CN110683365A - Automatic unstacking and stacking machine - Google Patents
Automatic unstacking and stacking machine Download PDFInfo
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- CN110683365A CN110683365A CN201911089511.4A CN201911089511A CN110683365A CN 110683365 A CN110683365 A CN 110683365A CN 201911089511 A CN201911089511 A CN 201911089511A CN 110683365 A CN110683365 A CN 110683365A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/30—Stacking of articles by adding to the bottom of the stack
- B65G57/301—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices
- B65G57/302—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices added articles being lifted to substantially stationary grippers or holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/06—De-stacking from the bottom of the stack
- B65G59/061—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack
- B65G59/062—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack by means of reciprocating or oscillating escapement-like mechanisms
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Abstract
本发明公开了一种自动拆码垛机,包括机架、安装在机架上用于托持物料的托持装置和安装在机架上用于将物料输送至托持装置下方的输送装置,托持装置的下方设有用于在输送装置和托持装置之间输送物料的物料转移装置。该自动拆码垛机具有集成度高、结构简单紧凑、占用空间小、成本低、拆码垛效率高等优点。
The invention discloses an automatic depalletizing stacker, comprising a frame, a holding device installed on the frame for holding materials, and a conveying device installed on the frame and used for conveying materials to the lower part of the holding device. A material transfer device is arranged below the holding device for conveying materials between the conveying device and the holding device. The automatic depalletizing and palletizing machine has the advantages of high integration, simple and compact structure, small occupied space, low cost, and high depalletizing efficiency.
Description
技术领域technical field
本发明涉及物流装备技术领域,具体涉及一种自动拆码垛机。The invention relates to the technical field of logistics equipment, in particular to an automatic depalletizing and palletizing machine.
背景技术Background technique
随着物流行业的快速发展,物流设备的自动化程度及效率越来越高,但就民爆行业而言,民爆行业输送、物流设备相对落后,急需要根据自身要求转化或者创新新的设备,以满足民爆行业的快速发展。With the rapid development of the logistics industry, the degree of automation and efficiency of logistics equipment is getting higher and higher, but as far as the civil explosive industry is concerned, the transportation and logistics equipment of the civil explosive industry is relatively backward, and it is urgent to transform or innovate new equipment according to its own requirements. To meet the rapid development of the civil explosive industry.
当前的民爆行业,还没有托盘自动码垛机,也没有托盘自动拆垛机,托盘的码垛、拆垛都是人工来完成,效率低下,耗费人力成本。而市场上的现有码垛机、拆垛机多数是独立的设备,存在结构复杂、成本高、占地面的大、效率低等问题,并且现有码垛机和拆垛机不具备防爆功能,无法满足民爆行业物料的拆码垛的安全生产需求。In the current civil explosive industry, there is no automatic pallet palletizer or pallet unstacker. The palletizing and unstacking are all done manually, which is inefficient and consumes labor costs. However, most of the existing palletizers and depalletizers on the market are independent equipment, which have problems such as complex structure, high cost, large floor space, and low efficiency, and the existing palletizers and depalletizers do not have explosion-proof functions. , unable to meet the safety production needs of the demolition and palletizing of materials in the civil explosive industry.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是克服现有技术存在的不足,提供一种集成度高、结构简单紧凑、占用空间小、成本低、拆码垛效率高的自动拆码垛机。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide an automatic depalletizer with high integration, simple and compact structure, small occupied space, low cost and high depalletization efficiency.
为解决上述技术问题,本发明采用以下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种自动拆码垛机,包括机架、安装在机架上用于托持物料的托持装置和安装在机架上用于将物料输送至托持装置下方的输送装置,所述托持装置的下方设有用于在输送装置和托持装置之间输送物料的物料转移装置。An automatic depalletizing stacker includes a frame, a holding device installed on the frame for holding materials, and a conveying device installed on the frame for conveying materials to the lower part of the holding device, the holding device The lower part of the device is provided with a material transfer device for conveying materials between the conveying device and the holding device.
作为上述技术方案的进一步改进:As a further improvement of the above technical solution:
所述物料转移装置包括物料承载平台和升降驱动组件,所述升降驱动组件的驱动端与物料承载平台相连并能驱动物料承载平台在输送装置输送面下方和托持装置托持物料高度上方之间的高度范围内升降运动。The material transfer device includes a material carrying platform and a lift drive assembly, and the drive end of the lift drive assembly is connected to the material carrying platform and can drive the material carrying platform between the conveying surface of the conveying device and the height above the material held by the holding device. Lifting movement within the height range.
所述升降驱动组件包括两根以上转动轴和驱动两根转动轴同步转动的旋转驱动机构,两根以上转动轴转动安装在机架上且在水平面内相互平行布置,各转动轴的两端分别设有摇臂,所有摇臂相互平行设置,各摇臂上安装有支承滚轮,所述承载平台设有两条滑槽,两根以上转动轴一端的摇臂上的支承滚轮置于其中一条滑槽中,两根以上转动轴另一端的摇臂上的支承滚轮置于另一条滑槽中。The lift drive assembly includes two or more rotating shafts and a rotary drive mechanism that drives the two rotating shafts to rotate synchronously. The two or more rotating shafts are rotatably mounted on the frame and are arranged parallel to each other in the horizontal plane. The two ends of each rotating shaft are respectively There are rocker arms, all the rocker arms are arranged in parallel with each other, each rocker arm is equipped with a supporting roller, the bearing platform is provided with two sliding grooves, and the supporting rollers on the rocker arms at one end of the two or more rotating shafts are placed on one of them. In the groove, the supporting rollers on the rocker arms at the other ends of the two or more rotating shafts are placed in another chute.
所述机架上设有导轨,所述物料承载平台上设有沿导轨运动以对物料承载平台升降运动进行导向的导向滚轮。The frame is provided with guide rails, and the material carrying platform is provided with guide rollers that move along the guide rails to guide the lifting movement of the material carrying platform.
所述输送装置包括两条由链驱动组件驱动运行的环形输送链,两条环形输送链平行且间隔布置,各环形输送链设有一段用于承载物料并带着物料运动的平直输送段,所述物料转移装置位于两条环形输送链之间。The conveying device includes two annular conveying chains driven by chain drive components, the two annular conveying chains are arranged in parallel and spaced apart, and each annular conveying chain is provided with a straight conveying section for carrying materials and moving with them, The material transfer device is located between two endless conveyor chains.
所述输送装置还包括在物料运动至位于托持装置正下方的预设位置时阻挡物料的挡料组件。The conveying device further includes a material blocking component for blocking the material when the material moves to a preset position directly below the holding device.
所述挡料组件包括一个以上挡料件和驱动所述挡料件在平直输送段上方和下方之间的高度范围内升降运动的挡料伸缩驱动件。The stopper assembly includes more than one stopper and a stopper telescopic drive that drives the stopper to move up and down in a height range between above and below the straight conveying section.
所述托持装置包括设于机架上使物料上下运动通过的物料空间和安装在机架上的两组托持单元,两组托持单元分设于物料空间的两侧,各托持单元包括一个以上托持件和用于驱使托持件伸入和退出所述物料空间的驱动组件。The holding device includes a material space arranged on the rack to allow the material to move up and down and two groups of holding units installed on the rack. The two groups of holding units are located on both sides of the material space, and each holding unit includes One or more holders and a drive assembly for driving the holders into and out of the material space.
所述驱动组件包括转动安装在机架上的摆动转轴,所述摆动转轴上安装有两个以上所述托持件,两个以上所述托持件沿摆动转轴轴向依次间隔布置,所述驱动组件还包括用于驱动所述摆动转轴转动以带着托持件以摆动运动伸入和退出所述物料空间的驱动机构。The drive assembly includes a swing shaft rotatably mounted on the frame, and two or more of the support members are installed on the swing shaft, and the two or more support members are arranged at intervals along the axial direction of the swing shaft, and the The driving assembly further includes a driving mechanism for driving the swinging shaft to rotate so as to carry the holder into and out of the material space in a swinging motion.
所述驱动机构包括铰接安装在机架上的托持伸缩驱动件和固设于摆动转轴上的摆臂,所述托持伸缩驱动件的驱动端与所述摆臂铰接。The driving mechanism includes a supporting telescopic driving member hingedly mounted on the frame and a swing arm fixed on the swinging shaft, and the driving end of the supporting telescopic driving member is hinged with the swing arm.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
本发明的自动拆码垛机采用托持装置、输送装置和物料转移装置的组合,进行码垛时可通过输送装置将物料输送至托持装置的下方,再由物料转移装置将输送装置上的物料转移输送至托持装置上完成码垛,进行拆垛时由物料转移装置将托持装置堆垛的物料转移输送至输送装置上,再由输送装置输出即可。其将托持装置、输送装置和物料转移装置集成在同一机架上,既可以进行码垛,也可以进行拆垛,具有集成度高、结构简单紧凑、占用空间小、成本低、拆码垛效率高的优点。The automatic depalletizer of the present invention adopts a combination of a holding device, a conveying device and a material transfer device. During stacking, the material can be conveyed to the lower part of the holding device through the conveying device, and then the material on the conveying device can be transferred by the material transfer device. The material is transferred and conveyed to the holding device to complete the stacking. When unstacking, the material transferred by the material transfer device will be transferred to the conveying device, and then output by the conveying device. It integrates the holding device, the conveying device and the material transfer device on the same frame, which can be used for both palletizing and depalletizing. The advantage of high efficiency.
附图说明Description of drawings
图1为自动拆码垛机的立体结构示意图。Figure 1 is a schematic diagram of the three-dimensional structure of an automatic depalletizer.
图2为托持装置的立体结构示意图。FIG. 2 is a schematic three-dimensional structure diagram of a holding device.
图3为输送装置的立体结构示意图。FIG. 3 is a schematic three-dimensional structure diagram of the conveying device.
图4为升降驱动组件的立体结构示意图。FIG. 4 is a schematic three-dimensional structure diagram of the lift drive assembly.
图5为承载平台的立体结构示意图。FIG. 5 is a schematic three-dimensional structure diagram of a carrying platform.
图例说明:illustration:
1、托持装置;10、物料空间;11、托持件;12、摆动转轴;13、托持伸缩驱动件;14、摆臂;2、输送装置;21、环形输送链;211、平直输送段;22、挡料件;23、挡料伸缩驱动件;3、物料转移装置;31、承载平台;311、滑槽;312、导向滚轮;32、转动轴;33、摇臂;34、支承滚轮;100、机架;101、导轨。1. Supporting device; 10. Material space; 11. Supporting member; 12. Swing shaft; 13. Supporting telescopic drive member; 14. Swing arm; 2. Conveying device; 21. Circular conveyor chain; 211. Straight Conveying section; 22, material stopper; 23, material stopper telescopic drive part; 3, material transfer device; 31, carrying platform; 311, chute; 312, guide roller; 32, rotating shaft; 33, rocker arm; 34, Support roller; 100, frame; 101, guide rail.
具体实施方式Detailed ways
以下结合附图和具体实施例对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图1至图3所示,本实施例的自动拆码垛机,包括机架100、安装在机架100上用于托持物料的托持装置1和安装在机架100上用于将物料输送至托持装置1下方的输送装置2,托持装置1的下方设有用于在输送装置2和托持装置1之间输送物料的物料转移装置3。该自动拆码垛机采用托持装置1、输送装置2和物料转移装置3的组合,进行码垛时可通过输送装置2将物料输送至托持装置1的下方,再由物料转移装置3将输送装置2上的物料转移输送至托持装置1上完成码垛,进行拆垛时由物料转移装置3将托持装置1堆垛的物料转移输送至输送装置2上,再由输送装置2输出即可。其将托持装置1、输送装置2和物料转移装置3集成在同一机架100上,既可以进行码垛,也可以进行拆垛,具有集成度高、结构简单紧凑、占用空间小、成本低、拆码垛效率高的优点。As shown in FIG. 1 to FIG. 3 , the automatic depalletizer in this embodiment includes a
本实施例中,如图1、图4和图5所示,物料转移装置3包括物料承载平台31和升降驱动组件,升降驱动组件的驱动端与物料承载平台31相连并能驱动物料承载平台31在输送装置2输送面下方和托持装置1托持物料高度上方之间的高度范围内升降运动。该物料转移装置3采用升降驱动组件驱动物料承载平台31升降运动的方式来转移输送物料,能够与托持装置1配合逐个码垛物料和将码垛好的物料逐个拆下。码垛时,物料承载平台31上升运动将输送装置2上的上一个物料举升至能被托持装置1托持的高度,然后托持装置1动作将该物料托持,接着物料承载平台31下降,再将输送装置2上的下一个物料举升,使该下一个物料支承在上一个物料的底部并将上一个物料抬升脱离托持装置1,然后托持装置1切换至不托持物料的状态,直至物料承载平台31将下一个物料举升至能被托持装置1托持的高度,托持装置1动作将下一个物料托持,这样托持装置1托持下一个物料,下一个物料托持上一个物料,即完成物料的码垛。重复上述过程即可依次码垛多个物料,使多个物料上至下依次堆叠,并且托持装置1托持住最下方的物料。拆垛时,物料承载平台31上升运动托持最下方物料并整垛物料举升,最下方物料与托持装置1脱离,然后托持装置1切换至不托持物料的状态,物料承载平台31再下降运动时下方倒数第二个物料下降至能被托持装置1托持的高度,托持装置1切换至托持物料状态托持住下方倒数第二个物料,物料承载平台31带着最下方物料下降运动至输送装置2上,即完成最下方物料拆垛工作,重复上述过程即可将码垛好的多个物料依次拆下。该物料转移装置3的结构简单、易于制作装配维护、成本低、工作稳定可靠。其与托持装置1配合进行码垛和拆垛工作的流程简单、易于控制、效率高。In this embodiment, as shown in FIG. 1 , FIG. 4 and FIG. 5 , the material transfer device 3 includes a material carrying
本实施例中,升降驱动组件包括两根转动轴32和驱动两根转动轴32同步转动的旋转驱动机构,两根转动轴32转动安装在机架100上且在水平面内相互平行布置,各转动轴32的两端分别设有摇臂33,所有摇臂33相互平行设置,各摇臂33上安装有支承滚轮34,承载平台31设有两条滑槽311,两根转动轴32一端的摇臂33上的支承滚轮34置于其中一条滑槽311中,两根转动轴32另一端的摇臂33上的支承滚轮34置于另一条滑槽311中。也即,机架100、两根转动轴32的摇臂33、承载平台31相互连接配合构成一平行四边形机构,在转动轴32转动时,摇臂33随转动轴32一起转动,使支承滚轮34的高度相应变化,进而迫使承载平台31相应升降运动。该升降驱动组件的结构简单紧凑、工作稳定性高。In this embodiment, the lift drive assembly includes two
上述旋转驱动机构包括由电机驱动转动的驱动轴,各转动轴32通过链传动机构与驱动轴相连。The above-mentioned rotational driving mechanism includes a driving shaft driven to rotate by a motor, and each
本实施例中,机架100上设有导轨101,物料承载平台31上设有沿导轨101运动以对物料承载平台31升降运动进行导向的导向滚轮312,通过导向滚轮312与导轨101配合的导向作用,能够提高导轨101升降运动的平稳性。In this embodiment, the
本实施例中,如图1和图3所示,输送装置2包括两条由链驱动组件驱动运行的环形输送链21,两条环形输送链21平行且间隔布置,各环形输送链21设有一段用于承载物料并带着物料运动的平直输送段211,物料转移装置3位于两条环形输送链21之间。输送物料时,物料放置再两条环形输送链21的平直输送段211上,随平直输送段211运动而运动。物料转移装置3位于两条环形输送链21之间,使整个自动拆码垛机的结构简单紧凑性好,并且便于物料转移装置3承接物料,保证物料转移过程中的稳定性。上述链驱动组件为现有技术,包括电机和链轮,环形输送链21绕设安装在链轮上。本实施例中,In this embodiment, as shown in FIGS. 1 and 3 , the conveying device 2 includes two endless conveyor chains 21 driven by the chain drive assembly, the two endless conveyor chains 21 are arranged in parallel and spaced apart, and each endless conveyor chain 21 is provided with A straight conveying
本实施例中,输送装置2还包括在物料运动至位于托持装置1正下方的预设位置时阻挡物料的挡料组件,在物料运动至位于托持装置1正下方的预设位置时,挡料组件阻挡并阻止物料继续输送,起到对物料进行定位的作用,可提高物料转移输送工作精准可靠性。In this embodiment, the conveying device 2 further includes a material blocking component that blocks the material when the material moves to a preset position directly below the holding device 1 . The material stopper blocks and prevents the material from continuing to convey, and plays a role in positioning the material, which can improve the accuracy and reliability of the material transfer and conveying work.
本实施例中,挡料组件包括一个以上挡料件22和驱动挡料件22在平直输送段211上方和下方之间的高度范围内升降运动的挡料伸缩驱动件23。挡料伸缩驱动件23驱使挡料件22上升至位于平直输送段211上方的位置时,挡料件22可阻挡物料,挡料伸缩驱动件23驱使挡料件22下降至位于平直输送段211下方的位置时,挡料件22不阻挡物料。该挡料组件可灵活的进行装换,满足不同的工作需求,且其具有结构简单、成本低、易于制作装配维护的优点。本实施例中,挡料伸缩驱动件23采用伸缩气缸或伸缩油缸或电动推杆。In this embodiment, the material stopper assembly includes more than one
本实施例中,托持装置1包括设于机架100上使物料上下运动通过的物料空间10和安装在机架100上的两组托持单元,两组托持单元分设于物料空间10的两侧,各托持单元包括一个以上托持件11和用于驱使托持件11伸入和退出物料空间10的驱动组件。在两组托持单元的托持件11伸入物料空间10时,两组托持单元的托持件11分别从物料的底面两侧托持物料,其托持稳定性好,在托持件11退出物料空间10时物料可在物料空间10内自由上下运动。该托持装置1的结构简单、成本低、易于实施。优选的,物料空间10的两侧设有用于对物料上下员工进行导向的导杆,可提高物料码垛的整齐性。In this embodiment, the holding device 1 includes a material space 10 arranged on the
本实施例中,驱动组件包括转动安装在机架100上的摆动转轴12,摆动转轴12上安装有两个托持件11,两个托持件11沿摆动转轴12轴向依次间隔布置,驱动组件还包括用于驱动摆动转轴12转动的驱动机构,摆动转轴12转动时带着托持件11以摆动运动方式伸入和退出物料空间10。该驱动组件的结构简单紧凑、成本低、承载能力好。In this embodiment, the drive assembly includes a
本实施例中,驱动机构包括铰接安装在机架100上的托持伸缩驱动件13和固设于摆动转轴12上的摆臂14,托持伸缩驱动件13的驱动端与摆臂14铰接。托持件11托持物料时的力为使摆动转轴12转动的扭转力,而该扭转力通过摆臂14直接反馈至托持伸缩驱动件13,托持伸缩驱动件13可以提供较大的阻止摆动转轴12转动的力,使托持件11可以托持更重的物料。并且,采用托持伸缩驱动件13便于快速准确的切换托持件11的状态,控制难度低。In this embodiment, the driving mechanism includes a supporting telescopic driving
本实施例中的各电机采用防爆电机设计,满足民爆行业的防爆要求。本实施例的物料为托盘,托盘两侧的中部位置具有供托持件11插入的凹槽。Each motor in this embodiment adopts an explosion-proof motor design, which meets the explosion-proof requirements of the civil explosive industry. The material in this embodiment is a tray, and the middle positions on both sides of the tray have grooves for inserting the holding
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例。对于本技术领域的技术人员来说,在不脱离本发明技术构思前提下所得到的改进和变换也应视为本发明的保护范围。The above are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments. For those skilled in the art, improvements and transformations obtained without departing from the technical concept of the present invention should also be regarded as the protection scope of the present invention.
Claims (10)
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Application publication date: 20200114 |
