CN110686675A - Patrol type preventive detection system of electromechanical device - Google Patents
Patrol type preventive detection system of electromechanical device Download PDFInfo
- Publication number
- CN110686675A CN110686675A CN201810735461.1A CN201810735461A CN110686675A CN 110686675 A CN110686675 A CN 110686675A CN 201810735461 A CN201810735461 A CN 201810735461A CN 110686675 A CN110686675 A CN 110686675A
- Authority
- CN
- China
- Prior art keywords
- detection
- data
- electromechanical device
- module
- electromechanical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C21/00—Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00
- G01C21/20—Instruments for performing navigational calculations
-
- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
- H04W4/80—Services using short range communication, e.g. near-field communication [NFC], radio-frequency identification [RFID] or low energy communication
Abstract
The patrol-type preventive detection system for the electromechanical devices is used for a detector to patrol and detect a plurality of electromechanical devices passed by a patrol route. A portable detection device kit and a portable communication device in the detection system are used for a detection person to carry to a position of an electromechanical device to be detected where the electromechanical device to be detected is located according to a patrol route so as to detect at least one detection data of the electromechanical device to be detected. When the detection data reaches at least one preventive detection standard, the portable communication device is used for the detection personnel to perform interactive operation to generate an actual fast screening result, and accordingly, a suggested processing mode prompt message is generated and the patrol route is planned again.
Description
Technical Field
The present invention relates to a detection system, and more particularly to a detection system for performing patrol-type preventive detection on a plurality of electromechanical devices passing through a patrol route by a detection person.
Background
With the diversified development of industrial types, many electromechanical devices for industrial or commercial use often require specific detection personnel to perform regular or irregular preventive detection, so as to prevent the electromechanical devices from sudden failure and affecting the industrial and commercial operations. In the case of a large-scale industrial manufacturing group, since the configured electromechanical devices are often distributed in a plurality of factory areas, a maintenance department is particularly required to perform preventive inspection, and each inspection person in the maintenance department must be responsible for inspecting a relatively large number of electromechanical devices.
In the case of a dedicated maintenance company for electromechanical devices, a contract for maintenance and repair of electromechanical devices is often made with multiple merchants or residents, and thus multiple sets of inspection personnel must be compiled to multiple merchants or residents for inspection. Under the above-mentioned premise, each tester often is difficult to grasp the installation position and detection condition of the electromechanical device in charge of the tester. Particularly, when the responsible inspector temporarily goes on a business trip, the inspector who performs the inspection by another agent often cannot not only know the location of each electromechanical device, but also cannot grasp the inspection state and process the history data of each electromechanical device, so that the inspection becomes difficult.
In order to solve the problems, the internet of things and a remote monitoring technology are often adopted in the prior art, a large number of fixed detection devices are arranged at each electromechanical device, and then the detection devices regularly transmit detection data to a cloud server for management. However, the combination of the internet of things and the remote monitoring technology often causes many new problems.
The first problem is that the cost of purchasing, installing and calibrating the detection device is extremely high because a large number of fixed detection devices are erected. The second problem is that a large amount of detection data detected by a large number of fixed detection devices must be transmitted to the cloud server through the internet of things, which causes a great burden of data computation resources. The third problem is that the detection device is required to be connected to the internet of things for monitoring, so that the cloud server cannot obtain the detection data of the electromechanical device once the network connection condition of the position where the electromechanical device is erected is unstable or even the electromechanical device cannot be connected to the internet of things (for example, the electromechanical device is arranged in a metal shield, or arranged in an area where a communication base station cannot cover a signal, or weather is not good and network communication quality is affected).
Under the above circumstances, the present inventors have found that there is a need for a new detection system, which can replace the internet of things and remote monitoring technology by a patrol detection method, and actively provide the position of the electromechanical device and patrol route for the detection personnel, so as to solve the above problems.
Disclosure of Invention
In view of the above problems of the prior art, such as the difficulty in obtaining the device position, detecting status and processing history data, etc.; or, the system needs to spend very high cost of purchasing, installing and correcting the detection device, and increases the burden of data calculation resources, and can execute monitoring only depending on good network communication conditions.
The present invention is directed to a patrol-type preventive inspection system for an electromechanical device, which is used for a inspector to patrol and inspect a plurality of electromechanical devices passing through a patrol route, so as to solve the above problems.
The patrol-type preventive detection system comprises a portable detection device suite, a storage module and a portable communication device. The portable detection device suite is used for a detection person to carry to a position of a to-be-detected electromechanical device of the plurality of electromechanical devices according to a patrol route, and comprises at least one detection device and a detection data collecting and transmitting device. The detection device is arranged at least one part to be detected of the electromechanical device to be detected so as to detect at least one detection data of the electromechanical device to be detected. The detection data collecting and transmitting device is in communication connection with the detection device and is used for collecting and transmitting the detection data.
The storage module is in communication connection with the detection data collecting and transmitting device to receive and store the detection data, records the positions of the plurality of electromechanical devices where the plurality of electromechanical devices are respectively located, and records electromechanical device basic data and at least one preventive detection standard of each electromechanical device. Each preventative detection standard corresponds to a quick screening confirmation project data, a plurality of quick screening results are recorded in the quick screening confirmation project data, and each quick screening result corresponds to a suggestion processing mode prompt message.
The portable communication device is used for being carried to the position of the electromechanical device to be detected by a detection person along with the portable detection device kit, and comprises a tracking demand analysis module, a user interface module, a maintenance time limit evaluation module, a positioning module and a patrol route planning module.
The tracking demand analysis module is in communication connection with the storage module and the detection data collection and transmission device, and is used for retrieving corresponding fast screening confirmation item data when the detection data are analyzed to reach the preventive detection standard, and defining the electromechanical device to be detected as a progressive tracking electromechanical device; otherwise, if the analyzed detection data does not meet the preventive detection standard, the electromechanical device to be detected is defined as an instance of the electromechanical tracking device.
The user interface module is electrically connected with the tracking requirement analysis module and the storage module, and is used for displaying the quick screening confirmation item data so as to enable a detection person to perform interactive operation to generate an actual quick screening result in the plurality of quick screening results, display suggestion information of a suggested processing mode corresponding to the actual quick screening result so as to enable the detection person to read, perform primary processing operation according to the suggestion information, and input and store primary processing operation data into the storage module to form processing record historical data.
The maintenance time limit evaluation module is electrically connected to the tracking requirement analysis module and used for evaluating a priority maintenance time limit of the advanced tracking electromechanical device according to the detection data and the preventive detection standard when the detection data analyzed by the tracking requirement analysis module reaches the preventive detection standard. Otherwise, if the detection data analyzed by the tracking requirement analysis module does not meet the preventive detection standard, a routine maintenance time limit of the routine tracking electromechanical device is evaluated according to the detection data and the preventive detection standard and is used for recording the priority maintenance time limit and the routine maintenance time limit in the storage module.
The positioning module is used for positioning the position of the electromechanical device to obtain a position coordinate of the electromechanical device, and is used for positioning the portable communication device to obtain a position coordinate of the communication device. The patrol route planning module is electrically connected to the maintenance time limit evaluation module and the positioning module, so as to re-plan the patrol route according to the position coordinate of the communication device, the position coordinate of the electromechanical device, the priority maintenance time limit or the routine maintenance time limit of the electromechanical device to be tested.
Preferably, the storage module can be built in the portable communication device, or the detection data can be backed up to a remote server by a backup means, so that the patrol-type preventive detection system can operate independently even if the detection data collection and transmission device or the portable communication device cannot be connected to the remote server in a communication manner. The preventive detection criteria stored by the storage module may include at least one of a voltage preventive detection criteria, a current preventive detection criteria, a temperature preventive detection criteria, a vibration preventive detection criteria, and a power preventive detection criteria.
Preferably, the fast screening confirmation item data stored in the storage module includes a plurality of fast screening confirmation items, and each fast screening confirmation item corresponds to an associated detection data and an auxiliary judgment prompt message in the detection data. The user interface module comprises a display interface and an operation interface. The display interface is used for displaying the quick screening confirmation items. The operation interface is used for the detection personnel to carry out interactive operation, and when the detection personnel clicks one current confirmation item in the quick screening confirmation items during the interactive operation, the tracking demand analysis module retrieves the associated detection data and the auxiliary judgment prompt information corresponding to the current confirmation item from the storage module and displays the associated detection data and the auxiliary judgment prompt information on the display interface.
The storage module further stores map data, the patrol route planning module marks the planned patrol route on the map data to form patrol route map data, and the patrol route map data is stored in the storage module so that the patrol route map data can be displayed on the user interface module when a detector operates the user interface module.
The patrol route planning module is further used for retrieving the electromechanical device position coordinate corresponding to the advanced tracking electromechanical device to obtain an advanced tracking electromechanical device coordinate when the tracking demand analysis module defines the electromechanical device to be tested as the advanced tracking electromechanical device, marking an advanced tracking symbol at the advanced tracking electromechanical device coordinate in the patrol route, and displaying the patrol route map data and the advanced tracking symbol on the user interface module when a detection person operates the user interface module.
Preferably, the user interface module is further configured to display the processing history data of the advanced tracking electromechanical device corresponding to the advanced tracking symbol when the user interface module detects that the detecting person clicks the advanced tracking symbol.
The detection data collection and transmission device may be a Gateway (Gateway) and is communicatively connected to the portable communication device by a near field wireless communication technology, wherein the near field wireless communication technology includes one of a WiFi wireless communication technology, a bluetooth wireless communication technology, and a Zigbee wireless communication technology.
Preferably, the user interface module further comprises a report generation interface, and the report generation interface is used for the inspection personnel to retrieve at least one of the basic data of the electromechanical device, the inspection data, the actual fast screening result, the processing record historical data, the priority maintenance time limit, the routine maintenance time limit and the patrol route map data stored in the storage module, so as to generate a patrol inspection report.
In view of the foregoing, it is believed that those skilled in the art will readily understand that the patrol-type preventive detection system for an electromechanical device provided by the present invention achieves the following effects. First, in the patrol preventive inspection system, a patrol route can be planned by the patrol route planning module, and the device position, inspection status and processing history data can be queried from the storage module by the user interface module, so that any inspector, even an agent inspector who is not familiar with the status, can quickly learn where to perform what kind of inspection and status handling on which electromechanical device, and thus, higher flexibility in staff scheduling can be provided.
Secondly, in the patrol-type preventive detection system, the portable detection device kit and the portable communication device are carried along with the detection personnel according to the patrol route, so that a fixed detection device is not required to be arranged on each electromechanical device, and the purchase, installation and correction cost of the detection device can be greatly reduced. In addition, the portable communication device can be used for performing near-field statistical calculation and path planning, and the data calculation resource burden of a remote (management) server can be greatly reduced.
Thirdly, since the detection device, the detection data collecting and transmitting device and the portable communication device of the portable detection device kit are carried along with the detection personnel along the patrol route, the portable detection device kit can still operate even under the condition that the internet cannot be connected to the remote (management) server, and only after the detection personnel carry the detection data collecting and transmitting device and the portable communication device to the environment that the internet can be connected to the remote (management) server, the relevant data can be supplemented and transmitted to the remote (management) server. Therefore, monitoring and management of a plurality of electromechanical devices can be performed without excessively relying on good network communication conditions.
The invention is described in detail below with reference to the drawings and specific examples, but the invention is not limited thereto.
Drawings
FIG. 1 is a functional block diagram of a patrol preventative detection system for an electromechanical device in accordance with a preferred embodiment of the present invention;
FIG. 2 illustrates the categories of preventative detection criteria displayed on a user interface module;
FIG. 3 illustrates a quick screen validation item displayed on a user interface module;
FIGS. 4A-4D illustrate the association detection data and the auxiliary judgment prompt displayed on the user interface module;
FIG. 5 shows the actual fast screen results displayed on the user interface module;
FIG. 6 shows a suggested processing mode prompt corresponding to an actual fast screening result displayed on a user interface module;
FIG. 7 illustrates map data, communication device position coordinates, and electromechanical device position coordinates displayed on a user interface module;
fig. 8 illustrates a preset patrol route displayed on a user interface module;
FIG. 9 illustrates a re-planned patrol route displayed on the user interface module; and
figure 10 illustrates a process history data for an advanced tracking mechatronic device displayed on a user interface module.
Wherein, the reference numbers:
100 patrol type preventive detection system
1 Portable detection device set
11 detection device
111 detecting element
112 register
113 original test data transfer port
12 detection data collecting and transmitting device
121 detection data processing module
122 wireless communication module
123 statistical detection data transmission port
2 memory module
21 basic data of electromechanical device
22 preventative test criteria
23 fast screen validation project data
24 detection data
25 processing the log history data
26 patrol route map data
27 maintenance time limit evaluation data
3 Portable communication device
31 tracking demand analysis module
32 user interface module
321 display interface
322 operating interface
323 report generation interface
33 maintenance time limit evaluation module
34 positioning module
35 patrol route planning module
PS1 voltage preventive detection standard
PS2 standard for preventive detection of current
PS3 temperature preventive test standard
PS4 vibration preventive test standard
PS5 Power preventative test criteria
RS1-RS4 quick screen confirmation project
RID1-RID4 Association detection data
AJI1-AJI4 auxiliary judgment prompt information
Cm communication device position coordinates
Ce1-Ce5 electromechanical device position coordinate
Sp advanced tracking symbols
Detailed Description
The invention will be described in detail with reference to the following drawings, which are provided for illustration purposes and the like:
the patrol preventive detection system of the electromechanical device provided by the invention can be widely applied to patrol preventive detection of various electromechanical devices. It should be apparent that the related combination embodiments are not exhaustive, and therefore, the detailed description is omitted here, and only one of the preferred embodiments is listed for specific description.
Referring to fig. 1, fig. 1 is a functional block diagram of a patrol type preventive detection system for an electromechanical device according to a preferred embodiment of the invention. As shown in fig. 1, a patrol preventive detection system (hereinafter, referred to as "patrol preventive detection system") 100 for an inspector to patrol and detect a plurality of electromechanical devices (only a device under test 200 of the plurality of electromechanical devices) passing through a patrol route (shown in fig. 9 and 10).
The patrol preventive detection system 100 comprises a portable detection device kit 1, a storage module 2 and a portable communication device 3. The portable detecting device set 1 is used for a detecting person to carry to a position of a device under test 200 of the plurality of devices according to a patrol route, and comprises at least one detecting device 11 and a detecting data collecting and transmitting device 12. The electromechanical device under test 200 may be a motor, a generator, or other electromechanical devices, and in the embodiment, the electromechanical device under test 200 is taken as a motor as an example.
The detecting device 11 is disposed at least one portion to be detected of the electromechanical device under test, so as to detect at least one detection data of the electromechanical device under test 200, wherein the detecting device includes a detecting element 111, a register 112 and an original detection data transmission port 113. The detecting element 111 may include at least one of a vibration detecting element, an electrical property (including voltage, current and power) detecting element and a temperature detecting element (in the embodiment, the detecting element 111 includes the three elements at the same time), so as to detect one or more detection data related to vibration, voltage, current, power and temperature according to the detection rule of the electromechanical device 200 to be detected.
The detection data related to the vibration, voltage, current, power and temperature detected by the detection device 111 is stored in the register 112 in the form of Raw data (Raw data) and can be transmitted to the detection data collection and transmission device 12 through the Raw data transmission port 113.
The detecting data collecting and transmitting device 12 is communicatively connected to the detecting device 11, in this embodiment, the detecting data collecting and transmitting device 12 may be a Gateway (Gateway) and is connected to the original detecting data transmission port 113 in a wired electrical connection manner. The detection data gathering and transmitting device 12 may include a detection data processing module 121, a statistical detection data transmission port 123 and a wireless communication module 122. The detection data processing module 121 may be a data processor, which performs statistical operation on the detection data transmitted by the original detection data transmission port 113, so as to convert the detection data into a form of statistical data (Row data).
The statistical detection data transmission port 123 and the wireless communication module 122 are electrically connected to the detection data processing module 121, respectively. The tester can connect the statistical test data transmission port 123 with the portable communication device 3 by wired communication, or connect the wireless communication module 122 with the portable communication device 3 by near field wireless communication. The nfc technology may be one of a WiFi wireless communication technology, a bluetooth wireless communication technology, and a Zigbee wireless communication technology. By the communication connection technique, the detection data processed by the detection data processing module 121 can be transmitted to the portable communication device 3. Thereby, the detection data collecting and transmitting device 12 can collect and transmit the detection data.
The storage module 2 is communicatively connected to the detection data collecting and transmitting device 2, can be built in the portable communication device 3, records the positions of the plurality of electromechanical devices where the plurality of electromechanical devices are respectively located, and records an electromechanical device basic data 21 and at least one preventive detection standard 22 of each electromechanical device. The basic data of the electromechanical device includes the brand, the manufacture year, the model, the serial number, the specification and the like of the electromechanical device.
In the present embodiment, as shown in fig. 2, the preventive check criteria 22 includes a voltage preventive check criteria PS1, a current preventive check criteria PS2, a temperature preventive check criteria PS3, a vibration preventive check criteria PS4 and a power preventive check criteria PS 5. Each of the preventative testing criteria PS 1-PS 5 corresponds to one fast screening confirmation item data 23, and in the present embodiment, as shown in fig. 3, taking the temperature preventative testing criteria PS3 as an example, the corresponding fast screening confirmation item data includes four fast screening confirmation items RS1-RS4, which respectively represent whether the motor is used in an overload state, whether the motor is frequently started, whether the ambient temperature is too high, and whether the bearing is abnormal.
The fast screening confirmation item data 23 includes a plurality of fast screening results recorded in the PS3, and each fast screening result corresponds to a suggested processing method prompt message. The data structure relationship is as the corresponding table of the fast screening result and the processing prompt information presented in the following table I.
Table one: quick screening result and suggestion processing mode prompt information corresponding table
In addition, the storage module 2 is further used for storing the detection data 24 after statistical operation processing by the detection data processing module 121.
The portable communication device 3 is used for a tester to carry to a position of an electromechanical device to be tested along with the portable testing device set 1, and includes a tracking requirement analysis module 31, a user interface module 32, a maintenance time limit evaluation module 33, a positioning module 34 and a patrol route planning module 35.
The tracking requirement analysis module 31 may be an analysis and calculation chip or a processor installed with an analysis and calculation application program, and is communicatively connected to the storage module 2 and the detection data collection and transmission device 12, so as to retrieve the corresponding fast screening confirmation item data when the detection data 24 has reached the preventive detection standard, and define the electromechanical device 200 to be tested as an advanced tracking electromechanical device; otherwise, if the analyzed detection data 24 does not meet the preventive detection standard, the to-be-detected electromechanical device 200 is defined as an exemplary tracking electromechanical device.
In the embodiment, since the tracking requirement analysis module 31 analyzes that the temperature data in the detection data obtained by detecting the to-be-tested electromechanical device 200 has reached the temperature preventive detection standard PS3, the to-be-tested electromechanical device 200 is defined as an advanced tracking electromechanical device, which indicates that the to-be-tested electromechanical device 200 needs to be frequently tracked deeply. On the contrary, if the tracking requirement analysis module 31 analyzes that all the detection data of the to-be-tested electromechanical device 200 do not reach any of the voltage preventive detection standard PS1, the current preventive detection standard PS2, the temperature preventive detection standard PS3, the vibration preventive detection standard PS4, and the power preventive detection standard PS5, it indicates that the current operating condition of the to-be-tested electromechanical device 200 is stable, and the probability of the occurrence of the abnormality in a short period is very low, so that it can be defined as a routine tracking electromechanical device, and only a routine detection of a general period needs to be performed according to the specification of a maintenance manual.
The user interface module 32 is electrically connected to the tracking request analysis module 31 and the storage module 2, and includes a display interface 321, an operation interface 322, and a report generation interface 323. The display interface 321 and the operation interface 322 may be integrated into a touch display interface, i.e., a touch display panel, and the report generation interface 323 may be an interface installed with a report generation program and integrated into the touch display interface.
The display interface 321 of the user interface module 32 may be configured to display the fast-screening confirmation items in the fast-screening confirmation item data 23 corresponding to the preventative detection criteria 22, for example, as shown in fig. 2 and 3, after the tracking requirement analysis module 31 analyzes that the temperature data in the detection data obtained by detecting the electromechanical device under test 200 reaches the temperature preventative detection criteria PS3, the display interface 321 of the user interface module 32 displays four fast-screening confirmation items RS1 to RS 4. The detection personnel can perform an interactive operation through the operation interface 322 (integrated with the display interface 321 into a touch display interface).
When the inspector clicks one of the quick-screening confirmation items during the interactive operation, the tracking requirement analysis module 31 retrieves the associated detection data and the auxiliary judgment prompt information corresponding to the current confirmation item from the storage module 2, and displays the associated detection data and the auxiliary judgment prompt information on the display interface. As shown in fig. 3 and 4A, when the inspector selects the fast screen confirmation item RS1 as the current confirmation item from among the four fast screen confirmation items RS1 to RS4, the tracking requirement analysis module 31 retrieves the associated inspection data RID1 related to the fast screen confirmation item RS1, that is, retrieves the associated inspection data related to the determination of the overload use, from the storage module 2, and retrieves the auxiliary determination prompt information AJI1 related to the determination of the overload use. As shown in fig. 4A, the related detection data RID1 is current detection data, and the assist determination presentation information AJI1 describes "overload if the current is higher than the rated value by 0 to 50%".
As shown in fig. 3 and 4B, when the inspector selects the fast screen confirmation item RS2 as the current confirmation item from among the four fast screen confirmation items RS1 to RS4, the tracking requirement analysis module 31 retrieves the associated detection data RID2 related to the fast screen confirmation item RS2, that is, retrieves the associated detection data related to the determination of whether the motor is frequently started, from the storage module 2, and retrieves the auxiliary determination prompt information AJI2 related to the determination of whether the motor is frequently started. As shown in fig. 4B, the correlation detection data RID2 is current detection data, and the assist determination presentation information AJI2 describes "motor frequent start if the current exceeds the rated value by 50% 2 or more times within 1 hour".
As shown in fig. 3 and 4C, when the inspector selects the fast screen confirmation item RS3 as the current confirmation item from among the four fast screen confirmation items RS1 to RS4, the tracking requirement analysis module 31 retrieves the associated detection data RID3 related to the fast screen confirmation item RS3, that is, retrieves the associated detection data related to the determination of the excessive ambient temperature, from the storage module 2, and retrieves the auxiliary determination prompt information AJI3 related to the determination of the excessive ambient temperature. As shown in fig. 4C, the correlation detection data RID3 is ambient temperature detection data, and the assist determination presentation information AJI3 describes "the ambient temperature is too high if the ambient temperature is higher than 50 ℃.
As shown in fig. 3 and 4D, when the inspector selects the fast screen confirmation item RS4 as the current confirmation item from among the four fast screen confirmation items RS1 to RS4, the tracking requirement analysis module 31 retrieves the associated detection data RID4 related to the fast screen confirmation item RS4, that is, retrieves the associated detection data related to the determination of whether the bearing is abnormal, from the storage module 2, and retrieves the auxiliary determination prompt information AJI4 related to the determination of whether the bearing is abnormal. As shown in fig. 4D, the correlation detection data RID4 is bearing temperature detection data, and the assist determination presentation information AJI4 describes "bearing abnormality if the bearing temperature is higher than the normal temperature by 5 ℃.
As can be seen from the results presented in fig. 3 to 4D, the inspector may quickly screen out an actual fast-screening result among the 16 fast-screening results in the table corresponding to the fast-screening result and the processing hint information as presented in table one, by referring to the associated inspection data RID1 to RID4 and the auxiliary judgment hint information AJI1 to AJI 4. As shown in fig. 5, in the present embodiment, the inspector quickly selects a fast screening result 06 that the actual fast screening result is an overload result and the ambient temperature is too high, and corresponds to the fast screening result presented in the table one and the fast screening results 06 of the 16 fast screening results in the suggested processing manner prompt information corresponding table, at this time, the user interface module 32 will display the corresponding suggested processing manner prompt information, i.e., the prompt information 06, as shown in fig. 6, the prompt information 06 records contents such as "please confirm whether the load operation condition and condition meet the standard" and "please remove the ambient hot air".
After reading the suggested processing mode prompt message, the inspector can perform a preliminary processing operation and input and store a preliminary processing operation data into the storage module 2 to form a processing record history data 25. In the present embodiment, the suggested processing method prompt message (i.e. the prompt message 06) describes the contents of "please confirm whether the load operation condition and the status meet the standard" and "please remove the ambient hot air", and therefore, the preliminary processing operations performed by the inspection personnel include "load reduction" and "open the ventilation window to remove the hot air", and after the preliminary processing operations are completed, the data of the preliminary processing operations such as "load reduction" and "open the ventilation window to remove the hot air" are input and stored in the storage module 2 to form a processing record history data 25.
Referring back to fig. 1, the maintenance time evaluation module 33 in the portable communication device 3 may be a maintenance time evaluation computing chip or a processor with a maintenance time evaluation computing application installed thereon, which is electrically connected to the tracking requirement analysis module 31. When the trace demand analysis module 31 analyzes that the detection data 24 has reached the preventive detection criteria 22, the maintenance time period evaluation module 33 evaluates a priority maintenance time period of the advanced trace electromechanical device according to the detection data 24 and the preventive detection criteria 22. On the contrary, if the detection data 24 analyzed by the tracking requirement analysis module 31 does not meet the preventive detection criteria 22, the maintenance time limit evaluation module 33 evaluates a routine maintenance time limit of the routine tracking electromechanical device according to the detection data 24 and the preventive detection criteria 22, the priority maintenance time limit and the routine maintenance time limit may be collectively referred to as the maintenance time limit evaluation data 27, and the maintenance time limit evaluation module 33 may further record the maintenance time limit evaluation data 27 (i.e., the priority maintenance time limit and the routine maintenance time limit) in the storage module 2.
In the present embodiment, as shown in table two, five electromechanical devices (No. 1 to No. 5) need to be detected by the detection personnel, and after the detection data is obtained and detected by the detection personnel, the maintenance time limit evaluation module 33 evaluates the maintenance time limits of the five electromechanical devices according to the detection data 24 and the preventive detection criteria 22 as shown in table two, wherein the electromechanical device with the electromechanical device code of No. 3 is defined as an advanced tracking electromechanical device, and the electromechanical devices with the rest electromechanical device codes of No. 1, No. 2, No. 4 and No. 5 are defined as routine tracking electromechanical devices. The maintenance time limit evaluation module 33 evaluates that the maintenance time limit of the electromechanical device with the electromechanical device number 3 is less than 1 week according to the detection data 24 and the preventive detection criteria 22, that is, it is necessary to perform proactive patrol detection and schedule maintenance as soon as possible, and therefore, the maintenance time limit of the electromechanical device with the electromechanical device number 3 is defined as a priority maintenance time limit. On the contrary, the maintenance time limit evaluation module 33 evaluates that the maintenance time limit of the remaining electromechanical devices is greater than 3 months according to the detection data 24 and the preventive detection criteria 22, that is, only general patrol detection and tracking are required, and therefore, the maintenance time limit of the remaining electromechanical devices can be defined as a routine maintenance time limit.
Table two: relation table of maintenance requirement and maintenance time limit
| Code of electromechanical device | Maintenance requirements | Time limit of maintenance | Requirement of inspection |
| No. 1 machine | Routine maintenance | More than 3 months | Tracking routinely/weekly |
| No. 2 machine | Routine maintenance | More than 3 months | Tracking routinely/weekly |
| No. 3 machine | Advanced maintenance | Less than 1 week | Advanced tracking/once a day |
| No. 4 machine | Routine maintenance | More than 3 months | Routine tracingOnce a week |
| No. 5 machine | Routine maintenance | More than 3 months | Tracking routinely/weekly |
As shown in fig. 1 and 7, in the present embodiment, five electromechanical devices are required to be detected by the person to be detected, and the map data shown in fig. 7 is further stored in the storage module 2. The positioning module 34 is a positioning module utilizing a GPS positioning module, other modules utilizing an indoor positioning technology (such as bluetooth positioning technology) or an outdoor positioning technology (such as signal strength positioning technology), or a combination of two or more positioning technologies, and is used for positioning the five electromechanical devices to obtain five electromechanical device position coordinates Ce1, Ce2, Ce3, Ce4 and Ce5, and for positioning the portable communication device 3 to obtain a communication device position coordinate Cm.
The patrol route planning module 35, which may be a route planning computing chip or a processor installed with a route planning application program, is electrically connected to the maintenance time limit evaluation module 33 and the positioning module 34, and pre-plans a patrol route as shown in fig. 8 according to the communication device position coordinate Cm and the electromechanical device position coordinates Ce1 to Ce5, that is, the patrol route is sequentially connected by the communication device position coordinate Cm and the electromechanical device position coordinates Ce1 to Ce5, and the patrol route is marked on map data to form patrol route map data 26, which is stored in the storage module 2. When the inspector operates the user interface module 32, the patrol route map data 26 is displayed on the user interface module 32.
In order to more reasonably invest the manpower and material resources for patrol detection, after the detection personnel complete the detection of the electromechanical device 200 to be detected, the patrol route planning module 35 may re-plan the patrol route according to the maintenance time limit (which may be the aforementioned priority maintenance time limit or routine maintenance time limit) evaluated by the maintenance time limit evaluation module 33. In this embodiment, the maintenance time limit of the electromechanical device whose electromechanical device number is 3 is the priority maintenance time limit, and the maintenance time limits of the remaining electromechanical devices are the routine maintenance time limits.
At this time, the patrol route planning module 35 reschedules the patrol route into the patrol route shown in fig. 9 according to the communication device position coordinate Cm, the electromechanical device position coordinates Ce1 to Ce5, and the priority maintenance time limit or the routine maintenance time limit of the electromechanical device to be tested, that is, the patrol route sequentially connected by the communication device position coordinate Cm, the electromechanical device position coordinates Ce3, Ce1, Ce2, Ce4, and Ce 5.
The patrol route planning module 35 is further configured to retrieve the electromechanical device position coordinate corresponding to the advanced tracking electromechanical device to obtain an advanced tracking electromechanical device coordinate when the tracking requirement analysis module 33 defines the electromechanical device 200 to be tested as the advanced tracking electromechanical device, in this embodiment, the electromechanical device position coordinate Ce3 is the advanced tracking electromechanical device coordinate, mark an advanced tracking symbol Sp at the advanced tracking electromechanical device coordinate (i.e., the electromechanical device position coordinate Ce 3) in the patrol route, and display the patrol route map data 26 and the advanced tracking symbol Sp on the user interface module 32 when the user interface module 32 is operated by the inspector.
As shown in fig. 1 and 10, when the user interface module 32 detects that the inspector clicks the advanced tracking symbol Sp, the user interface module 32 displays the history data 25 of the processing records of the advanced tracking electromechanical device corresponding to the advanced tracking symbol Sp.
Preferably, the report generation interface 323 of the user interface module 32 is used for the inspector to retrieve at least one of the electromechanical device profile 21, the inspection data 22, the actual quick-screening result, the processing history data 25, the priority maintenance time limit, the routine maintenance time limit, and the patrol route map data 26 stored in the storage module 2, so as to generate a patrol inspection report, which can be transmitted to a remote (management) server in the form of a data file or transmitted to other network transmission terminals or mobile communication devices.
In view of the foregoing description of various embodiments, it is believed that one skilled in the art will readily understand that the patrolling preventive detection system 100 for an electromechanical device provided by the present invention achieves the following effects. First, in the patrol preventive detection system 100, the patrol route can be planned by the patrol route planning module 35, and the electromechanical device basic data 21, the processing record history data 25 and the patrol route map data 26 can be inquired from the storage module 2 by the user interface module 32, so that any person, even an agent person who is not familiar with the situation, can quickly know where to perform what kind of detection and situation handling on which electromechanical device, thereby providing higher flexibility in personnel scheduling. In addition, because the detection route is determined by taking the maintenance time limit into consideration, the manpower resources for detection and maintenance can be intensively put into the advanced tracking electromechanical device with higher maintenance requirement, and the effect of efficient resource distribution is achieved.
Secondly, in the patrol-type preventive detection system 100, the portable detection device kit 1 and the portable communication device 3 are carried along with the detection personnel along the patrol route, so that a fixed detection device is not required to be arranged in each electromechanical device, and the purchase, installation and correction costs of the detection device can be greatly reduced.
Thirdly, since the detecting device 11, the detecting data collecting and transmitting device 12 and the portable communication device 3 of the portable detecting device kit 1 are carried along with the inspector along the patrol route, even if the inspector can not be connected to the remote (management) server, the portable detecting device kit can still operate, and only after the inspector carries the detecting data collecting and transmitting device and the portable communication device to the environment where the inspector can be connected to the remote (management) server, the relevant data can be transmitted to the remote (management) server again. Therefore, monitoring and management of a plurality of electromechanical devices can be performed without excessively relying on good network communication conditions.
The present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof, and it should be understood that various changes and modifications can be effected therein by one skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (8)
1. A patrol-type preventive detection system for an electromechanical device for a tester patrolling a plurality of electromechanical devices passed by a patrol route, comprising:
a portable detecting device kit, for the detecting person to carry to a position of a device under test where one of the devices under test is located according to the patrol route, and comprising:
at least one detection device, for being disposed at least one portion to be detected of the electromechanical device to be detected, so as to detect at least one detection data of the electromechanical device to be detected;
a detection data collecting and transmitting device, which is connected with the at least one detection device in a communication way and is used for collecting and transmitting the at least one detection data;
a storage module, communicatively connected to the detection data collection and transmission device to receive and store the at least one detection data, record positions of a plurality of electromechanical devices where the electromechanical devices are respectively located, and record a basic electromechanical device data and at least one preventive detection standard of each electromechanical device, wherein each preventive detection standard corresponds to a fast screening confirmation item data, a plurality of fast screening results are recorded in the fast screening confirmation item data, and each fast screening result corresponds to a suggested processing mode prompt message;
a portable communication device for the inspector to carry with the portable inspection device kit to the location of the electromechanical device under inspection, comprising:
a tracking requirement analysis module, communicatively connected to the storage module and the detection data collection and transmission device, for retrieving the corresponding at least one fast screening confirmation item data when analyzing that the at least one detection data has reached the at least one preventive detection standard, and defining the electromechanical device to be tested as an advanced tracking electromechanical device; and defining the electromechanical device to be tested as an instance of the electromechanical device to be tracked when the analysis result shows that the at least one detection data does not reach the at least one preventive detection standard;
a user interface module, electrically connected to the tracking requirement analysis module and the storage module, for displaying the fast screening confirmation item data, so as to allow the detection personnel to perform an interactive operation to generate an actual fast screening result of the fast screening results, and for displaying one of the suggested processing mode prompt messages corresponding to the actual fast screening result for the detection personnel to read, thereby performing a preliminary processing operation and inputting and storing a preliminary processing operation data into the storage module to form a processing record historical data;
a maintenance time limit evaluation module, electrically connected to the tracking requirement analysis module, for evaluating a priority maintenance time limit of the advanced tracking electromechanical device according to the at least one detection data and the at least one preventive detection standard when the tracking requirement analysis module analyzes that the at least one detection data has reached the at least one preventive detection standard, for evaluating a routine maintenance time limit of the routine tracking electromechanical device according to the at least one detection data and the at least one preventive detection standard when the tracking requirement analysis module analyzes that the at least one detection data has not reached the at least one preventive detection standard, and for recording the priority maintenance time limit and the routine maintenance time limit in the storage module;
a positioning module for positioning the positions of the electromechanical devices to obtain a plurality of electromechanical device position coordinates, and for positioning the portable communication device to obtain a communication device position coordinate;
and the patrol route planning module is electrically connected with the maintenance time limit evaluation module and the positioning module so as to replan the patrol route according to the position coordinates of the communication device, the position coordinates of the electromechanical devices, the priority maintenance time limit or the routine maintenance time limit of the electromechanical devices to be tested.
2. A patrol preventative detection system according to claim 1, wherein the storage module is embodied in the portable communication device, and the at least one preventative detection criterion stored by the storage module comprises at least one of a voltage preventative detection criterion, a current preventative detection criterion, a temperature preventative detection criterion, a vibration preventative detection criterion, and a power preventative detection criterion.
3. A patrol preventative detection system according to claim 1, wherein the storage module stores the fast screen validation item data including a plurality of fast screen validation items, and each of the fast screen validation items corresponds to an associated one of the at least one detection data and an auxiliary judgment prompt, the user interface module comprising:
a display interface for displaying the quick screen confirmation item;
and the tracking demand analysis module retrieves the associated detection data and the auxiliary judgment prompt information corresponding to the current confirmed item from the storage module and displays the associated detection data and the auxiliary judgment prompt information on the display interface when the detection personnel clicks one of the quick screening confirmed items during the interactive operation.
4. A patrol preventive detection system for an electromechanical device according to claim 1, wherein the storage module further stores a map data, the patrol route planning module further marks the planned patrol route on the map data to form a patrol route map data, and stores the patrol route map data in the storage module for the inspector to display the patrol route map data on the user interface module when operating the user interface module.
5. A patrol preventive detection system for an electromechanical device according to claim 4, wherein the patrol route planning module is further configured to retrieve one of the electromechanical device location coordinates corresponding to the advanced tracking electromechanical device to obtain an advanced tracking electromechanical device coordinate when the tracking requirement analysis module defines the electromechanical device to be detected as the advanced tracking electromechanical device, mark an advanced tracking symbol at the advanced tracking electromechanical device coordinate in the patrol route, and display the patrol route map data and the advanced tracking symbol on the user interface module when the detection person operates the user interface module.
6. The system of claim 5, wherein the UI module is further configured to display the history of the processing history of the step tracker electromechanical device corresponding to the step tracker when the UI module detects that the inspector clicks the step tracker.
7. A patrol preventive detection system for an electromechanical device according to claim 1, wherein the detection data collection and transmission device is a Gateway (Gateway) and is communicatively connected to the portable communication device by a near field wireless communication technology, wherein the near field wireless communication technology comprises one of a WiFi wireless communication technology, a bluetooth wireless communication technology and a Zigbee wireless communication technology.
8. A patrol preventative detection system for an electromechanical device as claimed in claim 1, wherein the user interface module further comprises a report generation interface for the inspector to retrieve at least one of the electromechanical device profile, the at least one inspection data, the actual screening result, the processing history data, the priority maintenance time limit, the routine maintenance time limit, and the patrol route map data stored in the storage module to generate a patrol detection report.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810735461.1A CN110686675B (en) | 2018-07-06 | 2018-07-06 | Patrol type preventive detection system of electromechanical device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810735461.1A CN110686675B (en) | 2018-07-06 | 2018-07-06 | Patrol type preventive detection system of electromechanical device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110686675A true CN110686675A (en) | 2020-01-14 |
| CN110686675B CN110686675B (en) | 2022-12-16 |
Family
ID=69107193
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810735461.1A Active CN110686675B (en) | 2018-07-06 | 2018-07-06 | Patrol type preventive detection system of electromechanical device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110686675B (en) |
Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06149346A (en) * | 1991-05-17 | 1994-05-27 | Toshiba Corp | Support device for collection of working site data |
| JP2002007600A (en) * | 2000-06-26 | 2002-01-11 | Hitachi Chem Co Ltd | Method, support device, and support system for patrol management of structure, recording medium with recorded data structure for patrol management, and recording medium with recorded patrol management support program |
| EP1519255A2 (en) * | 2003-09-23 | 2005-03-30 | Oerlikon Contraves Ag | Apparatus, method and computer program product for centralized management of a plurality of electromechanical systems |
| US20070282465A1 (en) * | 2004-08-25 | 2007-12-06 | Thk Co., Ltd. | Remote Maintenance System |
| US20080126171A1 (en) * | 2000-10-17 | 2008-05-29 | Accenture Global Services Gmbh | Performance-based logistics for aerospace and defense programs |
| CN103246265A (en) * | 2013-04-26 | 2013-08-14 | 河海大学常州校区 | Detection and maintenance system and method for electromechanical device |
| CN103472344A (en) * | 2013-10-09 | 2013-12-25 | 株洲高新技术产业开发区壹星科技有限公司 | Railway vehicle servicing work comprehensive intelligent detecting system and detecting method |
| CN103548332A (en) * | 2011-05-24 | 2014-01-29 | 松下电器产业株式会社 | Device management system and program |
| CN103823450A (en) * | 2014-03-07 | 2014-05-28 | 国家电网公司 | Geographic information system (GSI)-based unmanned aerial vehicle power line inspection scheduling terminal and method |
| CN103823451A (en) * | 2014-03-07 | 2014-05-28 | 国家电网公司 | System and method for centralized dispatching of electric line patrol by unmanned aerial vehicle based on GIS |
| CN105959181A (en) * | 2016-06-17 | 2016-09-21 | 国网山东省电力公司电力科学研究院 | System and method for inspecting and detection power inspection unmanned aerial vehicle |
| CN106022613A (en) * | 2016-05-23 | 2016-10-12 | 华电国际宁夏新能源发电有限公司 | Mobile standard maintenance system of wind generating set based on enterprise maintenance file package |
| CN106251420A (en) * | 2016-07-29 | 2016-12-21 | 国网山西省电力公司大同供电公司 | Electric power equipment inspection system |
| CN107870598A (en) * | 2017-12-25 | 2018-04-03 | 董竞仪 | A kind of engine operation remote monitoring timing and current operating conditions judgment means and method |
| CN107977714A (en) * | 2017-11-08 | 2018-05-01 | 天津市普迅电力信息技术有限公司 | A kind of intelligent control platform of power transformation fortune inspection |
-
2018
- 2018-07-06 CN CN201810735461.1A patent/CN110686675B/en active Active
Patent Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06149346A (en) * | 1991-05-17 | 1994-05-27 | Toshiba Corp | Support device for collection of working site data |
| JP2002007600A (en) * | 2000-06-26 | 2002-01-11 | Hitachi Chem Co Ltd | Method, support device, and support system for patrol management of structure, recording medium with recorded data structure for patrol management, and recording medium with recorded patrol management support program |
| US20080126171A1 (en) * | 2000-10-17 | 2008-05-29 | Accenture Global Services Gmbh | Performance-based logistics for aerospace and defense programs |
| EP1519255A2 (en) * | 2003-09-23 | 2005-03-30 | Oerlikon Contraves Ag | Apparatus, method and computer program product for centralized management of a plurality of electromechanical systems |
| US20070282465A1 (en) * | 2004-08-25 | 2007-12-06 | Thk Co., Ltd. | Remote Maintenance System |
| CN103548332A (en) * | 2011-05-24 | 2014-01-29 | 松下电器产业株式会社 | Device management system and program |
| CN103246265A (en) * | 2013-04-26 | 2013-08-14 | 河海大学常州校区 | Detection and maintenance system and method for electromechanical device |
| CN103472344A (en) * | 2013-10-09 | 2013-12-25 | 株洲高新技术产业开发区壹星科技有限公司 | Railway vehicle servicing work comprehensive intelligent detecting system and detecting method |
| CN103823450A (en) * | 2014-03-07 | 2014-05-28 | 国家电网公司 | Geographic information system (GSI)-based unmanned aerial vehicle power line inspection scheduling terminal and method |
| CN103823451A (en) * | 2014-03-07 | 2014-05-28 | 国家电网公司 | System and method for centralized dispatching of electric line patrol by unmanned aerial vehicle based on GIS |
| CN106022613A (en) * | 2016-05-23 | 2016-10-12 | 华电国际宁夏新能源发电有限公司 | Mobile standard maintenance system of wind generating set based on enterprise maintenance file package |
| CN105959181A (en) * | 2016-06-17 | 2016-09-21 | 国网山东省电力公司电力科学研究院 | System and method for inspecting and detection power inspection unmanned aerial vehicle |
| CN106251420A (en) * | 2016-07-29 | 2016-12-21 | 国网山西省电力公司大同供电公司 | Electric power equipment inspection system |
| CN107977714A (en) * | 2017-11-08 | 2018-05-01 | 天津市普迅电力信息技术有限公司 | A kind of intelligent control platform of power transformation fortune inspection |
| CN107870598A (en) * | 2017-12-25 | 2018-04-03 | 董竞仪 | A kind of engine operation remote monitoring timing and current operating conditions judgment means and method |
Non-Patent Citations (2)
| Title |
|---|
| 梁茜等: "配电变压器停电信息监测系统的设计与应用", 《陕西电力》 * |
| 顾钧: "基于预知维修的网络化设备状态监测系统的实现", 《微计算机信息》 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110686675B (en) | 2022-12-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10248115B2 (en) | Patrol-type preventive inspection system for electromechanical devices | |
| US11586193B2 (en) | Remote diagnostic systems and methods for predictive maintenance programs | |
| US7876231B2 (en) | Integrated management system for multi-air conditioner and integrated management method thereof | |
| JP4981479B2 (en) | Equipment fault diagnosis system | |
| US8838475B2 (en) | Apparatus and method for using equipment remote monitoring to generate automated product sales offerings | |
| JP6293985B1 (en) | Battery test reporting system and method | |
| US20150169795A1 (en) | Systems and methods for determining an appropriate model parameter order | |
| CN108278719B (en) | Inspection management system and inspection management method | |
| US20070033277A1 (en) | Fault data management | |
| CN104254810A (en) | Method and system for condition monitoring of a group of plants | |
| CN101414186A (en) | Factor estimating support device and method of controlling the same, | |
| JP2023168390A (en) | Maintenance terminal device, maintenance support method, maintenance support system, maintenance support device and computer program | |
| US11949076B2 (en) | Maintenance support method, maintenance support system, maintenance support device, and computer program | |
| US11520793B2 (en) | Servicing, diagnosing, logging, and surveying building equipment assets | |
| CN110686675B (en) | Patrol type preventive detection system of electromechanical device | |
| CN103902638A (en) | Detection system and detection method thereof | |
| CN109508946B (en) | Method for automatically informing an intended person and test and measurement device | |
| CN116187983A (en) | Wind turbine generator operation and maintenance management method, device, equipment and storage medium | |
| CN116433213A (en) | Factory equipment inspection method and device, electronic equipment and storage medium | |
| TWI663554B (en) | Patrol type preventive inspection system for electromechanical device | |
| KR20160108883A (en) | System for managing facilities of builings | |
| US11568336B2 (en) | Information-technology-utilization evaluation device, information-technology-utilization evaluation system, and information-technology-utilization evaluation method | |
| Albayati et al. | Bringing automated fault detection and diagnostics tools for HVAC&R into the mainstream | |
| JP7115597B2 (en) | Maintenance support method and computer program | |
| Wheeler et al. | Provider and User Perspectives on Automated Fault Detection and Diagnostic Products for Packaged Rooftop Units |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |