CN221821103U - Belt conveyor capable of removing residual materials - Google Patents
Belt conveyor capable of removing residual materials Download PDFInfo
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- CN221821103U CN221821103U CN202420004469.1U CN202420004469U CN221821103U CN 221821103 U CN221821103 U CN 221821103U CN 202420004469 U CN202420004469 U CN 202420004469U CN 221821103 U CN221821103 U CN 221821103U
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- 239000007921 spray Substances 0.000 claims abstract description 5
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- 230000001360 synchronised effect Effects 0.000 claims description 12
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- 238000004140 cleaning Methods 0.000 abstract description 10
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000000428 dust Substances 0.000 description 2
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- 244000007853 Sarothamnus scoparius Species 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
本实用新型涉及机械技术领域,提出了一种可清除残留物料的带式输送机,包括皮带输送机本体和安装板,所述安装板的顶部通过螺栓固定连接有收集箱,所述收集箱的一侧通过螺丝固定连接有垫板,所述垫板的顶部安装有电机,所述电机的输出端通过联轴器固定连接有同轴设置的转轴,所述转轴上固定套设有毛刷辊,通过往复丝杆和水箱等结构的设置,使用时,打开电机和水泵,电机带动毛刷辊对皮带输送机本体进行清洁的同时通过往复丝杆嗲嗲喷头对皮带输送机本体进行喷水,从而使得毛刷辊对皮带输送机本体清洁时更加方便,从而保护皮带输送机本体的损害减小,通过上述技术方案,解决了现有技术中的清除效果差和环保效果差问题。
The utility model relates to the field of mechanical technology, and proposes a belt conveyor capable of removing residual materials, comprising a belt conveyor body and a mounting plate, the top of the mounting plate is fixedly connected to a collecting box by bolts, one side of the collecting box is fixedly connected to a pad by screws, a motor is installed on the top of the pad, the output end of the motor is fixedly connected to a coaxially arranged rotating shaft by a coupling, a brush roller is fixedly sleeved on the rotating shaft, and through the arrangement of structures such as a reciprocating screw and a water tank, when in use, the motor and the water pump are turned on, the motor drives the brush roller to clean the belt conveyor body, and at the same time, the reciprocating screw and the nozzle spray water on the belt conveyor body, so that the brush roller can clean the belt conveyor body more conveniently, thereby protecting the belt conveyor body from damage and reducing the damage. Through the above technical scheme, the problems of poor cleaning effect and poor environmental protection effect in the prior art are solved.
Description
技术领域Technical Field
本实用新型涉及机械技术领域,具体的,涉及一种可清除残留物料的带式输送机。The utility model relates to the technical field of machinery, and in particular to a belt conveyor capable of removing residual materials.
背景技术Background Art
目前,带式输送机是一种连续运输设备,广泛应用于煤炭、电力、化工、轻工、冶金等行业中,用于输送各种散装物料,在带式输送机的运行过程中,物料在输送带上堆积,一些物料会残留在输送带上,形成残留物料,这些残留物料会影响输送带的运行和降低其使用寿命,因此需要定期清除,传统的带式输送机清除残留物料的方法主要是人工清理,包括使用扫帚、刮板、锤子和铁钩等工具进行清理。At present, belt conveyor is a kind of continuous transportation equipment, which is widely used in coal, electric power, chemical industry, light industry, metallurgy and other industries to transport various bulk materials. During the operation of belt conveyor, materials accumulate on the conveyor belt, and some materials will remain on the conveyor belt to form residual materials. These residual materials will affect the operation of the conveyor belt and reduce its service life, so they need to be removed regularly. The traditional method of removing residual materials from belt conveyors is mainly manual cleaning, including the use of brooms, scrapers, hammers, hooks and other tools for cleaning.
现有技术中授权公告号为:CN217625963U,名称为:一种带式输送机高效清扫清理装置,包括两个机架支撑带式输送机本体,其中一个机架一侧连接有连接箱,启动带式输送机本体后,输送带处于输送状态,再启动电机,带动第二皮带轮转动,进而通过皮带传动连接带动转杆转动,转杆外侧的清理刷可以将输送带上的灰尘清扫干净,同时,橡胶防尘垫的设置可以防止灰尘乱飞,该专利可高效清理输送带上的残留物料,降低人工清理的劳动强度和安全隐患。The authorization announcement number in the prior art is: CN217625963U, and the name is: a belt conveyor high-efficiency cleaning device, including two frames supporting the belt conveyor body, one side of one frame is connected to a connecting box, after starting the belt conveyor body, the conveyor belt is in a conveying state, and then the motor is started to drive the second pulley to rotate, and then the rotating rod is driven to rotate through the belt transmission connection. The cleaning brush on the outside of the rotating rod can clean the dust on the conveyor belt. At the same time, the setting of the rubber dustproof pad can prevent dust from flying. This patent can efficiently clean the residual materials on the conveyor belt and reduce the labor intensity and safety hazards of manual cleaning.
然而该专利只是单纯的用清理刷对输送机进行清理,这样的清理效果不够全面,使得清理时容易对皮带产生损伤且该专利清洁时,没有设置可重复利用的资源。However, this patent simply uses a cleaning brush to clean the conveyor, and the cleaning effect is not comprehensive enough, which makes it easy to damage the belt during cleaning, and this patent does not set up reusable resources during cleaning.
实用新型内容Utility Model Content
本实用新型提出一种可清除残留物料的带式输送机,解决了相关技术中的清除效果差和环保效果差问题。The utility model provides a belt conveyor capable of removing residual materials, which solves the problems of poor removal effect and poor environmental protection effect in the related technology.
本实用新型的技术方案如下:一种可清除残留物料的带式输送机,包括皮带输送机本体和安装板,所述安装板的顶部通过螺栓固定连接有收集箱,所述收集箱的一侧通过螺丝固定连接有垫板,所述垫板的顶部安装有电机,所述电机的输出端通过联轴器固定连接有同轴设置的转轴,所述转轴上固定套设有毛刷辊,所述收集箱的内部转动安装有往复丝杆,所述往复丝杆和所述转轴上均固定套设有同步轮,两个所述同步轮的外部共同套设有同步带,所述往复丝杆上活动设置有滑块,所述滑块上分别通过螺丝固定连接有安装架和导向块,所述导向块滑动装配在所述收集箱的内部,所述安装架上固定设置有喷头,所述收集箱的一侧通过螺栓固定连接有水箱,所述水箱的内部设置有抽水泵,所述抽水泵的输出端和所述喷头之间共同连接有连接软管,所述水箱上分别设置有进水管和出水管,所述电机的外部设置有防护罩,所述防护罩为透明塑料材质;The technical scheme of the utility model is as follows: a belt conveyor capable of removing residual materials, comprising a belt conveyor body and a mounting plate, the top of the mounting plate being fixedly connected to a collection box by bolts, one side of the collection box being fixedly connected to a pad by screws, a motor being installed on the top of the pad, the output end of the motor being fixedly connected to a coaxially arranged rotating shaft by a coupling, a brush roller being fixedly sleeved on the rotating shaft, a reciprocating screw rod being rotatably installed inside the collection box, a synchronous wheel being fixedly sleeved on the reciprocating screw rod and the rotating shaft, and the outer ends of the two synchronous wheels being fixedly sleeved on the outer ends of the two synchronous wheels. The parts are jointly sleeved with a synchronous belt, a slider is movably arranged on the reciprocating screw rod, a mounting frame and a guide block are respectively fixedly connected to the slider by screws, the guide block is slidably assembled inside the collection box, a nozzle is fixedly arranged on the mounting frame, a water tank is fixedly connected to one side of the collection box by bolts, a water pump is arranged inside the water tank, a connecting hose is commonly connected between the output end of the water pump and the nozzle, a water inlet pipe and a water outlet pipe are respectively arranged on the water tank, a protective cover is arranged on the outside of the motor, and the protective cover is made of transparent plastic material;
所述安装板的一侧通过螺栓固定连接有固定块,所述皮带输送机本体的内部分别转动安装有蜗杆和螺纹杆,所述蜗杆上固定套设有摇柄,所述螺纹杆上固定套设有蜗轮,所述蜗轮和所述蜗杆啮合连接,所述固定块螺纹连接在所述螺纹杆上。A fixing block is fixedly connected to one side of the mounting plate by bolts, and a worm and a threaded rod are rotatably installed inside the belt conveyor body respectively. A crank is fixedly sleeved on the worm, and a worm wheel is fixedly sleeved on the threaded rod. The worm wheel and the worm are meshed and connected, and the fixing block is threadedly connected to the threaded rod.
优选的,所述收集箱上设置有排水管,所述排水管的内部可拆卸的连接有过滤网。Preferably, the collection box is provided with a drain pipe, and a filter screen is detachably connected to the interior of the drain pipe.
优选的,所述收集箱的内部设置有收集槽,所述转轴转动安装在所述收集槽的内部,所述毛刷辊位于所述收集槽的内部,便于转轴转动。Preferably, a collecting trough is provided inside the collecting box, the rotating shaft is rotatably installed inside the collecting trough, and the brush roller is located inside the collecting trough to facilitate the rotation of the rotating shaft.
优选的,所述收集箱的内部开设有导向槽,所述导向块滑动连接在所述导向槽的内部,便于导向块滑动。Preferably, a guide groove is provided inside the collecting box, and the guide block is slidably connected inside the guide groove to facilitate the sliding of the guide block.
优选的,所述收集箱的内部开设有转槽,所述往复丝杆转动安装在所述转槽的内部,所述转槽和所述导向槽相连通,便于往复丝杆转动。Preferably, a rotating groove is provided inside the collecting box, and the reciprocating screw is rotatably installed inside the rotating groove. The rotating groove is communicated with the guide groove to facilitate the rotation of the reciprocating screw.
优选的,所述收集箱的内部开设有移动槽,所述滑块的部分位于所述移动槽的内部,所述移动槽和所述转槽相连通,便于滑块移动。Preferably, a movable groove is provided inside the collecting box, part of the sliding block is located inside the movable groove, and the movable groove is connected to the rotating groove to facilitate the movement of the sliding block.
本实用新型的工作原理及有益效果为:The working principle and beneficial effects of the utility model are:
1、本实用新型中通过往复丝杆和水箱等结构的设置,使用时,打开电机和水泵,电机带动毛刷辊对皮带输送机本体进行清洁的同时通过往复丝杆嗲嗲喷头对皮带输送机本体进行喷水,从而使得毛刷辊对皮带输送机本体清洁时更加方便,从而保护皮带输送机本体的损害减小。1. In the utility model, by setting structures such as a reciprocating screw and a water tank, when in use, the motor and the water pump are turned on, the motor drives the brush roller to clean the belt conveyor body, and at the same time, the reciprocating screw nozzle sprays water on the belt conveyor body, so that the brush roller can clean the belt conveyor body more conveniently, thereby protecting the belt conveyor body from damage.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
图1为本实用新型结构剖视图;Figure 1 is a cross-sectional view of the structure of the utility model;
图2为图1的A处放大图;FIG2 is an enlarged view of point A in FIG1 ;
图3为本实用新型整体结构示意图;Figure 3 is a schematic diagram of the overall structure of the utility model;
图中:1、皮带输送机本体;2、摇柄;3、防护罩;4、电机;5、过滤网;6、排水管;7、同步带;8、同步轮;9、安装板;10、水箱;11、收集箱;12、毛刷辊;13、螺纹杆;14、蜗杆;15、蜗轮;16、连接软管;17、喷头;18、安装架;19、滑块;20、往复丝杆;21、导向块;22、转轴;23、固定块。In the figure: 1. Belt conveyor body; 2. Crank handle; 3. Protective cover; 4. Motor; 5. Filter; 6. Drain pipe; 7. Synchronous belt; 8. Synchronous wheel; 9. Mounting plate; 10. Water tank; 11. Collecting box; 12. Brush roller; 13. Threaded rod; 14. Worm; 15. Worm wheel; 16. Connecting hose; 17. Nozzle; 18. Mounting frame; 19. Slider; 20. Reciprocating screw; 21. Guide block; 22. Rotating shaft; 23. Fixed block.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都涉及本实用新型保护的范围。The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例1Example 1
如图1~图3所示,本实施例提出了一种可清除残留物料的带式输送机,包括皮带输送机本体1和安装板9,安装板9的顶部通过螺栓固定连接有收集箱11,收集箱11的一侧通过螺丝固定连接有垫板,垫板的顶部安装有电机4,电机4的输出端通过联轴器固定连接有同轴设置的转轴22,转轴22上固定套设有毛刷辊12,收集箱11的内部转动安装有往复丝杆20,往复丝杆20和转轴22上均固定套设有同步轮8,两个同步轮8的外部共同套设有同步带7,往复丝杆20上活动设置有滑块19,滑块19上分别通过螺丝固定连接有安装架18和导向块21,导向块21滑动装配在收集箱11的内部,安装架18上固定设置有喷头17,收集箱11的一侧通过螺栓固定连接有水箱10,水箱10的内部设置有抽水泵,抽水泵的输出端和喷头17之间共同连接有连接软管16,水箱10上分别设置有进水管和出水管,电机4的外部设置有防护罩3,防护罩3为透明塑料材质,安装板9的一侧通过螺栓固定连接有固定块23,皮带输送机本体1的内部分别转动安装有蜗杆14和螺纹杆13,蜗杆14上固定套设有摇柄2,螺纹杆13上固定套设有蜗轮15,蜗轮15和蜗杆14啮合连接,固定块23螺纹连接在螺纹杆13上,通过往复丝杆20和水箱10等结构的设置,使用时,打开电机4和水泵,电机4带动毛刷辊12对皮带输送机本体1进行清洁的同时通过往复丝杆20嗲嗲喷头17对皮带输送机本体1进行喷水,从而使得毛刷辊12对皮带输送机本体1清洁时更加方便,从而保护皮带输送机本体1的损害减小。As shown in Figures 1 to 3, this embodiment proposes a belt conveyor that can remove residual materials, including a belt conveyor body 1 and a mounting plate 9. The top of the mounting plate 9 is fixedly connected to a collecting box 11 by bolts, and one side of the collecting box 11 is fixedly connected to a pad by screws. A motor 4 is installed on the top of the pad, and the output end of the motor 4 is fixedly connected to a coaxial rotating shaft 22 through a coupling. A brush roller 12 is fixedly sleeved on the rotating shaft 22. A reciprocating screw rod 20 is rotatably installed inside the collecting box 11. Both the reciprocating screw rod 20 and the rotating shaft 22 are fixedly sleeved with a synchronous wheel 8. The outsides of the two synchronous wheels 8 are jointly sleeved with a synchronous belt 7. A slider 19 is movably provided on the reciprocating screw rod 20. A mounting frame 18 and a guide block 21 are fixedly connected to the slider 19 by screws, respectively. The guide block 21 is slidably assembled inside the collecting box 11. A nozzle 17 is fixedly provided on the mounting frame 18. A water tank 10 is fixedly connected to one side of the collecting box 11 by bolts. There is a water pump, and a connecting hose 16 is commonly connected between the output end of the water pump and the nozzle 17. The water tank 10 is respectively provided with a water inlet pipe and a water outlet pipe. A protective cover 3 is provided on the outside of the motor 4, and the protective cover 3 is made of transparent plastic. A fixing block 23 is fixedly connected to one side of the mounting plate 9 by bolts. A worm 14 and a threaded rod 13 are rotatably installed inside the belt conveyor body 1. A crank 2 is fixedly provided on the worm 14, and a worm gear 15 is fixedly provided on the threaded rod 13. The worm gear 15 and the worm 14 are meshed and connected. The fixing block 23 is threadedly connected to the threaded rod 13. Through the arrangement of structures such as the reciprocating screw 20 and the water tank 10, when in use, the motor 4 and the water pump are turned on. The motor 4 drives the brush roller 12 to clean the belt conveyor body 1, and at the same time, the reciprocating screw 20 and the nozzle 17 are used to spray water on the belt conveyor body 1, so that the brush roller 12 can clean the belt conveyor body 1 more conveniently, thereby protecting the belt conveyor body 1 from damage.
如图1所示,收集箱11的内部设置有收集槽,转轴22转动安装在收集槽的内部,毛刷辊12位于收集槽的内部。As shown in FIG. 1 , a collecting tank is provided inside the collecting box 11 , a rotating shaft 22 is rotatably installed inside the collecting tank, and the brush roller 12 is located inside the collecting tank.
如图2所示,收集箱11的内部开设有导向槽,导向块21滑动连接在导向槽的内部。As shown in FIG. 2 , a guide groove is provided inside the collecting box 11 , and a guide block 21 is slidably connected inside the guide groove.
如图2所示,收集箱11的内部开设有转槽,往复丝杆20转动安装在转槽的内部,转槽和导向槽相连通。As shown in FIG. 2 , a rotating groove is provided inside the collecting box 11 , and the reciprocating screw rod 20 is rotatably installed inside the rotating groove, and the rotating groove is connected to the guide groove.
如图2所示,收集箱11的内部开设有移动槽,滑块19的部分位于移动槽的内部,移动槽和转槽相连通。As shown in FIG. 2 , a moving groove is provided inside the collecting box 11 , a portion of the slider 19 is located inside the moving groove, and the moving groove is connected to the rotating groove.
本实施例中,使用时,先转动摇柄2,摇柄2通过蜗杆14和蜗轮15配合带动螺纹杆13转动,螺纹杆13通过固定块23带动安装板9移动,安装板9上的毛刷辊12和皮带输送机本体1贴合时,打开电机4和水泵,电机4带动转轴22转动,转轴22带毛刷辊12转动,同时转轴22通过同步带7和同步轮8带动往复丝杆20转动,往复丝杆20带动滑块19移动,滑块19由于导向块21的配合,使得滑块19的移动方向固定,滑块19通过安装架18带动喷头17移动,此时抽水泵将水箱10的水通过连接软管16泵入喷头17中喷射到皮带输送机本体1的表面,此时由于被润湿的皮带经过毛刷辊12的清洁使得残留的物料更方便的清理下来,同时使得毛刷辊12不是单纯的对皮带进行干刮,从而可以很好的保护皮带不受损害,从而延长使用寿命,清理下来的物料落入收集槽中,随后使用人员进行定期清理即可。In this embodiment, when in use, the crank 2 is first turned, and the crank 2 drives the threaded rod 13 to rotate through the worm 14 and the worm wheel 15, and the threaded rod 13 drives the mounting plate 9 to move through the fixing block 23. When the brush roller 12 on the mounting plate 9 is fitted with the belt conveyor body 1, the motor 4 and the water pump are turned on, and the motor 4 drives the rotating shaft 22 to rotate, and the rotating shaft 22 drives the brush roller 12 to rotate. At the same time, the rotating shaft 22 drives the reciprocating screw 20 to rotate through the synchronous belt 7 and the synchronous wheel 8, and the reciprocating screw 20 drives the slider 19 to move. The slider 19 is made to move due to the cooperation of the guide block 21. The moving direction of 19 is fixed, and the slider 19 drives the nozzle 17 to move through the mounting frame 18. At this time, the water pump pumps the water in the water tank 10 into the nozzle 17 through the connecting hose 16 and sprays it onto the surface of the belt conveyor body 1. At this time, since the wetted belt is cleaned by the brush roller 12, the residual material is more convenient to clean up. At the same time, the brush roller 12 does not simply dry-scrape the belt, so that the belt can be well protected from damage, thereby extending its service life. The cleaned material falls into the collection tank, and then the user can clean it regularly.
实施例2Example 2
如图3所示,基于与上述实施例1相同的构思,本实施例还提出了收集箱11上设置有排水管6,排水管6的内部可拆卸的连接有过滤网5。As shown in FIG. 3 , based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that a drain pipe 6 is provided on the collection box 11 , and a filter screen 5 is detachably connected to the inside of the drain pipe 6 .
本实施例中,清理完的污水通过排水管6排出,污水经过排水管6时,通过过滤网5进行过滤,从而可以将过滤后的水资源收集起来,并通过进水管导入水箱10中进行在此利用,从而实现环保的效果。In this embodiment, the cleaned sewage is discharged through the drain pipe 6. When the sewage passes through the drain pipe 6, it is filtered through the filter net 5, so that the filtered water resources can be collected and introduced into the water tank 10 through the water inlet pipe for use, thereby achieving an environmental protection effect.
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420004469.1U CN221821103U (en) | 2024-01-02 | 2024-01-02 | Belt conveyor capable of removing residual materials |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202420004469.1U CN221821103U (en) | 2024-01-02 | 2024-01-02 | Belt conveyor capable of removing residual materials |
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