CN110699248A - Plateau jar type static fermentation system and method - Google Patents
Plateau jar type static fermentation system and method Download PDFInfo
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- CN110699248A CN110699248A CN201910961167.7A CN201910961167A CN110699248A CN 110699248 A CN110699248 A CN 110699248A CN 201910961167 A CN201910961167 A CN 201910961167A CN 110699248 A CN110699248 A CN 110699248A
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- 230000004151 fermentation Effects 0.000 title claims abstract description 161
- 230000003068 static effect Effects 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000010411 cooking Methods 0.000 claims abstract description 64
- 239000000463 material Substances 0.000 claims description 45
- 238000002386 leaching Methods 0.000 claims description 20
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 15
- 239000001301 oxygen Substances 0.000 claims description 15
- 229910052760 oxygen Inorganic materials 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
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- 238000007599 discharging Methods 0.000 claims description 8
- 230000001954 sterilising effect Effects 0.000 claims description 8
- 238000004659 sterilization and disinfection Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 6
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/52—Mobile; Means for transporting the apparatus
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/04—Filters; Permeable or porous membranes or plates, e.g. dialysis
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M37/00—Means for sterilizing, maintaining sterile conditions or avoiding chemical or biological contamination
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M37/00—Means for sterilizing, maintaining sterile conditions or avoiding chemical or biological contamination
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M39/00—Means for cleaning the apparatus or avoiding unwanted deposits of microorganisms
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
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- A—HUMAN NECESSITIES
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- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention discloses a plateau jar type static fermentation system and method, which comprises a cooking assembly and a fermentation assembly, wherein the cooking assembly comprises a high-pressure cooking pot, a jacket is arranged on the high-pressure cooking pot, a steam inlet and a steam outlet are connected on the jacket, the fermentation assembly comprises a fermentation chamber, at least one pottery jar placing cabinet is arranged in the fermentation chamber, a plurality of fermentation pottery jars are arranged on the pottery jar placing cabinet, the plateau jar type static fermentation system also comprises a discharge pipe, one end of the discharge pipe is connected with the high-pressure cooking pot, the other end of the discharge pipe is positioned in the fermentation chamber, and a discharge pump is arranged on the discharge pipe. The jar type fermentation process is simple in structure and convenient to use, when the traditional jar type static fermentation process is adopted, a semi-automatic closed fermentation environment is introduced, large-scale jar type fermentation production in plateau areas is achieved, the fermentation time is shortened, and the taste and flavor of the jar type fermented edible ferment are guaranteed.
Description
Technical Field
The invention relates to the technical field of fermentation equipment, in particular to a plateau jar type static fermentation system and a plateau jar type static fermentation method.
Background
The pottery jar is a container made of clay or clay-containing mixture through high-temperature sintering, and has many gaps on its cross section and good air permeability. In the firing process of the pottery jar, organic matters are burnt, and most other gases are discharged, so that a plurality of gaps with different sizes are formed, just like capillary vessels of a living body, and the pottery jar plays a role in ventilation and respiration. The gap net structure and the extremely large surface area form the unique adsorption effect of the pottery jar, and the foreign flavor in the feed liquid can be removed. Meanwhile, the argil has the similar effect as kaolin and can clarify turbid liquid. In addition, some variable valence metal elements, such as Fe, Cr, Cn, Pb and V, contained in the pottery jar material form high valence state when the pottery clay is sintered at high temperature, a natural oxidation catalyst is formed in the ferment fermentation process, and some alcohols and esters are oxidized into organic acid and further react to generate aromatic ester. The unique 'micro-aerobic' environment and natural slow oxidation catalysis effect of the pottery jar enable the ferment to have increased fragrance, soft sour taste, more harmonious components and improved flavor quality in the fermentation process.
At present, in the production of food ferment, in order to carry out high-efficient industrial production, large-scale fermentation tanks and the like are generally adopted for industrial fermentation, the fermentation process is high-efficient and quick, and the product yield can be ensured. However, the production efficiency is improved by adopting the metal fermentation tank for fermentation, but the taste of the fermented product is poor, and the traditional jar type fermentation method cannot be replaced.
The enzyme obtained after the jar type static fermentation has better taste and flavor, but the fermentation process needs a specific environment, and has requirements on environmental temperature, humidity, air cleanliness, oxygen content and the like, and the fermentation jar type static fermentation is not suitable for directly carrying out the enzyme jar type static fermentation due to low temperature, drying and low oxygen content in plateau areas. Therefore, it is necessary to design and provide a plateau jar-type static fermentation system and method to realize the enzyme jar-type static fermentation in the environments of plateau low temperature, drying, oxygen deficiency and the like.
Disclosure of Invention
The invention aims to provide a plateau jar type static fermentation system and a plateau jar type static fermentation method, which well solve the problems, have simple structure and convenient use, introduce a semi-automatic closed fermentation environment when a traditional jar type static fermentation process is adopted, realize large-scale jar type fermentation production in plateau areas, shorten the fermentation time and ensure the taste and flavor of jar type fermentation edible ferment.
The plateau jar type static fermentation system comprises a cooking assembly and a fermentation assembly, wherein the cooking assembly comprises a high-pressure cooking pot, a jacket is arranged on the high-pressure cooking pot, a steam inlet and a steam outlet are connected onto the jacket, the fermentation assembly comprises a fermentation chamber, at least one pottery jar placing cabinet is arranged in the fermentation chamber, a plurality of fermentation pottery jars are arranged on the pottery jar placing cabinet, the plateau jar type static fermentation system also comprises a discharge pipe, one end of the discharge pipe is connected with the high-pressure cooking pot, the other end of the discharge pipe is located in the fermentation chamber, and a discharge pump is arranged on the discharge pipe.
Furthermore, a water inlet is arranged on the high-pressure cooking pot, and a flow electromagnetic valve is arranged at the water inlet.
Further, a cooking pot temperature sensor, a pressure sensor and an exhaust port are arranged on the high-pressure cooking pot;
the high-pressure cooking pot comprises a cooking pot body and a cooking pot cover, wherein the cooking pot cover is provided with a sealing ring, the high-pressure cooking pot is sealable, and a material lifting basket is arranged in the cooking pot body, so that material lifting and discharging can be automatically carried out up and down in the heating and pressurizing cooking process according to needs.
Further, a plurality of fixing holes are formed in the pottery jar placing cabinet, and the fermentation pottery jar is placed in the fixing holes.
Furthermore, a plurality of universal wheels are arranged at the bottom of the pottery jar placing cabinet.
Furthermore, a waste material groove is formed in the lower portion of the pottery jar containing cabinet, and a drain pipe is arranged on the waste material groove.
Furthermore, a water inlet pipe, a material moving pipe and an ozone inlet pipe are also arranged on the fermentation chamber.
Further, the fermentation chamber is provided with a heater, a humidifier, a fan and an air filter; the fermentation chamber is also provided with a fermentation temperature sensor, a humidity sensor and an oxygen sensor.
The device is characterized by further comprising a controller, wherein the controller is in communication connection with a cooking pan temperature sensor, a pressure sensor, a lifting basket, a fermentation temperature sensor, a humidity sensor and an oxygen sensor, and the controller is in control connection with a flow electromagnetic valve, a heater, a humidifier and a fan.
Also provides a plateau jar type static fermentation method, which is characterized in that: comprises the steps of (a) carrying out,
a. pretreatment: cleaning dry materials, filling the cleaned dry materials into a filter mesh bag and sealing the filter mesh bag for later use;
b. leaching: placing the mesh bag filled with the dry materials into a high-pressure cooking pot for leaching;
c. dissolving auxiliary materials: dissolving auxiliary materials in the leached liquid, and then carrying out sterilization treatment;
d. putting into a jar: conveying the sterilized feed liquid into a fermentation pottery jar through a discharge pipe;
e. inoculation: after the feed liquid in the fermentation pottery jar is cooled, inoculating;
f. fermentation: controlling the conditions of temperature, humidity, dissolved oxygen and the like, and starting static fermentation.
According to the plateau jar type static fermentation system and method, the temperature, the humidity and the clean air dissolved oxygen can be regulated and controlled, and the enzyme jar type static fermentation can be carried out in the environments of plateau low temperature, drying, oxygen deficiency and the like; by utilizing the plateau jar type static fermentation system and method, the ferment obtained by plateau jar type static fermentation has better taste and flavor than metal fermentation tank fermentation ferment; the high-pressure cooking pot provided by the invention is provided with a temperature, pressure and automatic material lifting regulation and control system, can select the required leaching temperature, pressure and material lifting times according to the material properties and the leaching process, improves the material leaching rate, is particularly suitable for material leaching in a plateau environment, and can avoid the problems of low atmospheric pressure of the plateau environment, low cooking leaching temperature, low material leaching rate, long leaching time and the like; the high-pressure cooking pot is provided with a temperature and pressure regulating system, and feed liquid can be subjected to in-situ high-temperature high-pressure sterilization after being mixed, so that the pollution of the feed liquid by mixed bacteria is avoided; the fermentation chamber is provided with the ozone inlet pipe, and an ozone machine can be connected to carry out integral ozone sterilization on the fermentation chamber and the pottery jar before fermentation, so that the pollution of environmental sundry bacteria is avoided, and the quality safety of fermentation liquor is ensured; the fermentation chamber is provided with the air filter, so that the air cleanliness can be controlled in the fermentation process, the air mixed bacteria pollution in the fermentation process is avoided, and the quality safety of the fermentation liquor is ensured; the plateau jar type static fermentation system and the plateau jar type static fermentation method are used for producing ferment, the process conditions are intelligent and controllable, the quality difference of the product in batches is small, compared with the traditional jar type static fermentation, the plateau jar type static fermentation system and the plateau jar type static fermentation method are high in product homogenization degree, large-scale, standardized and standardized production is easy to realize, and the product quality is guaranteed.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the pottery jar rack cabinet;
FIG. 3 is a control flow chart of the present invention;
FIG. 4 is a process flow diagram of the present invention;
in the figure: 1. the device comprises a high-pressure cooking pot, 11 parts of a discharge pipe, 12 parts of a discharge pump, 13 parts of a water inlet, 2 parts of a jacket, 21 parts of a steam inlet, 22 parts of a steam outlet, 3 parts of a fermentation chamber, 31 parts of a water inlet pipe, 32 parts of a material moving pipe, 33 parts of a heater, 34 parts of a humidifier, 35 parts of a fan, 4 parts of a pottery jar placing cabinet, 41 parts of a fixing hole, 42 parts of a universal wheel, 43 parts of a waste material groove, 44 parts of a drain pipe and 5 parts of a fermentation pottery jar.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation or be constructed and operated in a particular orientation, and thus, it should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; of course, mechanical connection and electrical connection are also possible; alternatively, they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the first embodiment, as shown in fig. 1 and 2: the invention provides a plateau jar type static fermentation system which comprises a cooking assembly and a fermentation assembly, wherein the cooking assembly comprises a high-pressure cooking pot 1, a jacket 2 is arranged on the high-pressure cooking pot 1, a steam inlet 21 and a steam outlet 22 are connected to the jacket 2, the fermentation assembly comprises a fermentation chamber 3, at least one pottery jar placing cabinet 4 is arranged in the fermentation chamber 3, a plurality of fermentation pottery jars 5 are arranged on the pottery jar placing cabinet 4, the plateau jar type static fermentation system also comprises a discharge pipe 11, one end of the discharge pipe 11 is connected with the high-pressure cooking pot 1, the other end of the discharge pipe 11 is positioned in the fermentation chamber 3, and a discharge pump 12 is arranged on the discharge pipe 11.
The jacket 2 is provided with a steam inlet 21 and a steam outlet 22, and steam is introduced into the jacket 2 to heat the high-pressure digester 1. And the high-pressure cooking pot 1 is adopted for cooking, so that the heating cooking efficiency is high, and the high-pressure cooking pot is suitable for plateau areas, so that the material can achieve the high-temperature cooking effect.
The high-pressure digester 1 is provided with the water inlet 13, so that the high-pressure digester 1 can be conveniently added with water and cleaned.
The pottery jar is placed and is provided with a plurality of fixed orificess 41 on the cabinet 4, fermentation pottery jar 5 is placed in fixed orificess 41, the pottery jar is placed 4 bottoms of cabinet and is provided with a plurality of universal wheels 42, makes things convenient for the removal of fermentation pottery jar 5, makes each fermentation pottery jar 5 can both move the discharge gate that discharging pipe 11 is located fermentation chamber 3, connects operations such as material.
The lower part of the pottery jar placing cabinet 4 is provided with a waste tank 43, the waste tank 43 is provided with a discharge pipe 44, when the fermentation pottery jar 5 is cleaned, waste dirt in the fermentation pottery jar 5 is conveniently poured into the waste tank 43 directly, and the concentrated transfer treatment is carried out.
Still be provided with inlet tube 31 on the fermentation chamber 3, move material pipe 32 and ozone intake pipe, after the fermentation was accomplished, move fermentation crock 5 to and move material pipe 32 department, shift the material in fermentation crock 5 through moving material pipe 32, then wash fermentation crock 5 through leading-in pure water of inlet tube 31. The water inlet pipe 31 and the material moving pipe 32 are both provided with power pumps. The volume of the fermentation pottery jar 5 is 20-30L, and the distance between the fermentation pottery jars 5 is 30-50 cm.
In the second embodiment, as shown in fig. 3, on the basis of the first embodiment, a water inlet is arranged on the high-pressure cooking pan, and the water inlet is provided with a flow electromagnetic valve. The high-pressure cooking pot is provided with a cooking pot temperature sensor, a pressure sensor and an exhaust port; the high-pressure cooking pot comprises a cooking pot body and a cooking pot cover, wherein the cooking pot cover is provided with a sealing ring, the high-pressure cooking pot is sealable, and a material lifting basket is arranged in the cooking pot body, so that material lifting and discharging can be automatically carried out up and down in the heating and pressurizing cooking process according to needs.
The fermentation chamber is provided with a heater, a humidifier, a fan and an air filter, so that the fermentation chamber has the capabilities of heating, humidifying and air circulating.
The fermentation chamber is provided with a fermentation temperature sensor, a humidity sensor and an oxygen sensor. The device is characterized by further comprising a controller, wherein the controller is in communication connection with the digester temperature sensor, the fermentation temperature sensor, the humidity sensor and the oxygen sensor, and the controller is in control connection with the flow electromagnetic valve, the heater, the humidifier and the fan. The controller is the current controlling means commonly used such as singlechip, and its temperature that can know the high pressure digester, the temperature of fermentation chamber, humidity and the dissolved oxygen volume can also control flow solenoid valve, heater, humidifier and fan as required, controls the temperature of high pressure digester promptly, the temperature of fermentation chamber, humidity and the dissolved oxygen volume. Realizes automatic control in the traditional jar fermentation.
The controller is a master device for controlling the starting, speed regulation, braking and reversing of the motor by changing the wiring of a main circuit or a control circuit and changing the resistance value in the circuit according to a preset sequence. The system consists of a program counter, an instruction register, an instruction decoder, a time sequence generator and an operation controller, and is a decision mechanism for issuing commands, namely, the decision mechanism is used for coordinating and commanding the operation of the whole computer system. The controller of the invention can be selected from a PLC or a singlechip.
As shown in FIG. 4, the invention also provides a plateau jar type static fermentation method, which comprises the following steps:
a. pretreatment: cleaning dry materials, filling the cleaned dry materials into a filter mesh bag and sealing the filter mesh bag for later use; the filter mesh bag is 20 meshes.
b. Leaching: placing the mesh bag filled with the dry materials into a high-pressure cooking pot for leaching;
c. dissolving auxiliary materials: dissolving auxiliary materials in the leached liquid, and then carrying out sterilization treatment; the sterilization temperature is 105-110 ℃.
d. Putting into a jar: conveying the sterilized feed liquid into a fermentation pottery jar through a discharge pipe;
e. inoculation: after the feed liquid in the fermentation pottery jar is cooled, inoculating;
f. fermentation: : controlling the conditions of temperature, humidity, dissolved oxygen and the like, and starting static fermentation. The temperature in the fermentation chamber is 25-35 ℃, the humidity is 30-40%, and the fermentation time is 15-20 days.
Naturally, operations such as cooking, dissolving auxiliary materials, inoculation, transferring, cleaning and the like in the fermentation chamber all need to be carried out manually.
According to the plateau jar type static fermentation system and method, the temperature, the humidity and the clean air dissolved oxygen can be regulated and controlled, and the enzyme jar type static fermentation can be carried out in the environments of plateau low temperature, drying, oxygen deficiency and the like; by utilizing the plateau jar type static fermentation system and method, the ferment obtained by plateau jar type static fermentation has better taste and flavor than metal fermentation tank fermentation ferment; the high-pressure cooking pot provided by the invention is provided with a temperature, pressure and automatic material lifting regulation and control system, can select the required leaching temperature, pressure and material lifting times according to the material properties and the leaching process, improves the material leaching rate, is particularly suitable for material leaching in a plateau environment, and can avoid the problems of low atmospheric pressure of the plateau environment, low cooking leaching temperature, low material leaching rate, long leaching time and the like; the high-pressure cooking pot is provided with a temperature and pressure regulating system, and feed liquid can be subjected to in-situ high-temperature high-pressure sterilization after being mixed, so that the pollution of the feed liquid by mixed bacteria is avoided; the fermentation chamber is provided with the ozone inlet pipe, and an ozone machine can be connected to carry out integral ozone sterilization on the fermentation chamber and the pottery jar before fermentation, so that the pollution of environmental sundry bacteria is avoided, and the quality safety of fermentation liquor is ensured; the fermentation chamber is provided with the air filter, so that the air cleanliness can be controlled in the fermentation process, the air mixed bacteria pollution in the fermentation process is avoided, and the quality safety of the fermentation liquor is ensured; the plateau jar type static fermentation system and the plateau jar type static fermentation method are used for producing ferment, the process conditions are intelligent and controllable, the quality difference of the product in batches is small, compared with the traditional jar type static fermentation, the plateau jar type static fermentation system and the plateau jar type static fermentation method are high in product homogenization degree, large-scale, standardized and standardized production is easy to realize, and the product quality is guaranteed.
The present invention is capable of other embodiments, and various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention.
Claims (10)
1. A plateau jar formula static state fermentation system which characterized in that: including cooking the subassembly and fermentation subassembly, it includes high-pressure digester to cook the subassembly, be provided with on the high-pressure digester and press from both sides the cover, be connected with steam inlet and steam outlet on the cover, the fermentation subassembly includes the fermentation chamber, it places the cabinet to be provided with at least one pottery jar in the fermentation chamber, pottery jar is placed and is provided with a plurality of fermentation pottery jars on the cabinet, still includes the discharging pipe, discharging pipe one end is connected with high-pressure digester, the discharging pipe other end is located the fermentation chamber, be provided with the discharge pump on the discharging pipe.
2. The plateau jar type static fermentation system of claim 1, which is characterized in that: the high-pressure cooking pot is provided with a water inlet, and the water inlet is provided with a flow electromagnetic valve.
3. The plateau jar type static fermentation system of claim 1, which is characterized in that: the high-pressure cooking pot is provided with a cooking pot temperature sensor, a pressure sensor and an exhaust port;
the high-pressure cooking pot comprises a cooking pot body and a cooking pot cover, wherein the cooking pot cover is provided with a sealing ring, the high-pressure cooking pot is sealable, and a material lifting basket is arranged in the cooking pot body, so that material lifting and discharging can be automatically carried out up and down in the heating and pressurizing cooking process according to needs.
4. The plateau jar type static fermentation system of claim 1, which is characterized in that: the pottery jar is placed and is provided with a plurality of fixed orificess on the cabinet, the fermentation pottery jar is placed in the fixed orifices.
5. The plateau jar type static fermentation system of claim 1, which is characterized in that: the bottom of the pottery jar placing cabinet is provided with a plurality of universal wheels.
6. The plateau jar type static fermentation system of claim 1, which is characterized in that: the lower part of the pottery jar containing cabinet is provided with a waste tank, and a drain pipe is arranged on the waste tank.
7. The plateau jar type static fermentation system of claim 1, which is characterized in that: the fermentation chamber is also provided with a water inlet pipe, a material moving pipe and an ozone inlet pipe.
8. The plateau jar type static fermentation system of claim 3, characterized in that: the fermentation chamber is provided with a heater, a humidifier, a fan and an air filter; the fermentation chamber is also provided with a fermentation temperature sensor, a humidity sensor and an oxygen sensor.
9. The plateau jar type static fermentation system of claim 8, wherein: the device is characterized by further comprising a controller, wherein the controller is in communication connection with a cooking pan temperature sensor, a pressure sensor, a lifting basket, a fermentation temperature sensor, a humidity sensor and an oxygen sensor, and the controller is in control connection with a flow electromagnetic valve, a heater, a humidifier and a fan.
10. The plateau jar type static fermentation method as claimed in any of claims 1-9, wherein: comprises the steps of (a) carrying out,
a. pretreatment: cleaning dry materials, filling the cleaned dry materials into a filter mesh bag and sealing the filter mesh bag for later use;
b. leaching: placing the mesh bag filled with the dry materials into a high-pressure cooking pot for leaching;
c. dissolving auxiliary materials: dissolving auxiliary materials in the leached liquid, and then carrying out sterilization treatment;
d. putting into a jar: conveying the sterilized feed liquid into a fermentation pottery jar through a discharge pipe;
e. inoculation: after the feed liquid in the fermentation pottery jar is cooled, inoculating;
f. fermentation: controlling the conditions of temperature, humidity, dissolved oxygen and the like, and starting static fermentation.
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| CN2019106074181 | 2019-07-05 | ||
| CN201910607418 | 2019-07-05 |
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| CN110699248A true CN110699248A (en) | 2020-01-17 |
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