Disclosure of Invention
The invention aims to provide a terminal insertion mechanism of a connector, which adopts a conveying groove to match with a feeding device to realize the conveying of a connector body, can enable the connector body to be tightly attached to a rear side plate when the terminal is inserted, can realize accurate and continuous terminal insertion by matching with a terminal insertion device, can separate a carrier belt from the terminal, and greatly improves the efficiency of terminal insertion and assembly.
In order to achieve the above purpose, the invention adopts the technical scheme that: a terminal insertion mechanism of a connector comprises a rack and an assembly conveying groove arranged on the rack, wherein the middle part of the assembly conveying groove is provided with an assembly feeding groove matched with an assembly feeding device, the middle rear side plate of the assembly conveying groove is provided with a terminal insertion hole, a terminal insertion positioning device capable of pushing a connector main body in the assembly conveying groove backwards is arranged on the front side plate of the assembly conveying groove matched with the terminal insertion hole, carrier tape cutting grooves are also formed in two sides of the rear side plate of the assembly conveying groove, carrier tape cutting cylinders moving in the left and right directions are arranged in the carrier tape cutting grooves, the carrier tape cutting cylinders are connected with carrier tape cutting movable blocks, the carrier tape cutting movable blocks are connected with carrier tape cutting blocks which can move into the terminal insertion hole and are flush with the inner side of the rear side plate of the assembly conveying groove, the frame on still be provided with and can penetrate in the terminal insertion hole and with the terminal insertion device of the connector main part complex in the equipment conveyer trough, can make the connector main part paste tight posterior lateral plate, accurate continuous terminal insertion can be realized to cooperation terminal insertion device to can also separate carrier band and terminal, very big improvement the efficiency that the terminal inserted the equipment.
Preferably, the terminal insert positioner promote the cylinder including setting up the location that moves towards around the equipment conveyer trough outside, the location promote the cylinder be connected with and can penetrate the location that the equipment conveyer trough was interior and promote the piece, the location promote the length of piece be greater than the connector main part, and the inboard that the location promoted the piece is provided with the location inserted block that can insert in the connector main part, the location inserted block insert connector main part tip for the toper.
Preferably, the assembly feeding device comprises a feeding movable device arranged on the frame, the feeding movable device is connected with a feeding movable block and can enable the feeding movable block to lift and move left and right, feeding connecting blocks capable of penetrating through the assembly feeding groove are uniformly arranged on the feeding movable block, feeding matching groove seats matched with the connector body are arranged on the feeding connecting blocks, feeding material pressing devices are arranged on the assembly conveying groove, and the number and the positions of the feeding material pressing devices correspond to those of the feeding matching groove seats.
Preferably, the feeding and pressing device comprises a feeding and pressing lifting cylinder arranged on the assembling conveying groove, a feeding and pressing lifting seat is arranged on the feeding and pressing lifting cylinder, the feeding and pressing lifting seat is connected with a feeding and pressing block, the feeding and pressing block is positioned right above the assembling feeding groove, and the width of the feeding and pressing block is not larger than that of the assembling feeding groove.
Preferably, the side plate of the feeding matching groove seat is consistent with the highest position of the connector main body in the feeding matching groove seat in height, and a material pressing contact induction screen is embedded in the lower surface of the feeding material pressing block.
Preferably, terminal insertion device including setting up the material area conveyer trough of two vertical trends in the frame, two material area conveyer troughs all cooperate and have material area feeding device, and the lower extreme cooperation of material area conveyer trough has the carrier band to press tightly the piece, the carrier band clamp piece be connected with the carrier band and compress tightly the cylinder, the below cooperation of material area conveyer trough have the terminal to connect material insertion device, the terminal connect material insertion device include the carrier band holder of being connected with material area conveyer trough lower extreme, the material area holder set up on the terminal inserts the propelling movement seat, the terminal insert the propelling movement seat and be connected with the terminal and insert the propelling movement cylinder, the terminal insert the propelling movement cylinder perpendicular with the equipment conveyer trough, and set up the terminal on the frame and connect the material to insert on the mount pad.
Preferably, the carrier band holder connect material fixed block, terminal to connect material compact heap and terminal to connect material middle block including setting up on the terminal inserts the propelling movement seat, the terminal connect material compact heap and set up the terminal that inserts on the propelling movement seat and connect material to compress tightly the rocking arm and be connected, the terminal connects the material to compress tightly another side of rocking arm and is connected with the terminal and connects material to compress tightly the cylinder, the terminal connect material middle block and terminal connect to be provided with the terminal and connect material spring between the fixed block, and the terminal connects the activity direction that the material compact heap was pressed to the terminal and the trend of terminal to connect material spring.
Preferably, the afterbody of equipment conveyer trough still be provided with terminal push-in device, terminal push-in device including setting up the terminal push-in piece on equipment conveyer trough posterior lateral plate top, and terminal push-in piece with insert the terminal cooperation in the connector main part, and the width is greater than the width of terminal, the position that matches of preceding curb plate and terminal push-in piece position of equipment conveyer trough be provided with the terminal centre gripping groove of impressing, the terminal push-in centre gripping inslot be provided with the terminal and push the cylinder of impressing, the terminal push-in centre gripping cylinder be connected with the terminal and push the piece of impressing, the terminal push-in centre gripping cylinder of impressing on be provided with the terminal centre gripping cylinder of impressing, the terminal centre gripping cylinder of impressing be connected with two terminal centre gripping pieces that are used for centre gripping.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
As shown in fig. 1 to 5, the specific structure of the present invention is: a terminal insertion mechanism of a connector comprises a rack and an assembly conveying groove 1 arranged on the rack, wherein an assembly feeding groove 2 is arranged in the middle of the assembly conveying groove 1, the assembly feeding groove 2 is matched with an assembly feeding device, a terminal inserting opening 4 is arranged on the middle rear side plate of the assembly conveying groove 1, a terminal inserting positioning device 6 capable of pushing a connector main body 3 in the assembly conveying groove 1 backwards is arranged on the front side plate of the assembly conveying groove 1 matched with the terminal inserting opening 4, carrier tape cutting grooves 15 are further arranged on two sides of the terminal inserting opening 4 of the rear side plate of the assembly conveying groove 1, carrier tape cutting cylinders 16 in left and right directions are arranged in the carrier tape cutting grooves 15, the carrier tape cutting cylinders 16 are connected with carrier tape cutting movable blocks 17, the carrier tape cutting movable blocks 17 are connected with carrier tape cutting blocks 14 which can move into the terminal inserting opening 4 and are flush with the inner sides of the rear side plate of the assembly conveying groove 1, the frame 1 is also provided with a terminal insertion device 5 which can penetrate into the terminal insertion hole 4 and is matched with the connector main body 3 in the assembly conveying groove 1.
Firstly, putting a connector body 3 of a terminal to be inserted into an assembly conveying groove 1, then feeding the connector body 3 to a position matched with a terminal insertion opening 4 through an assembly feeding device, driving a carrier band cutting movable block 17 to move by a carrier band cutting cylinder 16 when the connector body 3 is in an initial state, enabling two carrier band cutting blocks 14 to be positioned in the terminal insertion opening 4, pushing the connector body 3 backwards by a terminal insertion positioning device 6 when the connector body 3 of the terminal to be inserted is fed to the terminal insertion opening 4 until the connector body 3 is intercepted by the carrier band cutting blocks 14, then enabling the carrier band cutting blocks 14 to return to the original position, then horizontally pushing the terminal from the back into the connector body 3 from the terminal insertion opening 4 through a terminal insertion device 5, then enabling the carrier band cutting blocks 14 to move towards the terminal insertion opening 4 again, further cutting the terminal 9 and the carrier band, and then enabling the terminal insertion device 5 to return to the original position, then, this connector is sent away by the assembly feeding device, and the next connector body 3 is fed to the terminal insertion port; so realized the continuous terminal of connector body and inserted, simultaneously at the in-process of inserting, can ensure that the connector body does not take place the position and remove, can also realize the separation of carrier band and terminal at the insertion station, very big improvement the efficiency of processing and the precision of processing.
As shown in fig. 4, the terminal inserting and positioning device 6 includes a positioning pushing cylinder 11 disposed outside the assembly conveying trough 1 and moving forward and backward, the positioning pushing cylinder 11 is connected with a positioning pushing block 12 capable of penetrating into the assembly conveying trough 1, the length of the positioning pushing block 12 is greater than that of the connector body 3, a positioning insertion block 13 capable of being inserted into the connector body 3 is disposed inside the positioning pushing block 12, and the end of the positioning insertion block 13 inserted into the connector body 3 is tapered.
The specific operation of the terminal insertion positioning device is as follows, when the connector body 3 is fed into the terminal insertion hole 4, the positioning pushing cylinder 11 drives the positioning pushing block 12 to move backwards, so that the conical part of the positioning insertion block 13 is inserted into the connector body 3 firstly, then the positioning pushing block 12 is pushed along with the continuous pushing, the positioning insertion block is continuously inserted into the connector body 3, the position of the connector body 3 can be adjusted, and the position of the connector body 3 for the terminal insertion device is more accurate.
As shown in fig. 1, 6 and 7, the assembly feeding device includes a feeding movable device 28 disposed on the frame 1, the feeding movable device 28 is connected with a feeding movable block 27 and can make the feeding movable block 27 move up and down and move left and right, the feeding movable block 27 is uniformly provided with a feeding connecting block 26 capable of passing through the assembly feeding groove 2, the feeding connecting block 26 is provided with a feeding matching groove seat 25 matched with the connector body 3, the assembly conveying groove 1 is provided with feeding and pressing devices 8, and the number and the positions of the feeding and pressing devices 8 correspond to the feeding matching groove seats 25.
The specific operation of assembling the feeding device is to move the feeding movable block 27 up and down and left and right by the feeding movable device 28, and then the feed fitting groove seat 25 passes through the assembly feed groove 2, and is fitted over the outer side of the connector body 3, then, the connector body 3 is fed by the left and right movement of the feeding movable device 28, but there is a problem, in the process of feeding the mating groove seat 25 to sleeve the connector body 3, the connector body 3 may be partially jacked up by the feeding mating groove seat 25 due to the fact that the precision is not particularly accurate, and the feeding effect is further influenced, and for the situation, a feeding pressing device is arranged, before the connector body 3 is fitted to the feed fitting pocket 25, the connector body 3 is pressed from above, so that the connector body 3 can be surely fitted to the feed fitting pocket 25 completely.
As shown in fig. 6-7, the feeding and pressing device 8 includes a feeding and pressing lifting cylinder 21 disposed on the assembly conveying groove 1, a feeding and pressing lifting seat 22 is disposed on the feeding and pressing lifting cylinder 21, the feeding and pressing lifting seat 22 is connected to a feeding and pressing block 23, and the feeding and pressing block 23 is located right above the assembly feeding groove 2 and has a width not greater than the assembly feeding groove 2.
The feeding and pressing device 8 is specifically operated by driving the feeding and pressing lifting seat 22 to descend through the feeding and pressing lifting cylinder 21, so that the feeding and pressing block 23 presses the middle part of the connector body 3, the terminal insertion part of the connector body 3 cannot be interfered by the position and width of the feeding and pressing block 23, and meanwhile, the part of the connector body 3, which is butted with the feeding matching groove seat, can be mainly pressed.
As shown in fig. 7, the side plate of the feeding matching groove seat 25 is at the same height as the highest position of the connector body 3 in the feeding matching groove seat 25, and a material pressing contact sensing screen 24 is embedded in the lower surface of the feeding pressing block 23.
Through the design of the height of the side plate of the feeding matching groove seat 25, the material contact sensing screen 24 is pressed in a matching mode, whether the connector body 3 and the feeding matching groove seat 25 are completely pressed in can be further verified, whether the height of the connector body 3 is qualified can be preliminarily judged at the same time, namely, the area of the material contact sensing screen 24 generating the sensing signal is judged, if the area generating the sensing signal is only the position corresponding to the side plate of the feeding matching groove seat 25, the height of the connector body 3 is small, otherwise, only the signal of the connector body 3 is obtained, and the feeding matching groove seat 25 cannot continue to ascend, so that the height of the connector body 3 is proved to be high.
As shown in fig. 9-11, the terminal insertion device 5 includes two material belt conveying grooves 41 arranged in the vertical direction of the rack, the two material belt conveying grooves 41 are both matched with a material belt feeding device 42, and the lower end of the material belt conveying groove 41 is matched with a material belt pressing block 44, the material belt pressing block 44 is connected with a material belt pressing cylinder 43, the lower side of the material belt conveying groove 41 is matched with a terminal receiving insertion device 45, the terminal receiving insertion device 45 includes a material belt holder connected with the lower end of the material belt conveying groove 41, the material belt holder is arranged on a terminal insertion pushing seat 48, the terminal insertion pushing seat 48 is connected with a terminal insertion pushing cylinder 47, the terminal insertion pushing cylinder 47 is perpendicular to the assembly conveying groove 1, and the terminal receiving insertion mounting seat 46 is arranged on the rack.
The carrier band holder connect material fixed block 52, terminal to connect material compact heap 51 and terminal to connect material intermediate block 53 including setting up the terminal that the terminal inserted on the propelling movement seat 48, the terminal connect material compact heap 51 and the terminal that sets up on the terminal inserts the propelling movement seat 48 to connect the material and compress tightly rocking arm 50 and be connected, the terminal connects the material to compress tightly another side of rocking arm 50 and is connected with the terminal and connects the material to compress tightly cylinder 49, the terminal connect material intermediate block 53 and terminal to connect to be provided with the terminal between the material fixed block 52 and connect the material spring, and the terminal connects the activity direction of material compact heap 51 and the terminal to connect the trend of.
The starting ends of two material belts are respectively put into two material belt conveying grooves 41, then the material belt feeding device 42 is used for driving the material belts to feed, so that two terminal carrier belts at the bottom respectively enter between a terminal receiving fixing block 52 and a terminal receiving intermediate block 53 and between a terminal receiving pressing block 51 and the terminal receiving intermediate block 53, then a carrier belt pressing block 44 is driven by a carrier belt pressing cylinder to press the carrier belts in the material belt conveying grooves 41, then a terminal receiving pressing cylinder 49 drives the terminal receiving pressing block 51 to move by a terminal receiving pressing rotating arm 50, so that the terminal receiving pressing block 51 presses the terminal receiving intermediate block 53, a terminal receiving spring between the terminal receiving intermediate block 53 and the terminal receiving fixing block 52 is compressed, thus the clamping of the two carrier belts is realized, then a terminal inserting pushing cylinder 47 is used for driving a terminal inserting pushing block 48 to feed to a terminal inserting opening 4, and then two carrier tapes clamped by the carrier tape clamp holder can be separated from the material tape, and the terminals are inserted into the connector body 3, so that the carrier tapes can be stripped from the material tape, the connected terminals can be connected and inserted, and the terminals can be continuously conveyed and inserted by matching with the connector body 3.
As shown in fig. 8, the tail of the assembly conveying trough 1 is further provided with a terminal press-in device 7, the terminal press-in device 7 includes a terminal press-in block 31 arranged at the top end of the rear side plate of the assembly conveying trough 1, the terminal press-in block 31 is matched with the terminal 9 inserted into the connector body 3, the width of the terminal press-in block is larger than that of the terminal 9, a terminal press-in clamping groove 32 is arranged at the position where the front side plate of the assembly conveying trough 1 is matched with the terminal press-in block 31, a terminal press-in pushing cylinder 33 is arranged in the terminal press-in clamping groove 32, the terminal press-in pushing cylinder 33 is connected with a terminal press-in pushing block 34, a terminal press-in clamping cylinder 35 is arranged on the terminal press-in pushing block 34, and the terminal press-in clamping cylinder 35 is connected with two terminal press-in clamping blocks 36 for.
The terminal press-in device is specifically operated as follows, when the connector body 3 inserted with the terminal is fed to the terminal press-in station, the terminal press-in push cylinder 33 drives the terminal press-in push block 34 to move, so that the terminal press-in clamping block 36 is matched with the connector body 3 in position, then the terminal press-in clamping cylinder 35 drives the terminal press-in clamping block 36 to move, so that the terminal press-in clamping block 36 clamps the connector body 3, then the terminal press-in push cylinder 33 drives the connector body 3 to move to the position attached to the front side plate of the assembly conveying groove 1, then the terminal press-in clamping block 36 is loosened, the assembly feed device drives the feed fit groove seat 25 to rise, so that the connector body 3 is driven to rise, the connector body is contacted with the terminal press-in block 31, thus realizing partial press-in of the terminal, then the terminal press-in push cylinder 33 drives the connector body 3 to move backwards, the terminal pressing block 31 is further caused to completely press the terminal 9, and thereafter, the terminal pressing device is returned to its original position.
When the intelligent control device is used specifically, a control system can be equipped for controlling the cooperative work of all the power parts, and the integral operation can be realized through the control buttons of all the power parts.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principle and embodiments of the present invention have been described herein by way of specific examples, which are provided only to help understand the method and the core idea of the present invention, and the above is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes can be made without departing from the principle of the present invention, and the above technical features can also be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.