CN110732430A - Furniture painting leveling production process - Google Patents
Furniture painting leveling production process Download PDFInfo
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- CN110732430A CN110732430A CN201911054174.5A CN201911054174A CN110732430A CN 110732430 A CN110732430 A CN 110732430A CN 201911054174 A CN201911054174 A CN 201911054174A CN 110732430 A CN110732430 A CN 110732430A
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- furniture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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Abstract
The invention relates to the technical field of furniture production equipment, and discloses a paint coating and leveling production process for furniture, which comprises the following steps of S1, adsorbing the furniture by using an adsorption piece of a clamping mechanism, S2, conveying the furniture towards a dust removal mechanism through the clamping mechanism, removing dust of the furniture, conveying the furniture to a paint spraying mechanism for spraying paint, conveying the furniture to a drying mechanism for drying, S3, conveying the furniture which is dried in the S2 to a secondary paint spraying mechanism for secondary paint coating, conveying the furniture to a secondary drying mechanism for secondary drying, S4, conveying the furniture which is dried in the S3 to a leveling mechanism for leveling, conveying the furniture to a tertiary drying mechanism, and S5, conveying the furniture to a turnover mechanism turnover face after the S4 step is completed.
Description
Technical Field
The invention relates to the technical field of furniture production equipment, in particular to a painting leveling production process for kinds of furniture.
Background
In the production process of furniture, the furniture is painted in order to protect the surface of the furniture or enable the color system of the furniture and the like.
In the prior art, the furniture is painted by adopting the painting equipment, the uniformity of the paint is difficult to control after the existing painting equipment paints the furniture, so that bubbles are formed on a formed paint layer, the appearance of the furniture is influenced by , secondly, the furniture is painted at present, is painted at a single time, the thickness of the paint after the single painting is large, the paint flows on the surface of the furniture easily, the painting is not uniform, when the paint is dried, the bubbles in the paint cannot be removed, the problems of unsmooth painting, bubbles and the like are caused, the attractiveness of the furniture is seriously influenced, and the production line for painting the furniture is necessary to be improved.
Disclosure of Invention
The invention aims to provide a paint leveling production process for kinds of furniture, so as to level the painted furniture, thereby improving the smoothness of paint on the surface of the furniture.
In order to achieve the purpose, the invention provides the following technical scheme that the furniture painting leveling production process comprises the following steps:
s1, using a clamping mechanism, wherein the clamping mechanism comprises a horizontal frame and a mounting seat horizontally connected on the horizontal frame in a sliding manner, a vertical shaft is vertically connected on the mounting seat in a sliding manner, a connecting frame is fixed at the lower part of the vertical shaft, a supporting frame is fixed at the lower part of the connecting frame, adsorption parts are fixed at two sides of the supporting frame, and furniture is adsorbed by the adsorption parts;
s2: conveying the furniture towards the dust removal mechanism through the clamping mechanism, conveying the furniture to the dust removal mechanism for dust removal, conveying the furniture to the paint spraying mechanism for paint spraying, and conveying the furniture to the drying mechanism for drying;
s3: conveying the furniture subjected to drying treatment in the S2 to a secondary paint spraying mechanism for secondary painting, and then conveying the furniture to a secondary drying mechanism for secondary drying;
s4: conveying the furniture subjected to secondary drying in the S3 to a leveling mechanism for leveling, and then conveying the furniture to a tertiary drying mechanism;
s5: after the step S4 is completed, the furniture is transported to the turnover mechanism.
The principle and the beneficial effects of the invention are as follows:
traditional wooden furniture painting equipment, will dry through drying equipment after carrying out times of paintings, because the thickness of paint has fixed requirement, times of the too thick paint, the paint is difficult to be attached to the surface of furniture and flows away to the paint is difficult to dry to the paint is too thick, leads to the thickness of paint to be difficult to reach, simultaneously, because have fixed bubble in the paint, during the stoving, it is difficult to get rid of the bubble, and can not guarantee the smoothness of paint, make the outward appearance of furniture pleasing to the eye inadequately.
This scheme, S1, among the prior art, send the mode on the transport mechanism with furniture, be through artifical transport, work efficiency is not high, get the mechanism through pressing in this scheme and come to press from both sides the board and get, the efficiency that furniture was placed has been improved, thereby the whole work efficiency of furniture japanning has been improved, current robotic arm when carrying out the centre gripping to furniture such as board, be difficult to make furniture be in the horizontality, place on transport mechanism, the board takes place the condition such as crooked easily, when going on japanning, lead to paint inhomogeneous on board easily, in this scheme, utilize the absorption piece to adsorb the board, can make the board be in the horizontality, and easily get and put, when carrying out step process down, the influence reduces.
S2, S3 and S4 are painted and dried for multiple times on the surface of furniture, and the smoothness of the paint surface is enhanced by multiple painting modes, namely, layers are dried, layers are brushed and then dried, so that the thickness of the paint can be ensured, and air bubbles in the paint are removed after each painting, and the smoothness of the paint surface is enhanced.
S5 furniture lacquering treatment, wherein is that after surfaces are treated, another surfaces are treated, namely the furniture needs to be turned over, such as plates, manual operation is needed during turning over, the scheme is provided with a turning mechanism, and after the surfaces of plates are lacquered, the furniture is turned over, so that the working efficiency of turning over the plates is improved, and the working efficiency of lacquering the plates is improved integrally.
, in S1, when the furniture is sucked by the suction piece, the surface of the furniture facing the suction piece is polished.
The scheme has the beneficial effects that plates are taken as an example, in the prior art, the surfaces of plates are manually polished to be beneficial to painting, and then the plates are sent into a dust removal mechanism for dust removal, in the scheme, the plates are polished when the plates are adsorbed by the adsorption piece, so that manual operation can be reduced, and the polishing work efficiency is improved.
And , driving a sliding plate which is slidably arranged on the support frame to slide, driving a limiting frame which is fixedly arranged on the sliding plate through the sliding plate, and pushing a wedge block which is positioned in the limiting frame through the limiting frame to polish the furniture.
Has the advantages that: polishing the surface of furniture through the voussoir, not only can reducing manual operation, simultaneously because the inclined plane of voussoir can be upwards slided when meetting the arch to adapt to different unsmooth furniture, adapt to different furniture, guarantee the effect of polishing furniture, spacing frame is spacing to the voussoir, so that the voussoir can not take place the skew in the horizontal direction.
And , installing a hydraulic cylinder on the connecting frame, fixedly connecting an output shaft of the hydraulic cylinder with the support frame, and starting the hydraulic cylinder to adjust the position of the support frame to be 30-50 cm away from the connecting frame.
Has the advantages that: come to adjust the distance apart of support frame and link through the pneumatic cylinder to adapt to the not furniture of co-altitude, under some circumstances, furniture height is low excessively, and the gliding length of vertical axle is not enough to make to adsorb the piece and paste mutually with furniture, then need adjust the position of support frame through the pneumatic cylinder, thereby make to adsorb the piece and can paste mutually with furniture, guarantee that furniture can be adsorbed.
And , the adsorption part comprises a hollow adsorption plate, the adsorption plate is communicated with a plurality of suckers, the suckers are communicated with the cavity of the adsorption plate, and the cavity of the adsorption plate is communicated with a negative pressure mechanism.
The suction plate has the beneficial effects that the suction plate forms negative pressure through the negative pressure mechanism, and the plate is sucked through the suction disc, so that the suction effect of the plate by the suction plate is enhanced.
The limiting frame limits the wedge block so that the wedge block cannot deviate in the horizontal direction, the wedge block can abut against the plate under the action of the elastic piece, the wedge block polishes the plate when the sliding plate slides horizontally, and the plate is polished by the wedge block before the plate is clamped by the paint spraying mechanism, so that the surface of the plate is rough, and the painting effect is enhanced.
And , fixedly mounting a friction layer on the side wall of the wedge block, wherein the thickness of the friction layer is 5-10 mm.
The friction layer is used for increasing the friction force between the wedge block and the plate, so that the polishing effect is improved, the wedge block cannot be reused when the abrasion is too large and is less than 5mm, and the cost is too high when the thickness is more than 10 mm.
And , a driven gear is fixed on the sliding plate, a driving gear is fixed on the adsorption plate, annular racks are sleeved on the driving gear and the driven gear, the racks are meshed with the driven gear and the driving gear, and the driving gear is driven by a driving piece.
Has the advantages that: through driving piece drive driving gear, rethread initiative gear drives the rack, and the rack drives driven gear to make the rack drive slide horizontal slip, reduce artifical work, improve work efficiency.
And , in S2, adjusting the drying temperature of the drying mechanism to 80-100 ℃.
The drying device has the beneficial effects that as the furniture is wooden, the damage of the plate is easily caused when the temperature is higher than 100 ℃, the drying efficiency is too low when the temperature is lower than 80 ℃, the drying efficiency can be ensured at 80-100 ℃, and the damage of the furniture can be reduced.
And , in the step S4, the leveling time of the furniture is 6-9 min.
Has the advantages that: the lengths of the furniture are different, the leveling effect can be influenced, if the length is less than 6min, the smoothness of the paint is easy to be insufficient, and if the length is more than 9min, the leveling working time is too long.
, in S5, the furniture is turned over by 90-180 degrees through the turning mechanism.
Has the advantages that: turnover mechanism reversal 90 can directly pull out furniture, can observe the leveling condition and observe furniture at the in-process operating personnel who pulls out, and the leveling of furniture detects more accurately, and 180 can directly overturn in the upset, needn't observe the leveling condition, and work efficiency is high.
Drawings
FIG. 1 is a top view of a furniture painting leveling process according to example of the present invention;
FIG. 2 is a side view of a furniture painting leveling process according to example of the present invention;
FIG. 3 is an isometric view of a gripper mechanism according to embodiment of the invention;
FIG. 4 is a side view of a grasping mechanism according to embodiment of the present invention;
FIG. 5 is an enlarged view of portion A of FIG. 3;
FIG. 6 is a front cross-sectional view of a wedge in a second embodiment of the present invention;
fig. 7 is an enlarged view of a portion B of fig. 4.
Detailed Description
Further details are provided below by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a clamping mechanism 1, a dust removal mechanism 2, a paint spraying mechanism 3, a drying mechanism 4, a secondary paint spraying mechanism 5, a secondary drying mechanism 6, a leveling mechanism 7, a tertiary drying mechanism 8, a turnover mechanism 9, a roller conveying mechanism 10, a horizontal frame 111, a mounting seat 112, a vertical shaft 113, a connecting frame 114, a hydraulic cylinder 115, a supporting frame 116, a fixing groove 1161, an adsorption plate 117, an adjusting groove 1711, a connecting plate 1172, a driving gear 118, a sucking disc 119, a driven gear 120, a wedge block 121, a sliding block 1211, a sliding plate 122, a limiting groove 123, a rack 124, a limiting frame 125, a sliding groove 1251 and a spring 126.
Example :
furniture lacquering leveling production process comprises the following steps:
s1: with the clamping mechanism 1, as shown in fig. 3, the clamping mechanism 1 includes a horizontal frame 111 and a mounting base 112 horizontally slidably connected to the horizontal frame 111, and the mounting base 112 may be mounted on a conveyor belt or a crawler belt, and in this embodiment, is mounted on the horizontal frame 111 by the conveyor belt to horizontally slide. Vertical sliding connection has vertical axle 113 on mount pad 112, and is specific: the vertical shaft 113 is fixed on a crawler belt, the crawler belt is wound on a roll shaft, and the roll shaft is fixedly connected with an output shaft of a motor.
The lower part of the vertical shaft 113 is fixed with an I-shaped connecting frame 114 through a fastening bolt, two sides of the connecting frame 114 are fixed with two hydraulic cylinders 115 through bolts, the output shafts of the hydraulic cylinders 115 face downwards and penetrate through the connecting frame 114, a supporting frame 116 is arranged below the connecting frame 114, the supporting frame 116 comprises two horizontal supporting plates, the two ends of each supporting plate in the length direction are respectively welded on the output shafts of the hydraulic cylinders 115, and the hydraulic cylinders 115 are communicated with a hydraulic pump.
Two adsorption pieces are arranged below the support frame 116, the adsorption piece in this embodiment includes a hollow adsorption plate 117, and the adsorption plate 117 is welded on the support frame 116. As shown in fig. 4, the cavity of the suction plate 117 is communicated with a plurality of suction cups 119 fixed on the suction plate 117, and the cavity of the suction plate 117 is communicated with a negative pressure mechanism through a pipeline, wherein the negative pressure mechanism is a negative pressure pump in this embodiment.
Taking the plate as an example, initially, the plate is stacked at and then the vertical shaft 113 is moved downwardly to bring the suction cup 119 into engagement with the plate if the vertical shaft 113 is not long enough, the position of the support bracket 116 can be adjusted downwardly by the hydraulic cylinder 115, and the support bracket 116 is spaced 30cm from the attachment bracket 114 to allow the suction cup 119 to engage with the plate.
The operator activates the negative pressure pump, and the negative pressure pump pumps air in the suction plate 117 and the suction cup 119, so that the suction cup 119 and the suction plate 117 form a negative pressure to suck the board on the suction plate 117.
And S2, as shown in the attached drawings 1, 2 and 3, starting the conveyor belt, driving the vertical shaft 113 to move to the position above the roller conveying mechanism 10 on the left side of the dust removing mechanism 2 through the mounting seat 112, then moving the vertical shaft 113 downwards, driving the support frame 116 to move downwards by the vertical shaft 113, so that the plate is attached to the roller conveying mechanism 10, closing the negative pressure pump, losing the negative pressure of the adsorption plate 117 and the suction cup 119, and separating the plate from the adsorption plate 117 under the action of gravity.
boards are conveyed to the dust removal mechanism 2 through the roller conveying mechanism 10, boards are conveyed to the paint spraying mechanism 3 through the roller conveying mechanism 10 to be sprayed with paint, then the boards which are sprayed with paint are conveyed to the drying mechanism 4 through the roller conveying mechanism 10, and the temperature of the drying mechanism is adjusted to 90 ℃ to dry boards.
S3: and (5) conveying the furniture subjected to drying treatment in the step S2 to a secondary paint spraying mechanism 5 for secondary painting, and conveying the furniture to a secondary drying mechanism 6 for secondary drying through a roller conveying mechanism 10, wherein the drying temperature is also 90 ℃.
S4, conveying the board which is dried for the second time in S3 to a leveling mechanism 7 for leveling for 8min, conveying the board to a third-time drying mechanism 8 through a roller conveying mechanism 10 after board leveling is finished, and adjusting the temperature of the third-time drying mechanism to 80 ℃ to dry the leveled board.
S5, after S4 is completed, plates are conveyed to a turnover mechanism 9 through a roller conveying mechanism 10, the turnover mechanism 9 is started to turn over, the two turning modes are , the turnover mechanism 9 turns over 90 degrees, an operator pulls plates out of the turnover mechanism 9 to turn over, plates are detected in the process of pulling plates, and the leveling effect is observed, and in the second mode, the turnover mechanism 9 turns over 180 degrees and turns over plates directly, so that the working efficiency is improved.
Example two:
embodiment two differs from embodiment in that, as shown in figures 4, 5, 6 and 7,
in S1, the side wall of the supporting frame 116 along the length direction thereof is provided with a fixing groove 1161, the two sides of the top surface of the adsorption plate 117 along the length direction thereof are provided with an adjusting groove 1711, the adsorption plate 117 is provided with two L-shaped connecting plates 1172, the side of the connecting plate 1172 extends into the adjusting groove 1711 through a fastening bolt and is fixedly connected with the adsorption plate 117, the other side of the connecting plate 1172 extends into the fixing groove 1161 through a fastening bolt and is fixedly connected with the supporting frame 116, and the adsorption plate 117 is fixed on the supporting frame 116 through a fastening bolt.
As shown in fig. 4, 5 and 7, a sliding plate 122 is horizontally slidably connected to the supporting frame 116, a limiting groove 123 is formed in the supporting frame 116, and is located in the limiting groove 123, the sliding plate 122 cannot rotate due to the limitation of the limiting groove 123, a driven gear 120 is fixed at an end of the sliding plate 122, an annular rack 124 is horizontally slidably connected to the supporting frame 116, and the rack 124 is engaged with the driven gear 120, wherein a driving member is fixed to adsorption plates 117 through fastening bolts, the driving member is a driving motor in this embodiment, a driving gear 118 is coaxially fixed to an output shaft of the driving motor, a tension wheel is fixed to adsorption plates 117 through a rotating shaft, and the annular rack 124 is sleeved on the driving gear 118, the tension wheel and the driven gear 120.
As shown in fig. 6, a limiting frame 125 with an opening at the lower part is welded at the lower part of the sliding plate 122, a wedge 121 is vertically and slidably connected in the limiting frame 125, the left end of the inclined surface of the wedge 121 is lower, the right end of the inclined surface of the wedge 121 is higher, an elastic member is arranged on the top wall of the wedge 121, the elastic member is a spring 126 in the embodiment, the end of a spring 126 is welded on the top wall of the wedge 121, the other end of the spring 126 is welded on the limiting frame 125, sliding blocks 1211 are welded on two side walls of the wedge 121, sliding grooves 1251 matched with the sliding blocks 1211 are formed on the side walls of the limiting frame 125, a friction layer is bonded on the.
The specific implementation process is as follows:
take the board as an example, operating personnel starts the negative pressure pump, when board is adsorbed to adsorption plate 117, start driving motor, driving motor passes through driving gear 118 and drives rack 124, rack 124 drives driven gear 120 and slide 122 horizontal slip, namely slide 122 drives voussoir 121 horizontal slip, under the effect of spring 126, voussoir 121 offsets with the board, voussoir 121 polishes the surface of board through the abrasive paper when sliding, and because board and voussoir 121's resistance can make voussoir 121 and spring 126 take place deformation, spacing messenger voussoir 121 can not incline through spacing frame 125, reach the mesh of polishing when adsorbing board so.
When the board is got to the clamp, polish board makes the board surface become coarse, more does benefit to board japanning simultaneously, when getting, polish boards, can reduce artifical the polishing to reduce artifical consumption, and improve the work efficiency of polishing.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, it is possible to make several variations and modifications without departing from the concept of the present invention, and these should be considered as the protection scope of the present invention, which will not affect the effect of the implementation of the present invention and the utility of the patent. The techniques, shapes, and structural parts, which are omitted from the description of the present invention, are all known techniques.
Claims (10)
- The painting leveling production process of kinds of furniture is characterized by comprising the following steps:s1, using a clamping mechanism, wherein the clamping mechanism comprises a horizontal frame and a mounting seat horizontally connected on the horizontal frame in a sliding manner, a vertical shaft is vertically connected on the mounting seat in a sliding manner, a connecting frame is fixed at the lower part of the vertical shaft, a supporting frame is fixed at the lower part of the connecting frame, adsorption parts are fixed at two sides of the supporting frame, and furniture is adsorbed by the adsorption parts;s2: conveying the furniture towards the dust removal mechanism through the clamping mechanism, conveying the furniture to the dust removal mechanism for dust removal, conveying the furniture to the paint spraying mechanism for paint spraying, and conveying the furniture to the drying mechanism for drying;s3: conveying the furniture subjected to drying treatment in the S2 to a secondary paint spraying mechanism for secondary painting, and then conveying the furniture to a secondary drying mechanism for secondary drying;s4: conveying the furniture subjected to secondary drying in the S3 to a leveling mechanism for leveling, and then conveying the furniture to a tertiary drying mechanism;s5: after the step S4 is completed, the furniture is transported to the turnover mechanism.
- 2. The furniture painting leveling production process according to claim 1, wherein in S1, when the adsorption piece adsorbs the furniture, the surface of the furniture facing the adsorption piece is polished.
- 3. The furniture painting leveling production process according to claim 2, characterized in that: the sliding plate which is slidably arranged on the supporting frame is driven to slide, the limiting frame which is fixedly arranged on the sliding plate is driven by the sliding plate, and the wedge block which is positioned in the limiting frame is pushed by the limiting frame to polish the furniture.
- 4. The furniture painting leveling production process according to any of claims 1 to 3, wherein a hydraulic cylinder is mounted on the connecting frame, an output shaft of the hydraulic cylinder is fixedly connected with the support frame, and the hydraulic cylinder is started to adjust the position of the support frame to be 30-50 cm away from the connecting frame.
- 5. The furniture painting leveling production process according to claim 3, characterized in that: the adsorption piece comprises a hollow adsorption plate, the adsorption plate is communicated with a plurality of suckers, the suckers are communicated with a cavity of the adsorption plate, and the cavity of the adsorption plate is communicated with a negative pressure mechanism.
- 6. The furniture painting leveling production process according to claim 3, characterized in that: and a friction layer is fixedly arranged on the side wall of the wedge block, and the thickness of the friction layer is 5-10 mm.
- 7. The furniture painting leveling production process according to claim 3, characterized in that: the driven gear is fixedly installed on the sliding plate, the driving gear is fixedly installed on the adsorption plate, annular racks are sleeved on the driving gear and the driven gear, the racks are meshed with the driven gear and the driving gear, and the driving gear is driven by the driving piece.
- 8. The furniture painting leveling production process according to claim 1, characterized in that: and S2, adjusting the drying temperature of the drying mechanism to 80-100 ℃.
- 9. The furniture painting leveling production process according to claim 1, characterized in that: and S4, the leveling time of the furniture is 6-9 min.
- 10. The furniture painting leveling production process according to claim 1, characterized in that: and S5, overturning the furniture by 90-180 degrees through an overturning mechanism.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911054174.5A CN110732430B (en) | 2019-10-31 | 2019-10-31 | Furniture painting leveling production process |
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| CN201911054174.5A CN110732430B (en) | 2019-10-31 | 2019-10-31 | Furniture painting leveling production process |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112246575A (en) * | 2020-11-27 | 2021-01-22 | 上犹县广兴木业有限公司 | Furniture lacquering rear surface drying equipment |
| CN112354806A (en) * | 2020-11-21 | 2021-02-12 | 深圳中科精工科技有限公司 | Intelligent dispensing equipment for semiconductor products |
| CN112775677A (en) * | 2021-01-13 | 2021-05-11 | 漳州东荣工贸有限公司 | Steel pipe furniture welding system and method |
| CN114505192A (en) * | 2022-02-16 | 2022-05-17 | 湖南工业大学 | Wooden furniture production device and production method thereof |
| CN115739558A (en) * | 2022-11-28 | 2023-03-07 | 闽江学院 | Furniture painting leveling production process |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112354806A (en) * | 2020-11-21 | 2021-02-12 | 深圳中科精工科技有限公司 | Intelligent dispensing equipment for semiconductor products |
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| CN112775677A (en) * | 2021-01-13 | 2021-05-11 | 漳州东荣工贸有限公司 | Steel pipe furniture welding system and method |
| CN114505192A (en) * | 2022-02-16 | 2022-05-17 | 湖南工业大学 | Wooden furniture production device and production method thereof |
| CN114505192B (en) * | 2022-02-16 | 2022-10-25 | 湖南工业大学 | Wooden furniture production device and production method thereof |
| CN115739558A (en) * | 2022-11-28 | 2023-03-07 | 闽江学院 | Furniture painting leveling production process |
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