Assembly equipment of rubber-insulated-wire jumper connector plug
Technical Field
The utility model relates to an rigging equipment of rubber-insulated-wire jumper connector plug belongs to rubber-insulated-wire jumper connector plug assembly technical field.
Background
The plug of the rubber-insulated-wire jumper connector generally comprises a white shell, a ceramic ferrule containing a tail handle, a spring sleeved on the periphery of the ceramic ferrule and a support sleeve sleeved on the periphery of the tail handle and fixed with the tail of the white shell. The assembly of the plug of the rubber-insulated-wire jumper connector is mainly manually and purely manually assembled. The white shell is a hollow cylinder, the horizontal section of the white shell is rectangular, the central through hole of the white shell is in a step shape, the aperture of the upper part of the white shell is smaller than that of the lower part of the white shell, the lower part of the white shell is provided with a dividing long hole, the dividing long hole divides the lower part of the white shell into a left part and a right part, the walls of the left part and the right part of the lower part of the white shell are provided with inserting strip holes, and the extending direction of the inserting; the ceramic ferrule containing the tail handle comprises a coaxial ferrule and the tail handle, the tail handle is in a step shape, the ferrule is fixedly connected with the big end of the tail handle, and the center of the small end of the tail handle is provided with a central hole; the center of the support sleeve is provided with a stepped hole, the inner diameter of the large hole end of the stepped hole is matched with the diameter of the spring, the outer diameter of the large hole end is matched with the inner diameter of the lower part of the white shell, and the two sides of the periphery of the small hole end of the support sleeve are provided with tail wings, the size of which is matched with the inserting strip hole. In the manual assembly process, the core inserting end of the ceramic core insert is inserted from the lower part of the white shell, the spring is sleeved on the periphery of the tail handle of the ceramic core insert, and finally the support sleeve is sleeved on the periphery of the spring and is extruded towards the upper part of the white shell along the central hole of the lower part of the white shell until the tail wing of the support sleeve is inserted into the insertion strip holes of the left and right shell walls of the lower part of the white shell, 400 insertion strips are completed every hour, the working strength is high, and the working efficiency is low.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: the assembling equipment of the rubber-insulated-wire jumper connector plug can be matched with a plate for assembling the rubber-insulated-wire jumper connector plug, batch production realized by the rubber-insulated-wire jumper connector plug is realized, the working efficiency is improved, the labor intensity is reduced, and meanwhile, the manual production cost is reduced.
The utility model discloses an assembly equipment of rubber-insulated-wire jumper connector plug, including the body frame body, body frame body top is equipped with respectively white shell vibration station, manual operation station, pottery lock pin vibration station, spring station, support sleeve pipe vibration station and punching press station; the white shell vibration station, the ceramic ferrule vibration station and the support sleeve vibration station all comprise a frame, a storage bin is arranged on the upper surface of the frame, a vibration frame body is arranged above the storage bin, two sides of the front end and the rear end of the vibration frame body are respectively and rotatably connected with a support plate fixed on the frame through a connecting plate, the vibration frame body is rotatably connected with the connecting plate, the front end of the vibration frame body is rotatably connected with one end of a connecting rod, the other end of the connecting rod is rotatably connected with an eccentric wheel, and the input end of the eccentric; the vibration framework is equipped with a plurality of boards and places the hole, and the hole bottom surface is placed to the board is equipped with 2 and more than 2 bracing pieces. When the ceramic ferrule vibration support is used, the white shell plate, the ferrule plate and the sleeve plate are respectively placed above the support rods in the plate placing holes on the white shell vibration station, the ceramic ferrule vibration station and the support sleeve vibration station of the assembly equipment, and the shape of the plate placing holes is matched with the periphery of each plate.
When the rubber-insulated-wire jumper connector plug assembling plate is used, the white shell plate, the core inserting plate and the sleeve plate of the rubber-insulated-wire jumper connector plug assembling plate are respectively placed on a white shell vibration station, a ceramic ferrule vibration station and a support sleeve vibration station, then the white shell, the ceramic ferrule and the support sleeve are respectively paved above the white shell plate, the core inserting plate and the sleeve plate, a motor is started, the material vibrates along with the vibration frame body, the material is gradually screened into the corresponding jack, and the vibration time is 10-30 s; then taking the white shell plate filled with the white shell to an operation platform area, taking a first transition plate, buckling the hole surface of the first transition plate above the hole surface of the white shell plate, turning the two plates simultaneously until the white shell plate is positioned above the first transition plate, enabling the white shell to fall into the first transition hole of the first transition plate due to self gravity, and then placing the first transition plate filled with the white shell in a plate storage area; and then respectively taking the core inserting plate filled with the ceramic ferrule, the spring plate at the spring station and the sleeve plate filled with the support sleeve to be matched with the transition plate I to finish the primary assembly of the rubber-insulated-wire jumper connector plug, pressing the protection plate, matching the pressing protection plate with the transition plate I, jointly moving to a punching station for punching, and finishing the final assembly.
Preferably, the manual operation station include that operation platform district and board deposit the district, the board is deposited the fixed two parallels of propping the slat that is equipped with in district, is close to the table limit that the parallel propped the slat and is equipped with the backplate. Workers perform partial manual operation in the operation platform area, including plate rotation and the like; the plate of keeping in can place the parallel brace board in the board district of depositing, convenient access to the board of keeping in is equipped with the backplate and guarantees that the landing can not appear or the condition that drops in the board of keeping in on the table limit.
Preferably, the spring station is provided with a support inclined plate, the support inclined plate is arranged in an inclined manner, the middle position of the plate surface of the support inclined plate is provided with an ejection through hole, one side of the bottom end of the support inclined plate is provided with a baffle plate, the baffle plate is close to the upper surface of the support inclined plate, the distance between the baffle plate and the bottom end of the support inclined plate is 20-35 mm, the spring plate is placed above the support inclined plate at the spring station, the spring plate is placed in an inclined manner, the baffle plate abuts against the bottom end of the spring plate, and therefore the spring can conveniently and smoothly enter the first through hole; the spring plate is convenient to take out due to the arrangement of the ejection through hole. And slightly dumping the material springs from the upper end of the spring plate, and continuously dumping for 3-5 times to ensure that the springs are filled in the holes of the spring plate.
Preferably, the punching station is fixed with a punching machine, and the punching machine adopts the existing device and can select a punching machine of Wenchu technology hydraulic company.
Preferably, the bottom surface of the storage bin right below the vibration frame body is obliquely arranged, so that the materials can be conveniently screened out.
Preferably, the top end of the outer wall of the plate placing hole is provided with 1-4 rotary inserting pieces, after each plate is placed in the plate placing hole, the rotary inserting pieces are rotated to the positions above the plate main bodies to prevent the plate main bodies from jumping up in the vibration process, and after vibration is finished, the rotary inserting pieces are screwed out from the positions above the plate main bodies to take out each plate.
Compared with the prior art, the utility model beneficial effect who has is:
the utility model has the advantages of reasonable design, can cooperate the board for the assembly of rubber-insulated-wire jumper connector plug, realize the batch production that rubber-insulated-wire jumper connector plug realized, improved work efficiency, reduced intensity of labour, reduced manual production cost simultaneously.
Drawings
FIG. 1 is a schematic view of an assembling device structure of a plug of a covered wire jumper connector;
FIG. 2 is a schematic structural diagram of a white shell vibration station.
In the figure: 1. a white shell vibration station; 2. a manual operation station; 3. a lath supporting plate; 4. a guard plate; 5. a ceramic ferrule vibration station; 6. a spring station; 7. supporting the inclined plate; 8. ejecting out the through hole; 9. a baffle plate; 10. an operation platform area; 11. a punch press; 12. a stamping station; 13. supporting a sleeve vibration station; 14. a frame; 15. a board placement hole; 16. a motor; 17. an eccentric wheel; 18. a connecting rod; 19. a support plate; 20. a connecting plate; 21. rotating the inserting sheet; 22. a vibration frame body; 23. a support bar; 24. a storage bin.
Detailed Description
The invention will be further described with reference to the accompanying drawings:
as shown in fig. 1 and 2, the assembling device for a rubber-insulated-wire jumper connector plug of the present invention comprises a main frame body, wherein a white shell vibration station 1, a manual operation station 2, a ceramic ferrule vibration station 5, a spring station 6, a support sleeve vibration station 13 and a stamping station 12 are respectively arranged above the main frame body; the white shell vibration station 1, the ceramic ferrule vibration station 5 and the support sleeve vibration station 13 all comprise a frame 14, a bin 24 is arranged on the upper surface of the frame 14, a vibration frame 22 is arranged above the bin 24, two sides of the front end and the rear end of the vibration frame 22 are respectively and rotatably connected with a support plate 19 fixed on the frame 14 through a connecting plate 20, the vibration frame 22 is rotatably connected with the connecting plate 20, the front end of the vibration frame 22 is rotatably connected with one end of a connecting rod 18, the other end of the connecting rod 18 is rotatably connected with an eccentric wheel 17, and the input end of the eccentric wheel 17 is connected with an output shaft; the vibration frame body 22 is provided with a plurality of plate placing holes 15, and 2 or more support rods 23 are provided on the bottom surface of the plate placing holes 15.
In this embodiment:
the manual operation station 2 comprises an operation platform area 10 and a plate storage area, two parallel stay plates 3 are fixedly arranged in the plate storage area, and a protective plate 4 is arranged on the table edge close to the parallel stay plates 3. The worker performs a part of manual operations including rotation of the board, etc. in the operation platform zone 10; the plate of keeping in can place the parallel brace board 3 in the board district of depositing, convenient access to the board of keeping in is equipped with backplate 4 and guarantees that the condition that the landing can not appear or drop in the board of keeping in on the table limit.
The spring station 6 is provided with a supporting inclined plate 7, the supporting inclined plate 7 is obliquely arranged, an ejection through hole 8 is formed in the middle of the surface of the supporting inclined plate 7, a baffle plate 9 is arranged on one side of the bottom end of the supporting inclined plate 7, the baffle plate 9 is close to the upper surface of the supporting inclined plate 7, the distance between the baffle plate 9 and the bottom end of the supporting inclined plate 7 is 20-35 mm, the spring plate is placed above the supporting inclined plate 7 at the spring station 6 and obliquely placed, and the baffle plate 9 abuts against the bottom end of the spring plate, so that a spring can conveniently and smoothly enter the first through hole; the ejection through hole 8 is arranged to facilitate the taking out of the spring plate. And slightly dumping the material springs from the upper end of the spring plate, and continuously dumping for 3-5 times to ensure that the springs are filled in the holes of the spring plate. The spring station is of a groove-type structure, a support inclined plate 7 is arranged in the groove, and a material spring is also placed in the groove.
Stamping station 12 is fixed with punching machine 11, and punching machine 11 adopts current device, optional Wenchu science and technology hydraulic pressure company's press.
The bottom surface of the storage bin 24 right below the vibration frame body 22 is obliquely arranged, so that the materials screened can be conveniently concentrated.
The top end of the outer wall of the board placing hole 15 is provided with 1-4 rotary inserting pieces 21, after each board is placed in the board placing hole 15, the rotary inserting pieces 21 are rotated to the upper part of each board main body to prevent the board main body from jumping up in the vibration process, and after the vibration is finished, the rotary inserting pieces 21 are screwed out from the upper part of each board main body to take out each board.
When the rubber-insulated-wire jumper connector plug assembling plate is used, the white shell plate, the core inserting plate and the sleeve plate of the rubber-insulated-wire jumper connector plug assembling plate are respectively placed above the support rods 23 in the plate placing holes 15 on the white shell vibration station 1, the ceramic ferrule vibration station 5 and the support sleeve vibration station 13, the shape of the plate placing holes 15 is matched with the periphery of each plate, then the white shell, the ceramic ferrule and the support sleeve are respectively paved above the white shell plate, the core inserting plate and the sleeve plate, the motor 16 is started, the material vibrates along with the vibration frame body 22, the material is gradually screened into the corresponding inserting holes, and the vibration time is 10-30 s; then taking the white shell plate filled with the white shell to an operation platform area 10, then taking a first transition plate, buckling the hole surface of the first transition plate above the hole surface of the white shell plate, then simultaneously turning over the two plates until the white shell plate is positioned above the first transition plate, enabling the white shell to fall into the first transition hole of the first transition plate due to self gravity, and then placing the first transition plate filled with the white shell in a plate storage area; and then respectively taking the core board filled with the ceramic ferrule, the spring plate at the spring station 6 and the sleeve plate filled with the support sleeve to be matched with the transition plate I to finish the primary assembly of the plug of the rubber-insulated wire jumper connector, finally pressing the protection plate 4, matching the pressing protection plate 4 with the transition plate I, jointly moving to a punching station 12 for punching to finish the final assembly. The equipment sets each station into a semi-ring shape, and is convenient for manual operation at each station.
During vibration, the motor 16 is started, the motor 16 drives the eccentric wheel 17 to rotate, and the eccentric wheel 17 drives the vibration frame 22 to vibrate back and forth through the connecting rod 18.