CN212578724U - Vertical ultrahigh molecular weight polyethylene pipe cutting device - Google Patents
Vertical ultrahigh molecular weight polyethylene pipe cutting device Download PDFInfo
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- CN212578724U CN212578724U CN201922270694.1U CN201922270694U CN212578724U CN 212578724 U CN212578724 U CN 212578724U CN 201922270694 U CN201922270694 U CN 201922270694U CN 212578724 U CN212578724 U CN 212578724U
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Abstract
The utility model discloses a vertical ultra-high molecular weight polyethylene pipe cutting device, which comprises a device body, a cutting mechanism, a clamping mechanism and a water tank, wherein one side of the device body is provided with a control panel, a single chip microcomputer is embedded in the control panel, the bottom end in the device body is provided with a waste material tank, the bottom end in the device body is also provided with the water tank, the top end in the device body is provided with a cylinder, the bottom of the cylinder is connected with a movable cross beam, the top of the movable cross beam is provided with a second servo motor, and one end of the second servo motor is connected with a third belt wheel, the utility model realizes the fixation of different pipes by arranging the clamping mechanism, in the actual life, the pipes with different types are provided, an adjusting nut is rotated at the same time, the adjusting nut drives a second threaded rod to rotate, and drives a, the distance can be adjusted by the clamping plate, so that pipes of different models are clamped, and the limiting rod plays a role in limiting and supporting.
Description
Technical Field
The utility model relates to a cutting technical field specifically is vertical ultra high molecular weight polyethylene tubular product cutting device.
Background
Ultra-high molecular weight polyethylene (UHMW-PE) is a thermoplastic engineering plastic with linear structure and excellent comprehensive performance, and the ultra-high molecular weight polyethylene pipe is cut during continuous production or use, however, the existing cutting device has many problems or defects:
firstly, the cutting head of the existing vertical ultra-high molecular weight polyethylene pipe cutting device is fixed, and has potential safety hazards.
Secondly, the existing vertical ultra-high molecular weight polyethylene pipe cutting device has poor fixing effect on the pipe and cannot be suitable for fixing pipes of different models.
Thirdly, the existing vertical cutting device for the ultra-high molecular weight polyethylene pipe has no treatment to the generated cutting scraps, so that the cutting scraps fly around during cutting.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a vertical ultra high molecular weight polyethylene tubular product cutting device to the tubular product that has the potential safety hazard, can not fix different models and do not have the processing to dust and heat that proposes among the solution above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: vertical ultrahigh molecular weight polyethylene tubular product cutting device, including device body, cutting mechanism, fixture and water tank, its characterized in that: control panel is installed to one side of device body, and control panel's inside is inlayed and is had the singlechip, the inside bottom of device body is provided with the dump bin, the inside bottom of device body still is provided with the water tank, the cylinder is installed on the inside top of device body, the bottom of cylinder is connected with movable cross beam, movable cross beam's top is provided with second servo motor, and second servo motor's one end is connected with the third band pulley, movable cross beam's internally mounted has first threaded rod, and installs cutting mechanism on the first threaded rod, the fourth band pulley is installed to the one end of first threaded rod, the third band pulley is connected with the fourth band pulley through the belt, and the second spout is still installed to the inside of device body, and installs the second slider in the second spout, and the both sides at movable cross beam are installed to the second slider.
Preferably, the slide rail is installed to the bottom of dump bin, and the support is installed to the bottom of device body, installs the pulley on the support, adds between the pulley and has the slide rail, and the fan is installed to one side of device body, and the one end of fan is connected with first connecting pipe, and the inside of dump bin is connected to the other end of first connecting pipe.
Preferably, the inside of water tank is provided with the filter screen, and the one end of water tank is connected with the inlet tube, and the outside of device body is provided with the water pump, and the shower is installed to the inside one side of device body, installs the shower nozzle on the shower, is provided with the second connecting pipe on the water pump, and the shower is connected to the one end of second connecting pipe, and the inside of water tank is connected to the other end of second connecting pipe.
Preferably, the device body is internally provided with a workbench, a water leakage hole is formed in the workbench, a first sliding groove is formed in the workbench, a first sliding block is arranged in the first sliding groove, and the workbench is further provided with a clamping mechanism.
Preferably, the inside of cutting mechanism is including removing the seat, first servo motor, first band pulley, the second band pulley, cutting knife and rotation axis, remove the seat and set up on first threaded rod, be provided with the internal thread on removing the seat, be provided with the external screw thread on the first threaded rod, internal thread and external screw thread intermeshing still install the rotation axis in removing the seat, be provided with the cutting knife on the rotation axis, the one end of rotation axis is provided with the second band pulley, still install first servo motor in removing the seat, the first band pulley of shaft coupling fixedly connected with is passed through to the one end of first servo motor, first band pulley is connected with the second band pulley through the belt.
Preferably, fixture's inside includes mount, connecting block, second threaded rod, splint, adjusting nut, mounting panel and gag lever post, installs the mount on the mounting panel, and the mounting panel setting still is provided with the second threaded rod on the mounting panel on the gag lever post is installed on the workstation, the one end of second threaded rod is connected with adjusting nut, is provided with the connecting block on the second threaded rod, installs splint on the connecting block.
Compared with the prior art, the beneficial effects of the utility model are that: this vertical ultrahigh molecular weight polyethylene tubular product cutting device is rational in infrastructure, has following advantage:
(1) through being provided with cylinder and the removal of second servo motor realization device, when using, because the cutting knife is fixed in one side, lead to the workman to be injured easily when the operation, through being provided with the cylinder, it can reciprocate to start the cylinder, start second servo motor simultaneously, second servo motor drives the third band pulley and rotates, the third band pulley drives the fourth band pulley through the belt and rotates, the fourth band pulley drives first threaded rod and rotates, it has cutting mechanism to articulate on the first threaded rod simultaneously, it removes to drive cutting mechanism, after the cutting is accomplished, cutting mechanism will remove one side, and the cylinder rises, it rises to drive the movable cross beam, at this moment, cutting mechanism will rise to safe height, the workman just can not take place danger owing to the maloperation like this.
(2) Realize fixing different tubular products through being provided with fixture, in actual life, have the tubular product of different models, rotate adjusting nut simultaneously, adjusting nut drives the second threaded rod and rotates, drives the connecting block and rotates, and splint just can the adjusting distance to press from both sides tightly the tubular product of different models, the gag lever post plays spacing and supported effect.
(3) Realize dust and thermal processing through being provided with fan and shower nozzle, can produce the dust in cutting process, through starting the fan, the fan will be collected in the dust inhales the waste bin, also can produce a large amount of heats in the cutting process, start the water pump simultaneously, the water pump is in the water suction in the water tank to the shower, then cross the shower nozzle blowout, cool down to the tubular product, water also can flow down from leaking the hole simultaneously, it gets back to in the water tank after filtering to advance the filter screen, reuse to the water source.
Drawings
Fig. 1 is a schematic front view of a cross-sectional structure of the present invention;
FIG. 2 is a schematic side view of the clamping mechanism of the present invention;
fig. 3 is a schematic top view of the clamping mechanism of the present invention;
fig. 4 is an enlarged schematic structural view of a point a in fig. 1 according to the present invention;
fig. 5 is the enlarged schematic structural diagram of the cutting mechanism of the utility model:
fig. 6 is a system block diagram of the present invention.
In the figure: 1. a device body; 2. moving the beam; 3. a first threaded rod; 4. a cylinder; 5. a cutting mechanism; 501. a movable seat; 502. a first servo motor; 503. a first pulley; 504. a second pulley; 505. a cutting knife; 506. a rotating shaft; 6. a second servo motor; 7. a third belt pulley; 8. a fourth pulley; 9. a single chip microcomputer; 10. a control panel; 11. a fan; 12. a clamping mechanism; 1201. a fixed mount; 1202. connecting blocks; 1203. a second threaded rod; 1204. a splint; 1205. adjusting the nut; 1206. mounting a plate; 1207. a limiting rod; 13. a first connecting pipe; 14. a first slider; 15. a waste bin; 16. a slide rail; 17. a support; 18. a pulley; 19. a filter screen; 20. a water tank; 21. a water leakage hole; 22. a second connecting pipe; 23. a water inlet pipe; 24. a water pump; 25. a work table; 26. a first chute; 27. a spray head; 28. a shower pipe; 29. a second chute; 30. and a second slider.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides an embodiment: the vertical ultrahigh molecular weight polyethylene pipe cutting device comprises a device body 1, a cutting mechanism 5, a clamping mechanism 12 and a water tank 20, wherein a control panel 10 is installed on one side of the device body 1, a single chip microcomputer 9 is embedded in the control panel 10, a waste box 15 is arranged at the bottom end in the device body 1, a sliding rail 16 is installed at the bottom of the waste box 15, a support 17 is installed at the bottom of the device body 1, pulleys 18 are installed on the support 17, the sliding rail 16 is additionally arranged between the pulleys 18, a fan 11 is installed on one side of the device body 1, one end of the fan 11 is connected with a first connecting pipe 13, and the other end of the first connecting pipe 13 is connected with the interior of the waste;
dust is generated in the cutting process, and the fan 11 is started to suck the dust into the waste bin 15 for collection;
the bottom end of the inside of the device body 1 is also provided with a water tank 20, a filter screen 19 is arranged inside the water tank 20, one end of the water tank 20 is connected with a water inlet pipe 23, the outside of the device body 1 is provided with a water pump 24, one side of the inside of the device body 1 is provided with a spray pipe 28, the spray pipe 28 is provided with a spray head 27, the water pump 24 is provided with a second connecting pipe 22, one end of the second connecting pipe 22 is connected with the spray pipe 28, and the other end of the second connecting pipe 22 is connected with the inside of;
a workbench 25 is arranged inside the device body 1, a water leakage hole 21 is formed in the workbench 25, a first sliding groove 26 is formed in the workbench 25, a first sliding block 14 is arranged in the first sliding groove 26, and a clamping mechanism 12 is further arranged on the workbench 25;
a large amount of heat is also generated in the cutting process, the water pump 24 is started at the same time, the water pump 24 pumps water in the water tank 20 into the spray pipe 28, then the water is sprayed out through the spray head 27 to cool the pipe, meanwhile, the water also flows down from the water leakage holes 21, and returns to the water tank 20 after being filtered by the filter screen 19, so that the water source is recycled;
the interior of the clamping mechanism 12 comprises a fixed frame 1201, a connecting block 1202, a second threaded rod 1203, a clamping plate 1204, an adjusting nut 1205, a mounting plate 1206 and a limiting rod 1207, the fixed frame 1201 is mounted on the mounting plate 1206, the mounting plate 1206 is arranged on the workbench 25, the limiting rod 1207 is mounted on the fixed frame 1201, a second threaded rod 1203 is further arranged on the mounting plate 1206, one end of the second threaded rod 1203 is connected with the adjusting nut 1205, the connecting block 1202 is arranged on the second threaded rod 1203, and the clamping plate 1204 is mounted on the connecting block 1202;
in actual life, pipes of different types are provided, the adjusting nut 1205 is rotated, the adjusting nut 1205 drives the second threaded rod 1203 to rotate, the connecting block 1202 is driven by the 1303 to rotate, the distance can be adjusted by the clamping plate 1204, so that the pipes of different types are clamped, and the limiting rod 1207 plays a limiting and supporting role;
the device comprises a device body 1, wherein a cylinder 4 is arranged at the top end inside the device body 1, the bottom of the cylinder 4 is connected with a movable beam 2, a second servo motor 6 is arranged at the top of the movable beam 2, one end of the second servo motor 6 is connected with a third belt pulley 7, a first threaded rod 3 is arranged inside the movable beam 2, a cutting mechanism 5 is arranged on the first threaded rod 3, the cutting mechanism 5 comprises a movable seat 501, a first servo motor 502, a first belt pulley 503, a second belt pulley 504, a cutting knife 505 and a rotating shaft 506, the movable seat 501 is arranged on the first threaded rod 3, an internal thread is arranged on the movable seat 501, an external thread is arranged on the first threaded rod 3, the internal thread and the external thread are mutually engaged, a rotating shaft 506 is further arranged in the movable seat 501, a cutting knife 505 is arranged on the rotating shaft 506, a second belt pulley 504 is arranged at one end of the rotating shaft 506, one end of the first servo motor 502 is fixedly connected with a first belt wheel 503 through a coupling, and the first belt wheel 503 is connected with a second belt wheel 504 through a belt;
a fourth belt wheel 8 is installed at one end of the first threaded rod 3, the third belt wheel 7 is connected with the fourth belt wheel 8 through a belt, a second sliding groove 29 is further installed inside the device body 1, a second sliding block 30 is installed in the second sliding groove 29, and the second sliding block 30 is installed on two sides of the movable cross beam 2;
the starting cylinder 4 can move up and down, the second servo motor 6 is started simultaneously, the second servo motor 6 drives the third belt wheel 7 to rotate, the third belt wheel 7 drives the fourth belt wheel 8 to rotate through a belt, the fourth belt wheel 8 drives the first threaded rod 3 to rotate, meanwhile, the first threaded rod 3 is hinged with the cutting mechanism 5, the cutting mechanism 5 is driven to move, after cutting is completed, the cutting mechanism 5 can move to one side, the cylinder 4 rises to drive the movable cross beam 2 to rise, and at the moment, the cutting mechanism 5 can rise to a safe height, so that a worker cannot generate danger due to misoperation;
the output end of the control panel 10 is electrically connected with the input end of the single chip microcomputer 9 through a lead, the output end of the single chip microcomputer 9 is electrically connected with the input ends of the first servo motor 502, the second servo motor 6, the fan 11 and the water pump 24 through leads, the type of the single chip microcomputer 9 can be HT66F018, the type of the first servo motor 502 can be MR-J2S-10A, the type of the second servo motor 6 can be ASD-A2, the type of the fan 11 can be BFX-100, and the type of the water pump 24 can be BFX-100.
The working principle is as follows: when the cutting machine is used, water is added into the water tank 20 through the water inlet pipe 23, then the adjusting nut 1205 is rotated, the adjusting nut 1205 drives the second threaded rod 1203 to rotate, 1303 drives the connecting block 1202 to rotate, the distance can be adjusted through the clamping plate 1204, so that pipes of different types can be clamped, the limiting rod 1207 plays a role in limiting and supporting, the first servo motor 502 is started, the first servo motor 502 drives the first belt wheel 503 to rotate, the first belt wheel 503 drives the second belt wheel 504 to rotate through a belt, so as to drive the rotating shaft 506 to rotate, the rotating shaft 506 drives the cutting knife 505 to rotate, the air cylinder 4 is started to enable the cutting mechanism 5 to descend for cutting, after the cutting is completed, the starting air cylinder 4 can move upwards, the second servo motor 6 is started simultaneously, the second servo motor 6 drives the third belt wheel 7 to rotate, the third belt wheel 7 drives the fourth belt wheel 8 to rotate through a belt, the fourth belt wheel 8 drives the first threaded rod 3 to rotate, meanwhile, the first threaded rod 3 is hinged with the cutting mechanism 5 to drive the cutting mechanism 5 to move, when the cutting is finished, the cutting mechanism 5 can move to one side, and the cylinder 4 rises to drive the movable beam 2 to rise, at this time, the cutting mechanism 5 rises to a safe height, so that a worker cannot be in danger due to misoperation, dust is generated during the cutting process, the fan 11 is started to suck the dust into the waste bin 15 for collection, a large amount of heat is generated during the cutting process, at the same time, the water pump 24 is activated, the water pump 24 pumps the water in the water tank 20 into the shower pipe 28, and then is ejected through the ejection head 27, the pipe is cooled, and meanwhile, water flows down from the water leakage holes 21 and returns to the water tank 20 after being filtered by the filter screen 19, so that the water source is recycled.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. Vertical ultrahigh molecular weight polyethylene tubular product cutting device, including device body (1), cutting mechanism (5), fixture (12) and water tank (20), its characterized in that: the device is characterized in that a control panel (10) is installed on one side of a device body (1), a single chip microcomputer (9) is embedded in the control panel (10), a waste box (15) is arranged at the bottom inside the device body (1), a water tank (20) is further arranged at the bottom inside the device body (1), an air cylinder (4) is installed at the top inside the device body (1), a movable cross beam (2) is connected to the bottom of the air cylinder (4), a second servo motor (6) is arranged at the top of the movable cross beam (2), a third belt wheel (7) is connected to one end of the second servo motor (6), a first threaded rod (3) is installed inside the movable cross beam (2), a cutting mechanism (5) is installed on the first threaded rod (3), a fourth belt wheel (8) is installed at one end of the first threaded rod (3), and the third belt wheel (7) is connected with the fourth belt wheel (8) through a belt, a second sliding groove (29) is further installed inside the device body (1), a second sliding block (30) is installed in the second sliding groove (29), and the second sliding block (30) is installed on two sides of the movable cross beam (2).
2. The vertical ultra-high molecular weight polyethylene pipe cutting device according to claim 1, characterized in that: slide rail (16) are installed to the bottom of waste bin (15), and support (17) are installed to the bottom of device body (1), install pulley (18) on support (17), add between pulley (18) and hold slide rail (16), and fan (11) are installed to one side of device body (1), and the one end of fan (11) is connected with first connecting pipe (13), and the inside of waste bin (15) is connected to the other end of first connecting pipe (13).
3. The vertical ultra-high molecular weight polyethylene pipe cutting device according to claim 1, characterized in that: the water tank is characterized in that a filter screen (19) is arranged inside the water tank (20), one end of the water tank (20) is connected with a water inlet pipe (23), a water pump (24) is arranged outside the device body (1), a spraying pipe (28) is installed on one side inside the device body (1), a spray head (27) is installed on the spraying pipe (28), a second connecting pipe (22) is arranged on the water pump (24), one end of the second connecting pipe (22) is connected with the spraying pipe (28), and the other end of the second connecting pipe (22) is connected with the inside of the water tank (20).
4. The vertical ultra-high molecular weight polyethylene pipe cutting device according to claim 1, characterized in that: the device is characterized in that a workbench (25) is mounted inside the device body (1), water leakage holes (21) are formed in the workbench (25), a first sliding groove (26) is formed inside the workbench (25), a first sliding block (14) is arranged in the first sliding groove (26), and a clamping mechanism (12) is further arranged on the workbench (25).
5. The vertical ultra-high molecular weight polyethylene pipe cutting device according to claim 1, characterized in that: the cutting mechanism (5) is characterized in that the cutting mechanism comprises a moving seat (501), a first servo motor (502), a first belt wheel (503), a second belt wheel (504), a cutting knife (505) and a rotating shaft (506), the moving seat (501) is arranged on a first threaded rod (3), an internal thread is arranged on the moving seat (501), an external thread is arranged on the first threaded rod (3), the internal thread is meshed with the external thread, the rotating shaft (506) is further arranged in the moving seat (501), the cutting knife (505) is arranged on the rotating shaft (506), the second belt wheel (504) is arranged at one end of the rotating shaft (506), the first servo motor (502) is further arranged in the moving seat (501), one end of the first servo motor (502) is fixedly connected with the first belt wheel (503) through a coupling, and the first belt wheel (503) is connected with the second belt wheel (504) through a belt.
6. The vertical ultra-high molecular weight polyethylene pipe cutting device according to claim 4, wherein: the inside of fixture (12) includes mount (1201), connecting block (1202), second threaded rod (1203), splint (1204), adjusting nut (1205), mounting panel (1206) and gag lever post (1207), install mount (1201) on mounting panel (1206), mounting panel (1206) set up on workstation (25), install gag lever post (1207) on mount (1201), still be provided with second threaded rod (1203) on mounting panel (1206), the one end of second threaded rod (1203) is connected with adjusting nut (1205), be provided with connecting block (1202) on second threaded rod (1203), install splint (1204) on connecting block (1202).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922270694.1U CN212578724U (en) | 2019-12-18 | 2019-12-18 | Vertical ultrahigh molecular weight polyethylene pipe cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922270694.1U CN212578724U (en) | 2019-12-18 | 2019-12-18 | Vertical ultrahigh molecular weight polyethylene pipe cutting device |
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| Publication Number | Publication Date |
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| CN212578724U true CN212578724U (en) | 2021-02-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922270694.1U Active CN212578724U (en) | 2019-12-18 | 2019-12-18 | Vertical ultrahigh molecular weight polyethylene pipe cutting device |
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| CN (1) | CN212578724U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114368033A (en) * | 2022-01-14 | 2022-04-19 | 浙江微宏物联科技有限公司 | Cotton swab high-speed cutting machine |
-
2019
- 2019-12-18 CN CN201922270694.1U patent/CN212578724U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114368033A (en) * | 2022-01-14 | 2022-04-19 | 浙江微宏物联科技有限公司 | Cotton swab high-speed cutting machine |
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