CN110721498A - Liquid container defoaming and checking integrated machine - Google Patents
Liquid container defoaming and checking integrated machine Download PDFInfo
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- CN110721498A CN110721498A CN201911016416.1A CN201911016416A CN110721498A CN 110721498 A CN110721498 A CN 110721498A CN 201911016416 A CN201911016416 A CN 201911016416A CN 110721498 A CN110721498 A CN 110721498A
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- container
- inspection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
- B01D19/0073—Degasification of liquids by a method not covered by groups B01D19/0005 - B01D19/0042
- B01D19/0078—Degasification of liquids by a method not covered by groups B01D19/0005 - B01D19/0042 by vibration
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/8405—Application to two-phase or mixed materials, e.g. gas dissolved in liquids
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- General Health & Medical Sciences (AREA)
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model provides a liquid container removes bubble inspection all-in-one, includes the frame, the frame includes the bearing layer of lower floor, and medial ultrasonic device layer and the container on upper strata remove bubble inspection layer, remove bubble inspection integrative device including locate the container remove the basin that is used for holding water on bubble inspection layer, locate the container transmission subassembly that is used for the container transmission on basin upper portion and locate the ultrasonic device layer be used for the supersound of container ultrasonic subassembly, the basin outside is equipped with control the control mainboard of container transmission subassembly work, the end of integrative device still is equipped with visual inspection induction system for the container removes the bubble at transmission in-process supersound, realizes the visual inspection of removing the bubble effect simultaneously. According to the ultrasonic defoaming device, the integrated arrangement of the lower bearing layer, the middle ultrasonic device layer and the upper container defoaming inspection layer is compact, so that ultrasonic defoaming is realized, the containers are synchronously transmitted, and the integrated operation is realized.
Description
Technical Field
The invention relates to the technical field of liquid container detection, in particular to a bubble removal and inspection integrated machine for a liquid container.
Background
The ultrasonic wave is a sound wave exceeding the frequency range of human hearing, has the characteristics of high frequency, accurate directivity, strong penetrating power and the like, and is widely applied to the fields of cleaning, distance measurement, medicine and the like. Ultrasonic cleaning is mainly used in the fields of electronics, optics, medicine and the like, and as a technology with high practicability, the ultrasonic cleaning has wide application places, relates to cleaning of large mechanical parts, small semiconductor devices and the like, and is often called as brushless cleaning. The ultrasonic cleaning method has the main characteristics of high speed, good effect, easy realization of industrial control and the like, is difficult to realize by a common cleaning method aiming at the surfaces of complex workpieces such as cavities and concave-convex parts, and can obtain good effect by adopting ultrasonic waves. With the appearance and application of phonochemistry, proper solution is matched for use, the pH value of cleaning solution is adjusted, and the like, so that the cleaning effect is better.
The ultrasonic cleaner achieves the purposes of cleaning and degassing by utilizing the 'cavitation effect' of ultrasonic waves in liquid. The ultrasonic cleaner sends out high-frequency oscillation signals, the high-frequency mechanical oscillation signals are converted into high-frequency mechanical oscillation through the transducer, the high-frequency mechanical oscillation signals are dispersed in cleaning liquid, liquid flows to generate tens of thousands of tiny bubbles, and the bubbles form and grow in a negative pressure area formed in the ultrasonic propagation process and are quickly closed in a positive pressure area. The unsteady-state micro-bubbles complete the physical process of compression and expansion for tens of thousands of times per second under the action of the sound field, and can generate instant high pressure exceeding 1000 atmospheric pressures, like a series of explosions, and continuously impact the surface and gaps of an object, thereby achieving the effect of comprehensive cleaning. The ultrasonic wave can also play a role in accelerating dissolution and emulsification in the liquid, thereby achieving the purpose of degassing. The main characteristics are as follows: 1. the ultrasonic cleaning is a cleaning mode with high cleaning efficiency at present, has remarkable cleaning effect on workpieces with complicated shapes and structures and the like which cannot be cleaned completely and effectively by hands and other cleaning modes, can thoroughly meet the cleaning requirement, and has consistent cleaning uniformity; 2. the cleaning agent is not needed to be contacted by hands, the cleaning agent is safe and reliable, the damage to the surface of a workpiece is reduced, and the separation and the dissolution of pollutants can be accelerated by matching with the use of the cleaning agent; 3. can effectively remove micro bubbles in the liquid, is used for degassing solution and can also play roles in dispersion and emulsification; 4. by adopting a novel pulse modulation circuit, the adjustable pulse amplitude values are all above the cavitation threshold value, so that most of energy can be used in the cavitation effect, and the cleaning intensity is improved; the pulse width can be adjusted, so that the delicate, precious and complex-shaped parts can be cleaned flexibly and finely.
The cleaning agent is widely applied to cleaning of electronic devices, semiconductor silicon wafers, circuit boards, electroplated parts, optical lenses, audio magnetic heads, chemical fiber spinning nozzles, printer ink-jet, glassware, photographic equipment, communication equipment, gold, silver and jewelry and precision mechanical parts, and degassing of various liquids in the fields of biology, chemical engineering and the like.
However, the ultrasonic bubble removal device in the prior art has a single function and only has a simple bubble removal function, which cannot ensure that the bubble removal of all containers can meet the requirements in the production process of beverages or medicines, and therefore, the bubble removal effect needs to be detected besides the bubble removal device.
Disclosure of Invention
The invention aims to overcome at least one defect of the prior art and provides the bubble removing and inspecting integrated machine for the liquid container, so as to achieve the purposes of multiple functions and integration of bubble removing and inspection.
The invention adopts the technical scheme that the bubble removing and inspecting integrated machine for the liquid container comprises a rack, wherein the rack comprises a lower bearing layer, a middle ultrasonic device layer and an upper container bubble removing and inspecting layer, the bubble removing and inspecting integrated device comprises a water tank, a container transmission assembly and an ultrasonic assembly, the water tank is arranged on the container bubble removing and inspecting layer and used for containing water, the container transmission assembly is arranged on the upper portion of the water tank and used for conveying and moving the container, the ultrasonic assembly is arranged on the ultrasonic device layer and used for carrying out ultrasonic treatment on the container, a control main board for controlling the container transmission assembly to work is arranged on the outer side of the water tank, and a visual inspection sensing device is further arranged at the tail end of the integrated device, so that the container is ultrasonically removed in the transmission process, and the.
The ultrasonic defoaming device is integrally arranged, the lower bearing layer, the middle ultrasonic device layer and the upper container defoaming inspection layer are compactly arranged, and the ultrasonic defoaming device realizes synchronous transmission of containers while defoaming ultrasonically. Through the terminal of integrative device still is equipped with visual inspection induction system, liquid container backward transmission after the supersound is accomplished carries out the detection of foam, has realized the operation of integration.
Furthermore, the container transmission assembly comprises a transmission platform for placing the liquid container and power transmission parts arranged on two sides of the transmission platform, and the power transmission parts are bottle pushing screw rods and motor assemblies for driving the bottle pushing screw rods to rotate.
Further, the ultrasonic assembly comprises a plurality of ultrasonic vibrators arranged at the bottom of the water tank and an ultrasonic generator, and the ultrasonic generator is electrically connected with the ultrasonic vibrators.
Further, the ultrasonic vibrators are arranged in a continuous linear mode.
Furthermore, the visual inspection sensing device comprises a control cabinet arranged at the lower end and an inspection device arranged at the upper end and used for detecting foam in the container, and the control cabinet is electrically connected with the inspection device.
Furthermore, the support device also comprises a plurality of support legs arranged at the bottom of the bearing layer, and the bottom of each support leg is rectangular block-shaped.
Compared with the prior art, the invention has the beneficial effects that:
the ultrasonic defoaming device is integrally arranged, the lower bearing layer, the middle ultrasonic device layer and the upper container defoaming inspection layer are compactly arranged, and the ultrasonic defoaming device realizes synchronous transmission of containers while defoaming ultrasonically. Through the terminal of integrative device still is equipped with visual inspection induction system, liquid container backward transmission after the supersound is accomplished carries out the detection of foam, has realized the operation of integration. The double-bottle pushing screw is adopted, so that the liquid container is pushed and moved quickly, and the bottle pushing screw is simple in structure and high in pushing efficiency.
Drawings
FIG. 1 is a side view of the apparatus of the present invention.
Fig. 2 is a schematic view of the front view structure of the present invention.
Detailed Description
The drawings are only for purposes of illustration and are not to be construed as limiting the invention. For a better understanding of the following embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Examples
Referring to fig. 1 and 2, an integrated machine for bubble removal and inspection of a liquid container comprises a machine frame 1, wherein the machine frame 1 comprises a lower bearing layer 100, a middle ultrasonic device layer 200 and an upper container bubble removal inspection layer 300, the integrated device for bubble removal and inspection comprises a water tank 11, a container transmission assembly 12 and an ultrasonic assembly 13, the water tank 11 is arranged on the container bubble removal inspection layer 300 and used for containing water, the container transmission assembly 12 is arranged on the upper portion of the water tank 11 and used for container transmission and movement, the ultrasonic assembly 13 is arranged on the ultrasonic device layer 200 and used for container ultrasonic, a control main board 14 is arranged on the outer side of the water tank 11 and used for controlling the container transmission assembly 12 to work, and a visual inspection sensing device 2 is further arranged at the tail end of the integrated device, so that ultrasonic bubble removal of the container in a transmission process is realized, and.
According to the invention, through the integrated arrangement of the lower bearing layer 100, the middle ultrasonic device layer 200 and the upper container defoaming inspection layer 300, the ultrasonic defoaming is realized, and the containers are synchronously transmitted. Through the terminal of integrative device still is equipped with visual inspection induction system 2, liquid container backward transmission after the supersound is accomplished, carries out the detection of foam, has realized the operation of integration.
As shown in fig. 1, the container conveying assembly 12 includes a conveying platform 121 for placing a liquid container, and power transmission members 122 disposed at two sides of the conveying platform 121, where the power transmission members 122 are a bottle pushing screw and a motor assembly for driving the bottle pushing screw to rotate.
As shown in the figure, the ultrasonic assembly 13 includes a plurality of ultrasonic vibrators 131 disposed at the bottom of the water tank 11, and an ultrasonic generator 132, and the ultrasonic generator 132 is electrically connected to the ultrasonic vibrators 131.
The ultrasonic vibrators 131 are arranged in a continuous line.
The visual inspection sensing device 2 comprises a control cabinet 21 arranged at the lower end and an inspection device 22 arranged at the upper end and used for detecting foam in the container, wherein the control cabinet 21 is electrically connected with the inspection device 22.
The visual detector mainly detects the foam by detecting the liquid level height, and the operator can know the foam by giving an alarm and the like by setting the height difference of a certain threshold value and enabling the liquid level height to exceed the threshold value.
As shown in fig. 1 and fig. 2, the solar cell module further includes a plurality of supporting legs 101 disposed at the bottom of the bearing layer 100, and the bottom of the supporting legs 101 is rectangular block-shaped.
Therefore, the use method of the bubble removal and inspection integrated device comprises the steps that the container transmission assembly, the ultrasonic assembly and the visual inspection sensing device are started, a user places a container filled with liquid on the transmission platform, ultrasonic bubble removal is synchronously carried out along with the movement of the container, the container passes through the ultrasonic area and then is transmitted to the inspection area and the visual inspection sensing device area, inspection is carried out by the inspection device, inspection is unqualified, the container can be electrically connected with the inspection device through the alarm, the number of the unqualified containers is generally small, the unqualified containers can be manually taken down and returned to remove bubbles again, integrated operation is achieved, operation is convenient, and two people can achieve operation of one production line.
It should be understood that the above-mentioned embodiments of the present invention are only examples for clearly illustrating the technical solutions of the present invention, and are not intended to limit the specific embodiments of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention claims should be included in the protection scope of the present invention claims.
Claims (6)
1. An integrated machine for bubble removal and inspection of a liquid container is characterized by comprising a frame (1), the machine frame (1) comprises a lower bearing layer (100), a middle ultrasonic device layer (200) and an upper container defoaming inspection layer (300), the bubble removal and inspection integrated device comprises a water tank (11) which is arranged on a container bubble removal inspection layer (300) and is used for containing water, a container transmission component (12) which is arranged on the upper part of the water tank (11) and is used for container transmission and movement, and an ultrasonic component (13) which is arranged on an ultrasonic device layer (200) and is used for container ultrasonic, a control main board (14) for controlling the container transmission component (12) to work is arranged on the outer side of the water tank (11), the tail end of the integrated device is also provided with a visual inspection sensing device (2) so that the container is ultrasonically debubbled in the transmission process, and the visual inspection of the debubbled effect is realized.
2. The liquid container defoaming and inspection all-in-one machine as claimed in claim 1, wherein the container transmission assembly (12) comprises a transmission platform (121) for placing the liquid container, and power transmission members (122) arranged on two sides of the transmission platform (121), and the power transmission members (122) are a bottle pushing screw and a motor assembly for driving the bottle pushing screw to rotate.
3. The liquid container defoaming and inspection all-in-one machine according to claim 1, wherein the ultrasonic assembly (13) comprises a plurality of ultrasonic vibrators (131) arranged at the bottom of the water tank (11), and an ultrasonic generator (132), and the ultrasonic generator (132) is electrically connected with the ultrasonic vibrators (131).
4. The integrated machine for bubble removal and inspection of the liquid container as claimed in claim 3, wherein the ultrasonic vibrators (131) are arranged in a continuous linear manner.
5. The machine for de-foaming and inspection of liquid containers as claimed in claim 1, wherein the visual inspection sensing device (2) comprises a control cabinet (21) at the lower end and an inspection device (22) at the upper end for detecting foam in the containers, the control cabinet (21) being electrically connected to the inspection device (22).
6. The bubble removal and inspection integrated machine for the liquid container as claimed in claim 1, further comprising a plurality of supporting feet (101) arranged at the bottom of the bearing layer (100), wherein the bottoms of the supporting feet (101) are rectangular blocks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911016416.1A CN110721498A (en) | 2019-10-24 | 2019-10-24 | Liquid container defoaming and checking integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911016416.1A CN110721498A (en) | 2019-10-24 | 2019-10-24 | Liquid container defoaming and checking integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110721498A true CN110721498A (en) | 2020-01-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911016416.1A Withdrawn CN110721498A (en) | 2019-10-24 | 2019-10-24 | Liquid container defoaming and checking integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110721498A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013198858A (en) * | 2012-03-23 | 2013-10-03 | Fuji Electric Co Ltd | Bubble removing apparatus, foreign matter inspection device with the same, and bubble removing method |
| CN205095470U (en) * | 2015-10-23 | 2016-03-23 | 蓝思科技（长沙）有限公司 | Ultrasonic wave bubble removal device |
| CN105983381A (en) * | 2015-03-06 | 2016-10-05 | 成都泓睿科技有限责任公司 | Defoaming device before bottled liquid light inspection and defoaming method of defoaming device |
| CN207623251U (en) * | 2017-11-20 | 2018-07-17 | 上海公谊药业有限公司 | medicine bottle defect detecting device |
-
2019
- 2019-10-24 CN CN201911016416.1A patent/CN110721498A/en not_active Withdrawn
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013198858A (en) * | 2012-03-23 | 2013-10-03 | Fuji Electric Co Ltd | Bubble removing apparatus, foreign matter inspection device with the same, and bubble removing method |
| CN105983381A (en) * | 2015-03-06 | 2016-10-05 | 成都泓睿科技有限责任公司 | Defoaming device before bottled liquid light inspection and defoaming method of defoaming device |
| CN205095470U (en) * | 2015-10-23 | 2016-03-23 | 蓝思科技（长沙）有限公司 | Ultrasonic wave bubble removal device |
| CN207623251U (en) * | 2017-11-20 | 2018-07-17 | 上海公谊药业有限公司 | medicine bottle defect detecting device |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20200124 |
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| WW01 | Invention patent application withdrawn after publication |