CN110696246A - Production equipment for rubber products - Google Patents
Production equipment for rubber products Download PDFInfo
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- CN110696246A CN110696246A CN201911010536.0A CN201911010536A CN110696246A CN 110696246 A CN110696246 A CN 110696246A CN 201911010536 A CN201911010536 A CN 201911010536A CN 110696246 A CN110696246 A CN 110696246A
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- extruder
- stirring
- cutting machine
- driving motor
- waste gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1487—Removing organic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/18—Absorbing units; Liquid distributors therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/18—Absorbing units; Liquid distributors therefor
- B01D53/185—Liquid distributors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/12—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
- B29B7/14—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft with screw or helix
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/002—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/80—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
- B29C48/82—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/80—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
- B29C48/83—Heating or cooling the cylinders
- B29C48/834—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/30—Sulfur compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/702—Hydrocarbons
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Health & Medical Sciences (AREA)
- Forests & Forestry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses production equipment of a rubber product, relates to the technical field of rubber product production, and aims to solve the problem that waste gas generated in the conventional vulcanization process cannot be treated. The top of upper cover is provided with the mounting bracket, first electric putter's below is provided with driving motor, driving motor's below is provided with the sleeve, the extrusion piece is installed to the bottom of (mixing) shaft, one side of centrifugal filter is provided with the extruder, the top of extruder is provided with the condenser, one side of shell is provided with exhaust gas purification device, the below of water-collecting tray is annular array and has seted up a plurality of atomizer, the top of water-collecting tray is provided with the active carbon filter layer the cutting machine is installed to the upper end of conveyer belt, the inside both sides of cutting machine are provided with all has the spout, second electric putter's below is provided with the clamp plate, the lower extreme of mounting panel is provided with the blade, one side of cutting machine is provided with the vulcanizer.
Description
Technical Field
The invention relates to the technical field of rubber product production, in particular to production equipment for rubber products.
Background
The rubber product refers to the activity of producing various rubber products by using natural and synthetic rubber as raw materials, and also comprises a rubber product produced by utilizing waste rubber, the yield of the synthetic rubber is greatly higher than that of the natural rubber, the largest yield is styrene butadiene rubber, the demand of the rubber product is continuously increased along with the continuous development of the social era, the requirement of large-scale production is met by the production equipment of the rubber product, the rubber product is intensively produced in a mechanized mode, and the overall production progress is accelerated.
However, the existing rubber product production equipment ignores the waste gas treatment in the processing process, particularly the waste gas generated in the vulcanization process, the main components of the waste gas are sulfur-containing compounds, oxygen-containing organic matters, hydrocarbons and the like, and the long-term suction of workers can cause great harm to the body, so the existing requirements are not met, and the rubber product production equipment is provided.
Disclosure of Invention
The invention aims to provide a production device of rubber products, which solves the problem that the waste gas generated in the vulcanization process cannot be treated in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a production device of rubber products comprises a stirring device, wherein an upper cover is arranged above the stirring device, a mounting frame is arranged above the upper cover, a first electric push rod is arranged below the mounting frame, a driving motor is arranged below the first electric push rod, a sleeve is arranged below the driving motor, a stirring shaft is arranged on an output shaft of the driving motor, the lower end of the stirring shaft penetrates through the upper cover and extends into the stirring device, an outer ring stirring rod and an inner ring stirring rod are respectively arranged outside the stirring shaft and are positioned on the inner side of the outer ring stirring rod, an extrusion block is arranged at the bottom of the stirring shaft, a heating device is arranged at the bottom of the stirring device, a centrifugal filter is arranged below the stirring device, an extruder is arranged on one side of the centrifugal filter, and a first connecting pipe is arranged between the centrifugal filter and the extruder, the middle position of the first connecting pipe is provided with a conveying pump, a condenser is arranged above the extruder, an air collecting disc is arranged inside the extruder, an air nozzle is arranged below the air collecting disc and provided with a plurality of air nozzles, one side of the extruder is provided with a conveying belt, a shell is arranged outside the conveying belt, one side of the shell is provided with a waste gas purification device, a water collecting disc is arranged inside the waste gas purification device, a plurality of atomizing nozzles are arranged below the water collecting disc in an annular array manner, two activated carbon filter layers are arranged above the water collecting disc, a circulating pump is arranged below one side of the waste gas purification device, a circulating pipe is arranged between the water collecting disc and the circulating pump, a cutting machine is arranged at the upper end of the conveying belt, and sliding grooves are formed in two sides inside the cutting machine, the inside of cutting machine is provided with second electric putter, second electric putter's below is provided with the clamp plate, the internally mounted of clamp plate has the mounting panel, and the lower extreme of mounting panel extends to the outside of clamp plate, the lower extreme of mounting panel is provided with the blade, one side of cutting machine is provided with the vulcanizer.
Preferably, exhaust gas purification device passes through second connecting pipe sealing connection with the shell, one-way pneumatic valve is installed to the one end of second connecting pipe, the circulating pipe is linked together with the water-collecting tray, atomizer passes through threaded connection with the water-collecting tray, the active carbon filter layer passes through the draw-in groove with exhaust gas purification device and is connected.
Preferably, first electric putter and driving motor fixed connection, telescopic inside is provided with a telescopic cylinder, and telescopic cylinder's upper end extends to telescopic outside, sleeve and telescopic cylinder sliding connection, telescopic lower extreme and upper cover fixed connection, telescopic cylinder's upper end and driving motor fixed connection, the (mixing) shaft is located sleeve and telescopic cylinder's inside.
Preferably, the stirring shaft is in transmission connection with an output shaft of the driving motor through a coupler, the outer ring stirring rod is in welded connection with the stirring shaft, the inner ring stirring rod is in welded connection with the stirring shaft, and the extrusion block is in threaded connection with the stirring shaft.
Preferably, the centrifugal filter is communicated with the lower end of the stirring device, a filter cartridge is installed inside the centrifugal filter and is rotatably connected with the centrifugal filter, and a driving box is installed below the centrifugal filter and is in transmission connection with the filter cartridge.
Preferably, the inside of extruder is provided with screw rod, and screw rod and extruder rotate and be connected, condenser and extruder fixed connection, condenser and gas collection dish sealing connection, the jet head passes through threaded connection with the gas collection dish, and the jet head communicates with the extruder.
Preferably, the two ends of the pressing plate extend to the outside of the cutting machine, the pressing plate is connected with the cutting machine in a sliding mode through sliding grooves, and the mounting plate is fixedly connected with the pressing plate through hexagon bolts.
Preferably, the vulcanizer is fixedly connected to the housing.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention is characterized in that a shell is arranged outside the vulcanizing machine, the shell covers the whole vulcanizing machine to form a semi-closed space, a waste gas purification device is arranged on one side of the shell, toxic gas in the shell is sucked into the waste gas purification device through a second connecting pipe by starting an air pump, mixed liquid is arranged in the waste gas purification device, the mixed liquid can be contacted with the entering waste gas to further purify the waste gas, the gas contacted with the mixed liquid moves upwards under the action of gas density, the mixed liquid in the inner part is injected into a water collecting tray through a circulating pipe by opening a circulating pump, a plurality of atomizing nozzles are arranged in an annular array below the water collecting tray, the mixed liquid is sprayed downwards through the atomizing nozzles to be contacted with the rising gas again, the gas is further filtered, and then the gas enters an active carbon filter layer through holes on the water collecting tray, the active carbon can adsorb gas, adsorbs inside surplus toxic gas and impurity, and then carries out purification treatment to the sulphide gas with the rational many ways, guarantees that the gas of emission is pollution-free and harmless, provides strong health guarantee for the staff.
2. According to the rubber mixing machine, the mounting frame is arranged above the upper cover, the first electric push rod is arranged between the mounting frames, in the using process, the driving motor is started, the driving motor drives the mixing shaft to rotate, so that the internal rubber mixing material can be mixed, the mixing shaft can move up and down by starting the first electric push rod, the extrusion block is arranged at the bottom of the mixing shaft, the extrusion block can extrude the rubber material at the bottom, the rubber material can be pressed in multiple directions by matching with the mixing rod, processing in the transverse direction and the vertical direction is formed in the mixing process, the mixing efficiency is further improved, and the production progress is accelerated.
3. According to the invention, the sleeve is arranged in the middle position above the upper cover, the telescopic cylinder is arranged above the sleeve and slides in the sleeve, and the upper end of the telescopic cylinder is fixedly connected with the driving motor, so that the sleeve and the telescopic cylinder can move up and down along with the whole body in the use process of the electric push rod, and the stirring shaft in the sleeve is protected, thereby preventing dust from attaching to the stirring shaft and influencing the stirring quality.
4. According to the invention, the outer ring stirring rod and the inner ring stirring rod are respectively arranged outside the stirring shaft, the outer ring stirring rod can stir materials on the outer ring of the stirring device, the inner ring stirring rod can stir materials on the inner ring of the stirring device, and the inner part can be uniformly stirred under the cooperation of the outer ring stirring rod and the inner ring stirring rod, so that the stirring dead angle is reduced as much as possible, and the stirring efficiency is further improved.
5. According to the invention, the mounting plate is arranged below the pressure plate, and is inserted into the pressure plate through the clamping groove and is fixed through the hexagon bolts, so that the mounting mode has a simple structure and is convenient to mount, when rubber products with different specifications are cut, the hexagon bolts are taken down, the mounting plate provided with the blades is dismounted, and then the proper blades are replaced according to the cutting requirements, thereby lightening the workload, avoiding the complex process of replacing the whole cutting module and improving the working efficiency.
6. According to the invention, the condenser is arranged above the extruder, and the rubber material entering the extruder is thick under the heating action and is not beneficial to extrusion molding.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an overall side view of the present invention;
FIG. 3 is a schematic view of the cutting machine of the present invention;
FIG. 4 is a schematic view of the water collection tray of the present invention;
fig. 5 is a partially enlarged view of the region a of the present invention.
In the figure: 1. a stirring device; 2. a centrifugal filter; 3. an extruder; 4. a housing; 5. a cutter; 6. a vulcanizer; 7. an exhaust gas purification device; 8. an upper cover; 9. a mounting frame; 10. a first electric push rod; 11. a drive motor; 12. a sleeve; 13. a telescopic cylinder; 14. a stirring shaft; 15. an outer ring stirring rod; 16. an inner ring stirring rod; 17. extruding the block; 18. a heating device; 19. a filter cartridge; 20. a drive box; 21. a first connecting pipe; 22. a delivery pump; 23. a screw push rod; 24. a condenser; 25. a gas collecting tray; 26. a gas showerhead; 27. a conveyor belt; 28. a water collection tray; 29. an atomizing spray head; 30. an activated carbon filter layer; 31. a circulation pump; 32. a circulation pipe; 33. a second connecting pipe; 34. a one-way air valve; 35. a second electric push rod; 36. pressing a plate; 37. a chute; 38. mounting a plate; 39. a blade; 40. a hexagon bolt.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-5, an embodiment of the present invention is shown: a production device of rubber products comprises a stirring device 1, an upper cover 8 is arranged above the stirring device 1, a mounting frame 9 is arranged above the upper cover 8, a first electric push rod 10 is arranged below between the mounting frames 9, a driving motor 11 is arranged below the first electric push rod 10, a sleeve 12 is arranged below the driving motor 11, a stirring shaft 14 is arranged on an output shaft of the driving motor 11, the lower end of the stirring shaft 14 penetrates through the upper cover 8 and extends into the stirring device 1, an outer ring stirring rod 15 and an inner ring stirring rod 16 are respectively arranged outside the stirring shaft 14, the inner ring stirring rod 16 is positioned inside the outer ring stirring rod 15, the outer ring stirring rod 15 can stir materials on the outer ring of the stirring device 1, the inner ring stirring rod 16 can stir materials on the inner ring of the stirring device 1, and then the inner part can be uniformly stirred under the cooperation of the outer ring stirring rod and the inner ring stirring rod, reducing the dead angle of stirring as much as possible, installing an extrusion block 17 at the bottom of the stirring shaft 14, installing a heating device 18 at the bottom of the stirring device 1, installing a centrifugal filter 2 below the stirring device 1, installing an extruder 3 at one side of the centrifugal filter 2, installing a first connecting pipe 21 between the centrifugal filter 2 and the extruder 3, installing a delivery pump 22 at the middle position of the first connecting pipe 21, installing a condenser 24 above the extruder 3, installing a gas collecting disc 25 inside the extruder 3, installing a plurality of gas nozzles 26 below the gas collecting disc 25, installing a plurality of gas nozzles 26, installing a conveying belt 27 at one side of the extruder 3, installing a housing 4 outside the conveying belt 27, installing a waste gas purification device 7 at one side of the housing 4, starting the gas pump, and sucking the toxic gas in the housing 4 into the waste gas purification device 7 through a second connecting pipe 33, the mixed liquid can contact with the entering waste gas and further purify the waste gas, a water collecting tray 28 is arranged inside the waste gas purification device 7, a plurality of atomizing spray heads 29 are arranged below the water collecting tray 28 in an annular array, two activated carbon filter layers 30 are arranged above the water collecting tray 28, the activated carbon filter layers 30 can adsorb gas and adsorb residual toxic gas and impurities inside, a circulating pump 31 is arranged below one side of the waste gas purification device 7, a circulating pipe 32 is arranged between the water collecting tray 28 and the circulating pump 31, a cutting machine 5 is installed at the upper end of the conveying belt 27, sliding grooves 37 are arranged on two sides inside the cutting machine 5, a second electric push rod 35 is arranged inside the cutting machine 5, a pressing plate 36 is arranged below the second electric push rod 35, a mounting plate 38 is installed inside the pressing plate 36, and the lower end of the mounting plate 38 extends to the outside of the pressing plate 36, the lower end of the mounting plate 38 is provided with a blade 39, and one side of the cutter 5 is provided with the vulcanizer 6.
Further, exhaust gas purification device 7 and shell 4 pass through second connecting pipe 33 sealing connection, and one-way pneumatic valve 34 is installed to the one end of second connecting pipe 33, and circulating pipe 32 is linked together with water-collecting tray 28, and atomizer 29 passes through threaded connection with water-collecting tray 28, and active carbon filter layer 30 passes through the draw-in groove with exhaust gas purification device 7 and is connected, and the mixed liquid sprays downwards through atomizer 29, contacts with the gas that rises once more, and further filters gas.
Further, first electric putter 10 and driving motor 11 fixed connection, the inside of sleeve 12 is provided with telescopic tube 13, and the upper end of telescopic tube 13 extends to the outside of sleeve 12, sleeve 12 and telescopic tube 13 sliding connection, the lower extreme and the upper cover 8 fixed connection of sleeve 12, the upper end and the driving motor 11 fixed connection of telescopic tube 13, (mixing) shaft 14 is located the inside of sleeve 12 and telescopic tube 13, sleeve 12 and telescopic tube 13 can be along with whole up-and-down motion, and then protect inside (mixing) shaft 14, avoid the dust to adhere to on (mixing) shaft 14.
Further, (mixing) shaft 14 passes through the shaft coupling transmission with driving motor 11's output shaft and is connected, outer loop puddler 15 and (mixing) shaft 14 welded connection, inner loop puddler 16 and (mixing) shaft 14 welded connection, extrusion block 17 passes through threaded connection with (mixing) shaft 14, driving motor 11 drives (mixing) shaft 14 and carries out the up-and-down motion, extrusion block 17 is installed through the bottom at (mixing) shaft 14, extrusion block 17 can extrude bottom rubber material, the cooperation puddler can carry out diversified pressure to rubber material, make in mixing process form horizontal and the ascending processing of vertical direction.
Further, the centrifugal filter 2 is communicated with the lower end of the stirring device 1, a filter cylinder 19 is installed inside the centrifugal filter 2, the filter cylinder 19 is rotatably connected with the centrifugal filter 2, a driving box 20 is installed below the centrifugal filter 2, the driving box 20 is in transmission connection with the filter cylinder 19, and the centrifugal filter 2 can filter rubber materials and clean impurities inside.
Further, the inside of extruder 3 is provided with screw rod 23, and screw rod 23 rotates with extruder 3 to be connected, condenser 24 and 3 fixed connection of extruder, condenser 24 and gas collection dish 25 sealing connection, jet-propelled head 26 passes through threaded connection with gas collection dish 25, and jet-propelled head 26 is linked together with extruder 3, air conditioning jets out 3 insides through jet-propelled head 26 to extruder, and then cools down thick rubber material, and then cools off with higher speed, the extrusion moulding of being convenient for.
Further, both ends of the pressing plate 36 extend to the outside of the cutting machine 5, the pressing plate 36 is slidably connected with the cutting machine 5 through the sliding groove 37, the mounting plate 38 is fixedly connected with the pressing plate 36 through the hexagon bolts 40, when rubber products of different specifications are cut, the mounting plate 38 provided with the blade 39 is detached by taking off the hexagon bolts 40, and then the proper blade 39 is replaced according to the cutting requirement, so that the work load is reduced.
Further, a vulcanizing machine 6 is fixedly connected with the shell 4, and the rubber product is vulcanized by the vulcanizing machine 6, so that the rubber product is changed into a three-dimensional network structure from linear macromolecules.
The working principle is as follows: when in use, rubber materials are poured into the stirring device 1, the driving motor 11 is started, the driving motor 11 drives the stirring shaft 14 to rotate, so that the inner rubber mixture can be stirred, the stirring shaft 14 can move up and down by starting the first electric push rod 10, the bottom of the stirring shaft 14 is provided with the extrusion block 17, the extrusion block 17 can extrude the rubber materials at the bottom, the rubber materials can be pressed in multiple directions by matching with the stirring rod, so that the transverse and vertical processing can be formed in the mixing process, the outer ring stirring rod 15 can stir the materials at the outer ring of the stirring device 1, the inner ring stirring rod 16 can stir the materials at the inner ring of the stirring device 1, and under the matching of the outer ring stirring rod 15 and the inner ring stirring rod 16, can carry out even stirring to the inside, simultaneously be provided with telescopic tube 13 above sleeve 12, and telescopic tube 13 slides in sleeve 12, through with telescopic tube 13's upper end and driving motor 11 fixed connection, in the use of electric putter, sleeve 12 and telescopic tube 13 can be along with whole up-and-down motion, and then protect inside (mixing) shaft 14, through stirring rubber material entering to straining a section of thick bamboo 19 inside, drive a section of thick bamboo 19 through drive box 20 and rotate, because of the difference of rubber density and impurity density, rubber material throws away outside straining a section of thick bamboo 19 under the centrifugal action, impurity then stops straining a section of thick bamboo 19 inside, and then accomplish the filtration to rubber material, later rubber material gets into extruder 3 inside through first connecting pipe 21 under the effect of delivery pump 22, through installing condenser 24 in extruder 3's top, because the rubber material that gets into extruder 3 inside is thicker under the heating effect, the condenser 24 is started, cold air enters the air collection disc 25 through a pipeline, the plurality of air nozzles 26 are installed at the bottom of the air collection disc 25, the cold air jets air into the extruder 3 through the air nozzles 26, the thick rubber material is cooled and then is cooled rapidly, extrusion molding is facilitated, the extruded rubber material enters the shell 4 through the conveying belt 27 and reaches the cutter 5 to be cut, the mounting plate 38 is arranged below the pressing plate 36, the mounting plate 38 is inserted into the pressing plate 36 through the clamping groove and is fixed through the hexagon bolt 40, when rubber products of different specifications are cut, the mounting plate 38 provided with the blade 39 is detached through taking down the hexagon bolt 40, then the proper blade 39 is replaced according to cutting requirements, the cut rubber products enter the vulcanizing machine to be vulcanized, the whole vulcanizer 6 is covered by the shell 4 to form a semi-closed space, the waste gas purification device 7 is arranged on one side of the shell 4, the toxic gas in the shell 4 is sucked into the waste gas purification device 7 through the second connecting pipe 33 by starting the air pump, the mixed liquid is arranged in the waste gas purification device 7 and can contact with the entering waste gas to further purify the waste gas, the gas contacting with the mixed liquid moves upwards under the action of gas density, the mixed liquid in the inner part is injected into the water collecting tray 28 through the circulating pipe 32 by starting the circulating pump 31, the plurality of atomizing nozzles 29 are arranged in an annular array below the water collecting tray 28, the mixed liquid is sprayed downwards through the atomizing nozzles 29 and contacts with the rising gas again, the gas is further filtered, and then the gas enters the active carbon filter layer 30 through the holes on the water collecting tray 28, the active carbon can adsorb gas, adsorbs inside remaining toxic gas and impurity, and then carries out purification treatment to the sulphide gas with the reasonable of multiple mode, guarantees that the gas that discharges is pollution-free harmless.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. A production facility of rubber products, including agitating unit (1), its characterized in that: an upper cover (8) is arranged above the stirring device (1), a mounting frame (9) is arranged above the upper cover (8), a first electric push rod (10) is installed below the mounting frame (9), a driving motor (11) is arranged below the first electric push rod (10), a sleeve (12) is arranged below the driving motor (11), a stirring shaft (14) is installed on an output shaft of the driving motor (11), the lower end of the stirring shaft (14) penetrates through the upper cover (8) and extends to the inside of the stirring device (1), an outer ring stirring rod (15) and an inner ring stirring rod (16) are respectively arranged outside the stirring shaft (14), the inner ring stirring rod (16) is located on the inner side of the outer ring stirring rod (15), an extrusion block (17) is installed at the bottom of the stirring shaft (14), a heating device (18) is arranged at the bottom of the stirring device (1), the stirring device is characterized in that a centrifugal filter (2) is arranged below the stirring device (1), an extruder (3) is arranged on one side of the centrifugal filter (2), a first connecting pipe (21) is installed between the centrifugal filter (2) and the extruder (3), a conveying pump (22) is arranged at the middle position of the first connecting pipe (21), a condenser (24) is arranged above the extruder (3), an air collecting disc (25) is installed inside the extruder (3), an air spraying head (26) is arranged below the air collecting disc (25), a plurality of air spraying heads (26) are arranged, a conveying belt (27) is arranged on one side of the extruder (3), a shell (4) is arranged outside the conveying belt (27), a waste gas purification device (7) is arranged on one side of the shell (4), and a water collecting disc (28) is arranged inside the waste gas purification device (7), the utility model discloses a cutting machine, including water-collecting tray (28), waste gas purification device (7), circulating pump (31), circulating pipe (32), cutting machine (5) are installed to the upper end of conveyer belt (27), the below of water-collecting tray (28) is the annular array and has seted up a plurality of atomizer (29), the top of water-collecting tray (28) is provided with active carbon filter layer (30), and active carbon filter layer (30) are provided with two, the below of waste gas purification device (7) one side is provided with circulating pump (31), be provided with circulating pipe (32) between water-collecting tray (28) and circulating pump (31), cutting machine (5) are installed to the upper end of conveyer belt (27), the inside both sides of cutting machine (5) set up all have spout (37), the inside of cutting machine (5) is provided with second electric putter (35), the below of second electric putter (35) is provided with clamp plate (36), the internally mounted of clamp plate (36, and a vulcanizing machine (6) is arranged on one side of the cutting machine (5).
2. A production apparatus for a rubber product according to claim 1, wherein: waste gas purification device (7) and shell (4) are through second connecting pipe (33) sealing connection, one-way pneumatic valve (34) are installed to the one end of second connecting pipe (33), circulating pipe (32) are linked together with water-collecting tray (28), atomizer (29) pass through threaded connection with water-collecting tray (28), activated carbon filter layer (30) pass through the draw-in groove with waste gas purification device (7) and are connected.
3. A production apparatus for a rubber product according to claim 1, wherein: first electric putter (10) and driving motor (11) fixed connection, the inside of sleeve (12) is provided with telescopic cylinder (13), and the upper end of telescopic cylinder (13) extends to the outside of sleeve (12), sleeve (12) and telescopic cylinder (13) sliding connection, the lower extreme and upper cover (8) fixed connection of sleeve (12), the upper end and driving motor (11) fixed connection of telescopic cylinder (13), (mixing) shaft (14) are located the inside of sleeve (12) and telescopic cylinder (13).
4. A production apparatus for a rubber product according to claim 1, wherein: the stirring shaft (14) is in transmission connection with an output shaft of the driving motor (11) through a coupler, the outer ring stirring rod (15) is in welded connection with the stirring shaft (14), the inner ring stirring rod (16) is in welded connection with the stirring shaft (14), and the extrusion block (17) is in threaded connection with the stirring shaft (14).
5. A production apparatus for a rubber product according to claim 1, wherein: the centrifugal filter (2) is communicated with the lower end of the stirring device (1), a filter cylinder (19) is installed inside the centrifugal filter (2), the filter cylinder (19) is rotatably connected with the centrifugal filter (2), a driving box (20) is installed below the centrifugal filter (2), and the driving box (20) is in transmission connection with the filter cylinder (19).
6. A production apparatus for a rubber product according to claim 1, wherein: the inside of extruder (3) is provided with screw rod (23), and screw rod (23) rotate with extruder (3) and be connected, condenser (24) and extruder (3) fixed connection, condenser (24) and air-collecting disc (25) sealing connection, jet head (26) and air-collecting disc (25) pass through threaded connection, and jet head (26) are linked together with extruder (3).
7. A production apparatus for a rubber product according to claim 1, wherein: the both ends of clamp plate (36) extend to the outside of cutting machine (5), and clamp plate (36) pass through spout (37) sliding connection with cutting machine (5), mounting panel (38) pass through hex bolts (40) fixed connection with clamp plate (36).
8. A production apparatus for a rubber product according to claim 1, wherein: and the vulcanizing machine (6) is fixedly connected with the shell (4).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911010536.0A CN110696246A (en) | 2019-10-23 | 2019-10-23 | Production equipment for rubber products |
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| CN201911010536.0A CN110696246A (en) | 2019-10-23 | 2019-10-23 | Production equipment for rubber products |
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| CN201911010536.0A Pending CN110696246A (en) | 2019-10-23 | 2019-10-23 | Production equipment for rubber products |
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| CN112549476A (en) * | 2020-11-30 | 2021-03-26 | 漳州普瑞邦节能科技有限公司 | Portable cutting device based on plastics extruding machine |
| CN113997619A (en) * | 2021-11-01 | 2022-02-01 | 浙江杭垫科技有限公司 | Special cylinder gasket for assault boat and production process thereof |
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Application publication date: 20200117 |