CN110666614A - Grinding device for heavy truck longitudinal beam production and using method thereof - Google Patents
Grinding device for heavy truck longitudinal beam production and using method thereof Download PDFInfo
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- CN110666614A CN110666614A CN201910972456.7A CN201910972456A CN110666614A CN 110666614 A CN110666614 A CN 110666614A CN 201910972456 A CN201910972456 A CN 201910972456A CN 110666614 A CN110666614 A CN 110666614A
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- fixedly connected
- motor
- electric telescopic
- longitudinal beam
- polishing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The invention relates to the technical field of heavy truck longitudinal beam production, in particular to a polishing device for heavy truck longitudinal beam production and a use method thereof, the polishing device comprises a main body device, a clamping device, a polishing device and a dust suction device, wherein one end of the main body device is fixedly connected with the clamping device, the right end of one end of the clamping device is provided with the polishing device, one end of the polishing device is communicated with the dust suction device, and the dust suction device is fixedly connected with the main body device, in the polishing device, through a gear ring, a gear, a turntable and the like which are arranged, the polishing of the longitudinal beam at different angles is facilitated through a polishing disc, and through the exchange of the positions of a grinding rod and the polishing disc, the polishing of the surface of the longitudinal beam and a mounting hole on the longitudinal beam can be realized, the polishing efficiency of the polishing is improved, in the polishing device, through an ash suction shell, a fan, a filter screen and the like which are arranged, the dust is conveniently treated in a centralized way.
Description
Technical Field
The invention relates to the technical field of heavy truck longitudinal beam production, in particular to a polishing device for heavy truck longitudinal beam production and a using method thereof.
Background
The heavy truck is called a tunnel, traditional and informal heavy truck and semi-trailer tractor, and comprises various special vehicles seen on roads, including watering lorries, fire trucks, road cleaning vehicles, oil tank trucks, mixer trucks and the like, and a dump truck, including a soil-pulling truck, all of which comprise a lifter, a truck and rare off-road vehicles.
Present mill adds man-hour to the longeron and all carries out manual polishing through the manual work, because the longeron quality is heavier, causes the staff not convenient for remove the longeron, causes inconvenience for the polishing of staff, the efficiency of polishing that has also reduced, and the dust that produces when artifical polishing can not collect the processing, influences staff's operational environment, also can cause the influence to staff's health, consequently, propose a grinding device for heavy truck longeron production and application method to above-mentioned problem.
Disclosure of Invention
The invention aims to provide a grinding device for heavy truck longitudinal beam production and a using method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the grinding device for heavy truck longitudinal beam production and the using method thereof comprise a main body device, a clamping device, a grinding device and a dust suction device, wherein the clamping device is fixedly connected to one end of the main body device, the grinding device is arranged at the right end of one end of the clamping device, one end of the grinding device is communicated with the dust suction device, and the dust suction device is fixedly connected with the main body device.
Preferably, the main body device comprises a base, a support frame, a control cabinet and a longitudinal beam, one end of the clamping device is fixedly connected with the base, the top end of the base is fixedly connected with the support frame, the right end of the support frame is fixedly connected with the control cabinet, and the longitudinal beam is arranged at one end of the clamping device.
Preferably, clamping device includes first slide rail, first slider, fixed block, first electric telescopic handle, second electric telescopic handle, stopper, spacing axle, third electric telescopic handle, fixed frame and presss from both sides tight piece, main body device's top fixed connection has the first slide rail that the level set up, main body device's top fixedly connected with fixed block, the first electric telescopic handle of right-hand member fixedly connected with of fixed block, the first slider of first electric telescopic handle's right-hand member fixedly connected with, and first slider and first slide rail sliding connection, the top fixedly connected with second electric telescopic handle of first slider, the fixed frame of top fixedly connected with of second electric telescopic handle.
Preferably, the one end fixedly connected with third electric telescopic handle of fixed frame, the tight piece of one end fixedly connected with clamp of third electric telescopic handle, the one end fixedly connected with stopper of fixed frame, the inboard sliding connection of stopper has spacing axle, and spacing axle and first slider fixed connection.
Preferably, the polishing device comprises a toothed ring, a connecting block, a fixing frame, a first motor, a grinding rod, a fixing plate, a second sliding block, a first screw rod, a second sliding rail, a gear, a rotary table, a second motor, a fourth electric telescopic rod, a protective shell, an ash absorption shell, a third motor, a threaded cylinder, a fifth electric telescopic rod, a polishing disc, a fourth motor and a transition pipe, wherein one end of the main body device is fixedly connected with the second sliding rail, the outer side of the second sliding rail is slidably connected with the second sliding block, one end of the main body device is fixedly connected with the fixing plate, the inner side of the fixing plate positioned at the rear side is fixedly connected with the fourth motor, the tail end of a main shaft of the fourth motor is fixedly connected with the first screw rod, the first screw rod is spirally connected with the second sliding block, the left end of the second sliding block is fixedly connected with the toothed ring, the outer side of the toothed ring is slidably connected with, the utility model discloses a dust suction device, including the main shaft, the end fixedly connected with gear of first motor, and gear and ring gear meshing, the left end fixedly connected with fourth electric telescopic handle of mount, fourth electric telescopic handle's left end fixedly connected with connecting block, the front end fixedly connected with second motor of connecting block, the end fixedly connected with carousel of main shaft of second motor, the equal fixedly connected with fifth electric telescopic handle in both ends about the carousel, fifth electric telescopic handle's one end fixedly connected with protective housing, the outside fixedly connected with dust absorption shell of protective housing, the inboard fixedly connected with screw thread section of thick bamboo of one end of dust absorption shell is located left the outside screwed connection of screw thread section of thick bamboo has the transition pipe, and transition pipe and dust extraction intercommunication.
Preferably, the inner side of the protective shell is fixedly connected with a third motor, the end of the main shaft of the third motor, which is located on the left side, is fixedly connected with a polishing disc, and the end of the main shaft of the third motor, which is located on the right side, is fixedly connected with a polishing rod.
Preferably, the dust collection device comprises a dust collection box, a door plate, a handle, a dust collection pipe, a limiting plate, a first insertion plate, a second insertion plate, a sealing shell, a connecting pipe, a fan, a filter screen, a cleaning brush, a fifth motor and a second screw rod, the top end of the main body device is fixedly connected with the dust collection box, the upper side and the lower side of the right end of the dust collection box are respectively and fixedly connected with a first insertion plate and a second insertion plate, the inner side of the right end of the dust collection box is provided with the door plate, the upper side and the lower side of the right end of the door plate are respectively and fixedly connected with a second insertion plate and a first insertion plate, the right end of the door plate is fixedly connected with the handle, the inner sides of the first insertion plate and the second insertion plate are respectively clamped with the limiting plate, the collection box is placed on the inner side of the bottom end of the, the inner side of the left end of the sealing shell is fixedly connected with a vertically arranged filter screen, the inner side of the left end of the dust suction box is communicated with a dust suction pipe, and the dust suction pipe is communicated with the grinding device.
Preferably, inhale the top fixedly connected with connection shell of ash bin, the inboard fixedly connected with fifth motor in top of connection shell, the terminal fixedly connected with second screw rod of main shaft of fifth motor, the outside screwed connection of second screw rod has the connecting pipe, and the connecting pipe with inhale ash bin sliding connection, the bottom fixedly connected with cleaning brush of connecting pipe, and cleaning brush and filter screen contact.
Preferably, the method comprises the following steps:
the method comprises the following steps: firstly, a worker clamps and fixes a workpiece to be polished by a clamping device;
step two: then, polishing burrs on the workpiece by a polishing device;
step three: when the workpiece is polished by the polishing device, the dust generated by polishing is intensively treated by the dust suction device.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the arrangement of the sliding block, the limiting shaft, the third electric telescopic rod, the fixing frame, the clamping block and the like, on one hand, the longitudinal beam can be clamped and fixed through the clamping block, the longitudinal beam is not manually held when being polished, the phenomenon that the longitudinal beam damages workers is avoided, and on the other hand, the left position and the right position of the longitudinal beam can be adjusted, so that the longitudinal beam is conveniently polished.
2. According to the invention, through the arrangement of the gear ring, the connecting block, the fixing frame, the first motor, the grinding rod, the gear, the turntable and the like, the positions of the grinding rod and the grinding disc can be indirectly adjusted through the action of the gear and the gear ring, so that the longitudinal beam can be conveniently ground at different angles through the grinding disc, and through the exchange of the positions of the grinding rod and the grinding disc, the surfaces of the longitudinal beam and the mounting holes in the longitudinal beam can be ground, so that the grinding efficiency is improved.
3. According to the invention, through the arranged dust suction shell, the collecting box, the dust suction pipe, the sealing shell, the fan, the filter screen and the like, dust generated by polishing can be conveyed to the inner side of the collecting box through the dust suction shell in the polishing process of the longitudinal beam, the dust can be conveniently centralized and treated, the working environment can be ensured not to be influenced, the influence of the dust on the health of workers is also reduced, and the surface of the filter screen can be cleaned through the cleaning brush to prevent the phenomenon of dust accumulation on the surface of the filter screen.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of FIG. 1 at point A according to the present invention;
FIG. 3 is a schematic view of the structure of FIG. 1 at B according to the present invention;
FIG. 4 is a schematic view of the structure of FIG. 1 at C according to the present invention;
FIG. 5 is a schematic view of the structure of FIG. 1 at D according to the present invention;
FIG. 6 is a schematic view of the mounting structure of the connecting block of the present invention;
FIG. 7 is a schematic view of the mounting structure of the first motor of the present invention;
FIG. 8 is a schematic view of the mounting structure of a fourth motor according to the present invention;
fig. 9 is a schematic view of an installation structure of the first board according to the present invention.
In the figure: 1-main body device, 101-base, 102-support frame, 103-control cabinet, 104-longitudinal beam, 2-clamping device, 201-first sliding rail, 202-first sliding block, 203-fixed block, 204-first electric telescopic rod, 205-second electric telescopic rod, 206-limited block, 207-limited shaft, 208-third electric telescopic rod, 209-fixed block, 210-clamping block, 3-grinding device, 301-toothed ring, 302-connecting block, 303-fixed frame, 304-first motor, 305-grinding rod, 306-fixed plate, 307-second sliding block, 308-first screw rod, 309-second sliding rail, 310-gear, 311-rotary table, 312-second motor, 313-fourth electric telescopic rod, 314-a protective shell, 315-an ash absorption shell, 316-a third motor, 317-a threaded barrel, 318-a fifth electric telescopic rod, 319-a polishing disc, 320-a fourth motor, 321-a transition pipe, 4-a dust absorption device, 401-an ash absorption box, 402-a collection box, 403-a door panel, 404-a handle, 405-an ash absorption pipe, 406-a limiting plate, 407-a first inserting plate, 408-a second inserting plate, 409-a sealing shell, 410-a connecting shell, 411-a connecting pipe, 412-a fan, 413-a filter screen, 414-a cleaning brush, 415-a fifth motor and 416-a second screw rod.
Detailed Description
Example 1:
referring to fig. 1-9, the present invention provides a technical solution:
the grinding device for heavy truck longitudinal beam production and the using method thereof comprise a main body device 1, a clamping device 2, a grinding device 3 and a dust suction device 4, wherein the clamping device 2 is fixedly connected to one end of the main body device 1, the grinding device 3 is arranged at the right end of one end of the clamping device 2, one end of the grinding device 3 is communicated with the dust suction device 4, and the dust suction device 4 is fixedly connected with the main body device 1.
The main body device 1 comprises a base 101, a support frame 102, a control cabinet 103 and a longitudinal beam 104, one end of a clamping device 2 is fixedly connected with the base 101, the top end of the base 101 is fixedly connected with the support frame 102, the right end of the support frame 102 is fixedly connected with the control cabinet 103, one end of the clamping device 2 is provided with the longitudinal beam 104, the clamping device 2 comprises a first slide rail 201, a first slide block 202, a fixed block 203, a first electric telescopic rod 204, a second electric telescopic rod 205, a limit block 206, a limit shaft 207, a third electric telescopic rod 208, a fixed frame 209 and a clamping block 210, the top end of the main body device 1 is fixedly connected with the first slide rail 201 which is horizontally arranged, the top end of the main body device 1 is fixedly connected with the fixed block 203, the right end of the fixed block 203 is fixedly connected with the first electric telescopic rod 204, the right end of the first electric telescopic rod, the top end fixedly connected with second electric telescopic handle 205 of first slider 202, the fixed frame 209 of the top fixedly connected with of second electric telescopic handle 205, the one end fixedly connected with third electric telescopic handle 208 of fixed frame 209, the one end fixedly connected with of third electric telescopic handle 208 presss from both sides tight piece 210, the one end fixedly connected with stopper 206 of fixed frame 209, the inboard sliding connection of stopper 206 has spacing axle 207, and spacing axle 207 and first slider 202 fixed connection, can realize spacing fixing to longeron 104 through pressing from both sides tight piece 210, do not need artifical manual work to fix longeron 104, can guarantee that fixed frame 209 can not appear the phenomenon of rocking when moving through the mutually supporting of spacing axle 207 and stopper 206, improve the stability of fixed frame 209 work, grinding device 3 includes ring 301, connecting block 302, mount 303, first motor 304, grinding rod 305, fixed plate 306, A second sliding block 307, a first screw 308, a second sliding rail 309, a gear 310, a rotary table 311, a second motor 312, a fourth electric telescopic rod 313, a protective shell 314, a dust suction shell 315, a third motor 316, a threaded cylinder 317, a fifth electric telescopic rod 318, a polishing disc 319, a fourth motor 320 and a transition pipe 321, wherein one end of the main body device 1 is fixedly connected with the second sliding rail 309, the outer side of the second sliding rail 309 is slidably connected with the second sliding block 307, one end of the main body device 1 is fixedly connected with a fixed plate 306, the inner side of the fixed plate 306 positioned at the rear side is fixedly connected with the fourth motor 320, the tail end of a main shaft of the fourth motor 320 is fixedly connected with the first screw 308, the first screw 308 is spirally connected with the second sliding block 307, the left end of the second sliding block 307 is fixedly connected with a toothed ring 301, the outer side of the toothed ring 301 is slidably connected with a fixed frame 303, the inner side of the fixed frame 303 is fixedly connected with, the gear 310 is engaged with the toothed ring 301, the left end of the fixing frame 303 is fixedly connected with a fourth electric telescopic rod 313, the left end of the fourth electric telescopic rod 313 is fixedly connected with a connecting block 302, the front end of the connecting block 302 is fixedly connected with a second motor 312, the tail end of a main shaft of the second motor 312 is fixedly connected with a rotary table 311, the left end and the right end of the rotary table 311 are both fixedly connected with a fifth electric telescopic rod 318, one end of the fifth electric telescopic rod 318 is fixedly connected with a protective shell 314, the outer side of the protective shell 314 is fixedly connected with an ash suction shell 315, the inner side of one end of the ash suction shell 315 is fixedly connected with a threaded cylinder 317, the outer side of the threaded cylinder 317 on the left side is spirally connected with a transition pipe 321, the transition pipe 321 is communicated with the dust suction device 4, the inner side of the protective shell 314 is fixedly connected with a third motor 316, the tail end, the burrs on the surface of the longitudinal beam 104 can be polished by the polishing disc 319, the burrs on the inner side of the mounting hole on the inner side of the longitudinal beam 104 can be polished by the polishing rod 305, the dust suction device 4 comprises a dust suction box 401, a collection box 402, a door panel 403, a handle 404, a dust suction pipe 405, a limit plate 406, a first insertion plate 407, a second insertion plate 408, a sealing shell 409, a connecting shell 410, a connecting pipe 411, a fan 412, a filter screen 413, a cleaning brush 414, a fifth motor 415 and a second screw 416, the top end of the main body device 1 is fixedly connected with the dust suction box 401, the upper side and the lower side of the right end of the dust suction box 401 are respectively and fixedly connected with the first insertion plate 407 and the second insertion plate 408, the door panel 403 is arranged on the inner side of the right end of the door panel 403 is respectively and fixedly connected with the second insertion plate 408 and the first insertion plate 407, the handle 404 is fixedly connected with the right end of the door panel 403, and, collecting box 402 has been placed to the bottom inboard of inhaling ash box 401, inhale the inboard fixedly connected with fan 412 of right-hand member of ash box 401, inhale the inboard fixedly connected with seal shell 409 of ash box 401, the filter screen 413 of the vertical setting of the inboard fixedly connected with in left end of seal shell 409, the inboard intercommunication in left end of inhaling ash box 401 has ash-sucking pipe 405, and ash-sucking pipe 405 and grinding device 3 intercommunication, the top fixedly connected with connection shell 410 of ash box 401, the inboard fixedly connected with fifth motor 415 in top of connection shell 410, the terminal fixedly connected with second screw 416 of main shaft of fifth motor 415, the outside screwed connection of second screw 416 has connecting pipe 411, and connecting pipe 411 and ash box 401 sliding connection inhale, the bottom fixedly connected with clearance brush 414 of connecting pipe 411, and clearance brush 414 and filter screen 413 contact, including following step:
the method comprises the following steps: firstly, a worker clamps and fixes a workpiece to be polished through a clamping device 2;
step two: then, the burrs on the workpiece are polished by a polishing device 3;
step three: when the workpiece is polished by the polishing device 3, the dust generated by polishing is intensively treated by the dust suction device 4.
The model of the control cabinet 103 is SDTH, the model of the first electric telescopic rod 204 is HE-32-100-P-M-100W-T1, the model of the second electric telescopic rod 205 is ANT-36, the model of the third electric telescopic rod 208 is GRA-L25, the model of the fourth electric telescopic rod 313 is GRA-L36, the model of the fifth electric telescopic rod 318 is NKLA51, the models of the first motor 304, the second motor 312, the third motor 316, the fourth motor 320 and the fifth motor 415 are Y1-160M1-8 motors, and the model of the fan 412 is a D-type 9-26 fan.
The working process is as follows: before the invention is used, an external power supply is used for supplying power, firstly, the longitudinal beam 104 to be ground is placed between the clamping blocks 210, then, a worker controls the third electric telescopic rods 208 on the upper side and the lower side to drive the clamping blocks 210 to clamp and fix the longitudinal beam 104 through the control cabinet 103, when the burr on the surface of the longitudinal beam 104 needs to be ground, the worker controls the second motor 312 to drive the rotary table 311 to rotate 180 degrees through the control cabinet 103, then the rotary table 311 drives the protective shell 314 to rotate 180 degrees through the fifth electric telescopic rod 318, then the protective shells 314 on the left side and the right side drive the grinding disc 319 and the grinding rod 305 to exchange positions through the third motor 316, so that the grinding disc 319 is close to the longitudinal beam 104, then, the worker controls the first electric telescopic rod 204 to work through the control cabinet 103, so that the first electric telescopic rod 204 drives the sliding block 202 to move to the right along the, then the sliding block 202 drives the fixed frame 209 to move right through the second electric telescopic rod 205, then the fixed frame 209 drives the longitudinal beam 104 to contact with the polishing disc 319 through the third electric telescopic rod 208 and the clamping block 210, then the worker controls the left third motor 316 to drive the polishing disc 319 to polish the surface of the longitudinal beam 104 through the control cabinet 103, meanwhile, the fourth motor 320 drives the first screw 308 to rotate, so that the first screw 308 drives the second sliding block 307 to move along the front-back direction of the second sliding rail 309, then the second sliding block 307 drives the polishing disc 319 to move front-back through the toothed ring 301, the fixed frame 303, the fourth electric telescopic rod 313, the connecting block 302, the second motor 312, the fifth electric telescopic rod 318, the protective shell 314 and the third motor 316, so as to ensure that the polishing disc 319 can move front and back when polishing the longitudinal beam 104 is polished, when the corners of the longitudinal beam 104 need to be polished, the control cabinet 103 controls the first motor 304 to rotate, the first motor 304 drives the gear 310 to rotate, then the gear 310 can roll along the toothed ring 301, the rolling of the gear 310 can drive the fixing frame 303 to rotate along the toothed ring 301, so as to adjust the angle of the fixing frame 303, then the fixing frame 303 adjusts the position of the polishing disc 319 through the fourth electric telescopic rod 313, the connecting block 302, the second motor 312, the fifth electric telescopic rod 318, the protective shell 314 and the third motor 316, meanwhile, the fourth electric telescopic rod 313 adjusts the position of the polishing disc 319 through the connecting block 302, the second motor 312, the fifth electric telescopic rod 318, the protective shell 314 and the third motor 316, so that the polishing disc 319 is in contact with the corners of the longitudinal beam 104, then burrs at the corners of the longitudinal beam 104 are polished through the polishing disc 319, and the fan 412 polishes the burrs at the corners of the longitudinal beam 104 through the filter screen 413, the dust suction pipe 405, the transition pipe 321, the, The screw cylinder 317 and the dust suction case 315 suck dust generated by grinding into the inside of the dust suction box 401, and fall to the inside of the collection box 402, when dust on the surface of the filter screen 413 needs to be cleaned, the forward and reverse rotation of the second screw 416 is driven by the forward and reverse rotation of the fifth motor 415, and the connecting pipe 411 is driven by the second screw 416 to reciprocate up and down, then the connecting pipe 411 drives the cleaning brush 414 to reciprocate up and down, the dust on the surface of the filter screen 413 is cleaned through the reciprocating motion of the cleaning brush 414, when dust on the inner side of the collection box 402 needs to be intensively treated, a worker pulls out the limit plate 406 from the inner sides of the first insert plate 407 and the second insert plate 408, releases the limit of the door panel 403, then the door panel 403 is pulled out from the inner side of the dust suction box 401 by the handle 404, and then the collection box 402 is removed from the inner side of the dust suction box 401, and then the dust inside the collection box 402 can be disposed of.
Example 2:
referring to fig. 1-9, the present invention provides a technical solution:
the grinding device for heavy truck longitudinal beam production and the using method thereof comprise a main body device 1, a clamping device 2, a grinding device 3 and a dust suction device 4, wherein the clamping device 2 is fixedly connected to one end of the main body device 1, the grinding device 3 is arranged at the right end of one end of the clamping device 2, one end of the grinding device 3 is communicated with the dust suction device 4, and the dust suction device 4 is fixedly connected with the main body device 1.
The main body device 1 comprises a base 101, a support frame 102, a control cabinet 103 and a longitudinal beam 104, one end of a clamping device 2 is fixedly connected with the base 101, the top end of the base 101 is fixedly connected with the support frame 102, the right end of the support frame 102 is fixedly connected with the control cabinet 103, one end of the clamping device 2 is provided with the longitudinal beam 104, the clamping device 2 comprises a first slide rail 201, a first slide block 202, a fixed block 203, a first electric telescopic rod 204, a second electric telescopic rod 205, a limit block 206, a limit shaft 207, a third electric telescopic rod 208, a fixed frame 209 and a clamping block 210, the top end of the main body device 1 is fixedly connected with the first slide rail 201 which is horizontally arranged, the top end of the main body device 1 is fixedly connected with the fixed block 203, the right end of the fixed block 203 is fixedly connected with the first electric telescopic rod 204, the right end of the first electric telescopic rod, the top end fixedly connected with second electric telescopic handle 205 of first slider 202, the fixed frame 209 of the top fixedly connected with of second electric telescopic handle 205, the one end fixedly connected with third electric telescopic handle 208 of fixed frame 209, the one end fixedly connected with of third electric telescopic handle 208 presss from both sides tight piece 210, the one end fixedly connected with stopper 206 of fixed frame 209, the inboard sliding connection of stopper 206 has spacing axle 207, and spacing axle 207 and first slider 202 fixed connection, can realize spacing fixing to longeron 104 through pressing from both sides tight piece 210, do not need artifical manual work to fix longeron 104, can guarantee that fixed frame 209 can not appear the phenomenon of rocking when moving through the mutually supporting of spacing axle 207 and stopper 206, improve the stability of fixed frame 209 work, grinding device 3 includes ring 301, connecting block 302, mount 303, first motor 304, grinding rod 305, fixed plate 306, A second sliding block 307, a first screw 308, a second sliding rail 309, a gear 310, a rotary table 311, a second motor 312, a fourth electric telescopic rod 313, a protective shell 314, a dust suction shell 315, a third motor 316, a threaded cylinder 317, a fifth electric telescopic rod 318, a polishing disc 319, a fourth motor 320 and a transition pipe 321, wherein one end of the main body device 1 is fixedly connected with the second sliding rail 309, the outer side of the second sliding rail 309 is slidably connected with the second sliding block 307, one end of the main body device 1 is fixedly connected with a fixed plate 306, the inner side of the fixed plate 306 positioned at the rear side is fixedly connected with the fourth motor 320, the tail end of a main shaft of the fourth motor 320 is fixedly connected with the first screw 308, the first screw 308 is spirally connected with the second sliding block 307, the left end of the second sliding block 307 is fixedly connected with a toothed ring 301, the outer side of the toothed ring 301 is slidably connected with a fixed frame 303, the inner side of the fixed frame 303 is fixedly connected with, the gear 310 is engaged with the toothed ring 301, the left end of the fixing frame 303 is fixedly connected with a fourth electric telescopic rod 313, the left end of the fourth electric telescopic rod 313 is fixedly connected with a connecting block 302, the front end of the connecting block 302 is fixedly connected with a second motor 312, the tail end of a main shaft of the second motor 312 is fixedly connected with a rotary table 311, the left end and the right end of the rotary table 311 are both fixedly connected with a fifth electric telescopic rod 318, one end of the fifth electric telescopic rod 318 is fixedly connected with a protective shell 314, the outer side of the protective shell 314 is fixedly connected with an ash suction shell 315, the inner side of one end of the ash suction shell 315 is fixedly connected with a threaded cylinder 317, the outer side of the threaded cylinder 317 on the left side is spirally connected with a transition pipe 321, the transition pipe 321 is communicated with the dust suction device 4, the inner side of the protective shell 314 is fixedly connected with a third motor 316, the tail end, the burrs on the surface of the longitudinal beam 104 can be polished by the polishing disc 319, the burrs on the inner side of the mounting hole on the inner side of the longitudinal beam 104 can be polished by the polishing rod 305, the dust suction device 4 comprises a dust suction box 401, a collection box 402, a door panel 403, a handle 404, a dust suction pipe 405, a limit plate 406, a first insertion plate 407, a second insertion plate 408, a sealing shell 409, a connecting shell 410, a connecting pipe 411, a fan 412, a filter screen 413, a cleaning brush 414, a fifth motor 415 and a second screw 416, the top end of the main body device 1 is fixedly connected with the dust suction box 401, the upper side and the lower side of the right end of the dust suction box 401 are respectively and fixedly connected with the first insertion plate 407 and the second insertion plate 408, the door panel 403 is arranged on the inner side of the right end of the door panel 403 is respectively and fixedly connected with the second insertion plate 408 and the first insertion plate 407, the handle 404 is fixedly connected with the right end of the door panel 403, and, collecting box 402 has been placed to the bottom inboard of inhaling ash box 401, inhale the inboard fixedly connected with fan 412 of right-hand member of ash box 401, inhale the inboard fixedly connected with seal shell 409 of ash box 401, the filter screen 413 of the vertical setting of the inboard fixedly connected with in left end of seal shell 409, the inboard intercommunication in left end of inhaling ash box 401 has ash-sucking pipe 405, and ash-sucking pipe 405 and grinding device 3 intercommunication, the top fixedly connected with connection shell 410 of ash box 401, the inboard fixedly connected with fifth motor 415 in top of connection shell 410, the terminal fixedly connected with second screw 416 of main shaft of fifth motor 415, the outside screwed connection of second screw 416 has connecting pipe 411, and connecting pipe 411 and ash box 401 sliding connection inhale, the bottom fixedly connected with clearance brush 414 of connecting pipe 411, and clearance brush 414 and filter screen 413 contact, including following step:
the method comprises the following steps: firstly, a worker clamps and fixes a workpiece to be polished through a clamping device 2;
step two: then, the burrs on the workpiece are polished by a polishing device 3;
step three: when the workpiece is polished by the polishing device 3, the dust generated by polishing is intensively treated by the dust suction device 4.
The model of the control cabinet 103 is SDTH, the model of the first electric telescopic rod 204 is HE-32-100-P-M-100W-T1, the model of the second electric telescopic rod 205 is ANT-36, the model of the third electric telescopic rod 208 is GRA-L25, the model of the fourth electric telescopic rod 313 is GRA-L36, the model of the fifth electric telescopic rod 318 is NKLA51, the models of the first motor 304, the second motor 312, the third motor 316, the fourth motor 320 and the fifth motor 415 are Y1-160M1-8 motors, and the model of the fan 412 is a D-type 9-26 fan.
The working process is as follows: before the invention is used, firstly, an external power supply is used for supplying power, firstly, the longitudinal beam 104 to be ground is placed between the clamping blocks 210, then, a worker controls the third electric telescopic rods 208 on the upper side and the lower side to drive the clamping blocks 210 to clamp and fix the longitudinal beam 104 through the control cabinet 103, when the burr on the inner side of the mounting hole of the longitudinal beam 104 is required to be ground, firstly, the transition pipe 321 on the rear side of the grinding disc 319 is separated from the threaded cylinder 317, then, the transition pipe 321 is communicated with the threaded cylinder 317 on the rear side of the grinding rod 305, the worker controls the second motor 312 to drive the rotary disc 311 to rotate 180 degrees through the control cabinet 103, then, the rotary disc 311 drives the protective shell 314 to rotate 180 degrees through the fifth electric telescopic rod 318, then, the protective shells 314 on the left side and the right side drive the grinding disc 319 and the grinding rod 305 to exchange positions through the third motor 316, then the worker controls the first electric telescopic rod 204 to work through the control cabinet 103, so that the first electric telescopic rod 204 drives the sliding block 202 to move rightwards along the first sliding rail 201, then the sliding block 202 drives the fixing frame 209 to move rightwards through the second electric telescopic rod 205, then the fixing frame 209 drives the mounting holes in the longitudinal beams 104 to be in contact with the grinding rods 305 through the third electric telescopic rod 208 and the clamping blocks 210, so that the grinding rods 305 are inserted into the inner sides of the mounting holes, then the worker controls the left third motor 316 through the control cabinet 103 to drive the grinding rods 305 to rotate, after one mounting hole is ground, the grinding rods 305 are moved out of the inner sides of the mounting holes, then the fourth motor 320 drives the first screw rod 308 to rotate, so that the first screw rod 308 drives the second sliding block 307 to move along the front-back direction of the second sliding rail 309, and then the second sliding block 307 passes through the toothed ring 301, the fixing, The connecting block 302, the second motor 312, the fifth electric telescopic rod 318, the protective shell 314 and the third motor 316 drive the grinding rod 305 to move back and forth, so as to ensure that the grinding disc 319 can grind the mounting hole on the surface of the longitudinal beam 104, the fan 412 sucks the dust generated by grinding into the inner side of the dust sucking box 401 through the filter screen 413, the dust sucking pipe 405, the transition pipe 321, the threaded cylinder 317 and the dust sucking shell 315 during grinding, and the dust falls to the inner side of the collecting box 402, when the dust on the surface of the filter screen 413 needs to be cleaned, the fan 412 drives the second screw 416 to rotate forward and backward through the forward and backward rotation of the fifth motor 415, further drives the connecting pipe 411 to reciprocate up and down through the second screw 416, then the connecting pipe 411 drives the cleaning brush 414 to reciprocate up and down, the cleaning of the dust on the surface of the filter screen 413 is realized through the reciprocating motion of the cleaning brush 414, when the dust on the inner side of the collecting box 402 needs, the worker pulls out the limit plate 406 from the inner sides of the first insertion plate 407 and the second insertion plate 408, releases the limit of the door plate 403, pulls out the door plate 403 from the inner side of the dust suction box 401 through the handle 404, removes the collection box 402 from the inner side of the dust suction box 401, and can treat the dust inside the collection box 402.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
Claims (9)
1. The utility model provides a grinding device is used in production of heavy truck longeron, includes main part device (1), clamping device (2), grinding device (3) and dust extraction (4), its characterized in that: the one end fixedly connected with clamping device (2) of main part device (1), the one end right-hand member of clamping device (2) is provided with grinding device (3), the one end intercommunication of grinding device (3) has dust extraction (4), and dust extraction (4) and main part device (1) fixed connection.
2. The grinding device for the production of the heavy truck longitudinal beam as claimed in claim 1, wherein: the main body device (1) comprises a base (101), a supporting frame (102), a control cabinet (103) and a longitudinal beam (104), wherein the base (101) is fixedly connected with one end of the clamping device (2), the supporting frame (102) is fixedly connected with the top end of the base (101), the control cabinet (103) is fixedly connected with the right end of the supporting frame (102), and the longitudinal beam (104) is arranged at one end of the clamping device (2).
3. The grinding device for the production of the heavy truck longitudinal beam as claimed in claim 1, wherein: the clamping device (2) comprises a first slide rail (201), a first slide block (202), a fixed block (203), a first electric telescopic rod (204), a second electric telescopic rod (205), a limit block (206), a limit shaft (207), a third electric telescopic rod (208), a fixed frame (209) and a clamping block (210), the top end of the main body device (1) is fixedly connected with a first slide rail (201) which is horizontally arranged, the top end of the main body device (1) is fixedly connected with a fixed block (203), the right end of the fixed block (203) is fixedly connected with a first electric telescopic rod (204), the right end of the first electric telescopic rod (204) is fixedly connected with a first sliding block (202), the first sliding block (202) is connected with the first sliding rail (201) in a sliding way, the top end of the first sliding block (202) is fixedly connected with a second electric telescopic rod (205), the top end of the second electric telescopic rod (205) is fixedly connected with a fixing frame (209).
4. The grinding device for the production of the heavy truck longitudinal beam as claimed in claim 3, wherein: the one end fixedly connected with third electric telescopic handle (208) of fixed frame (209), the one end fixedly connected with of third electric telescopic handle (208) presss from both sides tight piece (210), the one end fixedly connected with stopper (206) of fixed frame (209), the inboard sliding connection of stopper (206) has spacing axle (207), and spacing axle (207) and first slider (202) fixed connection.
5. The grinding device for the production of the heavy truck longitudinal beam as claimed in claim 1, wherein: the polishing device (3) comprises a toothed ring (301), a connecting block (302), a fixing frame (303), a first motor (304), a polishing rod (305), a fixing plate (306), a second sliding block (307), a first screw (308), a second sliding rail (309), a gear (310), a rotary disc (311), a second motor (312), a fourth electric telescopic rod (313), a protective shell (314), an ash suction shell (315), a third motor (316), a threaded cylinder (317), a fifth electric telescopic rod (318), a polishing disc (319), a fourth motor (320) and a transition pipe (321), one end of the main body device (1) is fixedly connected with the second sliding rail (309), the outer side of the second sliding rail (309) is slidably connected with the second sliding block (307), one end of the main body device (1) is fixedly connected with the fixing plate (306), and the inner side of the fixing plate (306) positioned on the rear side is fixedly connected with the fourth motor (320), the tail end of a main shaft of the fourth motor (320) is fixedly connected with a first screw rod (308), the first screw rod (308) is in threaded connection with a second sliding block (307), the left end of the second sliding block (307) is fixedly connected with a toothed ring (301), the outer side of the toothed ring (301) is connected with a fixing frame (303) in a sliding manner, the inner side of the fixing frame (303) is fixedly connected with a first motor (304), the tail end of the main shaft of the first motor (304) is fixedly connected with a gear (310), the gear (310) is meshed with the toothed ring (301), the left end of the fixing frame (303) is fixedly connected with a fourth electric telescopic rod (313), the left end of the fourth electric telescopic rod (313) is fixedly connected with a connecting block (302), the front end of the connecting block (302) is fixedly connected with a second motor (312), and the tail end of the main shaft of the second motor, the equal fixedly connected with fifth electric telescopic handle (318) in both ends about carousel (311), the one end fixedly connected with protective housing (314) of fifth electric telescopic handle (318), the outside fixedly connected with of protective housing (314) inhales ash shell (315), the inboard fixedly connected with screw thread section of thick bamboo (317) of one end of inhaling ash shell (315) is located the left the outside screwed connection of screw thread section of thick bamboo (317) has transition pipe (321), and transition pipe (321) and dust extraction (4) intercommunication.
6. The grinding device for the production of the heavy truck longitudinal beam as claimed in claim 5, wherein: the inner side of the protective shell (314) is fixedly connected with a third motor (316), the tail end of a main shaft of the third motor (316) positioned on the left side is fixedly connected with a polishing disc (319), and the tail end of the main shaft of the third motor (316) positioned on the right side is fixedly connected with a grinding rod (305).
7. The grinding device for the production of the heavy truck longitudinal beam as claimed in claim 1, wherein: the dust collection device (4) comprises a dust collection box (401), a collection box (402), a door plate (403), a handle (404), a dust collection pipe (405), a limiting plate (406), a first inserting plate (407), a second inserting plate (408), a sealing shell (409), a connecting shell (410), a connecting pipe (411), a fan (412), a filter screen (413), a cleaning brush (414), a fifth motor (415) and a second screw (416), wherein the top end of the main body device (1) is fixedly connected with the dust collection box (401), the upper side and the lower side of the right end of the dust collection box (401) are respectively and fixedly connected with the first inserting plate (407) and the second inserting plate (408), the door plate (403) is arranged on the inner side of the right end of the dust collection box (401), the upper side and the lower side of the right end of the door plate (403) are respectively and fixedly connected with the second inserting plate (408) and the first inserting plate (407), the handle (404) is, the equal block in inboard of first picture peg (407) and second picture peg (408) has stopper (406), collecting box (402) have been placed to the bottom inboard of ash absorption case (401), ash absorption case's (401) right-hand member inboard fixedly connected with fan (412), ash absorption case's (401) inboard fixedly connected with seal shell (409), filter screen (413) of the vertical setting of the inboard fixedly connected with in left end of seal shell (409), ash absorption case's (401) left end inboard intercommunication has ash absorption pipe (405), and ash absorption pipe (405) and grinding device (3) intercommunication.
8. The grinding device for the production of the heavy truck longitudinal beam as claimed in claim 7, wherein: inhale top fixedly connected with connection shell (410) of ash bin (401), the inboard fixedly connected with fifth motor (415) in top of connection shell (410), the terminal fixedly connected with second screw rod (416) of main shaft of fifth motor (415), the outside screwed connection of second screw rod (416) has connecting pipe (411), and connecting pipe (411) and ash bin (401) sliding connection, the bottom fixedly connected with cleaning brush (414) of connecting pipe (411), and cleaning brush (414) and filter screen (413) contact.
9. The grinding use method for the production of the heavy truck longitudinal beam, according to claim 1, is characterized in that: the method comprises the following steps:
the method comprises the following steps: firstly, a worker clamps and fixes a workpiece to be polished through a clamping device (2);
step two: then, the burrs on the workpiece are polished by a polishing device (3);
step three: when the workpiece is polished by the polishing device (3), the dust generated by polishing is intensively treated by the dust suction device (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910972456.7A CN110666614A (en) | 2019-10-14 | 2019-10-14 | Grinding device for heavy truck longitudinal beam production and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910972456.7A CN110666614A (en) | 2019-10-14 | 2019-10-14 | Grinding device for heavy truck longitudinal beam production and using method thereof |
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| CN110666614A true CN110666614A (en) | 2020-01-10 |
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| CN201910972456.7A Pending CN110666614A (en) | 2019-10-14 | 2019-10-14 | Grinding device for heavy truck longitudinal beam production and using method thereof |
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| CN111941673A (en) * | 2020-08-06 | 2020-11-17 | 苏州世沃电子科技有限公司 | Graphene plate shearing equipment with trimming and discharging functions |
| CN112676950A (en) * | 2020-12-23 | 2021-04-20 | 赣州靖扬科技有限公司 | Panel equipment of polishing |
| CN112720170A (en) * | 2020-12-29 | 2021-04-30 | 江苏友孚汽车部件科技有限公司 | Polishing device for notebook surface cover plate |
| CN115229652A (en) * | 2022-09-21 | 2022-10-25 | 常州市大华环宇机械制造有限公司 | Burnishing device is used in production of wind generating set bearing room |
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| CN115229652A (en) * | 2022-09-21 | 2022-10-25 | 常州市大华环宇机械制造有限公司 | Burnishing device is used in production of wind generating set bearing room |
| CN115229652B (en) * | 2022-09-21 | 2022-12-27 | 常州市大华环宇机械制造有限公司 | Burnishing device is used in production of wind generating set bearing room |
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