CN110712786A - Guide packaging mechanism and packaging method of automatic packaging equipment for bottle-shaped containers - Google Patents
Guide packaging mechanism and packaging method of automatic packaging equipment for bottle-shaped containers Download PDFInfo
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- CN110712786A CN110712786A CN201910872202.8A CN201910872202A CN110712786A CN 110712786 A CN110712786 A CN 110712786A CN 201910872202 A CN201910872202 A CN 201910872202A CN 110712786 A CN110712786 A CN 110712786A
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- positioning seat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/04—Arranging, assembling, feeding, or orientating the bottles prior to introduction into, or after removal from, containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/105—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention relates to a guide packaging mechanism and a packaging method for automatic bottle-shaped container packaging equipment, which comprises a supporting seat, a positioning seat, a guide mechanism, a pressing mechanism and a lifting mechanism, wherein the supporting seat is arranged in the positioning seat, the guide mechanism is arranged on the side surface of the positioning seat, the guide mechanism comprises an installation seat, a guide plate, a guide cylinder and a spring, the guide plate is pivoted with the positioning seat, the guide cylinder is arranged on the installation seat and connected with the guide plate, two ends of the spring are respectively connected with the installation seat and the guide plate, the pressing mechanism is arranged on the side surface of the positioning seat, and the lifting mechanism is connected with the positioning seat. The invention can automatically complete a series of actions needing to be manually completed, such as paper box packaging, overturning and the like, through equipment, thereby having high production efficiency, reducing manpower use and labor cost.
Description
Technical Field
The invention relates to the technical field of automatic packaging equipment for bottle-shaped containers, in particular to a guide packaging mechanism and a packaging method of the automatic packaging equipment for the bottle-shaped containers.
Background
In the existing production process, glass bottles are output and stacked in a temporary storage area through output equipment after being molded, counting, arranging, carton packaging and bottle opening overturning are all completed manually, the work flow is that a worker manually pushes the glass bottles into a tray with a set size to arrange, count and sleeve the carton on the arranged glass bottles to overturn the tray to complete packaging. However, the above-mentioned packaging method has high labor intensity, low efficiency, waste of human resources and increased enterprise cost.
Disclosure of Invention
The invention provides a guide packaging mechanism and a packaging method of automatic bottle-shaped container packaging equipment, which aim to solve the problems of the prior art and have the advantages of automatic packaging, high production efficiency, reduction of labor consumption and labor cost.
The specific technical scheme is as follows: a direction packagine machine constructs for automatic equipment for packing of bottle form container, including supporting seat, positioning seat, guiding mechanism, pushing down mechanism and elevating system, the supporting seat sets up in the positioning seat, guiding mechanism sets up in the positioning seat side, and guiding mechanism includes the mount pad, and guide plate, direction cylinder and spring, guide plate and positioning seat pivot are connected, and direction cylinder sets up on the mount pad, and direction cylinder is connected with the guide plate, and the spring both ends are connected with mount pad and guide plate respectively, pushing down the mechanism setting in the positioning seat side, elevating system is connected with the positioning seat.
The following is an attached technical solution of the present invention.
Further, the guide packaging mechanism comprises a turnover mechanism, and the positioning seat is arranged on the turnover mechanism.
Further, tilting mechanism includes connecting seat and upset cylinder, and the positioning seat setting is on the connecting seat, and the upset cylinder is connected with the connecting seat.
Further, elevating system includes the lift cylinder, and the lift cylinder sets up on the connecting seat, and the lift cylinder is connected with the positioning seat.
Furthermore, elevating system includes the guide pillar, and the guide pillar setting is passed the positioning seat on the connecting seat, and the supporting seat setting is on the guide pillar.
Further, tilting mechanism includes slide rail and base, and the upset cylinder sets up on the base, base and slide rail sliding connection.
Furthermore, the pushing mechanism comprises a rotary cylinder and a pressing plate, the rotary cylinder is arranged on the positioning seat and connected with the pressing plate, the pressing plate is provided with a first position and a second position, and the first position and the second position are driven to be switched through the rotary cylinder.
A method of packaging bottle-shaped containers comprising the steps of:
a100: placing the bottle-shaped container on a supporting seat;
a200: a push rod of the guide cylinder pushes the guide plate to rotate towards the bottle-shaped container, so that the guide plate is inclined, the carton is sleeved on the guide plate, and the carton is located at a set position;
a300: the lifting mechanism drives the positioning seat to move downwards, in the downward moving process, the push rod of the guide air cylinder returns, the spring applies traction force to the outer side of the carton, the guide plate is ensured to be opened towards the outer side of the carton all the time, and the guide plate completely retreats and bounces open when being completely separated from the mouth part of the carton;
a400: the pressing mechanism presses the paper box;
a500: the turnover mechanism drives the bottle-shaped container to rotate and move down to a set position, so that the opening of the carton is upward;
a600: the hold-down mechanism releases the carton so that it is positioned on the product conveyor path.
Further, in step a200, the set position is 10mm from the opening of the carton into the bottle body.
Further, in step A500, the turnover mechanism drives the bottle-shaped container to rotate 180 °.
The invention has the technical effects that: the invention can automatically complete a series of actions needing to be manually completed, such as paper box packaging, overturning and the like, through equipment, thereby having high production efficiency, reducing manpower use and labor cost.
Drawings
Fig. 1 is a schematic view of an automated packaging apparatus for bottle-shaped containers according to an embodiment of the present invention.
Fig. 2 is another schematic diagram of an automated packaging apparatus for bottle-shaped containers according to an embodiment of the present invention.
Fig. 3 is a schematic view of a reversing device according to an embodiment of the invention.
FIG. 4 is a schematic view of a delivery channel of an embodiment of the present invention.
FIG. 5 is a schematic diagram of an organiser according to an embodiment of the present invention.
FIG. 6 is a schematic view of a visual inspection mechanism and an alignment mechanism according to an embodiment of the invention.
Fig. 7 is a schematic view of a visual inspection mechanism of an embodiment of the present invention.
Fig. 8 is a schematic view of a tray of an embodiment of the present invention when flipped up.
Fig. 9 is a bottom schematic view of a transplanting platform of an embodiment of the present invention.
Fig. 10 is a schematic view of a flow channel according to an embodiment of the present invention.
FIG. 11 is a schematic view of a guide wrap mechanism of an embodiment of the present invention.
FIG. 12 is a cross-sectional view of a guide wrap mechanism of an embodiment of the present invention.
FIG. 13 is a schematic view of the guide packaging mechanism of the present invention when the carton covering is completed.
Detailed Description
The essential features and advantages of the invention will be further explained below with reference to examples, but the invention is not limited to the examples listed.
As shown in fig. 1 to 13, an automatic packaging apparatus for bottle-shaped containers of the present embodiment includes: a feeding part 1 for a bottle-shaped container 10 to enter the equipment, wherein the feeding part 1 comprises a conveying channel 11; the reversing device 2 is used for reversing the bottle-shaped container 10, and the reversing device 2 is positioned at one end of the conveying channel 11; the transmission channel 12 is used for transmitting the bottle-shaped containers after reversing, and the transmission channel 12 is connected with the reversing device 2; the visual detection mechanism 3 is used for detecting the bottle-shaped containers, and the visual detection mechanism 3 is positioned at the downstream of the transmission channel 12; the arrangement mechanism 4 is used for automatically aligning and placing the bottle-shaped containers, and the arrangement mechanism 4 is positioned at the downstream of the visual detection mechanism 3; and the guide packaging mechanism 5 is used for automatically packaging the bottle-shaped containers, and the guide packaging mechanism 5 is positioned at the downstream of the arrangement mechanism 4. In this embodiment, the bottle form container is the glass bottle, and among the above-mentioned technical scheme, the glass bottle passes through feed portion and gets into transfer passage 11, and the glass bottle is lain down and is transported in transfer passage, through setting up switching-over device 2, can change the bottleneck direction and the direction of delivery of glass bottle, makes things convenient for low reaches equipment to carry out further processing to the glass bottle. Through setting up vision detection mechanism 3, can detect the bottleneck to judge whether there is the wastrel. Through setting up the mechanism 4 of arranging, can make glass bottle automatic alignment put, convenient packing. Through direction packagine machine constructs 5, can make the automatic packing of placing in the carton of glass bottle, need not personnel's operation. Through the technical scheme, automatic bottle opening detection and automatic glass bottle packaging can be realized for the glass bottles, manpower is saved, and cost is reduced for enterprises.
As shown in fig. 6, in the present embodiment, the automated packaging apparatus for bottle-shaped containers includes a switching mechanism 6, the switching mechanism 6 is used to switch between a manual mode and an automatic mode, and the switching mechanism 6 is provided between the visual inspection mechanism 3 and the arrangement mechanism 4. When any mechanism at the rear end of the switching mechanism breaks down, a signal can be fed back to the equipment system, the equipment system sends the signal to the switching mechanism, and the switching mechanism 6 is started, so that the equipment enters a manual mode. During manual mode, workers manually and temporarily package glass bottles on the equipment to avoid production pause until equipment maintenance is normal. The automatic mode is that the glass bottle is automatically packed when the equipment normally runs.
In this embodiment, the automated packaging equipment for bottle-shaped containers includes a temporary storage area 7, a connection channel 8 is arranged between the visual inspection mechanism 3 and the arrangement mechanism 4, the switching mechanism 6 is located between the connection channel 8 and the temporary storage area 7, and the switching mechanism 6 enables the connection channel 8 to be communicated with or isolated from the temporary storage area 7. Through above-mentioned technical scheme, when switching mechanism switches to artifical mode, connecting channel 8 and buffer 7 intercommunication, the glass bottle among the connecting channel 8 gets into buffer 7, and the workman carries out the packing operation at buffer 7. When the equipment is maintained, the switching mechanism 6 is switched to an automatic mode, the connecting channel 8 is isolated from the temporary storage area 7, and the glass bottles flow to downstream equipment along the connecting channel 8. In this embodiment, the end of the connecting channel 8 is provided with a counter, so that the number of the glass bottles can be counted when the glass bottles flow through the counter, and the counting is convenient.
In this embodiment, the automated packaging equipment for bottle-shaped containers includes a packaging box feeding machine 20, and the packaging box feeding machine 20 is disposed on the side surface of the guide packaging mechanism 5. The packing box feeder 20 is used for providing a carton box for packing for the guide packing machine, namely, an automatic carton feeding elevator, which is a common device in the field, and the carton box in the cabin of the elevator needs to be manually replenished for one time within 1 hour, and the replenishment is carried out for about 2-3 minutes.
In this embodiment, the automated packaging equipment for bottle-shaped containers includes a finished product conveying path 30, the finished product conveying path 30 is located below the guiding and packaging mechanism 5, and the packaged products are placed on the lower finished product conveying path 30 and conveyed to the next area.
In this embodiment, the automated packaging equipment for bottle-shaped containers includes a material waiting area 40, the material waiting area 40 is located at one end of the finished product conveying channel 30, and packaged products are transmitted to the material waiting area 40 through the finished product conveying channel 30 to wait for the truss manipulator to pick up materials and stack.
In this embodiment, the automated packaging equipment for bottle-shaped containers includes finished product stacking mechanism 50, and finished product stacking mechanism 50 is located and waits to expect district 40 low reaches, and the pile up neatly reaches the quantity after transport to the appointed area by workman's fork truck, and finished product stacking mechanism 50 can adopt the arm to press from both sides the finished product that packs and place in the appointed area, and the arm slides on the guide rail and realizes the displacement.
As shown in fig. 6 to 8, in the present embodiment, a connection channel 8 is provided between the arrangement mechanism 4 and the visual inspection mechanism 3, the arrangement mechanism 4 includes a first automatic arrangement rail 41, a second automatic arrangement rail 42, a transplanting platform 43 and a manipulator 44, the first automatic arrangement rail 41 and the second automatic arrangement rail 42 are arranged in parallel and are disposed on the transplanting platform 43, the first automatic arrangement rail 41 or the second automatic arrangement rail 42 is communicated with the connection channel 8, and the manipulator 44 is located above the transplanting platform 43. Among the above-mentioned technical scheme, the glass bottle passes through connecting channel 8 and gets into first automatic arrangement track 41, and the motion through transplanting platform 43 after automatic putting is switched empty second automatic arrangement track 42 to the connecting channel 8 exit and connects the material (about 0.5 second when using), and the first automatic arrangement track 41 that just connects the glass bottle moves in step to the settlement position and waits for manipulator 44 to get the material, and the manipulator takes away the glass bottle, and first movable arrangement track is vacant to await the opportune moment, so constantly circulates. Through above-mentioned technical scheme can satisfy not influence the supplied materials when manipulator snatchs on it to effectively promote production efficiency. In this embodiment, the transplanting platform 43 is driven by a transplanting cylinder 45.
As shown in fig. 4 and 10, in the present embodiment, the flow passage 60 is provided upstream of the visual inspection mechanism 3, the conveying passage 11 includes a first conveying passage 111 and a second conveying passage 112, the conveying directions of the first conveying passage 111 and the second conveying passage 112 are opposite, the second conveying passage 112 is communicated with the reversing device 2, and the first conveying passage 111 is communicated with the flow passage 60. In the technical scheme, the feeding part 1 is provided with a left conveying channel and a right conveying channel, and the conveying directions of the two conveying channels are different, so that the conveying efficiency is improved; the glass bottles in the second conveying channel 112 can turn around through the reversing device 2, so that the glass bottles in the first conveying channel 111 and the second conveying channel 112 can be conveyed in the same direction to share one set of automatic packaging equipment, and the purposes of saving sites and equipment development cost are achieved. The first conveying channel directly enters the flow channel 60, and the glass bottles in the second conveying channel enter the flow channel 60 through the conveying channel 12 after entering the reversing device 2 and then enter the visual detection mechanism 3 for detection. In this embodiment, a switching device 100 is disposed between the flow channel 60 and the first conveying channel 111, and a switching device 100 is also disposed between the flow channel 60 and the conveying channel 12, so that the switching device 100 can erect the glass bottles conveyed in a lying state, thereby facilitating the detection of the bottle opening by the visual detection mechanism 3. When the glass bottle enters the switching device 100, the glass bottle falls onto the flow channel 60 through the switching channel and is kept upright due to the vertically arranged switching channel in the switching device.
An automated packaging method for bottle-shaped containers, comprising the following steps: s100: the bottle-shaped container 10 enters the conveying channel 11 through the feeding part 1 and is turned to the bottle mouth direction through the reversing device 2; s200: the bottle-shaped containers 10 are detected one by the visual detection mechanism 3, qualified products enter the connecting channel 8, and unqualified products enter the discharge channel 70; s300: when the apparatus is in the automatic mode, the qualified products enter the first automatic arrangement track 41 through the connecting passage 8, so that the qualified products are arranged in a row; when the equipment is in a manual mode, the qualified products enter a temporary storage area 7; s400: the manipulator 44 snatchs the qualified product of whole row, and the manipulator 44 removes to direction packagine machine structure 5 and passes through the carton packing, and when the manipulator 44 operation, transplanting platform 43 removed for second automatic row track 42 and interface channel 8 intercommunication. Furthermore, a counter is arranged on the connecting channel 8, so that the number of the glass bottles passing through can be calculated. Through the technical scheme, the glass bottles can be detected, automatically arranged and packaged, and automatic production is realized. In addition, can be through switching mechanism can avoid production to pause through artifical maintenance packing when equipment breaks down.
As shown in fig. 1 to 4, the reversing device 2 of the present embodiment includes a reversing mechanism including a first passage 21, a second passage 22, a conveying passage 12, and a corner portion 23, the first passage 21 communicating with the second passage 22 through the corner portion 23. The corner portion 23 is provided with a first baffle 25, the second passage 22 communicates with the transfer passage 12, and the reversing mechanism includes a second baffle 26, the second baffle 26 is provided on the transfer passage 12, and the second baffle 26 is provided toward the second passage 22. Through the technical scheme, when the glass bottle slides down through the first channel 21, the bottle bottom of the glass bottle collides with the first baffle 25, and then the glass bottle rolls along the direction of the second channel 22. When the glass bottles on the second channel 22 roll to the conveying channel 12, the glass bottles can be prevented from rolling to the ground from the upper part of the conveying channel through the second baffle 26, the bottle mouth and the bottle bottom can be reversed, and the bottle mouth can be turned around.
In this embodiment, the first channel 21 is angled toward the corner 23 to facilitate the sliding of the carafe from the first channel 21.
In this embodiment, the second channel 22 is disposed obliquely, and the end of the second channel 22 connected to the corner is higher in height, so that the glass bottle can slide down from the corner conveniently.
In this embodiment, the width of the first channel 21 is larger than the width of the bottle-shaped container 10 and smaller than the height of the bottle-shaped container 10, so that the glass bottles in the first channel 21 can only slide down one by one.
In this embodiment, the first channel 21 includes a first bottom plate 211 and a first side plate 212, the first side plate 212 is vertically disposed on two sides of the first bottom plate 211, one end of the first bottom plate 211 is connected to the corner portion 23, the second channel 22 includes a second bottom plate 221 and a second side plate 222, one end of the second bottom plate 221 is connected to the corner portion 23, and the first side plate and the second side plate are respectively connected to the first baffle. In this embodiment, the side plate 212 is perpendicular to the first bottom plate 211, so as to prevent the glass bottle from falling out of the first channel.
In this embodiment, the first baffle 25 is arc-shaped.
In this embodiment, the reversing device 2 includes a plurality of reversing mechanisms, the plurality of reversing mechanisms are arranged at intervals, two reversing mechanisms are provided in this embodiment, and the two reversing mechanisms are arranged side by side to correspond to the two second conveying paths 112.
In the embodiment, the adjacent reversing mechanisms have height difference, so that mutual interference can be avoided during operation.
In this embodiment, when the feeding portion 1 discharges from two sides, the feeding portion 1 respectively conveys the glass bottles to opposite directions through the first conveying channel 111 and the second conveying channel 112, and the bottoms of the product bottles on the first conveying channel 111 are opposite to the bottoms of the product bottles on the second conveying channel 112. Reversing arrangement 2 sets up in second transfer passage 112 one end, and the glass bottle is turned around 180 at the bottom of the bottle through reversing arrangement 2, can turn into unilateral ejection of compact with the bilateral ejection of compact, carry the low reaches with the product above transmission path 12, use one set of automatic packaging workstation with first transfer passage 111 is unified, reach the automatic packaging effect, do not change the cost of former equipment for the enterprise has practiced thrift one set of workstation simultaneously, reduce half cost of enterprise's equipment purchase, can also practice thrift the place. The feeding part 1 in this embodiment may be an existing glass bottle processing device, i.e. a device for completing the forming of glass bottles.
In this embodiment, the vials in the first conveying path 111 and the second conveying path 112 are conveyed by two belts 80, which rotate in opposite directions.
As shown in fig. 1, 2, 5 to 9, the visual inspection mechanism 3 includes an inspection camera 31, a connecting channel 8, a pushing mechanism 33, a rejecting mechanism 34 and a rotating disc mechanism 35, wherein the inspection camera 31 is located above the rotating disc mechanism 35. The rotary disk mechanism 35 includes a rotary disk 351, an inlet 352, an outlet 353, and an outlet channel 354, the inlet 352 and the outlet 353 being disposed on both sides of the rotary disk 351. The pushing mechanism 33 includes a first driving device 331 and a first push plate 332, the first push plate 332 is disposed at the discharge hole 353, and the first driving device 331 is connected to the first push plate 332. The rejecting mechanism 34 is arranged on the side of the discharging channel 354, and the connecting channel 8 is communicated with the discharging channel 354. In the above technical scheme, the visual detection mechanism detects the bottle mouth of the glass bottle through the detection camera 31, the qualified product enters the connecting channel 8, and the defective product is removed from the discharging channel 354 through the removing mechanism 34, so that the packaged glass bottle is all qualified. The glass bottle enters the rotating disc 351 from the feeding hole 352, the rotating disc rotates by 60 degrees, detection is carried out under the detection camera 31 for a short time, the detection result is recorded into the system, and the actions are repeated for 2 times; the detected product is aligned with the discharge hole 353 of the rotary disc, and the first driving device 331 of the pushing mechanism drives the first pushing plate 332 to push the product out; if the system judges that the product is unqualified, the rejecting mechanism rejects the product, otherwise, the qualified product normally passes through. The detection camera of the embodiment is a CCD industrial detection camera. The visual detection mechanism 3 comprises a detection light source 32, so that light rays during detection are enhanced, and detection accuracy is improved. The detection light source 32 has a hollow portion 321, and the detection camera 31 is located above the hollow portion 321.
In this embodiment, the removing mechanism 34 includes a second driving device 341, a second pushing plate 342 and a discharging channel 70, the second pushing plate 342 is disposed on the side of the discharging channel 354, the second driving device 341 is connected to the second pushing plate 342, and the discharging channel 70 is disposed on the side of the discharging channel 354 and opposite to the second pushing plate 342. If the system judges that the product is not acceptable, the second driving means 341 drives the second push plate 342 to push the glass bottle toward the discharge path 70, thereby allowing the glass bottle to flow out of the discharge path 70.
In this embodiment, carousel 351 has arc recess 3511, and a plurality of arc recesses 3511 encircle carousel 351 pivot setting to during the glass bottle passes through feed inlet entering arc recess 3511, can drive the glass bottle rotation when the carousel rotates.
In this embodiment, there are two turntable mechanisms 35, two turntable mechanisms 35 are disposed oppositely, there are two discharge channels 70, and the two discharge channels 70 are disposed on two sides of the turntable mechanisms 35 respectively.
In this embodiment, the switching mechanism 6 is arranged between the connection channel 8 and the buffer 7. The switching mechanism 6 is used for switching between a manual mode and an automatic mode, when any mechanism at the rear end of the switching mechanism 6 breaks down, a signal can be fed back to the equipment system, the equipment system sends the signal to the switching mechanism, and the switching mechanism 6 is started, so that the equipment enters the manual mode. During manual mode, the worker enters the glass bottle on the equipment into the temporary storage area 7, and the temporary packaging is carried out manually so as not to stop production until the equipment is normally maintained. The automatic mode is that the glass bottle is automatically packed when the equipment normally runs.
In the present embodiment, the switching mechanism 6 includes the shutter 61 and the third driving device 62, the shutter 61 is disposed on the side of the connecting passage 8, and the third driving device 62 is connected to the shutter 61. The shutter can thus be raised or lowered by the third drive 62, so that the buffer 7 is connected or blocked to the connecting channel 8.
In this embodiment, the switching mechanism 6 includes a tray 63, the tray 63 is located at one side of the temporary storage area 7, when the switching mechanism 6 is in the automatic mode, the shutter blocks the temporary storage area and the connection passage, and the tray is turned down (as shown in fig. 6); when the switching mechanism 6 is in the manual mode, the shutter 61 is raised, the buffer 7 is in communication with the connecting channel 8, and the tray is turned up. Through setting up the tray, can avoid the glass bottle of working area to roll from one side and fall.
In this embodiment, the switching mechanism 6 includes a power cylinder 64, the power cylinder 64 is connected to the tray 63, and the tray 63 can be driven to rotate by the power cylinder 64, so as to realize the turnover. The tray is driven by the power cylinder to rotate upwards by 90 degrees to seal the temporary product storage area, so that products are prevented from falling to the ground, and the system alarms in the process to inform maintenance personnel and workers to manually place the products and maintain equipment, so that production of equipment in the previous process cannot be stopped.
In this embodiment, the arranging mechanism 4 includes a first automatic arranging rail 41 and a robot 44, the first automatic arranging rail 41 communicates with the connecting passage 8, and the robot 44 is located above the first automatic arranging rail 41. In this embodiment, the arrangement mechanism includes a second automatic arrangement track 42 and a transplanting platform 43, the second automatic arrangement track 42 is arranged in parallel with the first automatic arrangement track 41, and the first automatic arrangement track 41 and the second automatic arrangement track 42 are arranged on the transplanting platform 43. Among the above-mentioned technical scheme, the glass bottle gets into first automatic arrangement track 41 through connecting channel 8, and the motion through transplanting platform 43 after automatic putting is switched empty second automatic arrangement track 42 to the connecting channel 8 exit and connects the material (about 0.5 second when using), and the first automatic arrangement track 41 that just connects the glass bottle moves to the setting position and waits for manipulator 44 to get the material, and the manipulator takes away the glass bottle, and first movable arrangement track is vacant to be waited for, so constantly circulates. Through above-mentioned technical scheme can satisfy not influence the supplied materials when manipulator snatchs on it to effectively promote production efficiency. In this embodiment, be equipped with count mouth 81 on the interface channel 8 to when the glass bottle passes through the interface channel and gets into automatic arrangement track, can the accurate count, the counting mode can be equipment such as assembly line counter among the prior art.
As shown in fig. 1, 2, 11 to 13, the guide packaging mechanism 5 of the present embodiment includes a support seat 51, a positioning seat 52, a guide mechanism 53, a pressing mechanism 54 and a lifting mechanism 55, wherein the support seat 51 is disposed in the positioning seat 52, and the guide mechanism 53 is disposed on the side of the positioning seat 52. The guide mechanism 53 includes an installation base 531, a guide plate 532, a guide cylinder 533 and a spring 534, the guide plate 532 is pivotally connected to the positioning base 52, the guide cylinder 533 is disposed on the installation base 531, the guide cylinder 533 is connected to the guide plate 532, and two ends of the spring 534 are respectively connected to the installation base 531 and the guide plate 532. The pressing mechanism 54 is disposed on the side of the positioning seat 52, and the lifting mechanism 55 is connected to the positioning seat 52. In the technical scheme, the glass bottles are placed on the supporting seat 51, and the guiding mechanism 53 is arranged, so that when the carton 90 is sleeved on the glass bottles, the carton is firstly sleeved on the guiding plate 532, and the carton is prevented from abutting against the glass bottle mouth to cause the carton failure when the carton is occasionally deformed inwards; then, the positioning seat 52 is lowered by the lifting mechanism 55, so that the guide plate 532 is disengaged from the carton, and the spring 534 always applies traction force to the outer side of the carton, so that the carton guide plate is ensured to be opened towards the outer side of the carton, and the friction between the guide plate and the bottle body is reduced or avoided. Through setting up pushing down mechanism 54, can push down the carton, avoid the carton to drop. In this embodiment, the guiding packaging mechanism 5 comprises a side pushing cylinder 57, and when the glass bottles are placed in the last 2-3 rows, the glass bottles can be tightly arranged by pushing the glass bottles through the side pushing cylinder 57.
In this embodiment, the guide packaging mechanism 5 includes a turnover mechanism 56, and the positioning seat 52 is disposed on the turnover mechanism 56, so that the positioning seat 52 can be turned over by the turnover mechanism 56.
In this embodiment, the turning mechanism 56 includes a connecting seat 561 and a turning cylinder 562, the positioning seat 52 is disposed on the connecting seat 561, and the turning cylinder 562 is connected to the connecting seat 561. Among the above-mentioned technical scheme, can drive connecting seat 561 through upset cylinder 562 and rotate to drive positioning seat 52 and the upset of glass bottle.
In this embodiment, the lifting mechanism 55 includes a lifting cylinder 551, the lifting cylinder 551 is disposed on the connecting base 561, and the lifting cylinder 551 is connected to the positioning base 52, so that the lifting cylinder 551 can drive the positioning base 52 to lift.
In this embodiment, the lifting mechanism 55 includes a guide post 552, the guide post 552 is disposed on the connecting seat 561 and passes through the positioning seat 52, and the supporting seat 51 is disposed on the guide post 552.
In this embodiment, the turnover mechanism 56 includes a slide rail 563 and a base 564, the turnover cylinder 562 is disposed on the base, and the base 564 is slidably connected to the slide rail 563, so that the base can slide along the slide rail, and the position of the connecting seat can be adjusted.
In this embodiment, the pressing mechanism 54 includes a rotary cylinder 541 and a pressing plate 542, the rotary cylinder 541 is disposed on the positioning seat 52, the rotary cylinder 541 is connected to the pressing plate 542, the pressing plate 542 has a first position (as shown in fig. 11) and a second position (as shown in fig. 13), and the first position and the second position are driven and switched by the rotary cylinder.
The guide packaging mechanism of the embodiment works according to the following principle: in the process of placing glass bottles, the connecting seat 561 and the positioning seat are separated by the lifting cylinder (see fig. 12), when the number of glass bottles is placed, the system gives an instruction, the guiding cylinder 533 works to push the guiding plate 532 to a set guiding angle (for example, 10 °, all the guiding mechanisms have the same action, and all four guiding mechanisms 53 are provided), and the prepared carton is sleeved on the guiding plates around the glass bottles by the lateral packing box feeder 20. When the carton runs to a set position (enters a guide plate, the mouth of the carton enters the bottle body 10MM), the carton starts to stop, the positioning seat 52, the guide mechanism 53 and the pressing mechanism 54 are driven by the lifting cylinder 551 to simultaneously run downwards until the carton contacts with the connecting seat, and then the carton stops; in the downward operation process, the push rod of the guide cylinder 533 is completely retracted, and the spring always applies traction force to the outer side of the carton, so that the guide plate is ensured to be always opened to the outer side of the carton, and the bottle body is prevented from being rubbed; when the guide plate is completely separated from the mouth of the carton, the guide plate is completely retreated and bounced open to reach a preset position so as to avoid interference with carton packaging; after all mechanisms on the positioning seat finish descending, all glass bottles are completely exposed outside, no interference exists around, and the carton is pressed to the bottom to complete the box sleeving; after the sleeve box is completed, the rotating cylinder 541 rotates 90 degrees towards the inner side of the carton and presses down to the carton, the next step of turning the carton is guaranteed not to fall off, the above action system is completed to instruct the turning cylinder 562 to rotate 180 degrees and integrally move down to a set position through the sliding rail, the rotating cylinder 541 rotates and releases the gripper, a packaged product is placed on the lower finished product conveying channel 30, the positioning seat rises to the original position, and the turning cylinder 562 rotates 180 degrees to stand by, so that all packaging actions are completed. By the technical scheme, automatic packaging can be realized, the labor intensity of workers is reduced, the production efficiency is improved, the resource waste of enterprises is reduced, and the labor cost of the enterprises is reduced.
A method of packaging bottle-shaped containers, comprising the steps of: a100: placing the bottle container 10 on the support base 51; a200: the push rod of the guide cylinder 533 pushes the guide plate 532 to rotate towards the bottle-shaped container, so that the guide plate 532 is inclined, the carton 90 is sleeved on the guide plate 532, and the carton is located at a set position; a300: the lifting mechanism 55 drives the positioning seat 52 to move downwards, in the downward moving process, the push rod of the guide cylinder 533 retracts, the spring 534 applies traction force to the outer side of the carton, the guide plate is ensured to be opened towards the outer side of the carton all the time, and the guide plate 532 is completely retracted and ejected when being completely separated from the mouth part of the carton; a400: the pressing mechanism 54 presses the carton; a500: the turnover mechanism 56 drives the bottle-shaped container to rotate and move down to a set position, so that the opening of the carton is upward; a600: the hold down mechanism 54 releases the carton so that it is positioned over the product conveyor path 30. Through the technical scheme, the labor intensity of workers can be reduced, the production efficiency is improved, and the labor cost of enterprises is reduced. In this embodiment, in step a200, the set position is 10mm when the opening of the carton enters the bottle body. In this embodiment, in step a500, the turnover mechanism 56 drives the bottle-shaped container to rotate 180 °.
It should be noted that the above-mentioned preferred embodiments are merely illustrative of the technical concepts and features of the present invention, and are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (10)
1. A direction packagine machine constructs for automatic equipment for packing of bottle form container, its characterized in that includes supporting seat, positioning seat, guiding mechanism, pushes down mechanism and elevating system, and the supporting seat setting is in the positioning seat, guiding mechanism sets up in the positioning seat side, and guiding mechanism includes the mount pad, and guide cylinder and spring, guide plate and positioning seat pivot are connected, and guide cylinder sets up on the mount pad, and guide cylinder is connected with the guide plate, and the spring both ends are connected with mount pad and guide plate respectively, push down the mechanism and set up in the positioning seat side, elevating system is connected with the positioning seat.
2. The guide packaging mechanism for the automated packaging equipment of bottle-shaped containers as claimed in claim 1, wherein the guide packaging mechanism comprises a turnover mechanism, and the positioning seat is arranged on the turnover mechanism.
3. The guide packing mechanism for the automatic packing equipment of the bottle-shaped containers as claimed in claim 2, wherein the turnover mechanism comprises a connecting seat and a turnover cylinder, the positioning seat is arranged on the connecting seat, and the turnover cylinder is connected with the connecting seat.
4. The guide packaging mechanism for the automatic packaging equipment of the bottle-shaped containers as claimed in claim 3, wherein the lifting mechanism comprises a lifting cylinder, the lifting cylinder is arranged on the connecting base, and the lifting cylinder is connected with the positioning base.
5. The guide packing mechanism for the automated bottle container packing apparatus as claimed in claim 4, wherein the elevating mechanism includes a guide post disposed on the connecting seat and passing through the positioning seat, the supporting seat being disposed on the guide post.
6. The guide packaging mechanism for the automatic packaging equipment of the bottle-shaped containers as claimed in claim 5, wherein the turnover mechanism comprises a slide rail and a base, the turnover cylinder is arranged on the base, and the base is slidably connected with the slide rail.
7. The guide packaging mechanism for automated bottle container packaging equipment as claimed in claim 1, wherein the pressing mechanism comprises a rotary cylinder and a pressing plate, the rotary cylinder is disposed on the positioning seat, the rotary cylinder is connected with the pressing plate, the pressing plate has a first position and a second position, and the first position and the second position are driven and switched by the rotary cylinder.
8. A method of packaging a bottle-shaped container, comprising the steps of:
a100: placing the bottle-shaped container on a supporting seat;
a200: a push rod of the guide cylinder pushes the guide plate to rotate towards the bottle-shaped container, so that the guide plate is inclined, the carton is sleeved on the guide plate, and the carton is located at a set position;
a300: the lifting mechanism drives the positioning seat to move downwards, in the downward moving process, the push rod of the guide air cylinder returns, the spring applies traction force to the outer side of the carton, the guide plate is ensured to be opened towards the outer side of the carton all the time, and the guide plate completely retreats and bounces open when being completely separated from the mouth part of the carton;
a400: the pressing mechanism presses the paper box;
a500: the turnover mechanism drives the bottle-shaped container to rotate and move down to a set position, so that the opening of the carton is upward;
a600: the hold-down mechanism releases the carton so that it is positioned on the product conveyor path.
9. The method for packaging bottle-shaped containers as claimed in claim 8, wherein the set position is 10mm from the opening of the carton into the bottle body in step a 200.
10. The method for packaging bottle-shaped containers as claimed in claim 9, wherein the turnover mechanism drives the bottle-shaped containers to rotate 180 ° in step a 500.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910872202.8A CN110712786A (en) | 2019-09-16 | 2019-09-16 | Guide packaging mechanism and packaging method of automatic packaging equipment for bottle-shaped containers |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910872202.8A CN110712786A (en) | 2019-09-16 | 2019-09-16 | Guide packaging mechanism and packaging method of automatic packaging equipment for bottle-shaped containers |
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| CN110712786A true CN110712786A (en) | 2020-01-21 |
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| CN201910872202.8A Pending CN110712786A (en) | 2019-09-16 | 2019-09-16 | Guide packaging mechanism and packaging method of automatic packaging equipment for bottle-shaped containers |
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