CN110732930A - A high-efficiency gear grinding device that improves the working environment - Google Patents

Abstract

The invention relates to the technical field of gear processing, and discloses a high-efficiency gear grinding device for improving working environment. The left and right sides are fixedly connected with installation blocks, and the inside of the installation blocks are movably connected with clamping rods. The right end of the clamping rods is fixedly connected with a clamping block, and the top of the right installation block is fixedly connected with a guide column, which passes through the slide rail. A support plate is fixedly connected. The high-efficiency gear grinding equipment to improve the working environment is used in conjunction with the chassis, visual front plate, installation block, clamping rod, clamping block, support plate, grinding wheel and other devices. After the gear is installed and clamped, the upper and lower A grinding wheel grinds the gears at the same time, and has the function of grinding and deburring the upper and lower sides at the same time, which achieves the purpose of improving work efficiency and higher production rate.

Description

A high-efficiency gear grinding device that improves the working environment

technical field

The invention relates to the technical field of gear processing, in particular to a high-efficiency gear grinding device for improving working environment.

Background technique

Gear is a mechanical element that continuously meshes with gears on the rim to transmit motion and power. It is a transmission part widely used in machines. It can not only transmit power, but also change the speed and direction of rotation. It plays a crucial role in the transmission of the machine. Because the role of gears is very important, the processing of gears is also required to be more and more precise. There are many processing procedures for gears, and gear grinding is one of them. Grinding is used to form burrs on the outer surface of the gears. removal effect.

The existing gear grinding equipment generally grinds one side of the gear first, and then processes the other side after finishing one side of the gear. This processing method seriously reduces the work efficiency and reduces the production speed of the gear. When grinding the gear, it is impossible to collect debris. The friction between the grinding wheel and the gear will generate a lot of noise and iron filings. If the iron filings cannot be removed in time, it will affect the grinding effect of the gear, resulting in uneven surface of the gear. The debris will not only lead to poor grinding effect, but also pollute the production environment, resulting in poor working environment for staff and damage to health.

In view of some defects of the existing equipment mentioned above, a high-efficiency gear grinding equipment is proposed to improve the working environment. It has the ability to grind in a closed case, effectively reduce noise, grind the upper and lower sides of the gear at the same time, and can remove debris. The functions of removal and recycling can effectively prevent the iron filings from spreading to the outside of the grinding equipment, causing pollution to the working environment, improving the working environment, and being beneficial to the health of the staff and the economical use of resources. Grinding effectively solves the problem of low single-sided grinding efficiency of existing equipment.

SUMMARY OF THE INVENTION

(1) Technical problems solved

Aiming at the deficiencies of the prior art, the present invention provides a high-efficiency gear grinding device for improving the working environment, which is equipped with simultaneous grinding on both sides, can clean and collect iron filings on the grinding wheel and gears in time, reduce noise, improve the working environment, and improve work efficiency. The advantages of efficiency, etc., solve the problems that some existing equipment can only grind on one side, cannot clean and collect iron filings in time, have low production efficiency and poor working environment.

(2) Technical solutions

In order to realize the purpose of grinding the above-mentioned two sides at the same time, cleaning and collecting iron filings on the grinding wheel and gear in time, reducing noise, improving the working environment and improving the working efficiency, the present invention provides the following technical scheme: a kind of efficient gear grinding for improving the working environment The equipment includes a chassis, the front of the chassis is movably connected with a visible front panel, the bottom of the chassis is fixedly connected with a control box, the left and right sides inside the chassis are respectively fixedly connected with installation blocks, and the interior of the installation blocks are movably connected with clamps rod, the right end of the clamping rod is fixedly connected with a clamping block, the top of the right mounting block is fixedly connected with a guide column, the guide column is fixedly connected with a support plate through a sliding rail, the inner part of the support plate is movably connected with a rotating shaft, and the upper end of the rotating shaft is fixedly connected There is a first driving device, a dust-proof plate is fixedly connected to the inner bottom wall of the chassis, a fixed block is fixedly connected to the top of the dust-proof plate, a telescopic rod is movably connected inside the fixed block, and a second driving device is fixedly connected to the lower end of the telescopic rod , a dust blowing pipe is fixedly connected to the inner bottom wall of the chassis and located behind the left mounting block, a dust collection chamber is arranged inside the control box, and a dust collection device is arranged inside the control box and located in the dust collection chamber. A dust suction pipe is fixedly connected to the side, a controller is fixedly connected to the inner bottom wall of the control box, and an operation screen is arranged on the outer surface of the control box.

Preferably, grinding wheels are installed on the lower end of the rotating shaft and the upper end of the telescopic rod, and the upper and lower sides of the gear are ground simultaneously.

Preferably, the side of the clamping block that is in contact with the gear is provided with teeth that are adapted to the gear, and meshes with the gear during clamping to clamp the gear more tightly.

Preferably, the inside of the mounting block is provided with a groove adapted to the clamping rod, so that the clamping rod can move left and right.

Preferably, the dust suction pipe extends to the inside of the case, and is used to suck out the metal debris in the case.

Preferably, the guide column is provided with a chute adapted to the support plate, so that the support plate can move up and down.

(3) Beneficial effects

Compared with the prior art, the present invention provides a high-efficiency gear grinding device that improves the working environment, and has the following beneficial effects:

1. This high-efficiency gear grinding equipment to improve the working environment is used in conjunction with the chassis, visual front plate, installation block, clamping rod, clamping block, support plate, grinding wheel and other devices. After the gear is installed and clamped, the upper, The next two grinding wheels grind the gears at the same time, and have the function of grinding and deburring the upper and lower sides at the same time, which achieves the purpose of improving work efficiency and higher production rate.

2. The high-efficiency gear grinding equipment to improve the working environment is used in conjunction with the chassis, the visible front panel, the mounting block, and other devices installed inside the chassis, so that the gear grinding can be carried out in a relatively closed space, and has the ability to prevent noise and noise. The function of debris diffusion can effectively reduce the noise and metal content in the working environment, achieve the purpose of reducing noise and improving the working environment, which is beneficial to the physical and mental health of the staff and improves the working condition of the workers.

3. The high-efficiency gear grinding equipment to improve the working environment is used in conjunction with the dust collection chamber, the dust suction pipe, the dust suction device and the dust blowing pipe, so that when the equipment is working, the dust blowing pipe located above the grinding position can timely clean the gear. The generated iron scraps are blown out to prevent the iron scraps from affecting the grinding quality of the gears. At the same time, the vacuuming device sucks the scraps through the vacuum pipe and enters the dust collection chamber, which has the function of cleaning and recycling the iron scraps in time, which improves the The purpose of working environment, saving resources and improving grinding quality.

Description of drawings

Fig. 1 is the front cutaway structure schematic diagram of the present invention;

Fig. 2 is the front structure schematic diagram of the present invention;

FIG. 3 is a schematic diagram of the structure of the fixture of the present invention.

In the picture: 1-chassis, 2-visual front panel, 3-control box, 4-installation block, 5-clamping rod, 6-clamping block, 7-guide column, 8-slide rail, 9-support plate, 10-Rotating shaft, 11-First driving device, 12-Dustproof plate, 13-Fixing block, 14-Telescopic rod, 15-Second driving device, 16-Dust blowing pipe, 17-Dust collecting chamber, 18-Dust suction Device, 19-dust pipe, 20-controller, 21-operation panel, 22-grinding wheel, 23-gutter.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

Please refer to Figure 1-3, an efficient gear grinding equipment for improving the working environment, including a chassis 1, a front panel 2 is movably connected to the front of the chassis 1, a control box 3 is fixedly connected to the bottom of the chassis 1, and a The left and right sides are respectively fixedly connected with the mounting blocks 4, the interior of the mounting blocks 4 are movably connected with the clamping rods 5, and the interior of the mounting block 4 is provided with a groove that is adapted to the clamping rods 5, so that the clamping rods 6 can move left and right. , the right end of the clamping rod 5 is fixedly connected with a clamping block 6, and the side of the clamping block 6 in contact with the gear is provided with teeth 22 that are adapted to the gear. Clamping, at this time, the tooth slot 23 on the clamping block 6 meshes with the gear teeth part of the gear, which can clamp the gear more tightly and effectively strengthen the stability of the device. The top of the right mounting block 4 is fixed. A guide column 7 is connected, and the guide column 7 is fixedly connected with a support plate 9 through the slide rail 8. The guide column 7 is provided with a chute adapted to the support plate 9, so that the support plate 9 can move up and down, and the support plate 9 is connected with a hydraulic cylinder For driving equipment, a rotating shaft 10 is movably connected to the inside of the support plate 9, a first driving device 11 is fixedly connected to the upper end of the rotating shaft 10, a dustproof plate 12 is fixedly connected to the inner bottom wall of the chassis 1, and a top of the dustproof plate 12 is fixedly connected with The fixed block 13, the interior of the fixed block 13 is movably connected with a telescopic rod 14, the lower end of the telescopic rod 14 is fixedly connected with a second driving device 15, the lower end of the rotating shaft 10 and the upper end of the telescopic rod 14 are equipped with grinding wheels 21, two grinding wheels 21. The upper and lower sides of the wheel-to-gear are ground at the same time, which improves the working efficiency of the grinding equipment and increases the output of the gears. The inner bottom wall of the chassis 1 and the rear of the left mounting block 4 are fixedly connected with a dust blowing pipe 16. The fan connected to the dust pipe 16 blows air into the case 1 to blow away the iron filings produced by the gear grinding. A dust collecting chamber 17 is arranged inside the control box 3, and a dust collecting chamber 17 is arranged inside the control box 3 and located in the dust collecting chamber 17. The dust suction device 18, the right side of the dust suction device 18 is fixedly connected with a dust suction pipe 19, and the dust suction pipe 19 extends to the inside of the cabinet 1, and sucks out the metal debris generated by grinding in the cabinet 1 during operation, and the control box 3 A controller 20 is fixedly connected to the inner bottom wall of the control box 3 , and an operation screen 21 is provided on the outer surface of the control box 3 .

Working principle: When working, turn on the power, open the front panel 2, put the gear to be processed between the clamping rods 5, turn the clamping rod 5 clockwise, the clamping rod 5 moves inward, and the clamping block 6 Mesh with the teeth of the gear with the tooth slot 23, clamp the gear, watch the front panel 2, use the operation screen 21 on the control box 3, adjust to the required grinding mode, after the adjustment is completed, the first driving device 11 drives The rotating shaft 10, and then the rotating shaft 10 drives the upper grinding wheel 22 to rotate. At the same time, the hydraulic cylinder connected to the support plate 9 adjusts the support plate 9 to a suitable processing position. The second driving device 15 drives the lower grinding wheel 22 to rotate. The telescopic rod 14 will grind When the wheel 23 moves to the correct processing position, the two grinding wheels 22 start to grind the upper and lower parts of the gear at the same time, start the fan connected to the dust blowing pipe 16, blow air in, and blow out the debris produced by grinding from the gear processing place , the dust collecting device 18 uses the dust suction pipe 19 to suck the iron filings blown up inside the case 1 into the dust collecting pipe 19 and into the dust collecting chamber 17 to complete the cleaning and recovery of the iron filings.

To sum up, the high-efficiency gear grinding equipment for improving the working environment is used in conjunction with the chassis 1, the visible front plate 2, the mounting block 4, the clamping rod 5, the clamping block 6, the support plate 9, the grinding wheel 22, etc. After the gear is installed and clamped, the upper and lower grinding wheels are ground at the same time, which has the function of grinding and deburring the upper and lower sides of the gear at the same time, which achieves the purpose of improving work efficiency and higher production rate. The high-efficiency gear grinding equipment for improving the working environment is used in conjunction with the chassis 1, the visible front plate 2, the mounting block 4, and other devices installed inside the chassis 1, so that the gear grinding can be carried out in a relatively closed space, and has the ability to prevent The function of noise and debris diffusion can effectively reduce the noise and metal content in the working environment, achieve the purpose of reducing noise and improving the working environment, which is beneficial to the physical and mental health of the staff and improves the working condition of the workers. The high-efficiency gear grinding equipment for improving the working environment is used in conjunction with the dust collection chamber 17, the dust suction pipe 19, the dust suction device 18 and the dust blowing pipe 19, so that the dust blowing pipe 19 located above the grinding position can be used when the equipment is working. The iron scraps are blown out in time to prevent the iron scraps from affecting the grinding quality of the gears. At the same time, the dust suction device 18 vacuums the scraps through the dust suction pipe 19 and enters the dust collection chamber 17, which is capable of cleaning and recycling the iron scraps in time. It can improve the working environment, save resources and improve the grinding quality.

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. A high-efficiency gear grinding device for improving working environment, comprising a case (1), characterized in that: a visible front plate (2) is movably connected to the front of the case (1), and a bottom of the case (1) is fixedly connected There is a control box (3), and mounting blocks (4) are fixedly connected to the left and right sides of the inside of the chassis (1), respectively, and a clamping rod (5) is movably connected to the interior of the left and right mounting blocks (4). The right end of (5) is fixedly connected with a clamping block (6), the top of the right mounting block (4) is fixedly connected with a guide column (7), and the guide column (7) is fixedly connected with a support plate (9) through the slide rail (8). ), a rotating shaft (10) is movably connected inside the support plate (9), a first driving device (11) is fixedly connected to the upper end of the rotating shaft (10), and a dustproof plate (12) is fixedly connected to the inner bottom wall of the chassis (1). ), a fixing block (13) is fixedly connected to the top of the dust-proof plate (12), a telescopic rod (14) is movably connected to the inside of the fixing block (13), and a second driving device ( 15), a dust blowing pipe (16) is fixedly connected to the inner bottom wall of the chassis (1) and behind the left mounting block (4), and a dust collection chamber (17) is arranged inside the control box (3). 3) Inside and located in the dust collecting chamber (17) is provided with a dust suction device (18), the right side of the dust suction device (18) is fixedly connected with a dust suction pipe (19), and the inner bottom wall of the control box (3) A controller (20) is fixedly connected, and an operation screen (21) is arranged on the outer surface of the control box (3). 2 . The high-efficiency gear grinding device according to claim 1 , wherein a grinding wheel ( 22 ) is installed on the lower end of the rotating shaft ( 10 ) and the upper end of the telescopic rod ( 14 ). 3 . 3 . The high-efficiency gear grinding device according to claim 1 , characterized in that: the side of the clamping block ( 6 ) in contact with the gear is provided with a tooth slot ( 23 ) adapted to the gear. 4 . 4 . The high-efficiency gear grinding device according to claim 1 , wherein the mounting block ( 4 ) is provided with a groove adapted to the clamping rod ( 5 ). 5 . 5 . The high-efficiency gear grinding device for improving working environment according to claim 1 , wherein the dust suction pipe ( 19 ) extends to the inside of the case ( 1 ). 6 . 6 . The efficient gear grinding device according to claim 1 , wherein the guide column ( 7 ) is provided with a chute adapted to the support plate ( 9 ). 7 .

Images