CN110722676B - Intelligent production line for intelligent heating ceramic tile heating module - Google Patents
Intelligent production line for intelligent heating ceramic tile heating module Download PDFInfo
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- CN110722676B CN110722676B CN201911302234.0A CN201911302234A CN110722676B CN 110722676 B CN110722676 B CN 110722676B CN 201911302234 A CN201911302234 A CN 201911302234A CN 110722676 B CN110722676 B CN 110722676B
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 239000000919 ceramic Substances 0.000 title claims abstract description 23
- 238000005187 foaming Methods 0.000 claims abstract description 86
- 230000005540 biological transmission Effects 0.000 claims description 87
- 238000005507 spraying Methods 0.000 claims description 17
- 238000002347 injection Methods 0.000 claims description 15
- 239000007924 injection Substances 0.000 claims description 15
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 238000012544 monitoring process Methods 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 7
- 239000006260 foam Substances 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 5
- 238000010923 batch production Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 230000033764 rhythmic process Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000011538 cleaning material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- -1 graphite alkene Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000002054 transplantation Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
- B28B1/503—Moulds therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/388—Treating surfaces of moulds, cores, or mandrels to prevent sticking with liquid material, e.g. lubricating
Abstract
The invention relates to an intelligent production line for heating modules of intelligent heating tiles, which is characterized in that: comprises a running track; an intelligent RGV carrier that runs along a track; the foaming device is arranged on the RGV carrying vehicle and comprises an opening and closing mould frame, a lifting mould frame, a fixed mould frame and a foaming mould for combining a heating film and a foaming plate, wherein the opening and closing mould frame is movably arranged on the fixed mould frame, the foaming mould comprises an upper mould group and a lower mould group, the upper mould group is arranged on the opening and closing mould frame, the lower mould group is arranged on the lifting mould frame, and the lifting mould frame is arranged on the fixed mould frame; the mold opening and closing device comprises a mold opening and closing mechanical arm used for controlling the mold opening and closing frame to move in an opening and closing mode relative to the fixed mold frame, and the mold opening and closing mechanical arm is detachably connected with the mold opening and closing frame. This warm ceramic tile module intelligent production line that generates heat of intelligence has degree of automation height, production efficiency height, workman low in labor strength, realizes characteristics such as batch production.
Description
Technical Field
The invention relates to an automatic production line, in particular to an intelligent production line for an intelligent heating ceramic tile heating module.
Background
The intelligent heating ceramic tile is a new building material and has good development prospect; the process for producing the heating module in the intelligent heating ceramic tile in the prior art comprises the following steps: fixing a monomer mold frame, opening the mold, manually taking and cleaning materials, manually spraying a release agent, manually injecting bubbles and closing the mold; the manual work needs to be done one by one, so the existing production efficiency is low, and the mass production is difficult to realize; in addition, the labor intensity of workers is high, the labor cost is high, and the production quality is difficult to ensure.
Therefore, further improvements are needed.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides the intelligent production line of the intelligent heating ceramic tile heating module, which has the advantages of high automation degree, high production efficiency, low labor intensity of workers and realization of batch production.
The purpose of the invention is realized as follows:
the utility model provides a warm ceramic tile of intelligence module intelligence production line that generates heat which characterized in that: comprises that
An annular track;
more than one RGV transport vehicle slides along the annular track and is automatically started and stopped under the control of a PLC (programmable logic controller);
the foaming device is arranged on the RGV transport vehicle and slides along the annular track through the RGV transport vehicle; the foaming device comprises an opening and closing mould frame, a fixed mould frame and a foaming mould for combining the heating film and the foaming plate; the opening and closing mould frame is movably arranged on the fixed mould frame; the foaming mould comprises an upper mould set and a lower mould set, the upper mould set is arranged on the opening and closing mould frame, and the lower mould set is arranged on the fixed mould frame;
the mould opening and closing device drives the mould opening and closing frame to complete opening and closing movement; the mold opening and closing device comprises a mold opening and closing mechanical arm used for controlling the mold opening and closing frame to move in an opening and closing mode relative to the fixed mold frame, and the mold opening and closing mechanical arm is detachably connected with the mold opening and closing frame.
The foaming device also comprises a lifting support plate which moves up and down relative to the fixed die frame and a lifting transmission assembly for driving the lifting support plate to lift up and down, and the lower die set is arranged on the lifting support plate and lifts up and down along with the lifting support plate; and the lifting power assembly is arranged on the mold opening and closing device and is in transmission connection with the lifting support plate through the lifting transmission assembly and drives the lifting support plate to lift up and down.
The lifting transmission assembly comprises a second driving roller and a lifting steering box, a rotating shaft at the input end of the lifting steering box is connected with the second driving roller, and a screw rod at the output end of the lifting steering box is connected with the lifting support plate; the lifting power assembly comprises a transplanting cylinder, a first driving roller and a lifting driving motor, a motor shaft of the lifting driving motor is in transmission connection with the first driving roller, and the transplanting cylinder at least drives the first driving roller to be connected with or separated from a second driving roller.
One side of the opening and closing mould frame is hinged with the fixed mould frame, and a locking component is arranged between the other side of the opening and closing mould frame and the fixed mould frame; the lock catch assembly comprises a fixed lock piece fixedly arranged on the opening and closing die set and a movable lock piece movably arranged on the fixed die set; a lock tongue is arranged on the fixed lock piece; the movable locking piece is elastically reset relative to the fixed die frame, the movable locking piece is provided with a locking hook, and the locking tongue is hooked with the locking hook under the covering state of the opening and closing die frame.
The unlocking device is used for unlocking the lock catch assembly and comprises an unlocking cylinder and an unlocking touch part; the middle part of the movable locking piece is rotatably connected with the fixed die frame, one end of the movable locking piece is provided with the locking hook, and the other end of the movable locking piece corresponds to the unlocking contact piece; during unlocking, the unlocking cylinder drives the unlocking touch piece to move, so that the unlocking touch piece acts on the other end of the movable locking piece, and unhooking of the locking hook and the locking tongue is achieved.
The mold opening and closing device comprises a mold opening and closing rack, and a mold opening and closing mechanical arm is arranged on the mold opening and closing rack; the mold opening and closing mechanical arm comprises a first mold opening and closing cylinder, a first transmission arm, a second transmission arm, a third transmission arm, a fourth transmission arm and a second mold opening and closing cylinder; one end of the first mold opening and closing cylinder is hinged to the mold opening and closing rack, and the other end of the first mold opening and closing cylinder is hinged to the middle of the first transmission arm; one end of the first transmission arm is positioned and rotated on the mold opening and closing machine frame, and the other end of the first transmission arm is hinged with one end of the second transmission arm; the other end of the second transmission arm is hinged with the middle part of the third transmission arm; one end of the third transmission arm is positioned and rotated on the mold opening and closing machine frame, and the other end of the third transmission arm is hinged with one end of the fourth transmission arm; the other end of the fourth transmission arm is detachably connected with the opening and closing die carrier; and one end of the second mold opening and closing cylinder is hinged with the middle part of the third transmission arm, and the other end of the second mold opening and closing cylinder is hinged with the middle part of the fourth transmission arm.
The opening and closing die frame is provided with a lifting handle; the other end of the fourth transmission arm is provided with a bayonet for hooking the lifting handle; and the fourth transmission arm is provided with a connecting cylinder and a sliding block, and the connecting cylinder drives the sliding block to slide on the fourth transmission arm in a reciprocating manner so as to open or close the opening of the bayonet.
The annular track comprises a plurality of I-shaped guide rails which are spliced with each other; the RGV transport vehicle comprises a transport vehicle frame and sliding power components, the foaming device is borne on the transport vehicle frame, and more than one group of sliding power components are arranged on the transport vehicle frame; the sliding power assembly comprises a sliding driving motor, a sliding roller and a positioning roller; a motor shaft of the sliding driving motor is in transmission connection with a sliding roller, and the sliding roller rolls on the top of the I-shaped guide rail; the positioning roller rolls on the side part of the I-shaped guide rail.
The upper die set comprises an upper die plate, a wire positioning assembly and a plurality of vacuum suction nozzles, and the vacuum suction nozzles are connected with a vacuumizing device; the wire positioning assembly comprises a positioning insert and a side positioning part; the lower die set comprises a lower die plate, and a forming cavity and a positioning groove are formed in the lower die plate; when the upper die set and the lower die combined die are used, the positioning insert is embedded into the positioning groove, the outer lead on the heating film is positioned and compressed between the positioning groove and the positioning insert, and the side positioning part is positioned and acted on the side part of the outer lead.
A demoulding station, a mould opening station, a discharging cleaning station, a mould releasing agent spraying station, a heating film laying station, a bubble injection station and a mould closing station are sequentially arranged on the annular track along the conveying direction; more than one station is provided with a station monitoring mechanism for monitoring whether the foaming device reaches the corresponding station; the die opening and closing device is arranged on a die opening station and/or a die closing station; a release agent spraying station is arranged on the upper side of the frame; and a bubble injection robot for completing the bubble injection work is arranged on the bubble injection station.
The invention has the following beneficial effects:
the RGV transport vehicle is arranged to transport the foaming device along the circular track in a circulating manner, so that the automatic circulating operation of the foaming device is realized, the foaming device can sequentially reach different stations to complete corresponding processes, on one hand, the full-automatic production can be realized, the labor cost and the labor intensity of workers are reduced, on the other hand, the foaming device can be continuously used, the production rhythm is accelerated, and the batch production is realized; more than one set of foaming device can be operated simultaneously on the circular orbit, and the foaming device in different stations can accomplish corresponding process simultaneously, and production efficiency improves at double. Specifically, the foaming device sequentially arrives at different stations to complete corresponding work, namely, the foaming device can automatically demould when arriving at a demoulding station, can automatically open the mould when arriving at a mould opening station, can conveniently discharge and clean when arriving at a discharging and cleaning station, can be automatically sprayed by a corresponding robot when arriving at a mould releasing agent spraying station, can conveniently lay a heating film when arriving at a heating film laying station, can automatically foam when arriving at a foam injection station, and can automatically close the mould when arriving at a mould closing station; more than one set of foaming devices can automatically reach different stations to complete corresponding working procedures, so that batch production can be realized, and personnel reduction and efficiency improvement can be realized; the production beat of the production line can be effectively controlled through the PLC, and further, the production efficiency can be controlled/adjusted according to the actual production requirement, so that the production line is controllable; this foaming device can combine the heating film of different models and corresponding foaming board, and then realizes trading the type fast, and commonality and practicality are strong. It can be seen that this warm ceramic tile module intelligent production line that generates heat of intelligence has degree of automation height, production efficiency height, workman low in labor strength, production quality are good, can realize characteristics such as batch production.
Drawings
Fig. 1 is a partial top view of an intelligent production line of an intelligent heating tile module according to an embodiment of the present invention.
Fig. 2 is a partial perspective view of an intelligent production line of an intelligent heating tile module according to an embodiment of the invention.
Fig. 3 is a side view of the mold opening and closing device for controlling the mold opening of the foaming device according to an embodiment of the present invention.
Fig. 4 is a side view of the mold opening and closing device for controlling the mold closing of the foaming device according to an embodiment of the present invention.
Fig. 5 is a perspective view of a foaming device in a clamped state according to an embodiment of the present invention.
Fig. 6 is a side view showing a clamping state of the foaming apparatus according to the embodiment of the present invention.
Fig. 7 is a perspective view of the foaming device in an open state according to an embodiment of the invention.
FIG. 8 is a side view of the foaming device in an open state according to an embodiment of the present invention.
Fig. 9 is an assembly view of the elevating transmission assembly according to an embodiment of the present invention.
Fig. 10 is an assembly view of the mold opening and closing robot according to an embodiment of the present invention.
Fig. 11 is a cross-sectional view of a mold opening and closing robot in an embodiment of the invention.
Figure 12 is a partial schematic view of an RGV transport vehicle engaged with a circular track in accordance with one embodiment of the present invention.
Fig. 13 is an exploded view of the upper module, the heating film and the lower module according to an embodiment of the invention.
Fig. 14 is a perspective view of an upper module in an embodiment of the invention.
Fig. 15 is an enlarged schematic view at J in fig. 14.
Fig. 16 is a partial schematic view of a foaming mold in a closed state according to an embodiment of the invention.
Fig. 17 is an enlarged view at K in fig. 2.
Fig. 18 is a partially enlarged schematic view of the foaming device and the mold opening and closing device in an embodiment of the invention.
Detailed Description
The invention is further described with reference to the following figures and examples.
Referring to fig. 1-18, this warm ceramic tile of intelligence module intelligence production line that generates heat is arranged in producing the module that generates heat in the warm ceramic tile of intelligence, specifically combines heating film T and foaming board mutually in order to make the module that generates heat in the warm ceramic tile of intelligence.
Intelligent production line of intelligent heating ceramic tile heating module comprises
The annular track A is arranged in a track-shaped annular manner;
more than one RGV transport vehicle B slides along the annular track A and is automatically started and stopped under the control of a PLC (programmable logic controller);
the foaming device C is arranged on the RGV transport vehicle B and slides along the annular track A through the RGV transport vehicle B so as to sequentially convey the foaming device C to different stations; the foaming device C comprises an opening and closing mould frame C2, a fixed mould frame C8 and a foaming mould for combining the heating film T and the foaming plate; the opening and closing mould frame C2 is movably arranged at the top of the fixed mould frame C8; the foaming mould comprises an upper mould set C3 and a lower mould set C4, wherein the upper mould set C3 is arranged on the inner side of the opening and closing mould set C2, and the lower mould set C4 is arranged at the top of the fixed mould set C8; when the opening and closing die set C2 moves relative to the fixed die set C8, the upper die set C3 moves along with the opening and closing; specifically, when the opening and closing die set C2 is turned upwards, the upper die set C3 completes the die opening activity, and when the opening and closing die set C2 is turned downwards to the top of the fixed die set C8, the upper die set C3 moves above the lower die set C4 to prepare for die closing operation;
the mold opening and closing device D is arranged close to the annular track A and corresponds to the corresponding station; the mold opening and closing device D comprises a mold opening and closing mechanical arm used for controlling the mold opening and closing frame C2 to move relative to the fixed mold frame C8 in an opening and closing mode, and the mold opening and closing mechanical arm is detachably connected with the mold opening and closing frame C2.
Furthermore, the foaming device C further comprises a lifting carrier plate C6 which moves up and down relative to the fixed die carrier C8, and a lifting transmission assembly for driving the lifting carrier plate C6 to lift up and down, wherein the lifting carrier plate C6 is arranged at the top of the fixed die carrier C8, and the lower die set C4 is arranged at the top of the lifting carrier plate C6 and lifts up and down along with the lifting carrier plate C6, so that the upper die set C3 and the lower die set C4 are matched; and the lifting power component is arranged on the mold opening and closing device D, is in transmission connection with the lifting carrier plate C6 through the lifting transmission component and drives the lifting carrier plate C6 to lift up and down. The opening and closing mold frame C2 can be assembled with upper mold units C3 of different models, correspondingly, the lifting carrier plate C6 can also be assembled with lower mold units C4 of different models, so that the foaming device C can adapt to foaming molds of different models, foaming molds for producing heating modules of different models can exist on a production line at the same time, and rapid model changing can be realized.
Further, two sets of lifting transmission assemblies are arranged, and each set of lifting transmission assemblies comprises a second driving roller C9 and a lifting steering box C10; the second driving roller C9 is positioned and rotatably arranged relative to the fixed die carrier C8 and is exposed at the rear side of the fixed die carrier C8; a rotating shaft C1001 at the input end of the lifting steering box C10 is connected with a second driving roller C9, and a screw rod C1002 at the output end of the lifting steering box C10 is connected with a lifting carrier plate C6; when the lifting mechanism works, the second driving roller C9 drives the rotating shaft C1001 to rotate, and the rotating shaft C1001 drives the transmission part in the lifting steering box C10 to move, so that the screw rod C1002 can lift up and down; the lifting power assembly comprises a transplanting cylinder D10, a first driving roller D11 and a lifting driving motor D12; a motor shaft of the lifting driving motor D12 is in transmission connection with a first driving roller D11 through a reduction gearbox D13, a cylinder body of a transplanting cylinder D10 is fixed on an opening and closing die rack D1, a rod body of the transplanting cylinder D10 is connected with a supporting plate D14, the lifting driving motor D12 is fixed on the supporting plate D14, a first driving roller D11 is positioned and rotated relative to the supporting plate D14, and the transplanting cylinder D10 can drive the first driving roller D11 to be connected with or separated from a second driving roller C9 through the supporting plate D14; when the foaming device C slides and transplants, the first driving roller D11 is separated from the second driving roller C9, so that the transplantation of the foaming device C is prevented from being influenced; when the foaming device C performs the mold closing operation, the first driving roller D11 is connected to the second driving roller C9 to drive the lifting carrier plate C6 to ascend so as to close the foaming mold. In order to improve the reliability of transmission, the surfaces of the first driving roller D11 and the second driving roller C9 can be respectively machined with corresponding teeth.
Furthermore, one side of the opening and closing mold frame C2 is hinged with one side of the fixed mold frame C8, and a locking assembly for locking the opening and closing mold frame C2 is arranged between the other side of the opening and closing mold frame C2 and the other side of the fixed mold frame C8; the locking assembly comprises a fixed lock piece C5 fixedly arranged at the other side of the opening and closing mould frame C2 and a movable lock piece C7 movably arranged at the other side of the fixed mould frame C8; a bolt C501 protrudes from the outer side of the fixed lock piece C5; the movable lock piece C7 is elastically reset and swings relative to the fixed die carrier C8, and the top of the movable lock piece C7 is provided with a lock hook C701; under the state that the opening and closing die set C2 is covered, the lock tongue C501 is hooked with the lock hook C701 in a proper manner, so that the fixed lock piece C5 and the movable lock piece C7 are locked mutually, and the stability of closing the foaming die is ensured.
Furthermore, the production line also comprises an unlocking device E for unlocking the locking component, wherein the unlocking device E is arranged close to the annular track A and corresponds to the corresponding station; the unlocking device E comprises an unlocking cylinder E1 and an unlocking trigger E2; the middle part of the movable lock C7 is rotatably connected with a fixed die carrier C8, the top end of the movable lock C7 is provided with a lock hook C701, and the bottom end of the movable lock C7 corresponds to an unlocking touch part E2; during the unblock, unblock cylinder E1 drive unblock touches movable E2 and moves to the lateral direction to make unblock touch movable E2 transversely act on movable latch fitting C7 lower part, utilize lever principle to realize the unhook of latch hook and spring bolt C501, the die carrier C2 that opens and shuts this moment can be opened smoothly, realizes the die sinking of foaming mould.
Further, the mold opening and closing device D comprises an opening and closing mold frame D1, and the mold opening and closing mechanical arm is arranged on the opening and closing mold frame D1; the mold opening and closing mechanical arm comprises a first mold opening and closing cylinder D2, a first transmission arm D3, a second transmission arm D4, a third transmission arm D5, a fourth transmission arm D6 and a second mold opening and closing cylinder D7; one end of a first mold opening and closing air cylinder D2 is hinged to the mold opening and closing rack D1, and the other end of the first mold opening and closing air cylinder D2 is hinged to the middle of a first transmission arm D3; one end of the first transmission arm D3 is positioned and rotated on the mold opening and closing machine frame D1, and the other end of the first transmission arm D3 is hinged with one end of the second transmission arm D4; the other end of the second transmission arm D4 is hinged with the middle part of the third transmission arm D5, and the second transmission arm D4 is arranged in a bent shape; one end of a third transmission arm D5 is positioned and rotated on the mold opening and closing machine frame D1, the other end of the third transmission arm D5 is hinged with one end of a fourth transmission arm D6, the third transmission arm D5 is arranged in a bent shape, and a hinge point a of the second transmission arm D4 and the third transmission arm D5 is positioned at the bent position of the third transmission arm D5; the other end of the fourth transmission arm D6 is detachably connected with the opening and closing die carrier C2; the cylinder body of the second mold opening and closing cylinder D7 is hinged to the middle of the third transmission arm D5, the piston rod is hinged to the middle of the fourth transmission arm D6, and the hinge point b of the second mold opening and closing cylinder D7 and the third transmission arm D5 is located between the other end of the third transmission arm D5 and the hinge point a.
Further, a lifting handle C1 is arranged at the top of the opening and closing mould frame C2; the other end of the fourth transmission arm D6 is provided with a bayonet D601 for hooking the lifting handle C1, and the lifting handle C1 extends into the opening of the bayonet D601; the fourth transmission arm D6 is provided with a connecting cylinder D8 and a sliding block D9, the connecting cylinder D8 drives the sliding block D9 to slide on the fourth transmission arm D6 in a reciprocating mode so as to open or close the opening of the bayonet D601, and therefore the fourth transmission arm D6 can be effectively controlled to be connected with or separated from the lifting handle C1.
Further, the annular track A comprises a plurality of I-shaped guide rails A1 which are spliced with each other, and the I-shaped guide rails A1 are spliced into two annular guide rails which correspond to each other inside and outside; the RGV transport vehicle B comprises a transport vehicle frame B1 and sliding power components, the foaming device C is loaded on the top of the transport vehicle frame B1, and the two groups of sliding power components are respectively arranged on one side of the bottom of the transport vehicle frame B1 and respectively correspond to the I-shaped guide rail A1 of the outer annular guide rail line; the sliding power assembly comprises a sliding drive motor B2, a sliding roller B3 and four positioning rollers B4; a motor shaft of the sliding drive motor B2 is in transmission connection with a sliding roller B3 to drive the sliding roller B3 to roll on the top of the I-shaped guide rail A1 so as to provide power for the sliding of the RGV transport vehicle B; the four positioning rollers B4 roll on the side portions of the I-shaped guide rail A1 respectively, wherein two positioning rollers B4 are located on the inner side of the I-shaped guide rail A1, and the other two positioning rollers B4 are located on the outer side of the I-shaped guide rail A1, so that the RGV transport vehicle B is effectively guaranteed to slide along the annular track A, and derailment is avoided; in addition, the RGV carriage B further includes an auxiliary roller B5 provided at the other side of the bottom of the carriage B1, and the auxiliary roller B5 rolls on top of the i-shaped guide a1 of the inner circular guide rail line to maintain the balance of the carriage B1.
Further, the upper module C3 includes an upper template C301, a wire positioning assembly, and a plurality of vacuum nozzles C302, the inlets of the vacuum nozzles C302 are exposed out of the through holes C201 on the opening and closing mold frame C2 so as to connect the vacuum extractor through the tube, the vacuum nozzles C302 are arranged to effectively adsorb the heating film T so as to lay the heating film T on the upper module C3; the wire positioning assembly comprises a positioning insert C303 and a side positioning part C304; the lower die set C4 comprises a lower die plate C401, and a forming cavity C402 and a positioning groove C403 are arranged on the lower die plate C401; when the upper die set C3 and the lower die set C4 are matched, the positioning insert C303 is embedded into the positioning groove C403, the outer lead T1 on one side of the heating film T is positioned and pressed between the positioning groove C403 and the positioning insert C303, the spherical surface of the end part of the side positioning part C304 is positioned and acted on the side part of the outer lead T1, the left side and the right side of the outer lead T1 are respectively provided with two side positioning parts C304, the side part of the side positioning part C304 is provided with a spherical surface, and the spherical surface is positioned and acted on the outer lead T1; the heating film T that this embodiment relates to is graphite alkene heating film, can also be heating wire heating film etc. according to the product needs.
Furthermore, a demolding station G1, a mold opening station G2, a discharging and cleaning station G3, a mold release agent spraying station G4, a heating film laying station G5, a foam injection station G6 and a mold closing station G7 are sequentially arranged on the annular track A along the conveying direction; each station is provided with a station monitoring mechanism F for monitoring whether the foaming device C reaches the corresponding station, and the working principle of the station monitoring mechanism F can be infrared monitoring, light monitoring, magnetic monitoring and the like; the two sets of mold opening and closing devices D are respectively arranged on a mold opening station G2 and a mold closing station G7; the unlocking device E is arranged on the die opening station G2; a release agent spraying station G4 is provided with a spraying robot P for finishing release agent spraying work; and a bubble injection robot Z for completing the bubble injection work is arranged on the bubble injection station G6.
Principle of operation
Conveying a foaming device C to a demoulding station G1 by an RGV transport vehicle B, and controlling a foaming mould to finish demoulding by a PLC (programmable logic controller);
2, the RGV transport vehicle B conveys the foaming device C to a mold opening station G2, the PLC sends a mold opening command to a mold opening and closing mechanical arm, the mold opening and closing mechanical arm drives a mold opening and closing mold base C2 to turn upwards according to the command, and an upper mold unit C3 turns upwards along with the mold opening and closing base C2 to open the mold of the foaming mold;
3, conveying the foaming device C to a discharging cleaning station G3 by the RGV transport vehicle B, taking out the formed heating module by a worker arranged at the discharging cleaning station G3, and cleaning the upper module C3 and the lower module C4 for the next application; in order to ensure the production rhythm, the discharging cleaning station G3 can stop two sets of foaming devices C at the same time (more than one set can be stopped according to the actual production requirement), and two workers are arranged to operate, wherein one worker discharges one foaming device C, and the other worker cleans the other foaming device C;
conveying the foaming device C to a release agent spraying station G4 by the RGV transport vehicle B, sending a spraying instruction to a spraying robot P by the PLC, and spraying the release agent on the upper module C3 and/or the lower module C4 by the spraying robot P according to the instruction;
5, conveying the foaming device C to a heating film laying station G5 by the RGV transport vehicle B, laying a heating film T on an upper module C3 by a worker arranged at a heating film laying station G5, and adsorbing the heating film T in vacuum to effectively prevent the heating film T from falling; in order to ensure the production rhythm, the station G5 for laying the heating film can stop two sets of foaming devices C at the same time (more than one set can be stopped according to the actual production requirement), and two workers are arranged to operate;
conveying the foaming device C to a foaming station G6 by the RGV transport vehicle B, sending a foaming instruction to a foaming robot Z by the PLC, and carrying out foaming operation on a lower module C4 by the foaming robot Z according to the foaming instruction; in order to ensure that the uniform bubble injection robot Z performs bubble injection in an S-shaped track;
7, conveying the foaming device C to a mold closing station G7 by the RGV transport vehicle B, sending a mold closing command to a mold opening and closing mechanical arm by the PLC, driving the mold opening and closing mechanical arm C2 to turn downwards according to the command, and turning downwards the upper module C3 to be above the lower module C4 along with the mold opening and closing frame C2; then the PLC sends an instruction to the lifting power assembly, the lifting power assembly controls the lifting carrier plate C6 to ascend according to the instruction, so that the lower module C4 ascends to complete the die closing action with the upper module C3, and the foaming die is closed;
the RGV transport vehicle B continuously conveys the foaming device C, and the foaming mould enters an automatic foaming procedure in the conveying process, and maintains the pressure and keeps the temperature; the foaming device C completes the foaming process before returning to the demolding station G1, namely the heating module completes production; the foaming device C arrives at the demoulding station G1 and then the steps are circulated in sequence.
In the production process, a plurality of sets of foaming devices C are arranged on the annular track A and conveyed simultaneously, and the foaming devices C are stopped at all stations respectively to perform corresponding procedures, so that batch production is realized, and the production efficiency is greatly improved.
It should be noted that, when the production line starts to operate, the worker starts to operate from step 4.
The foregoing is a preferred embodiment of the present invention, and the basic principles, principal features and advantages of the invention are shown and described. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are intended to illustrate the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and the invention is intended to be protected by the following claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a warm ceramic tile of intelligence module intelligence production line that generates heat which characterized in that: comprises that
An endless track (A);
the system comprises RGV transport vehicles (B), more than one RGV transport vehicles (B) slide along an annular track (A) and are automatically started and stopped under the control of a PLC (programmable logic controller);
a foaming device (C) which is arranged on the RGV transport vehicle (B) and slides along the annular track (A) through the RGV transport vehicle (B); the foaming device (C) comprises an opening and closing mould frame (C2), a fixed mould frame (C8) and a foaming mould for combining the heating film (T) and the foaming plate; the opening and closing mould frame (C2) is movably arranged on the fixed mould frame (C8); the foaming mold comprises an upper mold set (C3) and a lower mold set (C4), wherein the upper mold set (C3) is arranged on the opening and closing mold set (C2), and the lower mold set (C4) is arranged on the fixed mold set (C8);
the mold opening and closing device (D) comprises a mold opening and closing mechanical arm used for controlling the mold opening and closing frame (C2) to move relative to the fixed mold frame (C8) in an opening and closing mode, and the mold opening and closing mechanical arm is detachably connected with the mold opening and closing frame (C2).
2. The intelligent production line of intelligent heating ceramic tile heating modules of claim 1, which is characterized in that: the foaming device (C) further comprises a lifting carrier plate (C6) which moves up and down relative to the fixed die carrier (C8), and a lifting transmission assembly for driving the lifting carrier plate (C6) to lift up and down, wherein the lower die set (C4) is arranged on the lifting carrier plate (C6) and lifts up and down along with the lifting carrier plate (C6); and the lifting power assembly is arranged on the mold opening and closing device (D), is in transmission connection with the lifting carrier plate (C6) through the lifting transmission assembly and drives the lifting carrier plate (C6) to lift up and down.
3. The intelligent production line of intelligent heating ceramic tile heating modules of claim 2, which is characterized in that: the lifting transmission assembly comprises a second driving roller (C9) and a lifting steering box (C10), a rotating shaft (C1001) at the input end of the lifting steering box (C10) is connected with the second driving roller (C9), and a screw (C1002) at the output end of the lifting steering box (C10) is connected with a lifting carrier plate (C6); the lifting power assembly comprises a transplanting cylinder (D10), a first driving roller (D11) and a lifting driving motor (D12), a motor shaft of the lifting driving motor (D12) is in transmission connection with the first driving roller (D11), and the transplanting cylinder (D10) at least drives the first driving roller (D11) to be connected with or separated from the second driving roller (C9).
4. The intelligent production line of intelligent heating ceramic tile heating modules of claim 1, which is characterized in that: one side of the opening and closing mould frame (C2) is hinged with the fixed mould frame (C8), and a locking assembly is arranged between the other side of the opening and closing mould frame (C2) and the fixed mould frame (C8); the lock catch assembly comprises a fixed lock piece (C5) fixedly arranged on the opening and closing mould frame (C2) and a movable lock piece (C7) movably arranged on the fixed mould frame (C8); a bolt (C501) is arranged on the fixed lock piece (C5); the movable locking piece (C7) is elastically reset relative to the fixed die set (C8), a locking hook (C701) is arranged on the movable locking piece (C7), and the locking bolt (C501) is hooked with the locking hook (C701) under the covering state of the opening and closing die set (C2).
5. The intelligent production line of intelligent heating ceramic tile heating modules of claim 4, wherein: the unlocking device (E) is used for unlocking the lock catch assembly and comprises an unlocking cylinder (E1) and an unlocking trigger (E2); the middle part of the movable lock piece (C7) is rotatably connected with a fixed die set (C8), one end of the movable lock piece (C7) is provided with the lock hook (C701), and the other end of the movable lock piece (C7) corresponds to the unlocking touch piece (E2); when the unlocking is carried out, the unlocking cylinder (E1) drives the unlocking touch piece (E2) to move, so that the unlocking touch piece (E2) acts on the other end of the movable lock piece (C7), and the hook and the bolt (C501) are unhooked.
6. The intelligent production line of intelligent heating ceramic tile heating modules of claim 1, which is characterized in that: the mold opening and closing device (D) comprises a mold opening and closing rack (D1), and a mold opening and closing mechanical arm is arranged on the mold opening and closing rack (D1); the mold opening and closing mechanical arm comprises a first mold opening and closing cylinder (D2), a first transmission arm (D3), a second transmission arm (D4), a third transmission arm (D5), a fourth transmission arm (D6) and a second mold opening and closing cylinder (D7); one end of the first mold opening and closing cylinder (D2) is hinged to the mold opening and closing rack (D1), and the other end of the first mold opening and closing cylinder is hinged to the middle of the first transmission arm (D3); one end of the first transmission arm (D3) is positioned and rotated on the mold opening and closing machine frame (D1), and the other end of the first transmission arm (D3) is hinged with one end of the second transmission arm (D4); the other end of the second transmission arm (D4) is hinged with the middle part of a third transmission arm (D5); one end of the third transmission arm (D5) is positioned and rotated on the mold opening and closing machine frame (D1), and the other end of the third transmission arm is hinged with one end of the fourth transmission arm (D6); the other end of the fourth transmission arm (D6) is detachably connected with an opening and closing mould frame (C2); one end of the second mold opening and closing air cylinder (D7) is hinged with the middle of the third transmission arm (D5), and the other end of the second mold opening and closing air cylinder is hinged with the middle of the fourth transmission arm (D6).
7. The intelligent production line of intelligent heating ceramic tile heating modules of claim 6, which is characterized in that: the opening and closing mould frame (C2) is provided with a lifting handle (C1); the other end of the fourth transmission arm (D6) is provided with a bayonet (D601) for hooking the lifting handle (C1); the fourth transmission arm (D6) is provided with a connecting cylinder (D8) and a sliding block (D9), and the connecting cylinder (D8) drives the sliding block (D9) to slide on the fourth transmission arm (D6) in a reciprocating mode so as to open or close the opening of the bayonet (D601).
8. The intelligent production line of intelligent heating ceramic tile heating modules of claim 1, which is characterized in that: the annular track (A) comprises a plurality of I-shaped guide rails (A1) which are spliced with each other; the RGV transport vehicle (B) comprises a transport vehicle frame (B1) and sliding power components, the foaming device (C) is borne on the transport vehicle frame (B1), and more than one group of sliding power components are arranged on the transport vehicle frame (B1); the sliding power assembly comprises a sliding drive motor (B2), a sliding roller (B3) and a positioning roller (B4); a motor shaft of the sliding drive motor (B2) is in transmission connection with a sliding roller (B3), and the sliding roller (B3) rolls on the top of the I-shaped guide rail (A1); the positioning roller (B4) rolls on the side of the I-shaped guide rail (A1).
9. The intelligent production line of intelligent heating ceramic tile heating modules of claim 1, which is characterized in that: the upper die set (C3) comprises an upper die plate (C301), a wire positioning assembly and a plurality of vacuum suction nozzles (C302), wherein the vacuum suction nozzles (C302) are connected with a vacuumizing device; the wire positioning assembly comprises a positioning insert (C303) and a side positioning part (C304); the lower die set (C4) comprises a lower die plate (C401), and a forming cavity (C402) and a positioning groove (C403) are arranged on the lower die plate (C401); when the upper die set (C3) and the lower die set (C4) are closed, the positioning insert (C303) is embedded into the positioning groove (C403), the outer lead (T1) on the heating film (T) is positioned and pressed between the positioning groove (C403) and the positioning insert (C303), and the side positioning component (C304) is positioned and acts on the side part of the outer lead (T1).
10. The intelligent production line of intelligent heating ceramic tile heating modules of any one of claims 1-9, wherein: the annular rail (A) is sequentially provided with a demolding station (G1), a die opening station (G2), a discharging and cleaning station (G3), a releasing agent spraying station (G4), a heating film laying station (G5), a foam injection station (G6) and a die closing station (G7) along the conveying direction; more than one station is provided with a station monitoring mechanism (F) for monitoring whether the foaming device (C) reaches the corresponding station; the mold opening and closing device (D) is arranged on a mold opening station (G2) and/or a mold closing station (G7); a release agent spraying robot (P) for finishing release agent spraying work is arranged on the release agent spraying station (G4); and the foam injection station (G6) is provided with a foam injection robot (Z) for completing the foam injection work.
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| CN201911302234.0A CN110722676B (en) | 2019-12-17 | 2019-12-17 | Intelligent production line for intelligent heating ceramic tile heating module |
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| CN201911302234.0A CN110722676B (en) | 2019-12-17 | 2019-12-17 | Intelligent production line for intelligent heating ceramic tile heating module |
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| CN114179282A (en) * | 2021-10-27 | 2022-03-15 | 柳州津晶电器有限公司 | Improved refrigerator foaming equipment |
| CN115674546B (en) * | 2022-08-25 | 2023-04-18 | 温州旭丰汽车零部件有限公司 | Polyurethane foaming automatic production line |
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| DE2838079A1 (en) * | 1978-08-31 | 1980-03-13 | Admiral Gmbh Maschf | STATION FOR FILLING CLOSED MOLDS WITH FOAMABLE PLASTIC MATERIAL |
| KR100830292B1 (en) * | 2007-10-02 | 2008-05-16 | 광명산업(주) | Mold opening and shutting system of continous foaming line |
| CN104129027B (en) * | 2014-07-15 | 2016-06-01 | 湖南精正设备制造有限公司 | Automotive seat annular continuously acting production lines |
| EP3037237B1 (en) * | 2014-12-19 | 2020-02-05 | Cannon S.p.A. | Method and apparatus for foaming objects |
| CN204701237U (en) * | 2015-04-09 | 2015-10-14 | 淄博齐盛新材料有限公司 | Heating tile mould |
| CN106217739B (en) * | 2016-08-31 | 2018-09-18 | 宁波市阳光汽车配件有限公司 | A kind of device for automatically molding and preparation method thereof of sunshading board PU ontologies |
| CN206510305U (en) * | 2016-12-06 | 2017-09-22 | 淄博齐盛新材料有限公司 | Generate heat ceramic tile feeding formation system |
| CN206983115U (en) * | 2017-02-14 | 2018-02-09 | 四川省新万兴瓷业有限公司 | A kind of integrated polyurethane floor heating ceramic tile foaming molding mold |
| CN107650320B (en) * | 2017-11-01 | 2024-03-26 | 北京嘉诚兴业工贸股份有限公司 | Polyurethane foam molding production line convenient for film pasting |
| CN208118632U (en) * | 2018-02-08 | 2018-11-20 | 福建省南安市荣达建材有限公司 | A kind of fever tile mould |
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