CN214725496U

CN214725496U - Energy-efficient masterbatch kneading machine

Info

Publication number: CN214725496U
Application number: CN202023056467.8U
Authority: CN
Inventors: 林松爱; 任杰
Original assignee: Xiamen Xinwancai Polymer Technology Co ltd
Current assignee: Xiamen Xinwancai Polymer Technology Co ltd
Priority date: 2020-12-18
Filing date: 2020-12-18
Publication date: 2021-11-16
Anticipated expiration: 2030-12-18

Abstract

The utility model discloses a high-efficiency energy-saving color master batch kneading machine, which belongs to the technical field of color master batch production equipment and comprises a frame and a kneading box arranged on the frame, a motor is arranged at one end of the frame, a gear is sleeved on an output shaft of the motor, a rack matched with the gear is arranged at the bottom of the kneading box, a discharge port is arranged at one end of the kneading box far away from the gear, a feeding box is arranged at one end of the top of the kneading box, the other end of the top of the kneading box is provided with an exhaust device, the exhaust device comprises an exhaust funnel arranged at the top of the kneading box and a gas-collecting hood arranged at the top of the exhaust funnel, the inner wall of the exhaust funnel is alternately provided with inclined plates at intervals, the top of the exhaust funnel is provided with a carbon adsorption layer, the carbon adsorption layer with still be equipped with the shower between the hang plate, the utility model has the advantages of filter waste gas and avoid environmental pollution.

Description

Energy-efficient masterbatch kneading machine

Technical Field

The utility model relates to a masterbatch production facility technical field specifically is a high-efficient energy-saving masterbatch kneading machine.

Background

With the rapid development of scientific technology, new materials are widely applied, and in the production process of the new material color master batches, a kneader plays an important role, and the kneader is one of horizontal mixers and is equipment for uniformly mixing, stirring, mixing, kneading, crushing, dispersing and reuniting semi-dry or rubber-like viscous plastics into various chemical products by the strong shearing action generated by the rotation of a pair of blades matched with each other.

Therefore, the person skilled in the relevant art improves this, for example, chinese patent No. CN207388049U proposes "a kneader for color masterbatch production", which includes a body, a motor, a gearbox, etc., although the utility model discloses can strengthen the characteristics of kneading efficiency of raw materials inside the body.

However, the technical scheme in the application document still has defects, and the existing kneading machine for producing the color master batches is lack of an exhaust gas treatment device, so that the exhaust gas generated in the heating process is directly discharged, and the environmental pollution is easily caused.

Based on this, the utility model designs a high-efficient energy-conserving masterbatch kneading machine to solve above-mentioned problem.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a masterbatch kneading machine of high-efficient energy-conserving to solve above-mentioned technical problem.

In order to achieve the above object, the utility model provides a following technical scheme: the efficient energy-saving color master batch kneader comprises a frame and a kneading box arranged on the frame, wherein a motor is arranged at one end of the frame, a gear is sleeved on an output shaft of the motor, a rack matched with the gear is arranged at the bottom of the kneading box, a discharge port is arranged at one end, away from the gear, of the kneading box, a feeding box is arranged at one end of the top of the kneading box, an exhaust device is arranged at the other end of the top of the kneading box and comprises an exhaust funnel and a gas collecting hood, the exhaust funnel is arranged at the top of the exhaust funnel, inclined plates are alternately arranged on the inner wall of the exhaust funnel at intervals, a carbon adsorption layer is arranged at the top of the exhaust funnel, and a spray pipe is further arranged between the carbon adsorption layer and the inclined plates.

Preferably, a plurality of spray heads are arranged on the spray pipe at intervals, and the liquid outlet direction of each spray head faces the inclined plate.

Preferably, a liquid collecting tank is arranged at the bottom of the exhaust funnel and is located right below the inclined plate.

Preferably, the feeding box includes first feeding box, second feeding box and third feeding box in proper order, first feeding box with separate through first articulated slab between the second feeding box, second feeding box with separate through the second articulated slab between the third feeding box, the bottom of first articulated slab is equipped with first telescopic cylinder, and the bottom of second articulated slab is equipped with the telescopic cylinder of second.

Preferably, the lateral wall of second feeding case is equipped with first low level sensor and first high level sensor, and the lateral wall of institute's third feeding case is equipped with second low level sensor and second high level sensor, be equipped with the electric cabinet in the frame, first low level sensor, first high level sensor, second low level sensor and second high level sensor respectively with the electric cabinet electricity is connected.

Compared with the prior art, the beneficial effects of the utility model are that: set up aiutage, gas collecting channel, hang plate, carbon adsorption layer and spray tube, the kneader produces waste gas in the course of the work, and waste gas discharges after the carbon adsorption layer from the hang plate that the interval set up, and shower blowout water is to on the hang plate, and waste gas can be dissolved in the water of flowing through the hang plate when the hang plate, and the waste gas that does not dissolve in aquatic is through the carbon adsorption layer after adsorbing, with pollution-free waste gas discharge.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic view of the overall structure of the present embodiment;

FIG. 2 is a schematic view of the exhaust apparatus of the present embodiment;

fig. 3 is a schematic structural view of the feeding box of the present embodiment.

In the drawings, the components represented by the respective reference numerals are listed below:

1. a frame; 11. an electric cabinet; 2. a kneading box; 21. a discharge port; 3. a motor; 31. a gear; 4. a rack; 5. a feeding box; 51. a first feed box; 52. a second feed box; 521. a first low level sensor; 522. a first high-level sensor; 53. a third feed box; 531. a second low level sensor; 532. a second high-level sensor; 54. a first hinge plate; 55. a second hinge plate; 6. an exhaust device; 61. an exhaust funnel; 62. a gas-collecting hood; 7. an inclined plate; 8. a carbon adsorption layer; 9. a shower pipe; 91. a spray head; 10. a liquid collecting tank.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides an energy-efficient masterbatch kneader, includes frame 1 and locates knead with the case 2 in the frame 1, the one end of frame 1 is equipped with motor 3, the output shaft of motor 3 has cup jointed gear 31, the bottom of kneading with case 2 be equipped with gear 31 complex rack 4, knead with case 2 and keep away from the one end of gear 31 is equipped with discharge gate 21, the one end at kneading with case 2 top is equipped with feeding case 5, the other end at kneading with case 2 top is equipped with exhaust apparatus 6, exhaust apparatus 6 is including locating knead with the aide funnel 61 at case 2 top and locate the gas collecting channel 62 at aide funnel 61 top, aide funnel 61 inner wall interval in turn is equipped with hang plate 7, the top of aide funnel 61 is equipped with carbon adsorption layer 8, carbon adsorption layer 8 with still be equipped with shower 9 between hang plate 7.

Preferably, a plurality of spray nozzles 91 are arranged on the spray pipe 9 at intervals, the liquid outlet direction of each spray nozzle 91 faces the inclined plate 7, and the spray nozzles 91 are arranged to facilitate water spraying to the whole exhaust funnel, so that waste gas is better dissolved in water.

Preferably, the bottom of the exhaust funnel 61 is provided with a liquid collecting tank 10, and the liquid collecting tank 10 is positioned under the inclined plate 7 and is provided with the liquid collecting tank 10, so that water sprayed out by the spray pipe 9 can be conveniently collected.

Preferably, the feeding box 5 sequentially comprises a first feeding box 51, a second feeding box 52 and a third feeding box 53, the first feeding box 51 is separated from the second feeding box 52 by a first hinge plate 54, the second feeding box 52 is separated from the third feeding box 53 by a second hinge plate 55, a first telescopic cylinder is arranged at the bottom of the first hinge plate 54, a second telescopic cylinder is arranged at the bottom of the second hinge plate 55, and the first hinge plate 54 and the second hinge plate 55 are arranged, so that the first feeding box 51, the second feeding box 52 and the third feeding box 53 are independently separated from each other, and dust generated in the feeding process cannot influence the working environment.

Preferably, the side wall of the second feeding box 52 is provided with a first low level sensor 521 and a first high level sensor 522, the side wall of the third feeding box 53 is provided with a second low level sensor 531 and a second high level sensor 532, the rack 1 is provided with the electric cabinet 11, the first low level sensor 521, the first high level sensor 522, the second low level sensor 531 and the second high level sensor 532 are respectively electrically connected with the electric cabinet 11, and the first low level sensor 521, the first high level sensor 522, the second low level sensor 531 and the second high level sensor 532 are arranged, so that the second feeding box 52 and the third feeding box 53 are automatically fed.

One specific application of this embodiment is: add the masterbatch in feeding box 5, starter motor 3, motor 3 drives gear 31 and rotates, and gear 31 drives rack 4 and makes kneading box 2 rotate, kneads box 2 in the course of working waste gas that produces and filters back pollution-free waste gas discharge through exhaust apparatus 6, kneads the product after box 2 processing and discharges from discharge gate 21.

In summary, the exhaust pipe 61, the gas collecting hood 62, the inclined plate 7, the carbon adsorption layer 8 and the spray pipe are arranged, exhaust gas is generated in the kneader during operation, the exhaust gas is discharged from the inclined plates 7 arranged at intervals to the carbon adsorption layer 8 and is finally discharged, the spray pipe 9 sprays water onto the inclined plate 7, the exhaust gas is dissolved in the water flowing through the inclined plate 7 when passing through the inclined plate 7, and the exhaust gas which is not dissolved in the water is discharged without pollution after being adsorbed by the carbon adsorption layer 8.

In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an energy-efficient masterbatch kneader, includes frame (1) and locates kneading box (2) on frame (1), its characterized in that: one end of the frame (1) is provided with a motor (3), an output shaft of the motor (3) is sleeved with a gear (31), the bottom of the kneading box (2) is provided with a rack (4) matched with the gear (31), a discharge hole (21) is formed in one end, far away from the gear (31), of the kneading box (2), a feeding box (5) is arranged at one end of the top of the kneading box (2), an exhaust device (6) is arranged at the other end of the top of the kneading box (2), the exhaust device (6) comprises an exhaust cylinder (61) arranged at the top of the kneading box (2) and a gas collecting hood (62) arranged at the top of the exhaust cylinder (61), inclined plates (7) are alternately arranged on the inner wall of the exhaust cylinder (61) at intervals, a carbon adsorption layer (8) is arranged on the top of the exhaust cylinder (61), and a spray pipe (9) is also arranged between the carbon adsorption layer (8) and the inclined plate (7).

2. The efficient and energy-saving color masterbatch kneader according to claim 1, characterized in that: a plurality of spray heads (91) are arranged on the spray pipe (9) at intervals, and the liquid outlet directions of the spray heads (91) face the inclined plate (7).

3. The efficient and energy-saving color masterbatch kneader according to claim 1, characterized in that: the bottom of the exhaust funnel (61) is provided with a liquid collecting box (10), and the liquid collecting box (10) is located under the inclined plate (7).

4. The efficient and energy-saving color masterbatch kneader according to claim 1, characterized in that: feeding case (5) include first feeding case (51), second feeding case (52) and third feeding case (53) in proper order, first feeding case (51) with separate through first articulated plate (54) between second feeding case (52), second feeding case (52) with separate through second articulated plate (55) between third feeding case (53), the bottom of first articulated plate (54) is equipped with first telescopic cylinder, and the bottom of second articulated plate (55) is equipped with second telescopic cylinder.

5. The efficient and energy-saving color masterbatch kneader according to claim 4, characterized in that: the lateral wall of second feeding case (52) is equipped with first low level sensor (521) and first high level sensor (522), and the lateral wall of third feeding case (53) is equipped with second low level sensor (531) and second high level sensor (532), be equipped with electric cabinet (11) on frame (1), first low level sensor (521), first high level sensor (522), second low level sensor (531) and second high level sensor (532) respectively with electric cabinet (11) electricity is connected.