asbestos feeding mechanism 5, a second activated carbon feeding mechanism 6, a second asbestos feeding mechanism 7, a spring wire feeding mechanism 8, a glass tube sealing mechanism 9 and a second drawing mechanism 10 are sequentially arranged on the annular table 2 along the circumferential direction of the annular table, the activated carbon feeding mechanism 4, the asbestos feeding mechanism 5, the second activated carbon feeding mechanism 6 and the second asbestos feeding mechanism 7 have the same structure and comprise a feeding assembly 41 and a drawing assembly 42, the asbestos feeding mechanism 6 and the asbestos feeding mechanism 5 and the second asbestos feeding mechanism 7, the asbestos feeding mechanism 5, the asbestos pressing assembly 42 and the drawing mechanism rotate to a glass tube loading operation through a second drawing mechanism 12, the two drawing mechanisms are capable of opening a drawing mechanism and clamping a glass tube loading mechanism 5, the glass tube loading mechanism is capable of loading and unloading glass tubes after the glass tube loading mechanism 7 is positioned on a glass tube loading mechanism 2, the glass tube loading mechanism is capable of loading mechanism and the glass tube loading mechanism 2, the glass tube loading mechanism is capable of loading mechanism and the glass tube loading mechanism capable of loading and unloading the glass tube loading mechanism of loading and unloading the glass tube loading mechanism of loading and unloading the glass tube loading mechanism of loading and unloading the glass tube loading mechanism of loading the glass tube loading mechanism of loading the glass tube loading.
Specifically, the positioning jig 12 comprises a bottom block 121, a positioning block 122 and a moving block 123, the bottom block 121 is fixed on the turntable 11, the positioning block 122 is installed on the side of the top of the bottom block 121, two symmetrically arranged sliding blocks are arranged at the bottom of the moving block 123, two sliding grooves 1211 in sliding fit with the two sliding blocks are arranged on the bottom block 121, a -th positioning groove 1221 is arranged on the positioning block 122, a second positioning groove 1231 matched with the -th positioning groove 1221 is arranged on the moving block 123, the -th positioning groove 1221 and the second positioning groove 1231 are spliced to form a U-shaped positioning groove 1232 for positioning a U-shaped activated carbon sampling tube, two limiting rods 1222 symmetrically arranged on two sides of the -th positioning groove 1221 are arranged on the positioning block 122, two sliding holes in guiding sliding fit with the two limiting rods 5634 are arranged on the moving block 123, a return spring 1223 and a limiting piece for limiting the return spring 1224 for limiting the return spring 1223 of the return spring 1223 are arranged on each limiting rod 1222, the return spring 1223 and a return spring 353 for pushing and pulling the moving block 1223 to the glass tube pushing and pulling manipulator 123, and pulling the moving block 123, when the glass tube pushing and pulling manipulator is pushed to the glass tube pushing and pulling manipulator 123, the glass tube pushing manipulator can push the glass tube pushing manipulator 1223 to the glass tube pushing manipulator 123 to the glass tube pushing manipulator 1223, and pulling manipulator 123, and pushing manipulator 123.
Specifically, the th drawing mechanism 3 and the second drawing mechanism 10 have the same structure and respectively comprise a mounting bracket 31, a drawing electric push rod 32, a drawing claw cylinder 33 and a U-shaped mounting plate 34, the mounting bracket 31 is mounted on the annular table 2, the drawing electric push rod 32 is horizontally mounted on the mounting bracket 31, the mounting plate 34 is mounted on the output end of the drawing electric push rod 32, the drawing claw cylinder 33 is mounted on the mounting plate 34, the drawing electric push rod 32 can drive the th mounting plate 34 and the drawing claw cylinder 33 to move towards the U-shaped handle 1233, then the drawing claw cylinder 33 fixes the U-shaped handle 1233, and the drawing electric push rod 32 drives the drawing claw cylinder 33 to move in the opposite direction, so that the automatic opening positioning jig 12 is completed.
Specifically, the feeding assembly 41 includes a rotating member 411 and two feeding members 412, the rotating member 411 includes a rotating motor 4111, a sprocket 4112, a second sprocket 4113, a rotating seat 4114, a rotating shaft 4115 and a carrying block 4116, the 1 rotating seat 4114 is mounted on the annular table 2, the 6 shaft 4115 is vertically and rotatably mounted on the rotating seat 4114, the rotating motor 4111 is vertically arranged beside the rotating seat 4114, the sprocket 4112 is mounted at the output end of the rotating motor 4111, the second sprocket 4113 is mounted on the rotating shaft 4115, the sprocket 4112 is connected with the second sprocket 4113 by a chain transmission, the carrying block 4116 is horizontally mounted on the top of the rotating shaft 4115, the two feeding members 412 are respectively mounted at the two ends of the carrying block 4116, the rotating motor 637 sprocket 4112 can drive the rotating motor 4111, the second sprocket 4112 drives the two feeding members 4112 to rotate around the second sprocket 4113, the two feeding members 4116 can be automatically switched between the active particle carrying position and the active particle carrying block 411180.
Specifically, the blanking component 412 comprises a blanking motor 4121, a rubber containing block 4122, a driving gear 4123, a second mounting plate 4124 in an L shape, two second rotating seats 4125, two raw material containing tubes 4126 and two lower pressing rods 4127 with external threads, the second mounting plate 4124 is mounted at the top of a bearing block 4116, the blanking motor 4121 is mounted at the top of the second mounting plate 4124, the two second rotating seats 4125 are symmetrically arranged beside the blanking motor 4121, each second rotating seat 4125 is provided with a rotating block in rotating fit with the second rotating seat 4124, the top of each rotating block is provided with a driven gear 4128, the driving gear 4123 is mounted at the output end of the blanking motor 4121, the two driven gears 4128 are engaged with the driving gear 4123, each rotating block is provided with a threaded hole in the vertical direction and matched with the lower pressing rod 4127, the rubber containing block 4122 is fixed on the side wall of the bearing block 4116, the top of the rubber containing block 4122 is provided with two engaging grooves for engaging with the raw material containing tubes 26, the two engaging grooves for enabling the two active carbon containing tubes 4126 to be located in the groove 4126, and capable of driving the active carbon particles to be capable of pushing the active carbon particles to enter the lower discharging hole of the active carbon containing tubes 4127 after the active carbon discharging hole 4123, and the active carbon discharging rod 4123 is located in the active carbon containing tubes 415, and the active carbon discharging hole, the active carbon containing tubes 4123, the active carbon discharging mechanism 4123, the active carbon discharging hole, the active carbon containing tubes 4123 is located in the active carbon discharging hole, the active carbon discharging mechanism 4123, the active carbon discharging hole is located below the active carbon discharging hole, the active carbon discharging mechanism 4126, the active carbon discharging hole 4123, the active carbon discharging hole is located in the active carbon discharging hole, the active carbon discharging mechanism 4123, the active carbon discharging hole, the active carbon.
Specifically, the compacting assembly 42 includes a compacting electric push rod 421, a horizontal compression rod 422, an L-shaped third mounting plate 423 and two vertical compression rods 424, the third mounting plate 423 is mounted on the annular table 2, the compacting electric push rod 421 is vertically mounted on the top of the third mounting plate 423, the horizontal compression rod 422 is fixed on the output end of the compacting electric push rod 421, and the two vertical compression rods 424 are symmetrically arranged at the bottom of the horizontal compression rod 422; the compaction electric push rod 421 can drive the horizontal compression rod 422 to move downwards, the horizontal compression rod 422 can drive the two vertical compression rods 424 to move downwards simultaneously, the two vertical compression rods 424 enter two ends of the U-shaped glass tube respectively, and then activated carbon particles or asbestos located in the U-shaped glass tube can be compacted.
Specifically, the spring wire feeding mechanism 8 includes a feeding motor 81, a third chain wheel 82, a fourth chain wheel 83, a third rotating seat 84, a second rotating shaft 85, a connecting block 86, a lifting cylinder 87 and two spring wire clamping jaws 88, the third rotating seat 84 is installed on the annular table 2, the second rotating shaft 85 is vertically rotated and installed on the third rotating seat 84, the feeding motor 81 is vertically arranged at the side of the third rotating seat 84, the third chain wheel 82 is installed at the output end of the feeding motor 81, the fourth chain wheel 83 is installed on the second rotating shaft 85, the third chain wheel 82 is connected with the fourth chain wheel 83 through chain transmission, the connecting block 86 is horizontally installed at the top of the second rotating shaft 85, the lifting cylinder 87 is installed on the side wall of the front end of the connecting block 86, a fourth installing plate which is vertically arranged is arranged at the output end of the lifting cylinder 87, the two spring wire clamping jaws 88 are symmetrically arranged on the fourth mounting plate; the feeding motor 81 can drive the third chain wheel 82 to rotate, the third chain wheel 82 drives the fourth chain wheel 83 to rotate through a chain, the fourth chain wheel 83 drives the second rotating shaft 85 and the connecting block 86 to rotate 180 degrees around the axis of the second rotating shaft 85, and the lifting cylinder 87 is matched with the two spring wire clamping jaws 88 to clamp the spring wire or plug the spring wire into the U-shaped glass tube.
Specifically, the glass tube sealing mechanism 9 includes a lifting electric cylinder 91, a fifth mounting plate 92, a glass tube sealing machine 93 and an i-shaped connecting piece 94, the fifth mounting plate 92 is vertically mounted on the annular table 2, the lifting electric cylinder 91 is mounted on the fifth mounting plate 92, the connecting piece 94 is mounted on a sliding table of the lifting electric cylinder 91, and the glass tube sealing machine 93 is mounted on the connecting piece 94; the lifting electric cylinder 91 can drive the sliding table to lift, the sliding table drives the glass tube sealing machine 93 to lift, and the glass tube sealing machine 93 can automatically seal two openings of the U-shaped tube.
According to the working principle of the asbestos filling machine, when the asbestos filling machine works, a stepping motor can drive a rotary disc 11 to rotate in a stepping manner, the rotary disc 11 drives all positioning fixtures 12 to rotate synchronously, in the rotating process, a U-shaped glass tube is loaded into the positioning fixtures 12 through cooperation of a second drawing mechanism 3 and a feeding manipulator, a drawing electric push rod 32 can drive a second mounting plate 34 and a drawing claw cylinder 33 to move towards a U-shaped handle 1233, then the drawing claw cylinder 33 fixes the U-shaped handle 1233, a drawing electric push rod 32 drives the drawing claw cylinder 33 to move reversely, a moving block 123 moves along with the moving block 123, the moving block 123 can compress two reset springs 1223, then a gap is generated between a positioning block 122 and a moving block 123, the feeding machine can place the U-shaped glass tube into the gap , then gradually removes the drawing force of a drawing mechanism 0, the U-shaped glass tube is fixed in a U-shaped positioning groove 1232, the asbestos filling machine is filled in a U-shaped positioning groove 1232 through a second active carbon particle pressing rod 4113, when the active carbon pressing rod 4113 and a rotating pressing rod 4112, the active carbon pressing rod 4113 of a second glass tube 412, the active carbon pressing rod 4113, the active carbon pressing rod 4112 is pressed into a corresponding to fill asbestos filling machine, the corresponding to a second glass tube 412, the corresponding to a corresponding glass tube 412, when the glass tube 412, the glass tube filling machine 417, the glass tube is pressed tube, the active carbon containing tube 417 is pressed by a 412, the active carbon containing tube 412, the active carbon pressing rod 4112, the active carbon tube, the active carbon containing tube, the active carbon pressing rod 4112, the active carbon tube is pressed tube 417, the active carbon containing tube is pressed by an active carbon containing tube, the active carbon containing tube, the active carbon pressing rod 4112, the active carbon containing tube 417, the active carbon containing tube 412, the active carbon pressing rod 4112, the active carbon containing tube 417, the active carbon containing tube is not only the active carbon containing tube, the active carbon containing tube 417, the active carbon containing tube is pressed tube 417, the active carbon containing tube 417, the active carbon containing tube.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.