CN110723677B - Precast Beam Assisted Lifting Trolley - Google Patents

Precast Beam Assisted Lifting Trolley Download PDF

Info

Publication number
CN110723677B
CN110723677B CN201911117543.0A CN201911117543A CN110723677B CN 110723677 B CN110723677 B CN 110723677B CN 201911117543 A CN201911117543 A CN 201911117543A CN 110723677 B CN110723677 B CN 110723677B
Authority
CN
China
Prior art keywords
oil
fixedly connected
bottom plate
power
oil cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201911117543.0A
Other languages
Chinese (zh)
Other versions
CN110723677A (en
Inventor
苗方利
刘庆
李冉
崔秀丽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Xinyipai Industrial Co ltd
Original Assignee
Zhengzhou University of Industrial Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhengzhou University of Industrial Technology filed Critical Zhengzhou University of Industrial Technology
Priority to CN201911117543.0A priority Critical patent/CN110723677B/en
Publication of CN110723677A publication Critical patent/CN110723677A/en
Application granted granted Critical
Publication of CN110723677B publication Critical patent/CN110723677B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F3/00Devices, e.g. jacks, adapted for uninterrupted lifting of loads
    • B66F3/46Combinations of several jacks with means for interrelating lifting or lowering movements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F3/00Devices, e.g. jacks, adapted for uninterrupted lifting of loads
    • B66F3/24Devices, e.g. jacks, adapted for uninterrupted lifting of loads fluid-pressure operated
    • B66F3/25Constructional features
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/04Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
    • F15B13/044Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by electrically-controlled means, e.g. solenoids, torque-motors
    • F15B2013/0448Actuation by solenoid and permanent magnet

Landscapes

  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

本发明涉及预制梁辅助举升小车,有效的解决了现有施工方式中千斤顶举升拼装预制梁效率低下、现有小车带动预制梁移动时需要破坏膺架、现有小车不便于控制的问题;其解决的技术方案是包括小车的底板,所述的底板左右两侧均固定连接有动力装置,所述的底板上固定连接有中板,所述的中板上转动连接有顶板,所述的上板上设置有两组举升装置,两组所述的举升装置均和固定连接在顶板上的顶板油泵连通;本发明结构简洁,便于操控,可有效的提高预制梁拼装的效率,同时可保证膺架的完整,便于周转利用,实用性强。

Figure 201911117543

The invention relates to a prefabricated beam auxiliary lifting trolley, which effectively solves the problems of low efficiency in the prior construction method of jack-lifting and assembling the prefabricated beam, the existing trolley needs to destroy the scaffold when driving the prefabricated beam to move, and the existing trolley is inconvenient to control; The technical solution is to include a bottom plate of the trolley, the left and right sides of the bottom plate are fixedly connected with power devices, the bottom plate is fixedly connected with a middle plate, the middle plate is rotatably connected with a top plate, and the Two sets of lifting devices are arranged on the upper plate, and the two sets of lifting devices are connected with the top plate oil pump fixedly connected to the top plate; the present invention has a simple structure, is easy to operate, can effectively improve the efficiency of prefabricated beam assembling, and at the same time It can ensure the completeness of the dummy frame, is convenient for turnover and has strong practicability.

Figure 201911117543

Description

预制梁辅助举升小车Precast Beam Assisted Lifting Trolley

技术领域technical field

本发明涉及桥梁施工机械技术领域,具体是预制梁辅助举升小车。The invention relates to the technical field of bridge construction machinery, in particular to a prefabricated beam auxiliary lifting trolley.

背景技术Background technique

随着过架桥技术的逐渐发展和日益成熟,越来越多的桥梁架设采用预制节段梁手法,箱梁提前在工厂预制,并分节分段运输至施工现场,之后在施工时现场吊装、定位、拼装。其中,节段箱梁采用膺架进行拼装架设。膺架主梁多为两跨简支梁结构,纵向主梁采用多层六四式军用梁。每段箱梁底部平衡对称设置4个螺旋支撑,螺旋支撑支放在膺架纵横分配梁顶层横梁之上。With the gradual development and maturity of bridge bridge technology, more and more bridges are erected using prefabricated segment beams. The box beams are prefabricated in the factory in advance, and transported to the construction site in sections and sections, and then hoisted on site during construction. , positioning and assembly. Among them, the segmental box girder is assembled and erected by the artificial frame. The main beam of the artificial frame is mostly a two-span simply supported beam structure, and the longitudinal main beam adopts the multi-layer six-four type military beam. Four spiral supports are arranged symmetrically at the bottom of each box girder, and the spiral supports are supported on the top beam of the vertical and horizontal distribution beams of the scaffold.

而移梁时则采用龙门吊运方案,节段箱梁利用吊杆穿在箱梁端部的预留孔内进行吊装。箱梁节段强度达到规定强度后,用龙门进行提升移运到存梁区。梁段架设前,从存梁区将梁体吊装至运梁平车上,并从运梁平车上吊运至膺架上。When moving the beam, the gantry hoisting scheme is adopted, and the segmented box beam is hoisted by passing through the reserved hole at the end of the box beam with the boom. After the strength of the box girder segment reaches the specified strength, use the gantry to lift and move it to the beam storage area. Before the beam section is erected, the beam body is hoisted from the beam storage area to the beam transporting flat car, and then hoisted from the beam transporting flat car to the scaffold.

节段箱梁架设到端头节时,需进行架设前的支座安装,为架梁做好准备。支座安装前应认真检查桥墩和垫石顶面标高。支座按照设计标高调整到位后,采用水泥浆进行灌浆处理,支座安装后顶、底面应与梁、垫石砼面之间无间隙,并保证支座水平。When the section box girder is erected to the end section, it is necessary to install the supports before erection to prepare for the erection of the girder. Before the installation of the bearing, the elevation of the pier and the top surface of the pad should be carefully checked. After the support is adjusted in place according to the design elevation, use cement grout for grouting. After the support is installed, there should be no gap between the top and bottom surfaces of the beam and the concrete surface of the cushion, and the support should be level.

之后则是节段梁的精确调位,精确调位是指将梁段横向、纵向和竖向三个方向均调整到设计要求的位置。纵、横、竖向利用双坐标千斤顶调节,以线路的中心线为基准,即:线路中心线和梁体中心线重合,其余梁段以梁端相对距离控制调整;高度方向按照施工预设拱度设定和逐次调整。具体的,每一梁段均放在四个螺旋支撑或千斤顶上,并且每一个支撑点都有三个自由度,这三个自由度相互制约,调整其中一个必将影响其余两个。所以梁段精确调位是一个反复调整、逐步趋近的过程。施工中按照先纵向调整→横向调整→竖向调整的次序反复循环调整过程,直至达到设计要求。Then there is the precise adjustment of the segment beam, which refers to the adjustment of the horizontal, vertical and vertical directions of the beam segment to the position required by the design. The vertical, horizontal and vertical directions are adjusted by double-coordinate jacks, based on the center line of the line, that is, the center line of the line and the center line of the beam body are coincident, and the remaining beam sections are controlled and adjusted by the relative distance of the beam ends; the height direction is based on the construction preset arch degree setting and successive adjustment. Specifically, each beam segment is placed on four screw supports or jacks, and each support point has three degrees of freedom, these three degrees of freedom restrict each other, and adjusting one of them will definitely affect the other two. Therefore, the precise adjustment of the beam segment is a process of repeated adjustment and gradual approach. During construction, repeat the cycle adjustment process in the order of vertical adjustment→horizontal adjustment→vertical adjustment until the design requirements are met.

而四个螺旋支撑或千斤顶不能同时移动,行程短,效率底,每榀梁下都要四个千斤顶,费用高,最重要是移动速度太慢,端面涂抹的胶水还没移动到位就初凝了。The four screw supports or jacks cannot move at the same time, the stroke is short, and the efficiency is low. Four jacks are required under each beam, which is expensive. The most important thing is that the moving speed is too slow. .

现有的某些施工单位则在研制和尝试采用举升小车辅助拼装,然而申请人发现现行研制和试用的小车仍存在一些弊端,其中最严重的在于小车带动预制梁移动过程中的动力。现行研制和试用的小车的动力多采用液压顶推,其一端的固定方式多采用螺栓固定在膺架上,而这则需要在膺架上打若干的孔,这样该膺架在拆卸后很难再次使用,打孔成本太高且会产生大量的建筑废料,不利于绿色施工和成本控制,同时每次拆卸和安装液压顶推装置同样需要耗费很多工时,其虽比千斤顶便捷,但效率提升有限。故急需一种具有可活动固定的液压顶推装置、便于控制、节省工时和工人的举升小车。Some existing construction units are developing and trying to use lifting trolleys to assist in assembly. However, the applicant has found that the currently developed and tested trolleys still have some drawbacks, the most serious of which is the power of the trolley to drive the prefabricated beam to move. The power of the trolleys currently developed and tested is mostly hydraulic jacking, and the fixing method of one end is mostly fixed on the artificial frame by bolts, and this requires a number of holes in the artificial frame, so that the artificial frame is difficult to be disassembled. Re-use, the drilling cost is too high and a large amount of construction waste will be generated, which is not conducive to green construction and cost control. At the same time, it also takes a lot of man-hours to disassemble and install the hydraulic jacking device each time. Although it is more convenient than the jack, the efficiency improvement is limited. . Therefore, there is an urgent need for a lifting trolley with a movable and fixed hydraulic jacking device, which is easy to control and saves man-hours and workers.

因此,本发明提供一种预制梁辅助举升小车来解决此问题。Therefore, the present invention provides a prefabricated beam-assisted lifting trolley to solve this problem.

发明内容SUMMARY OF THE INVENTION

针对上述情况,为克服现有技术之缺陷,本发明提供一种预制梁辅助举升小车,有效的解决了现有施工方式中千斤顶举升拼装预制梁效率低下、现有小车带动预制梁移动时需要破坏膺架、现有小车不便于控制的问题。In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a prefabricated beam auxiliary lifting trolley, which effectively solves the problem of the low efficiency of jack-lifting and assembling the prefabricated beam in the existing construction method, and when the existing trolley drives the prefabricated beam to move It is necessary to destroy the scaffolding, and the existing trolley is not easy to control.

本发明包括小车的底板,所述的底板左右两侧均固定连接有动力装置,所述的底板上固定连接有中板,所述的中板上转动连接有顶板,所述的顶板上设置有两组举升装置,两组所述的举升装置均和固定连接在顶板上的顶板油泵连通;The present invention includes the bottom plate of the trolley, the left and right sides of the bottom plate are fixedly connected with power devices, the bottom plate is fixedly connected with a middle plate, the middle plate is rotatably connected with a top plate, and the top plate is provided with a Two sets of lifting devices, both of which are in communication with the top plate oil pump fixedly connected to the top plate;

两组所述的举升装置均包括两个滑动连接在顶板上的垂直油缸和一个固定连接在顶板上的水平油缸,所述的水平油缸为双出杆油缸且水平油缸两端分别和两个垂直油缸固定连接;The two sets of lifting devices both include two vertical oil cylinders slidably connected to the top plate and one horizontal oil cylinder fixedly connected to the top plate. Vertical oil cylinder fixed connection;

两个所述的动力装置均包括一端固定连接在底板上的动力油缸,两个所述的动力油缸另一端均固定连接有动力梁,两个所述的动力梁两侧均固定连接有固定油缸,两个所述的动力油缸、四个所述的固定油缸均和固定连接在底板上的底板油泵连通,所述的底板上固定连接有油箱,所述的顶板油泵和底板油泵均和油箱连通。Both of the two power devices include a power cylinder whose one end is fixedly connected to the bottom plate, a power beam is fixedly connected to the other end of the two power cylinders, and a fixed cylinder is fixedly connected to both sides of the two power beams. , the two described power oil cylinders and the four described fixed oil cylinders are all communicated with the bottom plate oil pump that is fixedly connected to the bottom plate, the bottom plate is fixedly connected with an oil tank, and the top plate oil pump and the bottom plate oil pump are both communicated with the oil tank .

优选的,所述的顶板油泵和两个水平油缸连通的管道处均设置有水平电磁阀,所述的顶板油泵和四个所述的垂直油缸连通的管道处均设置有垂直电磁阀;Preferably, a horizontal solenoid valve is provided at the pipes communicating with the top plate oil pump and the two horizontal oil cylinders, and a vertical solenoid valve is provided at the pipes communicating with the top plate oil pump and the four vertical oil cylinders;

所述的底板油泵和两个所述的动力油缸连通的管道处均设置有动力电磁阀;A power solenoid valve is arranged at the pipe connecting the bottom plate oil pump and the two power oil cylinders;

两个所述的动力梁均为中空梁且均和相应的固定油缸、动力油缸连通,所述的动力梁和相应的固定油缸连通处均设置有固定电磁阀;The two power beams are both hollow beams and communicate with corresponding fixed oil cylinders and power oil cylinders, and fixed electromagnetic valves are provided at the communication places between the power beams and the corresponding fixed oil cylinders;

所述的顶板油泵、底板油泵、水平电磁阀、动力电磁阀、固定电磁阀均和固定连接在底板上的中控模块电连接。The top plate oil pump, the bottom plate oil pump, the horizontal electromagnetic valve, the power electromagnetic valve, and the fixed electromagnetic valve are all electrically connected to the central control module fixedly connected to the bottom plate.

优选的,所述的中板两侧分别固定连接有两个侧梁,四个所述的侧梁上均上下滑动连接有支撑座,四个所述的支撑座内均可拆卸连接有支撑螺杆,四个所述的支撑座一侧均滑动连接有转动连接在相应侧梁上的平衡杆,所述的平衡杆另一端滑动滑动连接有上下滑动连接在相应侧梁上的平衡平台,四个所述的平衡平台均通过弹簧和相应的侧梁相连,四个所述的平衡平台下端均固定连接有牛眼滚轮。Preferably, two side beams are fixedly connected on both sides of the middle plate respectively, and support seats are slidably connected up and down on the four side beams, and support screws can be detachably connected to the four support seats. One side of each of the support bases is slidably connected with a balance rod that is rotatably connected to the corresponding side beam, and the other end of the balance rod is slidably connected to a balance platform that is slidably connected to the corresponding side beam. The balance platforms are all connected with the corresponding side beams through springs, and the lower ends of the four balance platforms are fixedly connected with bulls-eye rollers.

优选的,所述的中板两侧均固定连接有矫正油缸,两个所述的矫正油缸上端均固定连接有弧形板;Preferably, straightening oil cylinders are fixedly connected to both sides of the middle plate, and arc plates are fixedly connected to the upper ends of the two straightening oil cylinders;

两个所述的矫正油缸均通过管道和底板油泵连通,两个所述的矫正油缸和底板油泵连通的管道处均设置有矫正电磁阀,所述的矫正电磁阀和所述的中控模块电连接。The two straightening oil cylinders are connected with the bottom plate oil pump through pipelines, and the two straightening oil cylinders and the bottom plate oil pump are connected with a straightening solenoid valve, and the straightening solenoid valve and the central control module electric connect.

优选的,两个所述的弧形板上面均转动连接有若干矫正钢球。Preferably, several straightening steel balls are rotatably connected to the two arc-shaped plates.

优选的,四个所述的垂直油缸下端均固定连接有牛眼滚轮。Preferably, bulls-eye rollers are fixedly connected to the lower ends of the four vertical oil cylinders.

优选的,四个所述的固定油缸下端均转动连接有轮子。Preferably, wheels are rotatably connected to the lower ends of the four fixed oil cylinders.

优选的,所述的中板上固定连接有回转油缸,所述的回转油缸上端固定连接有顶板,所述的回转油缸和所述的油箱连通。Preferably, a rotary oil cylinder is fixedly connected to the middle plate, a top plate is fixedly connected to the upper end of the rotary oil cylinder, and the rotary oil cylinder is communicated with the oil tank.

优选的,所述的中控模块包括电磁阀控制单元、信号处理单元、无线信号收发单元。Preferably, the central control module includes a solenoid valve control unit, a signal processing unit, and a wireless signal transceiver unit.

优选的,所述的预制梁辅助举升小车两个为一组,两个所述预制梁辅助举升小车的中控模块通过无线连接有外接遥控装置。Preferably, two of the prefabricated beam auxiliary lifting trolleys are in a group, and the central control modules of the two prefabricated beam auxiliary lifting trolleys are wirelessly connected with an external remote control device.

优选的,所述的底板下端转动连接有若干辅助轮。Preferably, a plurality of auxiliary wheels are rotatably connected to the lower end of the bottom plate.

本发明针对现有施工方式中千斤顶举升拼装预制梁效率低下、现有小车带动预制梁移动时需要破坏膺架、现有小车不便于控制的问题做出改进,具有以下有益效果:The present invention makes improvements to the problems in the existing construction method that the jack lifts and assembles the prefabricated beams, the existing trolley needs to destroy the scaffold when driving the prefabricated beams to move, and the existing trolley is inconvenient to control, and has the following beneficial effects:

1、采用举升小车代替千斤顶,使得举升拼装预制梁时能带动预制梁移动更大的距离,从而提高了拼装效率;1. The lifting trolley is used instead of the jack, so that when the prefabricated beam is lifted and assembled, it can drive the prefabricated beam to move a larger distance, thereby improving the assembly efficiency;

2、采用两组动力梁和固定油缸的组合取代现有小车行进需要螺栓固定液压顶推装置的结构,节省了将液压顶推装置固定在膺架上的拆装过程,极大的节省了工时,同时保护了膺架,使得膺架可周转使用,节省了施工成本,实现了绿色施工;2. The combination of two sets of power beams and fixed oil cylinders is used to replace the structure of the existing trolley that requires bolts to fix the hydraulic jacking device, which saves the disassembly and assembly process of fixing the hydraulic jacking device on the artificial frame and greatly saves man-hours. At the same time, it protects the scaffolding, so that the scaffolding can be used in turnaround, saving construction costs and realizing green construction;

3、采用中控模块和遥控装置控制本发明中各个电磁阀和油泵的工作状态,从而更便于工人控制预制梁的拼装。3. The central control module and the remote control device are used to control the working states of each solenoid valve and oil pump in the present invention, so that it is more convenient for workers to control the assembly of the prefabricated beams.

本发明结构简洁,便于操控,可有效的提高预制梁拼装的效率,同时可保证膺架的完整,便于周转利用,实用性强。The invention has a simple structure, is easy to operate, can effectively improve the efficiency of prefabricated beam assembling, can ensure the integrity of the artificial frame, is convenient for turnover and has strong practicability.

附图说明Description of drawings

图1为本发明立体示意图一。FIG. 1 is a perspective schematic diagram 1 of the present invention.

图2为本发明左视示意图。FIG. 2 is a schematic left side view of the present invention.

图3为本发明去膺架模型主视示意图。FIG. 3 is a schematic front view of the model of the present invention for removing the dummy frame.

图4为本发明垂直油缸及其相关结构剖视示意图一。FIG. 4 is a schematic cross-sectional view 1 of the vertical oil cylinder and its related structures of the present invention.

图5为本发明动力梁及其相关结构局部立体剖视示意图。FIG. 5 is a schematic partial three-dimensional cross-sectional view of the dynamic beam and its related structures of the present invention.

图6为本发明动力梁及其相关结构剖视示意图。6 is a schematic cross-sectional view of the power beam and its related structures of the present invention.

图7为本发明侧梁及其相关结构局部剖视示意图。FIG. 7 is a schematic partial cross-sectional view of a side beam and its related structures of the present invention.

图8为本发明立体示意图二。FIG. 8 is a second perspective view of the present invention.

图9为本发明各个电磁阀工作状态。Fig. 9 is the working state of each solenoid valve of the present invention.

具体实施方式Detailed ways

有关本发明的前述及其他技术内容、特点与功效,在以下配合参考附图1至图9对实施例的详细说明中,将可清楚的呈现。以下实施例中所提到的结构内容,均是以说明书附图为参考。The foregoing and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the embodiments with reference to FIGS. 1 to 9 . The structural contents mentioned in the following embodiments are all referenced to the accompanying drawings.

下面将参照附图描述本发明的各示例性的实施例。Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.

实施例一,本发明为预制梁辅助举升小车,其特征在于,包括小车的底板1,所述的底板1下端转动连接有行走轮,在工作时,底板1依靠行走轮在膺架上行进,底板1同时为本装置的基础,为后续结构提供固定基础,所述的底板1左右两侧均固定连接有动力装置,所述的动力装置用于推动底板1在膺架上行走,所述的底板1上固定连接有中板3,所述的中板3上转动连接有顶板4,底板1、中板3、顶板4构成本装置的承载基础结构,同时为后续各个结构提供固定基础,所述的顶板4上设置有两组举升装置,两组所述的举升装置均和固定连接在顶板4上的顶板油泵5连通,所述的顶板油泵5和外界电源相连,为便于本装置行走,提高灵活性,在底板1上固定连接有柴油发电机和配套的柴油箱12,顶板油泵5和柴油发电机相连并由柴油发电机供电;Embodiment 1, the present invention is a prefabricated beam-assisted lifting trolley, which is characterized in that it includes a bottom plate 1 of the trolley, and the lower end of the bottom plate 1 is rotatably connected with a traveling wheel, and during operation, the bottom plate 1 relies on the traveling wheel to travel on the scaffold. , the base plate 1 is the foundation of the device at the same time, and provides a fixed foundation for the subsequent structure, and the left and right sides of the base plate 1 are fixedly connected with a power device, and the power device is used to push the base plate 1 to walk on the dummy frame. The bottom plate 1 is fixedly connected with a middle plate 3, and the middle plate 3 is rotatably connected with a top plate 4. The bottom plate 1, the middle plate 3, and the top plate 4 constitute the bearing basic structure of the device, and provide a fixed basis for the subsequent structures at the same time. The top plate 4 is provided with two groups of lifting devices, and the two groups of the lifting devices are all communicated with the top plate oil pump 5 that is fixedly connected to the top plate 4. The device travels to improve flexibility, a diesel generator and a matching diesel tank 12 are fixedly connected to the bottom plate 1, and the top plate oil pump 5 is connected to the diesel generator and powered by the diesel generator;

两组所述的举升装置均包括两个滑动连接在顶板4上的垂直油缸6和一个固定连接在顶板4上的水平油缸7,所述的水平油缸7为双出杆油缸且水平油缸7两端分别和两个垂直油缸6固定连接,两组共四个垂直油缸6用于举升和承载预制梁,在垂直油缸6上端固定连接有橡胶厚垫片,从而防止预制梁梁体在和垂直油缸6接触时造成的碰撞损伤,所述的水平油缸7用于调节相连的两个垂直油缸6的相对位置,从而使得本装置可使用宽度不同的各种预制梁梁体,具体的,所述的水平油缸7为双出轴油缸,也称为双向油缸,向其内部充油或抽油可带动其两个轴同步伸出或收回,从而实现对相连的两个垂直油缸6的同步调节;The two groups of lifting devices include two vertical oil cylinders 6 that are slidably connected to the top plate 4 and a horizontal oil cylinder 7 that is fixedly connected to the top plate 4. The horizontal oil cylinder 7 is a double-rod oil cylinder and the horizontal oil cylinder 7 Both ends are fixedly connected with two vertical oil cylinders 6, two groups of four vertical oil cylinders 6 are used to lift and carry prefabricated beams, and a thick rubber gasket is fixedly connected to the upper end of the vertical oil cylinders 6 to prevent the prefabricated beams The collision damage caused by the contact of the vertical oil cylinder 6, the horizontal oil cylinder 7 is used to adjust the relative position of the two connected vertical oil cylinders 6, so that the device can use various prefabricated beams with different widths. The horizontal oil cylinder 7 described is a double-shaft oil cylinder, also known as a two-way oil cylinder, and filling or pumping oil can drive its two shafts to extend or retract synchronously, thereby realizing the synchronous adjustment of the two connected vertical oil cylinders 6. ;

两个所述的动力装置均包括一端固定连接在底板1上的动力油缸8,两个所述的动力油缸8另一端均固定连接有动力梁9,两个所述的动力梁9两侧均固定连接有固定油缸10,每个动力梁9两端的固定油缸10均位于相应膺架工字钢的上下两翼板之间,动力梁9两端的固定油缸10伸出时,可将动力梁9卡紧在膺架上,从而使得动力梁9可作为动力油缸8的发力基础,便于动力油缸8以动力梁9为基础推动底板1在膺架上运动,为保证受力的平衡,每个动力梁9上对称的固定连接有两个另一端固定连接在底板1上的动力油缸8,即底板1两侧对称的固定连接有四个动力油缸8,两个所述的动力油缸8、四个所述的固定油缸10均和固定连接在底板1上的底板油泵11连通,所述的底板油泵11和柴油发电机电连接,所述的底板1上固定连接有油箱12,所述的顶板油泵5和底板油泵11均和油箱12通过软管28连通;Both of the two described power devices include a power oil cylinder 8 whose one end is fixedly connected to the bottom plate 1, the other end of the two described power oil cylinders 8 is fixedly connected with a power beam 9, and both sides of the two described power beams 9 are fixed. A fixed oil cylinder 10 is fixedly connected, and the fixed oil cylinder 10 at both ends of each power beam 9 is located between the upper and lower two wing plates of the corresponding I-beam. When the fixed oil cylinder 10 at both ends of the power beam 9 extends, the power beam 9 can be clamped. Tight on the dummy frame, so that the power beam 9 can be used as the force base of the power cylinder 8, so that the power cylinder 8 pushes the bottom plate 1 to move on the dummy frame on the basis of the power beam 9, in order to ensure the balance of the force, each power The beam 9 is fixedly connected with two power cylinders 8 whose other ends are fixedly connected to the base plate 1, that is, four power cylinders 8 are symmetrically connected on both sides of the base plate 1. The fixed oil cylinders 10 are all communicated with the bottom plate oil pump 11 that is fixedly connected to the bottom plate 1, the bottom plate oil pump 11 is electrically connected with the diesel generator, the bottom plate 1 is fixedly connected with an oil tank 12, and the top plate oil pump 5 Both the bottom plate oil pump 11 and the oil tank 12 are communicated with the oil tank 12 through the hose 28;

当四个垂直油缸6承载梁体时,本装置称重较重,为分散对膺架的压力,也为了保护小车,所述的底板1下端转动连接有若干辅助轮,从而增大本装置和膺架的接触面积,保护行走轮和膺架;When the four vertical oil cylinders 6 carry the beam body, the weight of the device is relatively heavy. In order to disperse the pressure on the scaffold and to protect the trolley, the lower end of the bottom plate 1 is rotatably connected with a number of auxiliary wheels, thereby increasing the size of the device and the scaffold. The contact area of protects the walking wheel and the crane;

本实施例在具体使用时,用户先将小车放置在膺架上并预先通过顶板油泵5通过水平油缸7调节相连的两个垂直油缸6之间的距离,之后通过龙门吊或吊机将梁体放置在预先放置好的支撑螺杆20上,之后控制小车行走到所需的位置,具体的,可控制底板油泵11先向左侧的固定油缸10充油,从而将左侧的动力梁9压紧在膺架上,之后保持油压并向左右两侧的四个动力油缸8内充油,左侧的动力油缸8伸出并推动底板1在膺架上向右运动,同时右侧的动力油缸8也伸出,当左侧的动力油缸8伸出至最远位置时,右侧的固定油缸10伸出将右侧的动力梁9压紧在膺架上,同时左侧的固定油缸10收回,使左侧的动力梁9变为活动状态,之后底板油泵11同时向四个动力油泵抽油,右侧的动力油缸8带动底板1小车继续向右行走,以此实现小车的行走,若小车要向左行走则反向操作即可,当小车来到需要的位置后,通过顶板油泵5控制垂直油缸6升起将梁体举升,之后再控制小车行走将梁体和前一榀梁体拼合。In the specific use of this embodiment, the user first places the trolley on the scaffold and adjusts the distance between the two connected vertical oil cylinders 6 through the top plate oil pump 5 and the horizontal oil cylinder 7 in advance, and then uses the gantry crane or crane to place the beam body. On the pre-placed support screw 20, the trolley is then controlled to travel to the desired position. Specifically, the bottom plate oil pump 11 can be controlled to first charge the left fixed oil cylinder 10 with oil, so as to press the left power beam 9 on the left side. Then, keep the oil pressure and fill the four power oil cylinders 8 on the left and right sides with oil. Also stretch out, when the power cylinder 8 on the left extends to the farthest position, the fixed cylinder 10 on the right stretches out to press the power beam 9 on the right on the bracket, while the fixed cylinder 10 on the left retracts, The power beam 9 on the left becomes active, and then the bottom plate oil pump 11 pumps oil to the four power oil pumps at the same time. When walking to the left, the reverse operation can be performed. When the trolley arrives at the required position, the vertical oil cylinder 6 is controlled by the top plate oil pump 5 to raise the beam body, and then the trolley is controlled to move to assemble the beam body and the previous beam body.

实施例二,在实施例一的基础上,所述的顶板油泵5和两个水平油缸7连通的管道处均设置有水平电磁阀13,所述的顶板油泵5和四个所述的垂直油缸6连通的管道处均设置有垂直电磁阀14,即当需要垂直油缸6工作时,两个水平电磁阀13关闭,四个垂直电磁阀14开启,当需要水平油缸7工作时,两个水平电磁阀13开启,四个垂直电磁阀14关闭;Embodiment 2, on the basis of Embodiment 1, the pipes connecting the top oil pump 5 and the two horizontal oil cylinders 7 are all provided with horizontal solenoid valves 13, and the top oil pump 5 and the four vertical oil cylinders are provided with horizontal solenoid valves 13. 6 The connected pipelines are all provided with vertical solenoid valves 14, that is, when the vertical oil cylinder 6 is required to work, the two horizontal solenoid valves 13 are closed, and the four vertical solenoid valves 14 are opened. The valve 13 is opened, and the four vertical solenoid valves 14 are closed;

所述的底板油泵11和两个所述的动力油缸8连通的管道处均设置有动力电磁阀15,两个所述的动力梁9均为中空梁且均和相应的固定油缸10、动力油缸8连通,所述的动力梁9和相应的固定油缸10连通处均设置有固定电磁阀16,即当需要固定电磁阀16工作时,动力电磁阀15打开,液压油先将动力梁9充满,之后液压油充入固定油缸10并使固定油缸10伸出,当固定油缸10伸出后,控制固定电磁阀16关闭,此时即保证了固定油缸10内的油压,从而保证固定油缸10可将动力梁9固定在膺架上,之后,底板油泵11继续向动力梁9内充油并通过动力油缸8推动小车运动;The said bottom plate oil pump 11 and the two said power cylinders 8 are connected with the pipelines are provided with power solenoid valves 15, the two said power beams 9 are hollow beams and are connected with the corresponding fixed cylinders 10 and power cylinders. 8 is connected, and the connection between the power beam 9 and the corresponding fixed oil cylinder 10 is provided with a fixed solenoid valve 16, that is, when the fixed solenoid valve 16 needs to work, the power solenoid valve 15 is opened, and the hydraulic oil first fills the power beam 9, After that, the hydraulic oil is filled into the fixed oil cylinder 10 and the fixed oil cylinder 10 is extended. When the fixed oil cylinder 10 is extended, the fixed solenoid valve 16 is controlled to close, and the oil pressure in the fixed oil cylinder 10 is ensured at this time, thereby ensuring that the fixed oil cylinder 10 can be operated. The power beam 9 is fixed on the bracket, after that, the bottom plate oil pump 11 continues to fill the power beam 9 with oil and pushes the trolley to move through the power cylinder 8;

所述的顶板油泵5、底板油泵11、水平电磁阀13、动力电磁阀15、固定电磁阀16均和固定连接在底板1上的中控模块17电连接,本实施例在具体使用时,当用户需要小车运动时,控制底板油泵11工作,底板油泵11向动力梁9充油,液压油将动力梁9充满,并充入固定油缸10使固定油缸10伸出,当固定油缸10伸出后,固定电磁阀16关闭,底板油泵11继续向动力梁9内充油并通过动力油缸8推动小车运动,因固定油缸10大小恒定,故每次将固定油缸10充满并使固定油缸10伸出将动力梁9卡紧的时间均相同,故固定电磁阀16为常闭的延时关闭阀门,即固定电磁阀16常闭,当开启固定电磁阀16时间达到预设值时,固定电磁阀16自动关闭;The top plate oil pump 5, the bottom plate oil pump 11, the horizontal solenoid valve 13, the power solenoid valve 15, and the fixed solenoid valve 16 are all electrically connected to the central control module 17 that is fixedly connected to the bottom plate 1. In the specific use of this embodiment, when the When the user needs the trolley to move, the bottom plate oil pump 11 is controlled to work, the bottom plate oil pump 11 fills the power beam 9 with oil, the hydraulic oil fills the power beam 9, and fills the fixed oil cylinder 10 to extend the fixed oil cylinder 10. When the fixed oil cylinder 10 extends, , the fixed solenoid valve 16 is closed, the bottom plate oil pump 11 continues to fill the power beam 9 with oil and pushes the trolley to move through the power cylinder 8. Because the size of the fixed oil cylinder 10 is constant, the fixed oil cylinder 10 is filled every time and the fixed oil cylinder 10 extends The clamping time of the power beam 9 is the same, so the fixed solenoid valve 16 is a normally closed delayed closing valve, that is, the fixed solenoid valve 16 is normally closed. When the time to open the fixed solenoid valve 16 reaches the preset value, the fixed solenoid valve 16 automatically closure;

当需要垂直油缸6工作时,两个水平电磁阀13关闭,四个垂直电磁阀14开启,顶板油泵5向垂直油缸6充油或抽油并使得垂直油缸6伸出或收缩,当需要水平油缸7工作时,两个水平电磁阀13开启,四个垂直电磁阀14关闭,顶板油泵5向水平油缸7内充油或抽油并使得水平油缸7伸出或收缩。When the vertical oil cylinder 6 needs to work, the two horizontal solenoid valves 13 are closed, the four vertical solenoid valves 14 are opened, and the top plate oil pump 5 fills or pumps oil to the vertical oil cylinder 6 and makes the vertical oil cylinder 6 extend or retract. When working, the two horizontal solenoid valves 13 are opened, the four vertical solenoid valves 14 are closed, and the top plate oil pump 5 fills or draws oil into the horizontal oil cylinder 7 and makes the horizontal oil cylinder 7 extend or contract.

实施例三,在实施例二的基础上,为进一步提高本装置的便捷性,本实施例提供一种具体结构,使得本装置自带支撑螺杆20并在不需要时使支撑螺杆20和膺架脱离接触从而不影响本装置行走,具体的,所述的中板3两侧分别固定连接有两个侧梁18,四个侧梁18的高度均高于膺架工字钢上端翼板的上端面,四个所述的侧梁18上均上下滑动连接有支撑座19,四个所述的支撑座19内均可拆卸连接有支撑螺杆20,支撑螺杆20下压可使得支撑螺杆20下端面和工字钢上端翼板的上端面接触,同时支撑螺杆20下压可带动支撑座19同步向下运动,四个所述的支撑座19一侧均滑动连接有转动连接在相应侧梁18上的平衡杆21,所述的平衡杆21另一端滑动滑动连接有上下滑动连接在相应侧梁18上的平衡平台22,四个所述的平衡平台22均通过弹簧和相应的侧梁18相连,当梁体放置在支撑螺杆20上时,支撑螺杆20受力下压,其下端和膺架工字钢接触并以此将梁体支撑,支撑螺杆20下压带动支撑座19向下运动,在平衡杆21的作用下,平衡平台22被抬起并压缩弹簧,当梁体被垂直油缸6托起时,在弹簧的作用下,平衡平台22下压,支撑座19在平衡杆21的作用下被抬起,支撑螺杆20和膺架工字钢脱离接触,不影响小车行走,四个所述的平衡平台22下端均固定连接有牛眼滚轮,牛眼滚轮的设置可使得侧梁18更好的在膺架工字钢上行走,本实施例在具体使用时,当梁体放置在支撑螺杆20上时,支撑螺杆20受力下压,其下端和膺架工字钢接触并以此将梁体支撑,支撑螺杆20下压带动支撑座19向下运动,在平衡杆21的作用下,平衡平台22被抬起并压缩弹簧,牛眼滚轮和膺架工字钢脱离接触,当梁体被垂直油缸6托起时,在弹簧的作用下,平衡平台22下压,牛眼滚轮和膺架工字钢接触,支撑座19在平衡杆21的作用下被抬起,支撑螺杆20和膺架工字钢脱离接触,便于小车行走,需注意的是,支撑螺杆20上端面高度高于垂直油缸6收缩时上端面的高度。Embodiment 3, on the basis of Embodiment 2, in order to further improve the convenience of the device, this embodiment provides a specific structure, so that the device has its own support screw 20 and makes the support screw 20 and the dummy frame when not needed. Out of contact so as not to affect the walking of the device, specifically, two side beams 18 are fixedly connected on both sides of the middle plate 3 respectively, and the heights of the four side beams 18 are higher than the upper part of the upper end wing plate of the artificial frame I-beam. On the end face, the four side beams 18 are slidably connected up and down with support bases 19 , and the four support bases 19 can be detachably connected with support screws 20 , and the support screws 20 can be pressed down to make the lower end surface of the support screws 20 . It is in contact with the upper end surface of the upper wing plate of the I-beam, and at the same time the support screw 20 is pressed down to drive the support seat 19 to move downward synchronously, and one side of the four support seats 19 is slidably connected to the corresponding side beams 18. The balance bar 21, the other end of the balance bar 21 is slidably connected to a balance platform 22 that is slidably connected to the corresponding side beams 18, and the four balance platforms 22 are connected to the corresponding side beams 18 through springs, When the beam body is placed on the support screw 20, the support screw 20 is pressed down by force, and the lower end of the support screw is in contact with the I-beam of the artificial frame to support the beam body. Under the action of the balance rod 21, the balance platform 22 is lifted and the spring is compressed. When the beam body is lifted by the vertical oil cylinder 6, under the action of the spring, the balance platform 22 is pressed down, and the support seat 19 is under the action of the balance rod 21. Being lifted, the support screw 20 and the I-beam are out of contact, which does not affect the walking of the trolley. The lower ends of the four described balance platforms 22 are all fixedly connected with bull's eye rollers, and the setting of the bull's eye rollers can make the side beams 18 better. Walking on the artificial I-beam, when the present embodiment is used specifically, when the beam body is placed on the support screw 20, the support screw 20 is pressed down by force, and its lower end is in contact with the artificial I-beam and thereby the beam is placed on the support screw 20. The beam body is supported, and the support screw 20 is pressed down to drive the support seat 19 to move downward. Under the action of the balance rod 21, the balance platform 22 is lifted and the spring is compressed, and the bull's eye roller and the I-beam are out of contact. When being held up by the vertical oil cylinder 6, under the action of the spring, the balance platform 22 is pressed down, the bull's eye roller contacts the I-beam of the dummy frame, the support seat 19 is lifted under the action of the balance rod 21, and the support screw 20 and the dummy frame are lifted. The frame I-beam is out of contact, which is convenient for the trolley to walk. It should be noted that the height of the upper end surface of the support screw 20 is higher than the height of the upper end surface of the vertical oil cylinder 6 when it shrinks.

实施例四,在实施例一的基础上,因龙门吊或吊机在吊运梁体过程中很难保证梁体不摆动而摆正放置在支撑螺柱上,为保证梁体在龙门吊或吊机放置在支撑螺柱上时不偏斜,本实施例提供一种具体的结构,具体的,所述的中板3两侧均固定连接有矫正油缸23,两个所述的矫正油缸23上端均固定连接有弧形板24,两个弧形板24半径、圆心角均相同,两个所述的弧形板24上面均转动连接有若干矫正钢球25,当梁体下放时,先将矫正油缸23升起,梁体下端面接触弧形板24和其上的矫正钢球25,梁体下端面沿着矫正钢球25滑动,两个相对的弧形板24及其上的矫正钢球25导向梁体下端弧形面摆正,在弧形板24上的矫正钢球25的作用下,梁体轴心线和弧形板24的轴心线共面且该面垂直于水平面;Embodiment 4, on the basis of Embodiment 1, because the gantry crane or crane is difficult to ensure that the beam body does not swing and is placed on the support stud during the process of hoisting and transporting the beam body, in order to ensure that the beam body is placed on the gantry crane or crane. When placed on the support stud, it does not deflect. This embodiment provides a specific structure. Specifically, both sides of the middle plate 3 are fixedly connected with straightening oil cylinders 23, and the upper ends of the two straightening oil cylinders 23 are fixed. An arc-shaped plate 24 is connected, the radius and the central angle of the two arc-shaped plates 24 are the same, and a number of correction steel balls 25 are rotatably connected on the two arc-shaped plates 24. When the beam body is lowered, the correction cylinder is first 23 rises, the lower end face of the beam body contacts the arc plate 24 and the straightening steel ball 25 on it, the lower end face of the beam body slides along the straightening steel ball 25, the two opposite arc-shaped plates 24 and the straightening steel ball 25 on it The arc surface of the lower end of the guide beam body is straightened, and under the action of the straightening steel ball 25 on the arc plate 24, the axis line of the beam body and the axis line of the arc plate 24 are coplanar and the surface is perpendicular to the horizontal plane;

两个所述的矫正油缸23均通过管道和底板油泵11连通,两个所述的矫正油缸23和底板油泵11连通的管道处均设置有矫正电磁阀2,所述的矫正电磁阀2和所述的中控模块17电连接,本实施例在具体使用时,当梁体放置在支撑螺杆20之前,先控制矫正电磁阀2开启,动力电磁阀15关闭,底板油泵11工作将矫正油缸23升起,之后龙门吊或吊机将梁体放下,梁体下端面接触弧形板24,在弧形板24上的矫正钢球25的作用下,梁体被摆正,之后收缩矫正油缸23,将梁体放置在支撑螺杆20上,为防止梁体在摆正过程中对矫正油缸23造成损坏,在矫正油缸23伸出到最高点后,控制矫正电磁阀2略微关闭,使矫正油缸23和底板油泵11连通的管道管径变小,再配合粘稠的液压油,形成临时的阻尼器,缓冲梁体下落对矫正油缸23的冲击,需注意的是,因吊装过程中,即便梁体会出现偏移,其偏移角度也必然较小,故本实施例仅起到对梁体偏移的终端微调,故弧形板24和矫正钢球25足以实现对梁体偏移的微调。The two described straightening oil cylinders 23 are both communicated with the bottom plate oil pump 11 through pipelines, and the two described straightening oil cylinders 23 and the bottom plate oil pump 11 are connected with each other in the pipelines are provided with straightening solenoid valves 2, and the straightening solenoid valves 2 and all The central control module 17 is electrically connected. In the specific use of this embodiment, before the beam body is placed on the support screw 20, the straightening solenoid valve 2 is controlled to open, the power solenoid valve 15 is closed, and the bottom plate oil pump 11 works to correct the oil cylinder 23 liters. Then, the gantry crane or hoist lowers the beam body, and the lower end surface of the beam body contacts the arc-shaped plate 24. Under the action of the straightening steel ball 25 on the arc-shaped plate 24, the beam body is straightened, and then the straightening oil cylinder 23 is retracted, and the The beam body is placed on the support screw 20. In order to prevent the beam body from causing damage to the straightening oil cylinder 23 during the straightening process, after the straightening oil cylinder 23 extends to the highest point, the straightening solenoid valve 2 is controlled to be slightly closed, so that the straightening oil cylinder 23 and the bottom plate are closed. The diameter of the pipeline connected to the oil pump 11 becomes smaller, and then cooperates with the viscous hydraulic oil to form a temporary damper, which buffers the impact of the falling beam body on the correction cylinder 23. Therefore, this embodiment only serves to fine-tune the end of the deflection of the beam body, so the arc-shaped plate 24 and the correcting steel ball 25 are sufficient to realize the fine-tuning of the deflection of the beam body.

实施例五,在实施例二的基础上,四个所述的垂直油缸6下端均固定连接有牛眼滚轮,牛眼滚轮的设置便于垂直油缸6在顶板4上运动,同时,在垂直油缸6承载梁体时,牛眼滚轮也能更好的为垂直油缸6提供支撑。Embodiment 5, on the basis of Embodiment 2, the lower ends of the four described vertical oil cylinders 6 are all fixedly connected with bull's eye rollers, and the setting of the bull's eye roller is convenient for the vertical oil cylinder 6 to move on the top plate 4, and at the same time, in the vertical oil cylinder 6 When carrying the beam body, the bull's eye roller can also provide better support for the vertical oil cylinder 6 .

实施例六,在实施例二的基础上,四个所述的固定油缸10下端均转动连接有轮子26,轮子26的设置使的底板1在移动并带动动力梁9移动时,动力梁9能更好的在膺架上移动。Embodiment 6, on the basis of Embodiment 2, the lower ends of the four described fixed oil cylinders 10 are all rotatably connected with wheels 26, and the setting of the wheels 26 makes the bottom plate 1 move and drive the power beam 9 to move, the power beam 9 can be moved. Better to move on the pedestal.

实施例七,在实施例一的基础上,所述的中板3上固定连接有回转油缸27,所述的回转油缸27上端固定连接有顶板4,所述的回转油缸27和所述的油箱12连通,所述的回转油缸27和柴油发电机电连接,所述的回转油缸27的设置使得顶板4的转动可控,在垂直油缸6承载梁体后,回转油缸27可带动顶板4转动,进而带动梁体转动,从而实现梁体的微调,该设置主要用于在矫正油缸23失效时保证本装置仍然能将梁体和前一榀梁体对接。Embodiment 7, on the basis of Embodiment 1, the rotary oil cylinder 27 is fixedly connected to the middle plate 3, the top plate 4 is fixedly connected to the upper end of the rotary oil cylinder 27, the rotary oil cylinder 27 and the oil tank are fixedly connected. 12 is connected, the rotary oil cylinder 27 is electrically connected with the diesel generator, the setting of the rotary oil cylinder 27 makes the rotation of the top plate 4 controllable, after the vertical oil cylinder 6 carries the beam body, the rotary oil cylinder 27 can drive the top plate 4 to rotate, and then The beam body is driven to rotate, so as to realize the fine adjustment of the beam body. This setting is mainly used to ensure that the device can still connect the beam body to the previous beam body when the correcting oil cylinder 23 fails.

实施例八,在实施例二的基础上,所述的中控模块17包括电磁阀控制单元、信号处理单元、无线信号收发单元,所述的电磁阀控制单元和所述的水平电磁阀13、垂直电磁阀14、动力电磁阀15、固定电磁阀16、矫正电磁阀2均电连接并可控制各个电磁阀的启闭,所述的无线信号收发单元可通过无线信号和无线遥控装置相连,使得用户可通过无线遥控装置控制本装置的工作,信号处理单元用于处理无线信号收发单元接受的信号并将受到的信号处理后通过电磁阀控制单元控制各个电磁阀的启闭。Embodiment 8, on the basis of Embodiment 2, the central control module 17 includes a solenoid valve control unit, a signal processing unit, a wireless signal transceiver unit, the solenoid valve control unit and the horizontal solenoid valve 13, The vertical solenoid valve 14, the power solenoid valve 15, the fixed solenoid valve 16, and the correction solenoid valve 2 are all electrically connected and can control the opening and closing of each solenoid valve. The wireless signal transceiver unit can be connected to the wireless remote control device through wireless signals, so that The user can control the operation of the device through the wireless remote control device. The signal processing unit is used to process the signal received by the wireless signal transceiver unit and control the opening and closing of each solenoid valve through the solenoid valve control unit after processing the received signal.

实施例九,在实施例一到八任一的基础上,所述的预制梁辅助举升小车两个为一组,两个所述预制梁辅助举升小车的中控模块17通过无线连接有外接遥控装置,本实施例的设置在于提高本装置的稳定性,两个小车分别放置于梁体两端,便于更好的更稳定的承托和拼合梁体,同时,两个小车同步工作也使得矫正油缸23在矫正梁体的时候能更好的矫正,即若梁体在下放过程中向一侧偏斜,则梁体下端面在接触矫正油缸23时,其接触的是两个小车相对侧的矫正油缸23,从而在弧形板24和矫正钢球25的作用下,梁体下端面向弧形板24中部微小距离的滑移,从而更好的起到矫正作用。In the ninth embodiment, on the basis of any one of the first to eighth embodiments, two of the prefabricated beam auxiliary lifting trolleys are in a group, and the central control modules 17 of the two prefabricated beam auxiliary lifting trolleys are wirelessly connected to each other. External remote control device, the setting of this embodiment is to improve the stability of the device. The two trolleys are placed at both ends of the beam body, which is convenient for better and more stable support and splicing of the beam body. At the same time, the two trolleys work synchronously. So that the straightening cylinder 23 can be better corrected when correcting the beam body, that is, if the beam body is deflected to one side during the lowering process, when the lower end surface of the beam body contacts the straightening cylinder 23, the two trolleys are in contact with each other. Therefore, under the action of the arc plate 24 and the straightening steel ball 25, the lower end of the beam body slides a small distance in the middle of the arc plate 24, so as to better play a correcting role.

本发明在具体使用时,用户先控制本装置到需要的位置,具体的,控制底板油泵11工作,底板油泵11向动力梁9充油,液压油将动力梁9充满,并充入固定油缸10使固定油缸10伸出,当固定油缸10伸出后,固定电磁阀16关闭,底板油泵11继续向动力梁9内充油并通过动力油缸8推动小车运动,因固定油缸10大小恒定,故每次将固定油缸10充满并使固定油缸10伸出将动力梁9卡紧的时间均相同,故固定电磁阀16为常闭的延时关闭阀门,即固定电磁阀16常闭,当开启固定电磁阀16时间达到预设值时,固定电磁阀16自动关闭;In the specific use of the present invention, the user first controls the device to the required position, specifically, controls the bottom plate oil pump 11 to work, the bottom plate oil pump 11 fills the power beam 9 with oil, and the hydraulic oil fills the power beam 9 and fills the fixed oil cylinder 10 The fixed oil cylinder 10 is extended. When the fixed oil cylinder 10 is extended, the fixed solenoid valve 16 is closed, and the bottom plate oil pump 11 continues to fill the power beam 9 with oil and pushes the trolley to move through the power oil cylinder 8. Because the size of the fixed oil cylinder 10 is constant, every It takes the same time to fill the fixed oil cylinder 10 and extend the fixed oil cylinder 10 to clamp the power beam 9. Therefore, the fixed solenoid valve 16 is a normally closed delayed closing valve, that is, the fixed solenoid valve 16 is normally closed. When the valve 16 time reaches the preset value, the fixed solenoid valve 16 is automatically closed;

在调节垂直油缸6之间的距离,具体的,控制两个水平电磁阀13开启,四个垂直电磁阀14关闭,顶板油泵5向水平油缸7内充油或抽油并使得水平油缸7伸出或收缩;In adjusting the distance between the vertical oil cylinders 6, specifically, two horizontal solenoid valves 13 are controlled to open, four vertical solenoid valves 14 are closed, and the top plate oil pump 5 fills or pulls oil into the horizontal oil cylinder 7 and makes the horizontal oil cylinder 7 extend. or shrink;

之后,控制矫正电磁阀2开启,动力电磁阀15关闭,底板油泵11工作将矫正油缸23升起,之后,控制矫正电磁阀2略微关闭,之后龙门吊或吊机将梁体放下,梁体下端面接触弧形板24,在弧形板24上的矫正钢球25的作用下,梁体被摆正,略微关闭的矫正电磁阀2使得矫正油缸23和底板油泵11连通的管道管径变小,再配合粘稠的液压油,形成临时的阻尼器,缓冲梁体下落对矫正油缸23的冲击;After that, control the rectification solenoid valve 2 to open, the power solenoid valve 15 to close, the bottom plate oil pump 11 works to lift the rectification cylinder 23, after that, the control rectification solenoid valve 2 is slightly closed, and then the gantry crane or hoist lowers the beam body, and the lower end surface of the beam body Contacting the arc-shaped plate 24, under the action of the straightening steel ball 25 on the arc-shaped plate 24, the beam body is straightened, and the slightly closed straightening solenoid valve 2 reduces the diameter of the pipe connecting the straightening oil cylinder 23 and the bottom plate oil pump 11, Combined with viscous hydraulic oil, a temporary damper is formed to buffer the impact of the falling beam body on the straightening cylinder 23;

之后控制垂直油缸6工作,具体的,控制两个水平电磁阀13关闭,四个垂直电磁阀14开启,顶板油泵5向垂直油缸6充油或抽油并使得垂直油缸6伸出或收缩;Then control the vertical oil cylinder 6 to work, specifically, control two horizontal solenoid valves 13 to close, four vertical solenoid valves 14 to open, and the top plate oil pump 5 fills or pumps oil to the vertical oil cylinder 6 and makes the vertical oil cylinder 6 extend or shrink;

当梁体放置在支撑螺杆20上时,支撑螺杆20受力下压,其下端和膺架工字钢接触并以此将梁体支撑,支撑螺杆20下压带动支撑座19向下运动,在平衡杆21的作用下,平衡平台22被抬起并压缩弹簧,牛眼滚轮和膺架工字钢脱离接触,当梁体被垂直油缸6托起时,在弹簧的作用下,平衡平台22下压,牛眼滚轮和膺架工字钢接触,支撑座19在平衡杆21的作用下被抬起,支撑螺杆20和膺架工字钢脱离接触,便于小车行走,之后控制小车行走将梁体和前一榀梁对接即可。When the beam body is placed on the support screw 20, the support screw 20 is pressed down by force, and the lower end of the support screw is in contact with the I-beam of the artificial frame to support the beam body. Under the action of the balance bar 21, the balance platform 22 is lifted and the spring is compressed, and the bull's eye roller and the I-beam are out of contact. Press, the bull's-eye roller contacts with the I-beam of the frame, the support base 19 is lifted under the action of the balance bar 21, and the support screw 20 and the I-beam of the frame are out of contact, which is convenient for the trolley to travel, and then controls the trolley to travel to the beam body. It can be docked with the previous beam.

本发明针对现有施工方式中千斤顶举升拼装预制梁效率低下、现有小车带动预制梁移动时需要破坏膺架、现有小车不便于控制的问题做出改进,具有以下有益效果:The present invention makes improvements to the problems in the existing construction method that the jack lifts and assembles the prefabricated beams, the existing trolley needs to destroy the scaffold when driving the prefabricated beams to move, and the existing trolley is inconvenient to control, and has the following beneficial effects:

1、采用举升小车代替千斤顶,使得举升拼装预制梁时能带动预制梁移动更大的距离,从而提高了拼装效率;1. The lifting trolley is used instead of the jack, so that when the prefabricated beam is lifted and assembled, it can drive the prefabricated beam to move a larger distance, thereby improving the assembly efficiency;

2、采用两组动力梁和固定油缸的组合取代现有小车行进需要螺栓固定液压顶推装置的结构,节省了将液压顶推装置固定在膺架上的拆装过程,极大的节省了工时,同时保护了膺架,使得膺架可周转使用,节省了施工成本,实现了绿色施工;2. The combination of two sets of power beams and fixed oil cylinders is used to replace the structure of the existing trolley that requires bolts to fix the hydraulic jacking device, which saves the disassembly and assembly process of fixing the hydraulic jacking device on the artificial frame and greatly saves man-hours. At the same time, it protects the scaffolding, so that the scaffolding can be used in turnaround, saving construction costs and realizing green construction;

3、采用中控模块和遥控装置控制本发明中各个电磁阀和油泵的工作状态,从而更便于工人控制预制梁的拼装。3. The central control module and the remote control device are used to control the working states of each solenoid valve and oil pump in the present invention, so that it is more convenient for workers to control the assembly of the prefabricated beams.

本发明结构简洁,便于操控,可有效的提高预制梁拼装的效率,同时可保证膺架的完整,便于周转利用,实用性强。The invention has a simple structure, is easy to operate, can effectively improve the efficiency of prefabricated beam assembling, can ensure the integrity of the artificial frame, is convenient for turnover and has strong practicability.

Claims (8)

1.预制梁辅助举升小车,其特征在于,包括小车的底板(1),所述的底板(1)左右两侧均固定连接有动力装置,所述的底板(1)上固定连接有中板(3),所述的中板(3)上转动连接有顶板(4),所述的顶板(4)上设置有两组举升装置,两组所述的举升装置均和固定连接在顶板(4)上的顶板油泵(5)连通;1. The prefabricated beam-assisted lifting trolley is characterized in that it includes a bottom plate (1) of the trolley, the left and right sides of the bottom plate (1) are fixedly connected with power devices, and the bottom plate (1) is fixedly connected with a middle Plate (3), a top plate (4) is rotatably connected to the middle plate (3), and two sets of lifting devices are arranged on the top plate (4), and the two sets of lifting devices are fixedly connected to each other. The top plate oil pump (5) on the top plate (4) is connected; 两组所述的举升装置均包括两个滑动连接在顶板(4)上的垂直油缸(6)和一个固定连接在顶板(4)上的水平油缸(7),所述的水平油缸(7)为双出杆油缸且水平油缸(7)两端分别和两个垂直油缸(6)固定连接;The two sets of lifting devices each include two vertical oil cylinders (6) slidably connected to the top plate (4) and one horizontal oil cylinder (7) fixedly connected to the top plate (4). ) is a double-rod oil cylinder and both ends of the horizontal oil cylinder (7) are fixedly connected to the two vertical oil cylinders (6) respectively; 两个所述的动力装置均包括一端固定连接在底板(1)上的动力油缸(8),两个所述的动力油缸(8)另一端均固定连接有动力梁(9),两个所述的动力梁(9)两侧均固定连接有固定油缸(10),两个所述的动力油缸(8)、四个所述的固定油缸(10)均和固定连接在底板(1)上的底板油泵(11)连通,所述的底板(1)上固定连接有油箱(12),所述的顶板油泵(5)和底板油泵(11)均和油箱(12)连通;Both of the two described power devices include a power oil cylinder (8) whose one end is fixedly connected to the base plate (1), the other end of the two described power oil cylinders (8) is fixedly connected with a power beam (9), and the two Both sides of the power beam (9) are fixedly connected with fixed oil cylinders (10), and the two power oil cylinders (8) and the four fixed oil cylinders (10) are all fixedly connected to the base plate (1). The bottom plate oil pump (11) is connected to the bottom plate, an oil tank (12) is fixedly connected to the bottom plate (1), and the top plate oil pump (5) and the bottom plate oil pump (11) are both communicated with the oil tank (12); 所述的顶板油泵(5)和两个水平油缸(7)连通的管道处均设置有水平电磁阀(13),所述的顶板油泵(5)和四个所述的垂直油缸(6)连通的管道处均设置有垂直电磁阀(14);A horizontal solenoid valve (13) is provided at the pipeline connecting the top oil pump (5) and the two horizontal oil cylinders (7), and the top oil pump (5) is communicated with the four vertical oil cylinders (6) Vertical solenoid valves (14) are provided at the pipelines of the 所述的底板油泵(11)和两个所述的动力油缸(8)连通的管道处均设置有动力电磁阀(15);A power solenoid valve (15) is provided at the pipeline connecting the bottom plate oil pump (11) and the two power oil cylinders (8); 两个所述的动力梁(9)均为中空梁且均和相应的固定油缸(10)、动力油缸(8)连通,所述的动力梁(9)和相应的固定油缸(10)连通处均设置有固定电磁阀(16);The two power beams (9) are hollow beams and are both communicated with the corresponding fixed oil cylinder (10) and the power oil cylinder (8), and the power beam (9) is connected with the corresponding fixed oil cylinder (10). Both are provided with a fixed solenoid valve (16); 所述的顶板油泵(5)、底板油泵(11)、水平电磁阀(13)、动力电磁阀(15)、固定电磁阀(16)均和固定连接在底板(1)上的中控模块(17)电连接;The top plate oil pump (5), the bottom plate oil pump (11), the horizontal solenoid valve (13), the power solenoid valve (15), and the fixed solenoid valve (16) are all connected to the central control module (1) fixedly connected to the bottom plate (1). 17) Electrical connection; 所述的中板(3)两侧分别固定连接有两个侧梁(18),四个所述的侧梁(18)上均上下滑动连接有支撑座(19),四个所述的支撑座(19)内均可拆卸连接有支撑螺杆(20),四个所述的支撑座(19)一侧均滑动连接有转动连接在相应侧梁(18)上的平衡杆(21),所述的平衡杆(21)另一端滑动滑动连接有上下滑动连接在相应侧梁(18)上的平衡平台(22),四个所述的平衡平台(22)均通过弹簧和相应的侧梁(18)相连,四个所述的平衡平台(22)下端均固定连接有牛眼滚轮。Two side beams (18) are fixedly connected on both sides of the middle plate (3) respectively, and support seats (19) are slidably connected up and down on the four side beams (18). A support screw (20) can be detachably connected to the seat (19), and one side of the four support seats (19) is slidably connected with a balance rod (21) that is rotatably connected to the corresponding side beam (18), so The other end of the balance rod (21) is slidably connected with a balance platform (22) which is slidably connected up and down on the corresponding side beams (18). 18) are connected, and the lower ends of the four balance platforms (22) are fixedly connected with bulls-eye rollers. 2.根据权利要求1所述的预制梁辅助举升小车,其特征在于,所述的中板(3)两侧均固定连接有矫正油缸(23),两个所述的矫正油缸(23)上端均固定连接有弧形板(24);2. The prefabricated beam-assisted lifting trolley according to claim 1, characterized in that both sides of the middle plate (3) are fixedly connected with straightening oil cylinders (23), and the two straightening oil cylinders (23) The upper ends are fixedly connected with arc-shaped plates (24); 两个所述的矫正油缸(23)均通过管道和底板油泵(11)连通,两个所述的矫正油缸(23)和底板油泵(11)连通的管道处均设置有矫正电磁阀(2),所述的矫正电磁阀(2)和所述的中控模块(17)电连接。The two straightening oil cylinders (23) are both communicated with the bottom plate oil pump (11) through a pipeline, and a straightening solenoid valve (2) is provided at the pipeline where the two straightening oil cylinders (23) and the bottom plate oil pump (11) communicate with each other. , the straightening solenoid valve (2) is electrically connected with the central control module (17). 3.根据权利要求2所述的预制梁辅助举升小车,其特征在于,两个所述的弧形板(24)上面均转动连接有若干矫正钢球(25)。3 . The prefabricated beam-assisted lifting trolley according to claim 2 , characterized in that a plurality of straightening steel balls ( 25 ) are rotatably connected to the two arc-shaped plates ( 24 ). 4 . 4.根据权利要求1所述的预制梁辅助举升小车,其特征在于,四个所述的垂直油缸(6)下端均固定连接有牛眼滚轮。4 . The prefabricated beam-assisted lifting trolley according to claim 1 , wherein the lower ends of the four vertical oil cylinders ( 6 ) are fixedly connected with bulls-eye rollers. 5 . 5.根据权利要求1所述的预制梁辅助举升小车,其特征在于,四个所述的固定油缸(10)下端均转动连接有轮子(26)。5. The prefabricated beam-assisted lifting trolley according to claim 1, characterized in that, wheels (26) are rotatably connected to the lower ends of the four fixed oil cylinders (10). 6.根据权利要求1所述的预制梁辅助举升小车,其特征在于,所述的中板(3)上固定连接有回转油缸(27),所述的回转油缸(27)上端固定连接有顶板(4),所述的回转油缸(27)和所述的油箱(12)连通。6. The prefabricated beam auxiliary lifting trolley according to claim 1, characterized in that a rotary oil cylinder (27) is fixedly connected to the middle plate (3), and a rotary oil cylinder (27) is fixedly connected to the upper end of the rotary oil cylinder (27). The top plate (4), the rotary oil cylinder (27) communicate with the oil tank (12). 7.根据权利要求1所述的预制梁辅助举升小车,其特征在于,所述的中控模块(17)包括电磁阀控制单元、信号处理单元、无线信号收发单元。7 . The prefabricated beam-assisted lifting trolley according to claim 1 , wherein the central control module ( 17 ) comprises a solenoid valve control unit, a signal processing unit, and a wireless signal transceiver unit. 8 . 8.根据权利要求1-7中任一所述的预制梁辅助举升小车,其特征在于,所述的预制梁辅助举升小车两个为一组,两个所述预制梁辅助举升小车的中控模块(17)通过无线连接有外接遥控装置。8. The prefabricated beam auxiliary lifting trolley according to any one of claims 1-7, wherein two of the prefabricated beam auxiliary lifting trolleys are in a group, and two of the prefabricated beam auxiliary lifting trolleys The central control module (17) is wirelessly connected with an external remote control device.
CN201911117543.0A 2019-11-15 2019-11-15 Precast Beam Assisted Lifting Trolley Active CN110723677B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911117543.0A CN110723677B (en) 2019-11-15 2019-11-15 Precast Beam Assisted Lifting Trolley

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911117543.0A CN110723677B (en) 2019-11-15 2019-11-15 Precast Beam Assisted Lifting Trolley

Publications (2)

Publication Number Publication Date
CN110723677A CN110723677A (en) 2020-01-24
CN110723677B true CN110723677B (en) 2020-11-24

Family

ID=69224333

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911117543.0A Active CN110723677B (en) 2019-11-15 2019-11-15 Precast Beam Assisted Lifting Trolley

Country Status (1)

Country Link
CN (1) CN110723677B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111453357A (en) * 2020-03-17 2020-07-28 大族激光科技产业集团股份有限公司 Steering mechanism and battery module production system
CN111301262B (en) * 2020-03-31 2021-05-28 董庆宇 Auxiliary transportation device for bridge construction precast beam
CN112376432A (en) * 2020-11-03 2021-02-19 南京元琅建设工程有限公司 Follow-up pretreatment device for precast beam plate
CN115125874A (en) * 2022-08-16 2022-09-30 石家庄方舟公路工程试验检测有限公司 Curved beam jacking and moving device, adjusting system and adjusting method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2835204Y (en) * 2005-05-26 2006-11-08 宝鸡石油机械有限责任公司 Frication type shifting device for modularized drilling rig
CN204343170U (en) * 2014-12-08 2015-05-20 中铁六局集团有限公司 A kind of tie-rod steel pipe arch bridge continuously construction tubular arch vertical shift pushing tow system
CN207828796U (en) * 2018-02-02 2018-09-07 山东省路桥集团有限公司 A kind of mobile positioning mechanism for steel box-girder installation
CN109356038A (en) * 2018-12-05 2019-02-19 湖南中铁五新重工有限公司 A kind of push-pull device at fixed for steel bridge installation
CN208844439U (en) * 2018-09-30 2019-05-10 河南省第一建设集团荥阳装配式建筑有限公司 The three-dimensional assembled trolley of precast segmental beam

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2835204Y (en) * 2005-05-26 2006-11-08 宝鸡石油机械有限责任公司 Frication type shifting device for modularized drilling rig
CN204343170U (en) * 2014-12-08 2015-05-20 中铁六局集团有限公司 A kind of tie-rod steel pipe arch bridge continuously construction tubular arch vertical shift pushing tow system
CN207828796U (en) * 2018-02-02 2018-09-07 山东省路桥集团有限公司 A kind of mobile positioning mechanism for steel box-girder installation
CN208844439U (en) * 2018-09-30 2019-05-10 河南省第一建设集团荥阳装配式建筑有限公司 The three-dimensional assembled trolley of precast segmental beam
CN109356038A (en) * 2018-12-05 2019-02-19 湖南中铁五新重工有限公司 A kind of push-pull device at fixed for steel bridge installation

Also Published As

Publication number Publication date
CN110723677A (en) 2020-01-24

Similar Documents

Publication Publication Date Title
CN110723677B (en) Precast Beam Assisted Lifting Trolley
CN106400701B (en) A kind of list girder low level balanced cantilever assembly Bridge Erector
CN206319625U (en) Equipment is installed in a kind of building inner partition plate transhipment
CN111335182B (en) Portable single-track bridge erection machine and method for installing steel columns and steel beams during bridge erection
CN211004291U (en) Internal climbing tower crane
CN105484168B (en) Rotary hoisting equipment for stiffening beam of suspension bridge and erecting method of stiffening beam
CN110904863B (en) Beam changing method with foldable beam changing machine
CN110878532A (en) Subway box girder translation construction device and method
CN103132702A (en) Longspan pipe truss pulling bar lifting and overhead rotating emplacing construction method
CN110065145B (en) Self-adaptive external mold system for concrete prefabrication
CN219793684U (en) Long-distance pushing steel box girder crossing existing highway girder falling guide device
CN218322386U (en) Upright column erecting, positioning and mounting system combination device
CN110723642A (en) A device and method for translating and hoisting equipment in a closed workshop
WO2023070257A1 (en) Intelligent hoisting robot
CN212335790U (en) Large cantilever bent cap construction trolley
CN213738414U (en) Multi-upright-column synchronous jacking joint adding system
CN211369036U (en) Arch net rack node ball rotation fixing device and arch net rack mounting system
CN212000656U (en) A construction device for a special-shaped steel bridge across a river
CN212477430U (en) Wave form steel web SCC worker method hangs basket with hoisting accessory
CN208717748U (en) A kind of large span steel reinforced concrete combination beam Bridge Erector support leg device
CN219430542U (en) Adjustable water bracket for installing steel box girder
CN222648597U (en) A support for cast-in-place construction of highway beams in a combined construction section
CN218932903U (en) Three-dimensional adjusting device for hoisting construction errors of steel box girder segments
CN221626836U (en) Multifunctional integrated bridge building machine
CN221093498U (en) Tower crane construction intelligent building platform is exempted from in assembled house engineering

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20230117

Address after: 450000 - 3-337, Zone 6A, South China City, Zhengzhou, Longhu Town, Xinzheng City, Zhengzhou, Henan Province

Patentee after: Zhengzhou Xinyipai Industrial Co.,Ltd.

Address before: 450000 Xinzheng high tech Development Zone, Xinzheng City, Zhengzhou City, Henan Province

Patentee before: ZHENGZHOU University OF INDUSTRIAL TECHNOLOGY