CN110732877A

CN110732877A - Assembling process and assembling equipment for plug of covered wire jumper connector

Info

Publication number: CN110732877A
Application number: CN201911202142.5A
Authority: CN
Inventors: 张立志; 蒲小同; 杨素霞
Original assignee: Shandong Huaxin Communication Technology Co Ltd
Current assignee: Shandong Huaxin Communication Technology Co Ltd
Priority date: 2019-11-29
Filing date: 2019-11-29
Publication date: 2020-01-31

Abstract

The invention belongs to the technical field of assembly of plugs of rubber-insulated wire jumper connectors, and relates to an assembly process and assembly equipment of plugs of the rubber-insulated wire jumper connectors, wherein the assembly process comprises the steps of vibrating a white shell plate, a core inserting plate and a sleeve plate on respective stations of the assembly equipment respectively to enable corresponding parts to enter holes, and then combining a transition plate , a spring plate, a transition plate II, a transition plate III and a pressing protection plate to finish the assembly of the plugs of the rubber-insulated wire jumper connectors.

Description

Assembling process and assembling equipment for plug of covered wire jumper connector

Technical Field

The invention relates to an rubber-insulated-wire jumper connector plug assembling process and assembling equipment, and belongs to the technical field of rubber-insulated-wire jumper connector plug assembling.

Background

The assembly of the leather wire jumper connector plug is mainly manual assembly, the white shell is a hollow cylinder and has a rectangular horizontal section, the central through hole of the white shell is stepped, the upper aperture is smaller than the lower aperture, the lower portion of the white shell is provided with a split slot hole which divides the lower portion of the white shell into a left part and a right part, the left and right parts of the shell wall of the lower portion of the white shell are provided with insertion strip holes, the extension direction of the insertion strip holes is perpendicular to the central axis of the white shell, the ceramic ferrule including the tail handle comprises the coaxial ferrule and the tail handle, the tail handle is stepped, the tail handle is fixedly connected with the large end of the tail handle, the central position of the small end of the tail handle is provided with a central hole, the central position of the support sleeve is provided with a stepped hole, the inner diameter of the large hole end of the stepped hole is matched with the diameter of the spring, the outer diameter of the large hole end of the large hole is matched with the inner diameter of the large hole of the white shell, the outer diameter of the large hole end of the large hole of the white shell is matched with the tail handle, the tail end of the tail sleeve, the tail handle is matched with the tail end of the small hole of the tail sleeve, the tail end of the tail sleeve, the tail handle is inserted into the tail sleeve, the tail shell, the sleeve is inserted sleeve, the sleeve is inserted into the sleeve.

Disclosure of Invention

The invention aims to solve the technical problems that the defects of the prior art are overcome, and an plug assembling process and assembling equipment of the rubber-insulated-wire jumper connector are provided, the plug assembling process and the assembling equipment of the rubber-insulated-wire jumper connector can realize batch production of plugs of the rubber-insulated-wire jumper connector, and can produce 1700 plugs in each hour, so that the working efficiency is improved, the labor intensity is reduced, and the manual production cost is reduced.

The invention relates to a plug assembling process of a rubber-insulated-wire jumper connector, which comprises the following specific steps,

, respectively placing a white shell plate, a core inserting plate and a sleeve plate on a white shell vibration station, a ceramic core inserting vibration station and a support sleeve vibration station of the assembly equipment, then respectively paving a material white shell, a ceramic core inserting and a support sleeve above the white shell plate, the core inserting plate and the sleeve plate, starting a motor, vibrating the material along with a vibration frame body, gradually screening the material into corresponding inserting holes, and vibrating for 10-30 s;

taking the white shell plate filled with the white shells to an operation platform area, taking a transition plate , buckling the hole surface of the transition plate above the hole surface of the white shell plate, turning the two plates simultaneously until the white shell plate is positioned above the transition plate , dropping the white shells into the transition holes of the transition plate due to self gravity, and placing the transition plate filled with the white shells in a plate storage area;

step three, taking the core plate filled with the ceramic ferrule, aligning the surface of the ferrule plate inserted with the ceramic ferrule and the surface of the transition plate inserted with the white shell from inclination to be matched with body, then simultaneously squaring the transition plate and the ferrule plate, wherein the ferrule plate is positioned above the transition plate , and the pairs of the ceramic ferrules and are inserted into the white shell of the transition plate ;

step four, placing the spring plate at a spring station, slightly dumping the material springs from the upper end of the spring plate, continuously dumping for 3-5 times to enable the springs to be filled in the holes of the spring plate, placing the spring plate above the transition plate completing the step three to enable the springs to be sleeved on the periphery of the tail handle of the ceramic ferrule, and placing the transition plate in a plate storage area for temporary storage for later use;

fifthly, taking a sleeve plate, a second transition plate and a third transition plate which are filled with the support sleeve, and sleeving the support sleeve on the periphery of the spring through the matching of the sleeve plate, the second transition plate and the third transition plate;

taking a compression protection plate, wherein the compression protection plate is provided with a protection sleeve, the compression protection plate is buckled above the transition plate , the protection sleeve is correspondingly sleeved between the support sleeve and the wall of the large hole at the lower part of the white shell, and the end part of the protection sleeve props against a check ring of the support sleeve;

step seven, the pressing protection plate and the transition plate are simultaneously moved to a punching station, and a punching machine is started to press the pressing protection plate to the transition plate , so that the tail wing of the support sleeve is inserted into the cutting hole of the white shell;

step eight, after the punching is finished, the compression protection plate and the transition plate are taken out, the compression protection plate and the transition plate are arranged, then the transition plate is buckled reversely, the assembled plug of the rubber-insulated-wire jumper connector is obtained, and then the plug of the rubber-insulated-wire jumper connector is bagged.

In the second step and the sixth step, in the process of assembling the components in each plate, the side part or the top part of each plate can be hammered by a rubber hammer to assist each component to quickly finish displacement and assembly.

Preferably, the white shell plate in the step comprises a white shell plate main body, wherein a plurality of white shell jacks are uniformly distributed on the upper surface of the white shell plate main body, the white shell jacks are round holes, partition plates are arranged in the white shell jacks, the partition plates are arranged at the lower parts in the white shell jacks, the lower parts of the white shell jacks are divided into a left part and a right part by the partition plates, the height of the partition plates accounts for 1/3-1/2 of the height of the white shell jacks, the depths of the white shell jacks are 15mm-19mm, the white shell jacks are non-through holes, the white shell is inserted into the white shell jacks along with the vibration of equipment, the partition long holes at the lower part of the white shell are matched with the partition plates, the left part and the right part of the white shell are respectively inserted into the left part and the right part of the partition plates, in the vibration process, if the left part and the right part of the white shell lower part of the white shell cannot accurately fall into the left part and the right part of the partition plates, the white shell can be thrown out until the white shell is completely inserted into the white shell jacks, the partition plates are matched with the.

The ferrule plate comprises an upper ferrule plate body and a lower ferrule plate body, a plurality of ferrule insertion holes are uniformly distributed on the upper surface of the lower ferrule plate body, the ferrule insertion holes are round holes, positioning supports are arranged inside the ferrule insertion holes, positioning supports are arranged along the central axis inside the ferrule insertion holes, the height of the positioning supports accounts for 1/3-7/8 of the height of the ferrule insertion holes, the upper ferrule plate body is arranged above the lower ferrule plate body, sieve holes are arranged on the upper ferrule plate body and correspond to the ferrule insertion holes of the lower ferrule plate body, the sieve holes are square holes, the side length of each square hole is larger than the diameter of the ferrule insertion holes of the lower ferrule plate body, positioning through holes are arranged on the upper ferrule plate body, positioning bumps are arranged on the upper surface of the lower ferrule plate body and correspond to the positioning through holes, the ferrule insertion holes are matched with the diameter of the ceramic ferrule, the ceramic ferrule gradually falls into the ferrule insertion holes in the vibration process, when the tail stem of the ceramic ferrule is inserted into the insertion holes, the tail stem of the ceramic ferrule, the positioning supports can be accurately inserted into the central holes of the tail stem, when the ceramic ferrule is attempted to be inserted into the insertion holes, the insert plug insert into the insert holes, the insert stem cannot fall into the insert holes, the positioning posts , the vibration stem cannot be obstructed, the vibration process, the vibration stem cannot be inserted into the vibration process.

The bushing plate comprises a bushing plate body, a plurality of bushing jacks are uniformly distributed on the upper surface of the bushing plate body, the bushing jacks are round holes, a second positioning support is arranged inside each bushing jack and arranged along the central axis inside each bushing jack, and the height of the second positioning support accounts for 1/3-7/8 of the height of each bushing jack. The sleeve jack is matched with the diameter of the support sleeve, when the material support sleeve is stacked above the sleeve plate body, the large hole end of the support sleeve is firstly inserted into the sleeve jack, the second positioning support column is inserted into the stepped hole of the support sleeve, and when the support sleeve tries to be reversely inserted into the sleeve jack, the second positioning support column prevents the second positioning support column from falling.

Preferably, the transition plate in the second step includes a transition plate body , a plurality of transition holes are uniformly distributed on the upper surface of the transition plate body , the transition holes are stepped through holes, the large hole end of the stepped through hole is a rectangular hole, the small hole end is a circular hole, the cross section of the rectangular hole is matched with that of the white shell, the white shell still cannot change in direction after falling into the rectangular hole in the reverse direction, the final white shell is assembled with the support sleeve, and in the process of pressing the transition plate and the pressing protection plate, gas can be discharged through the circular hole at the small hole end, and a closed space cannot be generated.

Preferably, the spring plate in the fourth step includes an upper spring plate and a lower spring plate, the upper spring plate and the lower spring plate are respectively provided with a plurality of through holes and a second through hole, the upper surface of the lower spring plate is provided with a fixing protrusion , the upper spring plate is provided with a strip sliding hole at a position corresponding to the fixing protrusion 0, the strip sliding hole is in sliding fit with the fixing protrusion , the through holes and the second through holes are horizontally arranged in a staggered manner, the horizontal distance between the center line of the through hole and the center line of the adjacent second through hole is the same as the movable distance of the fixing protrusion in the strip sliding hole , and the second through hole corresponds to the transition hole 1.

When the spring plate is used, the spring plate is placed above the transition plate , the ceramic ferrule tail handle is inserted into the second through hole , at the moment, the spring upper plate is horizontally pushed, the relative position of the fixing protrusion in the strip sliding hole changes, finally the through hole corresponds to the through hole vertically, then the spring in the through hole naturally falls into the second through hole due to the self gravity, and the spring is sleeved on the periphery of the ceramic ferrule tail handle.

Preferably, in the fifth step, a plurality of second transition holes and three transition holes are uniformly distributed on the second transition plate and the third transition plate respectively, the third transition hole is a through hole, the second transition hole and the third transition hole are horizontally arranged in a staggered manner, a second fixing protrusion is arranged on the upper surface of the third transition plate, a second long-strip sliding hole is arranged at a position where the second transition plate corresponds to the second fixing protrusion, the second long-strip sliding hole is in sliding fit with the second fixing protrusion, the horizontal distance between the central line of the second transition hole and the central line of the third transition hole is the same as the movable distance of the second fixing protrusion in the second long-strip sliding hole, and the third transition hole corresponds to the second transition hole .

Preferably, the compression protection plate in the sixth step comprises a compression plate body, the upper surface of the compression plate body is provided with a plurality of cylindrical raised protection sleeves, and a central hole is formed in the axis of each protection sleeve. The protective sleeve plays a protective role in the ceramic ferrule and prevents the ceramic ferrule from being damaged in the extrusion process, and the height of the protective sleeve is slightly higher than the distance between the tail handle end of the ceramic ferrule and the bottom end of the white shell.

The invention relates to an assembling device for a plug assembling process of a rubber-insulated wire jumper connector, which comprises a main frame body, wherein a white shell vibration station, a manual operation station, a ceramic ferrule vibration station, a spring station, a support sleeve vibration station and a stamping station are respectively arranged above the main frame body, the white shell vibration station, the ceramic ferrule vibration station and the support sleeve vibration station respectively comprise a frame, a bin is arranged on the upper surface of the frame, a vibration frame body is arranged above the bin, two sides of the front end and the rear end of the vibration frame body are respectively and rotatably connected with support plates fixed on the frame through connecting plates, the vibration frame body is rotatably connected with the connecting plates, the front end of the vibration frame body is rotatably connected with the end of a connecting rod, the other end of the connecting rod is rotatably connected with an eccentric wheel, the input end of the eccentric wheel is connected with an output shaft of a motor, a plurality of plate placing holes are arranged on the vibration frame body, and 2 or more than 2 support rods are arranged on the bottom surfaces of the plate placing holes.

Preferably, the manual operation station include that operation platform district and board deposit the district, the board is deposited the fixed two parallels of propping the slat that is equipped with in district, is close to the table limit that the parallel propped the slat and is equipped with the backplate. Workers perform partial manual operation in the operation platform area, including plate rotation and the like; the plate of keeping in can place the parallel brace board in the board district of depositing, convenient access to the board of keeping in is equipped with the backplate and guarantees that the landing can not appear or the condition that drops in the board of keeping in on the table limit.

Preferably, the spring station is provided with a support inclined plate, the support inclined plate is arranged in an inclined mode, an ejection through hole is formed in the middle of the surface of the support inclined plate, a baffle is arranged on the side, , of the bottom end of the support inclined plate and is close to the upper surface of the support inclined plate, the distance between the baffle and the bottom end of the support inclined plate is 20-35 mm, a spring can conveniently and smoothly enter the through hole , the ejection through hole is formed, the spring plate can be conveniently taken out, and the spring plate is placed on the support inclined plate at the spring station.

Preferably, the punching station is fixed with a punching machine, and the punching machine adopts the existing device and can select a punching machine of Wenchu technology hydraulic company.

Preferably, the bottom surface of the storage bin right below the vibration frame body is obliquely arranged, so that the materials can be conveniently screened out.

Preferably, the top end of the outer wall of the plate placing hole is provided with 1-4 rotary inserting pieces, after each plate is placed in the plate placing hole, the rotary inserting pieces are rotated to the positions above the plate main bodies to prevent the plate main bodies from jumping up in the vibration process, and after vibration is finished, the rotary inserting pieces are screwed out from the positions above the plate main bodies to take out each plate.

When the white shell vibration station, the ceramic ferrule vibration station and the support sleeve vibration station work, the motor is started, the eccentric wheel drives the vibration frame body and the plates to complete vibration, and corresponding materials fall into the corresponding jacks. The equipment sets each station into a semi-ring shape, and is convenient for manual operation at each station.

Compared with the prior art, the invention has the beneficial effects that:

the invention can realize the mass production of the plug of the rubber-insulated-wire jumper connector, and can produce 1700 plus-2100 plugs per hour, thereby improving the working efficiency, reducing the labor intensity and simultaneously reducing the manual production cost.

Drawings

FIG. 1 is a schematic diagram of a white shell structure;

FIG. 2, a cross-sectional view of a white-shell jack;

FIG. 3 is a schematic structural view of the transition plate ;

FIG. 4, cross-sectional view of the hole at transition ;

FIG. 5 is a schematic diagram of a plate structure on the ferrule;

FIG. 6, a cross-sectional view of a ferrule receptacle;

FIG. 7 is a schematic diagram of a structure of a lower plate body of the ferrule;

FIG. 8 is a schematic diagram of the structure of the upper spring plate;

FIG. 9 is a schematic view of the structure of the lower spring plate;

FIG. 10 is a schematic view of a bushing plate configuration;

FIG. 11, cross-sectional view of a sleeve receptacle;

FIG. 12 is a schematic structural view of a second transition plate;

FIG. 13, transition two hole cross-sectional view;

FIG. 14 is a schematic view of a three-structure transition plate;

FIG. 15 is a schematic view of the structure of the compression protection plate;

fig. 16, cross-sectional view of the protective sleeve;

FIG. 17 is a schematic structural view of a plug assembling device of a covered wire jumper connector;

enlarged views of the white shell vibration station in the figures 18 and 17;

FIG. 19, a schematic view of a white shell structure;

FIG. 20 is a schematic view of a ferrule with a tail stem;

fig. 21, support sleeve structure schematic.

In the drawing, the support plate comprises a white shell plate main body, a white shell jack, a partition plate, a transition plate , a transition hole, a core insert upper plate body, a core insert jack, a positioning support post , a core insert lower plate body, a sieve mesh 10, a long strip sliding hole , a through hole , a spring upper plate 13, a fixing protrusion , a through hole two, a through hole 16, a spring lower plate 17, a sleeve jack, a sleeve plate body 18, a sleeve plate body 19, a positioning support post two, a through hole 20, a long strip sliding hole two, a transition plate 22, a transition two hole 23, a fixing protrusion two, a transition plate three, a transition hole 25, a transition three hole 26, a pressing plate body 27, a protective sleeve, a 28, a center hole 39, a frame 29, a frame 30, a plate placing hole 31, a motor, a 32, an eccentric wheel 33, a connecting rod 34, a support plate 35, a support plate 36, a rotary frame 37, a vibration frame body 38, a support rod 39, a core insert 40, a white shell positioning support plate 40, a rack, a vibration baffle plate 42, a vibration baffle plate 44, a vibration baffle plate 52, a vibration baffle plate 44, a vibration baffle plate 55, a vibration baffle plate 44, a vibration.

Detailed Description

The invention is further described with reference to the following figures:

referring to fig. 1-21, the assembly process of the plug of the covered wire jumper connector according to the present embodiment includes the following steps,

, respectively placing a white shell plate, a core inserting plate and a sleeve plate on a white shell vibration station 40, a ceramic core inserting vibration station 44 and a support sleeve vibration station 52 of the assembly equipment, then respectively paving a material white shell, a ceramic core inserting and a support sleeve above the white shell plate, the core inserting plate and the sleeve plate, starting a motor 31, vibrating the material along with a vibration frame body 37, gradually screening the material into corresponding inserting holes, and vibrating for 10-30 s;

taking the white shell plate filled with the white shells to an operation platform area 49, then taking a transition plate , buckling the hole surface of the transition plate above the hole surface of the white shell plate, then simultaneously turning over the two plates until the white shell plate is positioned above the transition plate , enabling the white shells to fall into the transition holes of the transition plate due to self gravity, and then placing the transition plate filled with the white shells in a plate storage area;

taking a compression protection plate, arranging a protection sleeve 27 on the compression protection plate, buckling the compression protection plate above the transition plate , correspondingly sleeving the protection sleeve 27 between the support sleeve and the wall of the large hole at the lower part of the white shell, and butting the end part of the protection sleeve 27 against a check ring 56 of the support sleeve;

step seven, simultaneously moving the compression protection plate and the transition plate to a punching station, starting the punching machine 50, and enabling the compression protection plate to compress the transition plate , so that the tail fin 57 of the support sleeve is inserted into the cutting hole 54 of the white shell;

The white shell plate in the step comprises a white shell plate main body 1, wherein a plurality of white shell jacks 2 are uniformly distributed on the upper surface of the white shell plate main body 1, the white shell jacks 2 are round holes, partition plates 3 are arranged in the white shell jacks 2, the partition plates 3 are arranged at the lower parts of the white shell jacks 2, the lower parts of the white shell jacks 2 are divided into a left part and a right part by the partition plates 3, the height of the partition plates 3 accounts for 1/3-1/2 of the height of the white shell jacks 2, the depths of the white shell jacks 2 are 15mm-19mm, the white shell jacks 2 are non-through holes, the white shell is inserted into the white shell jacks 2 along with the vibration of equipment, the partition long holes 53 at the lower part of the white shell are matched with the partition plates 3, the left part and the right part of the lower part of the white shell are respectively inserted into the left part and the right part of the partition plates 3, in the vibration process, if the left part and the right part of the white shell cannot accurately fall into the left part and the right part of the white shell jack 3, the white shell can be thrown out until the white shell is completely inserted into the white shell jacks 2, the white shell jacks 54.

The core board comprises an upper ferrule board body 6 and a lower ferrule board body 9, a plurality of ferrule insertion holes 7 are uniformly distributed on the upper surface of the lower ferrule board body 9, the ferrule insertion holes 7 are round holes, positioning support columns are arranged inside the ferrule insertion holes 7, the positioning support columns are arranged along the central axis inside the ferrule insertion holes 7, the height of the positioning support columns accounts for 1/3-7/8 of the height of the ferrule insertion holes 7, the upper ferrule board body 6 is arranged above the lower ferrule board body 9, sieve holes 10 are arranged on the upper ferrule board body 6 corresponding to the ferrule insertion holes 7 of the lower ferrule board body 9, the length of each square hole is larger than the diameter of the ferrule insertion holes 7 of the lower ferrule board body 9, positioning through holes 59 are arranged on the upper ferrule board body 6, positioning salient points 58 are arranged on the upper surface of the lower ferrule board body 9 corresponding to the positioning through holes 59, the ferrule insertion holes 7 are matched with the diameter of the ferrule insertion holes, the ferrule insertion holes gradually fall into the ferrule insertion holes 7 during vibration, when the ferrule tail stem 55 is inserted into the ferrule insertion holes, the tail stem 55, the positioning through holes 7 can be inserted into the ferrule insertion holes, the positioning through holes 28 can be accurately, the tail stem 7 can be inserted into the vibrating plug, the vibrating plug 7, the vibrating plug can be prevented, the vibrating plug 7 can be inserted into the plug 7, the vibrating plug 7 can be inserted into the plug, the vibrating plug can be inserted into the vibrating plug insert plug, the vibrating plug can be prevented, the.

The sleeve plate comprises a sleeve plate body 18, a plurality of sleeve jacks 17 are uniformly distributed on the upper surface of the sleeve plate body 18, the sleeve jacks 17 are round holes, a second positioning support column 19 is arranged inside each sleeve jack 17, the second positioning support column 19 is arranged along the central axis inside each sleeve jack 17, and the height of the second positioning support column 19 accounts for 1/3-7/8 of the height of each sleeve jack 17. The sleeve insertion hole 17 is matched with the diameter of the support sleeve, when the material support sleeve is stacked above the sleeve plate body 18, the large hole end of the support sleeve is firstly inserted into the sleeve insertion hole 17, the second positioning support column 19 is inserted into the stepped hole of the support sleeve, and when the support sleeve tries to be reversely inserted into the sleeve insertion hole 17, the second positioning support column 19 prevents the support sleeve from falling.

The transition plate in the second step includes a transition plate body 4, a plurality of transition holes 5 are uniformly distributed on the upper surface of the transition plate body 4, the transition holes 5 are stepped through holes, the large hole end of each stepped through hole is a rectangular hole, the small hole end of each stepped through hole is a circular hole, the cross section of each rectangular hole is matched with that of the white shell, the white shell still cannot change in direction after falling into the rectangular hole in the reverse direction, the final white shell is assembled with the support sleeve, and in the process of compressing the transition plate and the compression protection plate 43, gas can be discharged through the circular hole at the small hole end, and a closed space cannot be generated.

The spring plate in the fourth step comprises an upper spring plate 13 and a lower spring plate 16, a plurality of through holes 12 and two through holes 15 are respectively arranged on the upper spring plate 13 and the lower spring plate 16, a fixing protrusion 14 is arranged on the upper surface of the lower spring plate 16, a long sliding hole 11 is arranged at a position, corresponding to the fixing protrusion 014, on the upper spring plate 13, the long sliding hole 11 is in sliding fit with the fixing protrusion 14, the through holes 12 and the two through holes 15 are horizontally arranged in a staggered mode, the horizontal distance between the center line of the through hole 12 and the center line of the adjacent two through holes 15 is the same as the movable distance of the fixing protrusion 14 in the long sliding hole 11, and the two through holes 15 correspond to the transitional holes 5 1.

When the spring type ferrule tail handle is used, the spring plate is placed above the transition plate , the pair of ferrule tail handles 55 and are inserted into the second through hole 15, at the moment, the spring upper plate 13 is horizontally pushed, the relative position of the fixing protrusion 14 in the strip sliding hole 11 is changed, finally, the through hole 12 corresponds to the upper portion and the lower portion of the second through hole 15, and then the spring in the through hole 12 naturally falls into the second through hole 15 due to self gravity and is sleeved on the periphery of the ferrule tail handle 55.

The second transition plate 21 and the third transition plate 24 are uniformly distributed with a plurality of second transition holes 22 and three transition holes 25 respectively, the third transition hole 25 is a through hole, the second transition hole 22 and the third transition hole 25 are horizontally arranged in a staggered manner, the second fixing bulge 23 is arranged on the upper surface of the third transition plate 24, the second long sliding hole 20 is arranged at the position corresponding to the second fixing bulge 23 of the second transition plate 21, the second long sliding hole 20 is in sliding fit with the second fixing bulge 23, the horizontal distance between the center line of the second transition hole 22 and the center line of the third transition hole 25 is the same as the movable distance of the second fixing bulge 23 in the second long sliding hole 20, the second transition hole 25 corresponds to the second transition hole 5, when the three transition plate is used, the second transition plate 21 is firstly buckled above the bushing plate, the second transition hole 22 corresponds to the bushing insertion hole 17, then the transition plate 22 is vertically overturned by 180 degrees, the support bushing falls into the second transition hole 22, the second transition hole 22 is a non-through hole, then the third transition plate 24 is placed above the bushing 21, the transition plate 21, the bushing is not required to be vertically aligned to the transition plate, the bushing is not required to be vertically arranged, the bushing is further, the bushing is capable of being matched with the bushing, the bushing 21, the bushing is ensured, the bushing is capable of being matched with the bushing, the bushing is ensured that the bushing is capable of being assembled, the bushing is capable of being assembled, the bushing is capable of being assembled, the bushing is capable of being assembled, the bushing.

The pressing protection plate 43 in the sixth step includes a pressing plate body 26, the upper surface of the pressing plate body 26 is provided with a plurality of cylindrical protruding protection sleeves 27, and a central hole 28 is formed in the axial position of each protection sleeve 27. The protective sleeve 27 protects the ferrule and prevents the ferrule from being damaged in the extrusion process, and the height of the protective sleeve 27 is slightly higher than the distance between the end of the ferrule tail handle 55 and the bottom end of the white shell.

The number of the white shell plate, the core inserting plate, the sleeve plate, the transition plate , the second transition plate 21, the third transition plate 24, the holes on the upper spring plate 13 and the lower spring plate 16 and the protective sleeves 27 for pressing the protective plate 43 is the same, and the number is 200 and 500.

The assembling equipment comprises a main frame body, wherein a white shell vibration station 40, a manual operation station 41, a ceramic ferrule vibration station 44, a spring station 45, a support sleeve vibration station 52 and a stamping station 51 are respectively arranged above the main frame body, the white shell vibration station 40, the ceramic ferrule vibration station 44 and the support sleeve vibration station 52 respectively comprise a frame 29, a bin 39 is arranged on the upper surface of the frame 29, a vibration frame body 37 is arranged above the bin 39, two sides of the front end and the rear end of the vibration frame body 37 are respectively and rotatably connected with a support plate 34 fixed on the frame 29 through a connecting plate 35, the vibration frame body 37 is rotatably connected with the connecting plate 35, the front end of the vibration frame body 37 is rotatably connected with an end of a connecting rod 33, the other end of the connecting rod 33 is rotatably connected with an eccentric wheel 32, the input end of the eccentric wheel 32 is connected with an output shaft of a motor 31, the vibration frame body 37 is provided with a plurality of plate placing holes 30, the bottom surfaces of the plate placing holes 30 are provided with 2 or more than 2 support rods 38, and when the assembling equipment is used, the white shell plates, the core inserting plates, the core plates and the support rods and the support plates are respectively placed on the outer peripheral holes of.

The manual operation station 41 comprises an operation platform area 49 and a plate storage area, wherein two parallel stay plates 42 are fixedly arranged in the plate storage area, and a protective plate 43 is arranged near the table edge of the parallel stay plates 42. The worker performs a part of manual operations including rotation of the board, etc., in the operation platform zone 49; the plate of keeping in can place the parallel board 42 that props in the board district of depositing, convenient access to the board of keeping in is equipped with backplate 43 and guarantees that the condition that the board of keeping in can not appear the landing or drop.

The spring station 45 is provided with a supporting inclined plate 46, the supporting inclined plate 46 is obliquely arranged, an ejection through hole 47 is formed in the middle of the plate surface of the supporting inclined plate 46, a baffle plate 48 is arranged on the side of the bottom of the supporting inclined plate 46, the baffle plate 48 is close to the upper surface of the supporting inclined plate 46, the distance between the baffle plate 48 and the bottom end of the supporting inclined plate 46 is 20mm-35mm, the spring plate is placed above the supporting inclined plate 46 in the spring station, the spring plate is obliquely placed, the baffle plate 48 abuts against the bottom end of the spring plate, the spring can conveniently enter the through hole 12 smoothly, and the ejection through hole 47 is convenient to take out the spring plate.

Stamping station 51 is fixed with punching machine 50, and punching machine 50 adopts current device, optional wendu science and technology hydraulic pressure company's press.

The bottom surface of the storage bin 39 right below the vibration frame body 37 is obliquely arranged, so that the materials screened can be conveniently concentrated.

The top end of the outer wall of the board placing hole 30 is provided with 1-4 rotary inserting pieces 36, after each board is placed in the board placing hole 30, the rotary inserting pieces 36 are rotated to the upper part of each board main body to prevent the board main body from jumping up in the vibration process, and after the vibration is finished, the rotary inserting pieces 36 are screwed out from the upper part of each board main body to take out each board.

When the white shell vibration station 40, the ceramic ferrule vibration station 44 and the support sleeve vibration station 52 work, the motor 31 is started, the eccentric wheel 32 drives the vibration frame 37 and the plates to complete vibration, and corresponding materials fall into corresponding jacks. The equipment sets each station into a semi-ring shape, and is convenient for manual operation at each station.

Claims

1, rubber-insulated-wire jumper connector plug assembling process, which is characterized in that the process comprises the following steps,

, respectively placing a white shell plate, a core inserting plate and a sleeve plate on a white shell vibration station (40), a ceramic ferrule vibration station (44) and a support sleeve vibration station (52) of the assembly equipment, then respectively paving a material white shell, a ceramic ferrule and a support sleeve above the white shell plate, the core inserting plate and the sleeve plate, starting a motor (31), vibrating the material along with a vibration frame body (37), gradually screening the material into corresponding inserting holes, and vibrating for 10-30 s;

taking the white shell plate filled with the white shells to an operation platform area (49), then taking a transition plate , buckling the hole surface of the transition plate above the hole surface of the white shell plate, then simultaneously turning over the two plates until the white shell plate is positioned above the transition plate , enabling the white shells to fall into the transition holes of the transition plate due to self gravity, and then placing the transition plate filled with the white shells in a plate storage area;

taking a compression protection plate, arranging a protection sleeve (27) on the compression protection plate, buckling the compression protection plate above the transition plate , correspondingly sleeving the protection sleeve (27) between the support sleeve and the wall of the large hole at the lower part of the white shell, and enabling the end part of the protection sleeve (27) to abut against a check ring (56) of the support sleeve;

step seven, simultaneously moving the compression protection plate and the transition plate to a punching station, starting a punching machine (50) to compress the compression protection plate to the transition plate , and inserting the tail fin (57) of the support sleeve into the insertion strip hole (54) of the white shell;

2. The assembly process of the plug of the rubber-insulated-wire jumper connector according to claim 1, characterized in that in step , the white shell plate comprises a white shell plate main body (1), a plurality of white shell jacks (2) are uniformly distributed on the upper surface of the white shell plate main body (1), the white shell jacks (2) are round holes, partition plates (3) are arranged in the white shell jacks (2), the partition plates (3) are arranged at the lower parts in the white shell jacks (2), the lower parts of the white shell jacks (2) are equally divided into a left part and a right part by the partition plates (3), the height of the partition plates (3) accounts for 1/3-1/2 of the height of the white shell jacks (2), and the depth of the white shell jacks (2) is 15mm-19 mm;

the ferrule plate comprises a ferrule upper plate body (6) and a ferrule lower plate body (9), a plurality of ferrule jacks (7) are uniformly distributed on the upper surface of the ferrule lower plate body (9), the ferrule jacks (7) are round holes, positioning pillars (8) are arranged inside the ferrule jacks (7), the positioning pillars (8) are arranged along the inner central axis of the ferrule jacks (7), the height of each positioning pillar (8) accounts for 1/3-7/8 of the height of the ferrule jack (7), the ferrule upper plate body (6) is arranged above the ferrule lower plate body (9), sieve holes (10) are arranged on the ferrule upper plate body (6) corresponding to the ferrule jacks (7) of the ferrule lower plate body (9), the sieve holes (10) are square holes, the side length of each square hole is larger than the diameter of the ferrule jacks (7) of the ferrule lower plate body (9), positioning through holes (59) are arranged on the ferrule upper plate body (6), and positioning salient points (58) are arranged on the upper surface of the ferrule lower;

the bushing plate comprises a bushing plate body (18), a plurality of bushing jacks (17) are uniformly distributed on the upper surface of the bushing plate body (18), the bushing jacks (17) are round holes, a second positioning support column (19) is arranged inside the bushing jacks (17), the second positioning support column (19) is arranged along the inner central axis of the bushing jacks (17), and the height of the second positioning support column (19) accounts for 1/3-7/8 of the height of the bushing jacks (17).

3. The assembly process of the plug of the rubber-insulated-wire jumper connector according to claim 1, wherein the transition plate in the second step comprises a transition plate body (4), a plurality of transition holes (5) are uniformly distributed on the upper surface of the transition plate body (4), the transition holes (5) are stepped through holes, the large hole end of each stepped through hole is a rectangular hole, the small hole end of each stepped through hole is a circular hole, and the section of each rectangular hole is matched with that of a white shell.

4. The assembly process of the plug of the rubber-insulated-wire jumper connector according to claim 3, wherein the spring plate in the fourth step comprises an upper spring plate (13) and a lower spring plate (16), the upper spring plate (13) and the lower spring plate (16) are respectively provided with a plurality of through holes (12) and a plurality of through holes II (15), the upper surface of the lower spring plate (16) is provided with a fixed protrusion (14), the upper spring plate (13) is provided with a strip sliding hole (11) at a position corresponding to the fixed protrusion 0(14), the strip sliding hole (11) is in sliding fit with the fixed protrusion (14), the through holes (12) and the through holes II (15) are arranged in a staggered mode in the horizontal direction, the horizontal distance between the center line of the through hole (12) and the center line of the adjacent through hole II (15) is the same as the movable distance between the fixed protrusion (14) in the strip sliding hole (11), and the through hole II (15) corresponds to the transition hole 1.

5. The assembly process of the plug of the rubber-insulated-wire jumper connector according to claim 3, characterized in that a plurality of transition two holes (22) and transition three holes (25) are uniformly distributed on the transition plate II (21) and the transition plate III (24) in the step five, the transition three holes (25) are through holes, the transition two holes (22) and the transition three holes (25) are horizontally arranged in a staggered manner, a fixed protrusion II (23) is arranged on the upper surface of the transition plate III (24), a long-strip sliding hole II (20) is arranged at a position of the transition plate II (21) corresponding to the fixed protrusion II (23), the long-strip sliding hole II (20) is in sliding fit with the fixed protrusion II (23), the horizontal distance between the central line of the transition two holes (22) and the central line of the transition three holes (25) is the same as the movable distance between the fixed protrusion II (23) and the long-strip sliding hole II (20), and the transition three holes (25) correspond to the transition holes (5) .

6. The assembly process of the rubber-insulated-wire jumper connector plug of claim 1, characterized in that: and the compression protection plate in the sixth step comprises a compression plate body (26), a plurality of cylindrical raised protection sleeves (27) are arranged on the upper surface of the compression plate body (26), and a central hole (28) is formed in the axis position of each protection sleeve (27).

7, assembling equipment for realizing the assembling process of the plug of the rubber-insulated-wire jumper connector according to claim 1, which is characterized by comprising a main frame body, wherein a white shell vibration station (40), a manual operation station (41), a ceramic ferrule vibration station (44), a spring station (45), a support sleeve vibration station (52) and a stamping station (51) are respectively arranged above the main frame body, the white shell vibration station (40), the ceramic ferrule vibration station (44) and the support sleeve vibration station (52) respectively comprise a rack (29), a bin (39) is arranged on the upper surface of the rack (29), a vibration frame body (37) is arranged above the bin (39), two sides of the front end and the rear end of the vibration frame body (37) are respectively and rotatably connected with a support plate (34) fixed on the rack (29) through connecting plates (35), the vibration frame body (37) is rotatably connected with the connecting plates (35), the front end of the vibration frame body (37) is rotatably connected with a end of a connecting rod (33), the other end of the connecting rod (33) is rotatably connected with an input end of the motor (32), an output shaft of the vibration frame body (37) is provided with a plurality of vibration plate holes (30), and a plurality of eccentric wheel (30.

8. The covered wire jumper connector plug assembly device of claim 7, wherein: the manual operation station (41) comprises an operation platform area (49) and a plate storage area, two parallel stay plates (42) are fixedly arranged in the plate storage area, and a protective plate (43) is arranged on the table edge close to the parallel stay plates (42).

9. The assembly equipment of the rubber-insulated-wire jumper connector plug is characterized in that the spring station (45) is provided with a supporting inclined plate (46), the supporting inclined plate (46) is obliquely arranged, an ejection through hole (47) is formed in the middle of the surface of the supporting inclined plate (46), a baffle (48) is arranged on the side of the bottom end of the supporting inclined plate (46), the baffle (48) is close to the upper surface of the supporting inclined plate (46), and the distance between the baffle (48) and the bottom end of the supporting inclined plate (46) is 20mm-35 mm.

10. The covered wire jumper connector plug assembly device of claim 7, wherein: a punch (50) is fixed to the punch station (51).