TWI663554B - Patrol type preventive inspection system for electromechanical device - Google Patents

Abstract

The present invention provides a patrol-type preventive detection system for an electromechanical device, which is used for a detection personnel to patrol a plurality of electromechanical devices that a patrol route passes through. A portable detection device kit and a portable communication device in the detection system are provided for inspection personnel to carry along to the patrol route to a position of an electromechanical device under test, thereby detecting the electromechanical device under test. At least one test data. When the detection data reaches at least one preventive detection standard, the portable communication device is provided for the inspector to perform an interactive operation to generate an actual quick screening result, thereby generating a suggested processing method prompt information and replanning the patrol route.

Description

Preventive detection system for electromechanical devices

The invention relates to a detection system, in particular to a detection system for a detection personnel to perform patrol-type preventive detection on a plurality of electromechanical devices passing by a patrol route.

With the diversified development of industrial types, many industrial or commercial electromechanical devices often require specific inspectors to carry out periodic or irregular preventive tests to avoid sudden failures of electromechanical devices and affect their business operations. As for large industrial manufacturing groups, since the electromechanical equipment is often located in multiple factories, a maintenance department needs to be set up to carry out preventive inspections, and each inspector in the maintenance department must often be responsible for Testing a large number of electromechanical equipment.

As far as the specialized mechanical and electrical device maintenance and repair companies are concerned, they often sign mechanical and electrical device maintenance and repair contracts with various businesses or households. Therefore, multiple groups of inspection personnel must be prepared to conduct inspections at many businesses or households. Under the above premise, it is often difficult for each inspector to grasp the mechanical and electrical The setting position and detection status of the device. Especially when the responsible tester is on a business trip, the tester who is testing by another agent often not only does not know where each electromechanical device is located, but also cannot accurately grasp the historical status of each electromechanical device and the processing records, which leads to the detection. Work becomes very difficult.

In order to solve the above problems, in the prior art, the Internet of Things and remote monitoring technology are often used. A large number of fixed detection devices are installed at each electromechanical device, and then the detection device periodically transmits the detection data to the cloud server for management. . However, the combination of this kind of Internet of Things and remote monitoring technology often generates many new problems.

The first problem is that because a large number of fixed detection devices are to be erected, it requires very high inspection device procurement, installation and calibration costs. The second problem is that because a large amount of detection data detected by a large number of stationary detection devices must be transmitted to the cloud server through the Internet of Things, it will cause a huge burden on data computing resources. The third problem is because the detection device needs to be connected to the Internet of Things for monitoring. Therefore, once the network connection status of the location where the electromechanical device is set up is unstable or even cannot be connected to the Internet of Things (such as the electromechanical equipment is set in In a metal shield, or in an area not covered by the signal of the communication base station, or when poor weather affects the quality of network communication), the cloud server cannot obtain the detection data of the electromechanical device.

Under the above premise, the inventor of this case believes that it is really necessary to develop a new detection system, which can replace the Internet of Things and remote monitoring technology with patrol detection, and enable the detection system to actively provide the position of the electromechanical device for the detection personnel And patrol routes to address the above Kind of problem.

In view of the above-mentioned existing technologies, the above-mentioned problems such as difficulty in obtaining the device position, the detection status, and the processing of historical data are generally existed; or there is a high cost of purchasing, installing, and calibrating the detection device, increasing the burden of data computing resources, and relying on it. Only good network communication conditions can perform various problems such as monitoring. The purpose of the present invention is to provide a patrol-type preventive detection system for electromechanical devices, so as to simultaneously solve the above-mentioned problems. The patrol-type preventive detection system is used for a tester to patrol a plurality of electromechanical devices passing through a patrol route. Device.

The patrol preventive detection system includes a portable detection device kit, a storage module, and a portable communication device. The portable detection device kit is used for inspectors to carry to the position of one of the plurality of electromechanical devices under test where one of the plurality of electromechanical devices under test is located, and includes at least one detection device and a collection of test data. And conveyor. The detection device is arranged at at least one portion to be tested of the electromechanical device to be tested, thereby detecting at least one detection data of the electromechanical device to be tested. The detection data collection and transmission device is communicatively connected to the detection device for collecting and transmitting detection data.

The storage module is communicatively connected to the detection data collection and transmission device to receive and store the detection data. It records the positions of the plurality of electromechanical devices where the plurality of electromechanical devices are located, and records the basic data of one electromechanical device of each electromechanical device. With at least one preventive test standard. Each preventive test standard corresponds to a quick screening confirmation project data. A plurality of quick screening results are recorded in the quick screening confirmation project data, and each quick screening result corresponds to a suggested processing method prompt information.

The portable communication device is used for testing personnel to carry the portable testing device kit to the position of the mechatronic device to be tested, and includes a tracking demand analysis module, a user interface module, and a maintenance time evaluation module. , A positioning module and a patrol route planning module.

The tracking demand analysis module is communicatively connected to the storage module and the detection data collection and transmission device, and is used to retrieve the corresponding fast screening confirmation project data when the detection data has reached the preventive detection standard, and the An electromechanical device is defined as an advanced tracking electromechanical device; conversely, if the analysis data is not up to the preventive detection standard, the electromechanical device to be tested is defined as a routine tracking electromechanical device.

The user interface module is electrically connected to the tracking demand analysis module and the storage module, so as to display the quick screening confirmation project data for the testing personnel to perform an interactive operation to generate one of the above quick screening results. As a result, the suggested processing method prompt information corresponding to the actual quick screening results is displayed for the inspection personnel to read, and based on this, a preliminary processing operation is performed and a preliminary processing operation data is inputted to the storage module to form a processing record history data.

The maintenance time evaluation module is electrically connected to the tracking demand analysis module. When the tracking demand analysis module analyzes that the detection data has reached the preventive detection standard, the advanced tracking electromechanical device is evaluated according to the detection data and the preventive detection standard. One of them has priority for maintenance. Conversely, if the analysis of the detection data in the tracking needs analysis module fails to preventive detection At the standard time, a routine maintenance time limit of the routine tracking electromechanical device is evaluated according to the detection data and the preventive detection standard, and is used to record the priority maintenance time and the routine maintenance time in the storage module.

The positioning module is used to locate the position of the electromechanical device to obtain the position coordinates of the electromechanical device, and is used to locate the portable communication device to obtain a position of the communication device. The patrol route planning module is electrically connected to the maintenance time limit evaluation module and the positioning module, so as to replan the patrol route based on the position coordinates of the communication device, the position coordinates of the electromechanical device, the priority maintenance time limit or routine maintenance time limit of the electromechanical device under test. .

Preferably, the storage module may be built into the portable communication device, or the detection data may be backed up to a remote server by a backup method, so that even if the detection data is collected and cannot be communicated with the transmission device or the portable communication device Linking to a remote server also allows the patrol preventive detection system to operate independently. The preventive detection standard stored in the storage module may include at least one of a voltage preventive detection standard, a current preventive detection standard, a temperature preventive detection standard, a vibration preventive detection standard and a power preventive detection standard. By.

Preferably, the quick-screen confirmation item data stored in the storage module includes a plurality of quick-screen confirmation items, and each quick-screen confirmation item corresponds to one of the detection data associated with the detection data and an auxiliary judgment prompt information. The user interface module includes a display interface and an operation interface. The display interface is used to display the quick screening confirmation items. The operation interface is used for interactive operation by the testing personnel, and during the interactive operation, when the testing personnel clicks one of the quick screening confirmation items to confirm the current confirmation item, the tracking demand analysis module is a self-storage module Retrieve current confirmations The corresponding correlation detection data and auxiliary judgment prompt information are displayed on the display interface.

The storage module further stores a map data, and the patrol route planning module marks the planned patrol route on the map data to form a patrol route map data, and stores the patrol route map data in the storage module for inspection personnel. When the user interface module is operated, the patrol route map data is displayed on the user interface module.

The patrol route planning module is further used to obtain an advanced tracking electromechanical device when the tracking demand analysis module defines the mechatronic device under test as an advanced tracking electromechanical device by capturing the position coordinates of the electromechanical device corresponding to the advanced tracking electromechanical device. Coordinate, mark an advanced tracking symbol at the coordinate of the advanced tracking electromechanical device in the patrol route, and display the patrol route map data and advanced tracking symbol in the user interface mode when the inspector operates the user interface module group.

Preferably, the user interface module is further configured to display the processing history data of the advanced tracking electromechanical device corresponding to the advanced tracking symbol when the user interface module detects that the detection person clicks the advanced tracking symbol. .

The detection data collection and transmission device may be a gateway, and is communicatively connected to the portable communication device through a near-end wireless communication technology, wherein the near-end wireless communication technology includes a WiFi wireless communication technology, One of a Bluetooth wireless communication technology and a Zigbee wireless communication technology.

Preferably, the user interface module may further include a report generation interface, and the report generation interface is used for inspection personnel to retrieve Take at least one of basic data of electromechanical devices stored in the storage module, detection data, actual fast screening results, historical data of processing records, priority maintenance time limit, routine maintenance time limit, and patrol route map data to generate a patrol detection report.

In summary of the above-mentioned means, it is believed that those skilled in the art can easily understand that the patrol preventive detection system of the electromechanical device provided by the present invention can achieve the following multiple effects. First, because in the patrol preventive detection system, the patrol route can be planned by the patrol route planning module, and the user interface module can be used to query the device location, detection status and processing history data from the storage module. Therefore, any inspector, or even an agent inspector who is unfamiliar with the situation, can quickly learn where and what kind of inspection and condition treatment should be performed on which electromechanical device. Therefore, it can provide greater flexibility in personnel scheduling .

Secondly, in the patrol preventive detection system, the portable detection device kit and the portable communication device are carried along with the inspector in accordance with the patrol route, so there is no need to set up each electromechanical device. The fixed detection device can greatly reduce the purchase, installation and calibration costs of the detection device. In addition, the near-end statistical calculation and path planning can be performed by the portable communication device, which can greatly reduce the data calculation resource load of the remote (management) server.

Third, since the detection device, detection data collection and transmission device, and portable communication device of the portable detection device kit are carried along with the detection personnel in accordance with the patrol route, even when the Internet connection is not available to the remote end (Management) is still possible It only needs to wait until the inspector brings the test data collection and transmission device and the portable communication device to the environment that can be connected to the remote (management) server via the Internet, and then send the relevant data to the remote (management) server. Device. Therefore, it is possible to perform monitoring and management of many electromechanical devices without relying too much on good network communication conditions.

100‧‧‧ patrol preventive detection system

1‧‧‧Portable Testing Device Kit

11‧‧‧Detection device

111‧‧‧Detection element

112‧‧‧Register

113‧‧‧ raw detection data transmission port

12‧‧‧Test data collection and transmission device

121‧‧‧test data processing module

122‧‧‧Statistical detection counter transmission port

123‧‧‧Wireless communication module

2‧‧‧Storage Module

21‧‧‧ Basic information of electromechanical devices

22‧‧‧Preventive testing standards

23‧‧‧Quick screening confirmation project data

24‧‧‧test data

25‧‧‧ Handling historical data

26‧‧‧Patrol route map data

27‧‧‧Maintenance time assessment data

3‧‧‧ Portable communication device

31‧‧‧Tracking Demand Analysis Module

32‧‧‧user interface module

321‧‧‧display interface

322‧‧‧Interface

323‧‧‧Report generation interface

33‧‧‧Maintenance time evaluation module

34‧‧‧ Positioning Module

35‧‧‧patrol route planning module

PS1‧‧‧Voltage Preventive Testing Standard

PS2‧‧‧Current Preventive Testing Standard

PS3‧‧‧ Temperature Preventive Test Standard

PS4‧‧‧Vibration Preventive Testing Standard

PS5‧‧‧Power Preventive Testing Standard

RS1-RS4‧‧‧Quick Screen Confirmation Project

RID1-RID4‧‧‧ Association detection data

AJI1-AJI4‧‧‧Aid to assist in prompting information

Cm‧‧‧ communication device location coordinates

Ce1-Ce5‧‧‧ Coordinates of electromechanical devices

Sp‧‧‧ Advanced Tracking Symbol

The first diagram is a functional block diagram of a patrol preventive detection system for a motor device provided by a preferred embodiment of the present invention; the second diagram is a diagram showing the preventive detection standard displayed on a user interface module Type; the third picture shows the quick screening confirmation items displayed on the user interface module; the fourth pictures A to D show the associated detection data and auxiliary judgment tips displayed on the user interface module Information; the fifth graph shows the actual quick screening results displayed on the user interface module; the sixth graph shows the suggested processing method prompt information corresponding to the actual quick screening results displayed on the user interface module; The seventh picture shows the map data displayed on the user interface module, the position coordinates of the communication device and the position coordinates of the electromechanical device; the eighth picture shows the preset patrol route displayed on the user interface module; The ninth figure shows the re-planned patrol route displayed on the user interface module; and the tenth figure shows the processing history data of the advanced tracking electromechanical device displayed on the user interface module.

The patrol-type preventive detection system of the electromechanical device provided by the present invention can be widely applied to perform patrol-type preventive detection on a variety of electromechanical devices. Obviously, since the related combination implementations are too numerous to list, they are not repeated here, and only one of the preferred embodiments is described in detail.

Please refer to the first diagram. The first diagram is a functional block diagram of a patrol preventive detection system for a motor device provided by a preferred embodiment of the present invention. As shown in the first figure, a patrol-type preventive detection system for an electromechanical device (hereinafter referred to as "patrol-type preventive detection system") 100 is used by a tester to patrol a patrol route (drawn in the ninth figure and (Tenth figure) A plurality of electromechanical devices that pass by (only one of the plurality of electromechanical devices mentioned above is tested).

The patrol preventive detection system 100 includes a portable detection device package 1, a storage module 2, and a portable communication device 3. The portable detection device kit 1 is used for inspectors to carry to the position of one of the plurality of electromechanical devices under test where one of the plurality of electromechanical devices under test 200 is located, and includes at least one detection device 11 and one Detection data collection and transmission device 12. The electromechanical device to be tested 200 may be a motor, a generator, or other electromechanical devices. In this embodiment, The electromechanical device 200 to be tested is a motor as an example.

The detection device 11 is configured to be installed on at least one portion of the electromechanical device to be tested, thereby detecting at least one test data of the electromechanical device 200 to be tested, which includes a detection element 111, a register 112, and an original detection data. Transmission port 113. The detection element 111 may include at least one of a vibration detection gauge, an electrical (including voltage, current, and power) detection element, and a temperature detection element (in this embodiment, the detection element 111 includes the above three) In order to detect one or more detection data related to vibration, voltage, current, power, and temperature in accordance with the inspection regulations of the mechatronic device 200 to be tested.

The detection data related to vibration, voltage, current, power, and temperature detected by the detection element 111 is stored in the temporary memory 112 in the form of raw data, and can be transmitted to the original detection data transmission port 113 to Detection data collection and transmission device 12.

The detection data collection and transmission device 12 is communicatively connected to the detection device 11. In this embodiment, the detection data collection and transmission device 12 may be a gateway, and is connected to the original by a wired electrical connection. Detection data transmission port 113. The detection data collection and transmission device 12 may include a detection data processing module 121, a statistical detection counter transmission port 122, and a wireless communication module 123. The detection data processing module 121 may be a data processor that performs statistical calculation processing on the detection data transmitted by the original detection data transmission port 113 to convert the detection data into statistical data (Row data).

The statistical detection counter transmission port 122 and the wireless communication module 123 are respectively electrically connected to the detection data processing module 121. Inspection staff The wired connection can be used to communicate with the statistical transmission port 122 and the portable communication device 3, or the wireless communication module 123 can be used to communicate with the portable communication device 3 through a near-end wireless communication technology. The near-end wireless communication technology may be one of a WiFi wireless communication technology, a Bluetooth wireless communication technology, and a Zigbee wireless communication technology. With the above-mentioned communication connection technology, the detection data processed by the detection data processing module 121 for statistical calculation processing can be transmitted to the portable communication device 3. Thereby, the detection data collecting and transmitting device 12 can collect and transmit the function of the detection data.

The storage module 2 is communicatively connected to the detection data collection and transmission device 2 and may be built in the portable communication device 3, and records the positions of the plurality of electromechanical devices where the plurality of electromechanical devices are located, and records each electromechanical device. One of the devices is electromechanical device basic information 21 and at least one preventive detection standard 22. Basic information of electromechanical devices includes the brand, year of manufacture, model, serial number and specifications of the electromechanical device.

In this embodiment, as shown in the second figure, the preventive detection standard 22 includes a voltage preventive detection standard PS1, a current preventive detection standard PS2, a temperature preventive detection standard PS3, and a vibration preventive detection standard PS4. With a power preventive test standard PS5. Each of the preventive detection standards PS1 to PS5 corresponds to a quick sieve confirmation item data 23. In this embodiment, as shown in the third figure, the temperature preventive detection standard PS3 is taken as an example, and the corresponding The fast sieve confirmation items include four fast sieve confirmation items RS1 to RS4, which represent four fast sieve confirmation items such as whether they are overloaded, whether the motor is frequently started, whether the ambient temperature is too high, and whether the bearing is abnormal.

The quick sieve confirmation project data 23 in the temperature preventive detection standard PS3 series records a plurality of quick sieve results, and each quick sieve result corresponds to a suggested processing mode prompt message. The data structure relationship is shown in Table 1 below.

In addition, the storage module 2 is further configured to store the detection data 24 after the statistical calculation processing by the detection data processing module 121.

The portable communication device 3 is used for testing personnel to carry the portable testing device kit 1 to the position of the mechatronic device to be tested, and includes a tracking demand analysis module 31, a user interface module 32, and a maintenance time limit. The evaluation module 33, a positioning module 34, and a patrol route planning module 35.

The tracking demand analysis module 31 may be an analysis operation crystal. A chip or a processor installed with an analysis and calculation application program, which is communicatively connected to the storage module 2 and the detection data collection and transmission device 12 for retrieving when the detection data 24 has reached the preventive detection standard. The corresponding fast screening confirmation project data and defines the mechatronic device 200 to be tested as an advanced tracking mechatronic device; on the contrary, if the analysis data 24 is not up to the preventive testing standard, the mechatronic device 200 to be tested is defined as a Routine tracking of electromechanical devices.

In this embodiment, since the temperature data in the detection data obtained by the analysis of the tracking demand analysis module 31 from the detection of the electromechanical device 200 to be tested has reached the temperature preventive detection standard PS3, the electromechanical device 200 to be tested is defined For an advanced tracking electromechanical device, it means that the mechatronic device 200 to be tested needs to be tracked frequently and deeply. Conversely, if all the test data analyzed by the tracking demand analysis module 31 to the mechatronic device 200 under test fail to meet the above-mentioned voltage preventive detection standard PS1, current preventive detection standard PS2, temperature preventive detection standard PS3, vibration preventive detection standard Any one of PS4 and power preventive detection standard PS5 indicates that the current operating condition of the mechatronic device 200 under test is quite stable, and the probability of abnormality in the short term is extremely low, so it can be defined as a routine tracking mechatronic device, only It is necessary to carry out the routine inspection of the normal cycle according to the specifications of the maintenance manual.

The user interface module 32 is an electrical connection tracking demand analysis module 31 and a storage module 2, and includes a display interface 321, an operation interface 322, and a report generation interface 323. The display interface 321 and the operation interface 322 can be integrated into a touch display interface, that is, a touch display panel, and the report generation interface 323 can be a medium installed with a report generation program. And integrated into the touch display interface.

The display interface 321 of the user interface module 32 can be used to display the fast sieve confirmation items in the fast sieve confirmation item data 23 corresponding to the preventive detection standard 22, as shown in the second and third figures for example, tracking The demand analysis module 31 analyzes that the temperature data in the detection data obtained by the test of the mechanical and electrical device 200 to be tested has reached the temperature preventive detection standard PS3, and the display interface 321 of the user interface module 32 displays four quick Sieve confirmation items RS1 to RS4. The inspector can perform an interactive operation through the operation interface 322 (which is integrated with the display interface 321 into a touch display interface).

During the interactive operation, when the inspector clicks on one of the quick screening confirmation items to confirm the current confirmation item, the tracking demand analysis module 31 retrieves the associated detection data corresponding to the currently confirmed item from the storage module 2 and The auxiliary judgment prompt information is displayed on the display interface. As shown in Figures 3 and 4A, when the inspector selects the fast screening confirmation item RS1 as the current confirmation item among the four fast screening confirmation items such as four fast screening confirmation items RS1 to RS4, the demand analysis model is tracked. Group 31 is to retrieve the correlation detection data RID1 related to the fast screening confirmation item RS1 from the storage module 2, that is, to retrieve the correlation detection data related to determining whether the overload is used, and to retrieve the data related to determining whether the overload is used. The auxiliary judgment prompt information AJI1. As shown in Figure 4A, the correlation detection data RID1 is current detection data, and the auxiliary judgment prompt information AJI1 records "If the current is higher than the rated value 0 ~ 50%, it is an overload".

As shown in Figures 3 and 4B, when the inspector is at the midpoint of the four fast screening confirmation items such as the four fast screening confirmation items RS1 to RS4 When the fast screening confirmation item RS2 is selected as the current confirmation item, the tracking demand analysis module 31 retrieves the correlation detection data RID2 related to the fast screening confirmation item RS2 from the storage module 2, which is related to determining whether the motor is frequently started. Related detection data, and retrieve auxiliary judgment prompt information AJI2 related to judging whether the motor is frequently started. As shown in Figure 4B, the correlation detection data RID2 is current detection data, and the auxiliary judgment prompt information AJI2 states "If the current exceeds 2% of the rated value more than 50% within one hour, the motor is frequently started."

As shown in Figures 3 and 4C, when the inspector selects the fast screening confirmation item RS3 as the current confirmation item among the four fast screening confirmation items such as four fast screening confirmation items RS1 to RS4, the demand analysis model is tracked. Group 31 is to retrieve the associated detection data RID3 related to the fast screening confirmation item RS3 from the storage module 2, that is, to retrieve the associated detection data related to determining whether the ambient temperature is too high, and to acquire and determine whether the ambient temperature is Too high related auxiliary judgment prompt AJI3. As shown in Figure 4C, the correlation detection data RID3 is the ambient temperature detection data, and the auxiliary judgment prompt information AJI3 states "If the ambient temperature is higher than 50 ° C, the ambient temperature is too high."

As shown in Figures 3 and 4D, when the inspector selects the fast screening confirmation item RS4 as the current confirmation item among the four fast screening confirmation items such as four fast screening confirmation items RS1 to RS4, the demand analysis model is tracked. Group 31 is to retrieve the correlation detection data RID4 related to the fast screening confirmation item RS4 from the storage module 2, that is, to retrieve the correlation detection data related to determining whether the bearing is abnormal, and to acquire the auxiliary judgment related to determining whether the bearing is abnormal. Prompt message AJI4. As shown in the fourth D diagram, The joint detection data RID4 is the bearing temperature detection data, and the auxiliary judgment prompt information AJI4 states that "if the bearing temperature is 5 ° C higher than the normal temperature, the bearing is abnormal."

From the results presented in the third graph to the fourth D graph, it can be known that the inspector can refer to the correlation detection data RID1 to RID4 and the auxiliary judgment prompt information AJI1 to AJI4, and the quick screening results and processing prompt information correspondence table presented in Table 1 Of the 16 quick-screen results, an actual quick-screen result was quickly screened. As shown in the five figures, in this embodiment, the actual quick sieve result screened by the inspector is overloaded and the ambient temperature is too high, which corresponds to the quick sieve result presented in Table 1 and the suggested processing method prompt information. The 16 quick screening results in the table are the quick screening results 06. At this time, the user interface module 32 will display the corresponding suggested processing method prompt information, namely the prompt information 06. As shown in the sixth figure, the prompt information 06 states " Please confirm whether the load operating conditions and conditions meet the standards "and" Please exclude the surrounding heat ".

After reading the prompt information of the suggested processing method, the inspector can perform a preliminary processing operation and input a preliminary processing operation data into the storage module 2 to form a processing record historical data 25. In this embodiment, the prompt message of the suggested processing method (ie, the prompt message 06) records "Please confirm whether the load operating conditions and conditions meet the benchmark" and "Please exclude the surrounding hot air". Therefore, the preliminary processing performed by the inspector The operation includes “decreasing the load” and “opening the ventilation window to remove hot air”, and after completing the initial processing operations, input and store preliminary processing data such as “decreasing the load” and “opening the ventilation window to remove hot air” to the storage module 2 A historical record is formed.

Please return to the first figure. The maintenance time evaluation module 33 in the portable communication device 3 may be a maintenance time evaluation computing chip or a processor with a maintenance time evaluation computing application installed, which is electrically connected to Tracking demand analysis module 31. When the tracking demand analysis module 31 analyzes that the detection data 24 has reached the preventive detection standard 22, the maintenance time limit evaluation module 33 evaluates one of the advanced tracking electromechanical devices to maintain a priority maintenance time based on the detection data 24 and the preventive detection standard 22. Conversely, if the tracking demand analysis module 31 analyzes that the detection data 24 does not meet the preventive detection standard 22, the maintenance time evaluation module 33 evaluates one of the routine tracking electromechanical devices based on the detection data 24 and the preventive detection standard 22. Routine maintenance time limit, priority maintenance time limit and routine maintenance time limit can be collectively referred to as maintenance time limit evaluation data 27, and the maintenance time limit evaluation module 33 can further record maintenance time evaluation data 27 (that is, priority maintenance time limit and routine maintenance time limit) in storage Module 2.

In this embodiment, as shown in Table 2, a total of five electromechanical devices (units 1 to 5) need to be detected by the inspector. After the inspector detects and obtains the inspection data, the maintenance time evaluation module 33 is maintained. According to the test data 24 and preventive testing standard 22, the maintenance time limit of five electromechanical devices is shown in Table 2. Among them, the electromechanical device with the code number 3 is defined as the advanced tracking electromechanical device, and the rest of the electromechanical devices are coded as The electromechanical devices of No.1, No.2, No.4 and No.5 are defined as routine tracking electromechanical devices. The maintenance time limit evaluation module 33 evaluates that the maintenance time limit of the electromechanical device with the code number 3 of the electromechanical device is less than one week based on the detection data 24 and the preventive detection standard 22, that is, it requires active patrol detection and arranges maintenance as soon as possible. Therefore, Electromechanical device code 3 The maintenance time limit of the electromechanical device of the machine is defined as the priority maintenance time limit. Conversely, the maintenance time limit evaluation module 33 evaluates the maintenance time limit of the remaining electromechanical devices to be greater than 3 months based on the detection data 24 and the preventive detection standard 22, that is, only general patrol detection and tracking is required. Therefore, the The maintenance time limits of the remaining electromechanical devices are defined as routine maintenance time limits.

As shown in the first diagram and the seventh diagram, in this embodiment, a total of five electromechanical devices need to be detected by the inspection personnel, and the storage module 2 further stores map data as shown in the seventh diagram. The five electromechanical devices are respectively located at the five electromechanical devices. The positioning module 34 can be a GPS positioning module and other indoor positioning technologies (such as Bluetooth positioning technology). Or an outdoor positioning technology (such as signal strength positioning technology) module or a combination of two or more positioning technologies, which is used to locate the five electromechanical device positions and obtain five electromechanical device position coordinates Ce1, Ce2, Ce3, Ce4, and Ce5 are also used to locate the portable communication device 3 to obtain a communication device position coordinate Cm.

The patrol route planning module system 35 may be a route planning computing chip or a processor installed with a route planning application program, which is electrically connected to the maintenance time evaluation module 33 and the positioning module 34, and is based on the location of the communication device. The coordinate Cm and the electromechanical device position coordinates Ce1 to Ce5 are pre-planned with a patrol route as shown in the eighth figure, that is, the patrol route in which the communication device position coordinate Cm and the electromechanical device position coordinates Ce1 to Ce5 are sequentially connected, and the patrol is performed. The route is marked on the map data to form a patrol route map data 26 and stored in the storage module 2. For the inspector to operate the user interface module 32, the patrol route map data 26 is displayed on the user interface module 32.

In order to more reasonably invest the human and material resources of the patrol inspection, after the inspection personnel completes the inspection of the electromechanical device 200 to be tested, the patrol route planning module system 35 may be based on the maintenance time limit evaluated by the maintenance time limit evaluation module 33 ( May re-plan patrol routes for the above-mentioned priority maintenance periods or routine maintenance periods). In this embodiment, the maintenance time limit of the electromechanical device with the code number 3 of the electromechanical device is the priority maintenance time limit, and the maintenance time limit of the remaining electromechanical devices is the routine maintenance time limit.

At this time, the patrol route planning module 35 resets the patrol route based on the communication device position coordinates Cm, the electromechanical device position coordinates Ce1 to Ce5, the priority maintenance time limit or the routine maintenance time limit of the electromechanical device under test. The patrol route is planned as shown in the ninth figure, that is, the patrol route formed by sequentially connecting the communication device position coordinates Cm, the electromechanical device position coordinates Ce3, Ce1, Ce2, Ce4, and Ce5.

The patrol route planning module 35 can be further used to capture the position coordinates of the electromechanical device corresponding to the advanced tracking electromechanical device when the tracking demand analysis module 33 defines the electromechanical device 200 to be tested as an advanced tracking electromechanical device. Coordinates of the mechatronic device of the step tracking. In this embodiment, the coordinates of the position of the mechatronic device Ce3 are the coordinates of the advanced tracking of the mechatronic device. The advanced tracking mechatronic device coordinates (that is, the position of the mechatronic device location Ce3) in the patrol route are marked. The step tracking symbol Sp displays the patrol route map data 26 and the advanced tracking symbol Sp on the user interface module 32 when the inspector operates the user interface module 32.

As shown in the first and tenth figures, when the user interface module 32 detects that the detection person clicks the advanced tracking symbol Sp, the user interface module 32 displays the corresponding progress of the advanced tracking symbol Sp. 25. Tracking historical data of process tracking mechatronic devices.

Preferably, the report generation interface 323 of the user interface module 32 is used by inspection personnel to retrieve basic data 21, test data 22, actual fast screening results, and processing history data of the electromechanical devices stored in the storage module 2. 25. At least one of the priority maintenance time limit, the routine maintenance time limit, and the patrol route map data 26 is used to generate a patrol test report, which can be transmitted to a remote (management) in the form of a data file. Server, or retransmit to another network transmission terminal or mobile communication device.

Based on the above specific implementation methods, I believe Those skilled in the art should readily understand that the patrol-type preventive detection system 100 of the electromechanical device provided by the present invention can achieve the following various effects. First, because in the patrol preventive detection system 100, the patrol route can be planned by the patrol route planning module 35, and the basic data 21 of the electromechanical devices can be queried from the storage module 2 by the user interface module 32, Processes historical data 25 and patrol route map data 26, so that any inspector, or even an agent inspector who is unfamiliar with the situation, can quickly learn where and what inspections and conditions should be performed on which electromechanical device Disposal, which can provide greater flexibility in personnel scheduling. In addition, since the inspection route is determined by reference to the maintenance time limit, human resources for inspection and maintenance can be concentrated on advanced tracking electromechanical devices with high maintenance requirements to achieve the effect of efficient resource allocation.

Secondly, in the patrol preventive detection system 100, the portable detection device kit 1 and the portable communication device 3 are carried along as the inspectors follow the patrol route, so there is no need to The devices are equipped with fixed detection devices, which can significantly reduce the cost of purchasing, installing and correcting the detection devices.

Third, since the detection device 11 and the detection data collection and transmission device 12 and the portable communication device 3 of the portable detection device set 1 are carried along with the inspection personnel according to the patrol route, even when the Internet is not available It can still work when connected to the remote (management) server, just wait until the inspector brings the test data collection and transmission device and the portable communication device to the environment that can be connected to the remote (management) server online. , And then send the relevant data to the remote (management) server. Therefore, without having to rely too much on good Internet communications Under the condition of reliability, the monitoring and management of many electromechanical devices can also be performed.

It can be known from the foregoing embodiments of the present invention that the present invention does have industrial use value. However, the above embodiment description is only a description of the preferred embodiment of the present invention. For example, those with ordinary knowledge in the technical field may make other improvements and changes based on the description of the above embodiment of the present invention. However, the various improvements and changes made according to the embodiments of the present invention still fall within the spirit of the present invention and the scope of defined patents.

Claims (8)

A patrol-type preventive detection system for an electromechanical device is used for a detection personnel to patrol a plurality of electromechanical devices that a patrol route passes through, and includes: a portable detection device kit for the detection personnel One of the mechatronic devices to be tested is carried to the position of one of the mechatronic devices to be tested according to the patrol route, and includes: at least one detection device for setting at least one of the mechatronic devices to be tested Position to detect at least one test data of the electromechanical device under test; a test data collection and transmission device is communicatively connected to the at least one test device for collecting and transmitting the at least one test data; a storage module , Which is communicatively connected to the detection data collection and transmission device to receive and store the at least one detection data, records a plurality of positions of the electromechanical devices respectively, and records an electromechanical device of each of the electromechanical devices. Device basic information and at least one preventive test standard, each of the at least one preventive test standard corresponds to a quick screening Confirm the project data, the quick screen confirms that there are multiple quick screen results recorded in the project data, and each quick screen result corresponds to a suggested processing mode prompt information; a portable communication device is used by the tester The portable testing device kit is carried to the position of the mechatronic device under test and includes: a tracking demand analysis module, which is communicatively connected to the storage module and the testing data collection and transmission device, and is used for analysis When it is found that the at least one detection data has reached the at least one preventive detection standard, the corresponding at least one fast screening confirmation item data is retrieved, and the mechatronic device under test is defined as an advanced tracking mechatronic device; When the at least one detection data does not reach the at least one preventive detection standard, the electromechanical device under test is defined as a routine tracking electromechanical device; a user interface module is electrically connected to the tracking demand analysis module and the storage A module for displaying the quick screening confirmation project data for the inspector to perform an interactive operation to generate one of the quick screening results, the actual quick screening result, One of the prompt information indicating the suggested processing method corresponding to the actual quick screening result is displayed for the inspector to perform a preliminary processing operation and enter a preliminary processing operation data into the storage module to form A processing record historical data; a maintenance time limit evaluation module, which is electrically connected to the tracking demand analysis module, and is used when the tracking demand analysis module analyzes that the at least one detection data has reached the at least one preventive detection standard , Based on the at least one detection data and the at least one preventive detection standard, evaluating a priority maintenance time limit of one of the advanced tracking electromechanical devices for analyzing the at least one detection data not reaching the at least one in the tracking demand analysis module In the case of the preventive detection standard, a routine maintenance time limit of the routine tracking electromechanical device is evaluated based on the at least one detection data and the at least one preventive detection standard, and is used to record the priority maintenance time limit and the routine maintenance time limit in the Storage module; a positioning module, which is used to locate the positions of the electromechanical devices to obtain the position coordinates of the plurality of electromechanical devices, And used to locate the portable communication device to obtain a communication device location coordinate; a patrol route planning module is electrically connected to the maintenance time evaluation module and the positioning module, so as to rely on the communication device location coordinate, the Re-plan the patrol route based on the position coordinates of the electromechanical devices, the priority maintenance time limit or the routine maintenance time limit of the electromechanical device under test. The patrol-type preventive detection system for an electromechanical device according to item 1 of the scope of patent application, wherein the storage module is built in the portable communication device, and the at least one preventive device stored in the storage module is The test standard includes at least one of a voltage preventive test standard, a current preventive test standard, a temperature preventive test standard, a vibration preventive test standard, and a power preventive test standard. The patrol-type preventive detection system for an electromechanical device described in item 1 of the scope of the patent application, wherein the quick-screen confirmation item data stored in the storage module includes a plurality of quick-screen confirmation items, and each of the quick-screen confirmation items The confirmation item corresponds to one of the at least one detection data and the associated detection data and an auxiliary judgment prompt information. The user interface module includes: a display interface for displaying the quick screening confirmation item; an operation interface for It is used by the inspector to perform the interactive operation, and during the interactive operation, when the inspector clicks on one of the quick screening confirmation items to confirm the current confirmation item, the tracking demand analysis module is from the The storage module retrieves the associated detection data and the auxiliary judgment prompt information corresponding to the currently confirmed item, and displays them on the display interface. According to the patrol-type preventive detection system of the electromechanical device described in item 1 of the scope of the patent application, wherein the storage module further stores a map data, and the patrol route planning module further marks the planned patrol route in the The map data forms a patrol route map data, and when the patrol route map data is stored in the storage module for the detection personnel to operate the user interface module, the patrol route map data is displayed on the user interface Module. The patrol-type preventive detection system for an electromechanical device described in item 4 of the scope of patent application, wherein the patrol route planning module is further used to define the mechatronic device under test as the advanced tracking in the tracking demand analysis module. When the electromechanical device is acquired, one of the positional coordinates of the electromechanical device corresponding to the advanced tracking electromechanical device is acquired to obtain an advanced tracking electromechanical device coordinate, and an advanced tracking electromechanical device coordinate is marked on the patrol route with a An advanced tracking symbol, and when the inspector operates the user interface module, the patrol route map data and the advanced tracking symbol are displayed in the user interface module. The patrol-type preventive detection system for an electromechanical device according to item 5 of the scope of patent application, wherein the user interface module is further used to detect the detection personnel by the user interface module and click the advanced When the tracking symbol is displayed, the processing history data of the advanced tracking electromechanical device corresponding to the advanced tracking symbol is displayed. The patrol-type preventive detection system for an electromechanical device according to item 1 of the scope of patent application, wherein the detection data collection and transmission device is a gateway, and communicates through a near-end wireless communication technology. Connected to the portable communication device, wherein the near-end wireless communication technology includes one of a WiFi wireless communication technology, a Bluetooth wireless communication technology and a Zigbee wireless communication technology. The patrol-type preventive detection system for an electromechanical device described in item 1 of the scope of the patent application, wherein the user interface module further includes a report generation interface, and the report generation interface is used by the inspection personnel to operate to retrieve Taking at least one of the basic data of the electromechanical device stored in the storage module, the at least one test data, the actual fast screening result, the processing record historical data, the priority maintenance time limit, the routine maintenance time limit, and the patrol route map data One, based on which a patrol test report is generated.