CN110653921B - Environment-friendly water drill processing technology - Google Patents
Environment-friendly water drill processing technology Download PDFInfo
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- CN110653921B CN110653921B CN201911026571.1A CN201911026571A CN110653921B CN 110653921 B CN110653921 B CN 110653921B CN 201911026571 A CN201911026571 A CN 201911026571A CN 110653921 B CN110653921 B CN 110653921B
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- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44C—PERSONAL ADORNMENTS, e.g. JEWELLERY; COINS
- A44C27/00—Making jewellery or other personal adornments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/08—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B11/00—Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
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Abstract
The method discloses an environment-friendly rhinestone processing technology, which comprises the following steps of a, smelting: feeding the raw materials into a hot melting kiln, and heating and melting to form a feed liquid; b. forming ovules: pressing by using a special die to form the feed liquid into a rhinestone bead blank; c. grinding a drill: performing rough edge polishing on the rhinestone bead blank through a polishing machine; d. cleaning: removing glue and cleaning the polished rhinestones by a special process method; e. film coating: performing film coating treatment on the surface of the rhinestone through vacuum film coating equipment; f. and (4) checking: inspecting the grade of the cleaned rhinestones and sorting out waste products; g. packaging: according to international practice, the rhinestones are subjected to specification classification packaging.
Description
Technical Field
The method belongs to the technical field of water drill production, and particularly relates to an environment-friendly water drill processing technology.
Background
The vacuum coating machine mainly refers to a coating machine needing to be carried out under a higher vacuum degree, and specifically comprises various types including vacuum ion evaporation, magnetron sputtering, MBE molecular beam epitaxy, P L D laser sputtering deposition and the like, and the main idea is divided into two types of evaporation and sputtering.
In the publication No. CN106555158B, a vacuum coating box apparatus is disclosed, which can more easily put a substrate into a vacuum coating box and easily close the opening side of the vacuum coating box.
However, when the equipment feeds and discharges the substrate to be coated, part of coating gas remains in the vacuum coating box, when the box is opened, part of the coating gas can be emitted out of the box, the emitted coating gas can pollute the surrounding working environment and cause certain damage to the human body, and meanwhile, the emission of the part of the gas causes the waste of the coating gas.
Method content
In order to overcome the defects of the prior art, the method provides an environment-friendly water drill processing technology which is safe, reliable and resource-saving.
In order to achieve the purpose, the method adopts the following technical scheme: an environment-friendly water drilling processing technology comprises the following steps of a, smelting: feeding the raw materials into a hot melting kiln, and heating and melting to form a feed liquid; b. forming ovules: pressing by using a special die to form the feed liquid into a rhinestone bead blank; c. grinding a drill: performing rough edge polishing on the rhinestone bead blank through a polishing machine; d. cleaning: removing glue and cleaning the polished rhinestones by a special process method; e. film coating: performing film coating treatment on the surface of the rhinestone through vacuum film coating equipment; f. and (4) checking: inspecting the grade of the cleaned rhinestones and sorting out waste products; g. packaging: according to international practice, the rhinestones are subjected to specification classification packaging;
wherein, the vacuum coating equipment in the step e comprises a vacuum coating box, a storage box arranged at the top of the vacuum coating box and a vacuum pump for vacuumizing the vacuum coating box, the vacuum coating box is provided with a first working chamber for fixing a water drill before coating, a second working chamber for coating the water drill and a third working chamber for collecting the coated water drill, the side walls of the first working chamber and the third working chamber are respectively provided with a first movable door group and a second movable door group, the storage box is provided with a first air inlet pipe for conveying coating gas, a second air inlet pipe for conveying the coating gas in the first working chamber into the storage box and a third air inlet pipe for conveying the coating gas in the second working chamber into the storage box, the first working chamber is provided with a feeding device for conveying the water drill to be coated, the second working chamber is provided with a control device for controlling the water drill to carry out coating treatment, a material receiving device for conveying the coated rhinestones is arranged on the third working chamber, and a first closed door group and a second closed door group are respectively arranged between the first working chamber and the second working chamber and between the second working chamber and the third working chamber; after the previous batch of rhinestones are coated, the residual coating gas in the first working cavity is pumped into the storage tank through the second air inlet pipe, then the first movable door group is opened, collecting a plurality of rhinestones, loading the rhinestones into a feeding device, closing a first movable door group, opening a first sealing door group, transferring the rhinestones into a second working cavity by a control device, closing the first sealing door group, vacuumizing the second working cavity by a vacuum pump, then a certain amount of coating gas is conveyed to the second working cavity by the storage box to coat the rhinestone, after the coating is finished, the second closed door group is opened, the material receiving device transfers the rhinestone on the control device into the third working cavity, then the second closed door group is closed, the third air inlet pipe is opened, extracting the coating gas in the third working cavity, and opening the second movable door group to collect the rhinestones after the extraction is finished; through the setting of above-mentioned structure for above-mentioned vacuum coating case can be first working chamber and the setting of second working chamber, avoids coating film gas directly to give off to the box outside, has strengthened the controllability to coating film gas, has improved the fail safe nature of during operation, has guaranteed that staff's is healthy, can extract the recovery through second intake pipe and third intake pipe to the partial gas that gives out simultaneously, so that reuse avoids extravagant.
The raw materials in the step a comprise 50-60 parts of quartz sand powder, 0.5-1.5 parts of alumina powder, 1-3 parts of zinc oxide powder, 0.5-1.5 parts of boric acid, 2-6 parts of potassium oxide powder, 4-8 parts of sodium oxide powder, 1-3 parts of calcium oxide powder, 1-3 parts of magnesium oxide powder, 0.5-1.5 parts of selenium powder and 0.1-0.3 part of sulfur; through the arrangement of the raw material proportion, stable and high-quality feed liquid can be conveniently prepared, so that the water drill with high quality can be manufactured, and the production quality of the water drill is ensured.
The raw materials in the step a are continuously heated in a hot melting kiln, and form a material liquid after melting, clarifying and homogenizing for 8-10h, the material liquid is subjected to heat preservation and discharging through a discharging channel, the melting temperature is 1400-1500 ℃, and the heat preservation discharging temperature is 1000-1200 ℃; through the arrangement of the method, the raw materials can be melted quickly and efficiently, the processing efficiency of the raw materials is improved, and the stability during discharging is ensured.
And c, polishing the rhinestones after polishing, and cleaning the rhinestones after polishing.
The packaging mode in the step g is that according to international convention, paper packaging with soft paper lining added inside is adopted, and for the rhinestones with the specification smaller than SS20, the number of each package is 10 GROSS; adopt above-mentioned mode to pack for the packing of water bores is standardized, so that carry out the outer defeated sale to the water bores of making, has improved the product specification nature of water bores.
The feeding device comprises a placing disc for placing a rhinestone, a first driving piece for driving the placing disc to move up and down, a fixed block fixedly connected with an output shaft of the first driving piece and a fixed rod for driving the placing disc to move horizontally, a fixed cylinder is fixedly arranged on the fixed rod, a sliding block and a first connecting rod are arranged on the fixed cylinder, a sliding groove matched with the sliding block is formed in the fixed block, the fixed cylinder is eccentrically arranged, and a second connecting rod connected with the first connecting rod is arranged on the placing disc; before the placing disc is fixed, firstly paving the rhinestones on the placing disc, then starting a first driving piece to drive a first connecting rod to move downwards, stopping the first driving piece when the rhinestones move downwards to the most comfortable height of the manually-installed placing disc, connecting the first connecting rod and a second connecting rod, then starting the first driving piece to drive the placing disc to move upwards to a specified position, and preparing for feeding; through the cooperation setting of above-mentioned fixed cylinder and fixed block for the water bores and can follow first working chamber direct movement and carry out the coating film to the second working chamber in, has avoided human direct contact, has avoided the coating film gaseous to cause the influence to health, and to the eccentric settings of fixed cylinder, the length of increase screw portion that can be relative, increases controlling means and to the stationary force of dead lever, guarantees the stability that the water bores the transfer.
The positioning device comprises a fixed rod, a first connecting rod, a second connecting rod and a positioning device, wherein the fixed rod is provided with a threaded part, the threaded part is arranged on one side of the fixed cylinder, the length of the fixed rod on the other side of the fixed cylinder is smaller than that of the threaded part, the placing disc is provided with a plurality of through holes, the bottom of the placing disc is provided with a leakage-proof part, the end part of the first connecting rod is provided with a movable clamping block and a telescopic groove for the movement of the clamping block, the telescopic groove is provided with a first elastic part fixedly connected with the clamping block, the bottom of the clamping block is obliquely arranged, and the second connecting rod; after the rhinestone is placed in the placing disc, the first connecting rod is gradually inserted into the slot, at the moment, the clamping block is firstly extruded and contracted into the telescopic slot, the first elastic piece is contracted, and after the first connecting rod is completely inserted into the slot, the clamping block extends out of the clamping slot under the action of the first elastic piece to form fixation; through the setting of above-mentioned leak protection piece and through-hole for coating film gas can cover to the bottom that the water bored, increase the coating film coverage area to the water bores, guarantee to bore thorough coating film to the water, and the setting of leak protection piece, can avoid dropping of water bores, guarantee the gaseous mobile patency of coating film simultaneously, the setting of above-mentioned fixture block and draw-in groove, make head rod and second connecting rod be and to dismantle the setting, so that lay the water bores, can be along with the dish of placing of laying the water bores of more renewing simultaneously, reduce to lay the required time of water bores again, improve the feeding efficiency to the water bores.
The method has the following advantages: this environment-friendly water bores processing technology is through the setting of above-mentioned structure for above-mentioned vacuum coating case can carry out high efficiency's coating film to the water bores and handle, time has been saved, coating film efficiency has been improved, simultaneously the vacuum coating case can be through the setting of first working chamber and third working chamber, control coating film gas, avoid coating film gas to give out the box and pollute operational environment, cause the injury to staff's healthy, the security has been guaranteed, and can retrieve the recycling to remaining coating film gas, coating film gas's waste has been avoided.
Drawings
Fig. 1 is a three-dimensional structure diagram of a vacuum coating apparatus in the method.
Fig. 2 is a perspective sectional view of fig. 1.
Fig. 3 is an exploded view of the structure of the feeding device in fig. 1.
Fig. 4 is a perspective sectional view of the feeding device in fig. 1.
Fig. 5 is an enlarged view of a structure at a in fig. 4.
Fig. 6 is an exploded sectional view of the control device of fig. 1.
Fig. 7 is a perspective sectional view of the fixed cylinder of fig. 1.
Fig. 8 is an enlarged view of a structure at B in fig. 7.
Detailed Description
The first embodiment is as follows:
an environment-friendly water drilling processing technology comprises the following steps of a, smelting: feeding the raw materials into a hot melting kiln, and heating and melting to form a feed liquid; b. forming ovules: pressing by using a special die to form the feed liquid into a rhinestone bead blank; c. grinding a drill: performing rough edge polishing on the rhinestone bead blank through a polishing machine; d. cleaning: removing glue and cleaning the polished rhinestones by a special process method; e. film coating: performing film coating treatment on the surface of the rhinestone through vacuum film coating equipment; f. and (4) checking: inspecting the grade of the cleaned rhinestones and sorting out waste products; g. packaging: according to international practice, the rhinestones are subjected to specification classification packaging; the raw materials in the step a comprise 50 parts of quartz sand powder, 0.5 part of alumina powder, 1 part of zinc oxide powder, 0.5 part of boric acid, 2 parts of potassium oxide powder, 4 parts of sodium oxide powder, 1 part of calcium oxide powder, 1 part of magnesium oxide powder, 0.5 part of selenium powder and 0.1 part of sulfur; the raw materials in the step a are continuously heated in a hot melting kiln, and form a feed liquid after being melted, clarified and homogenized for 8 hours, the feed liquid is discharged through a discharge channel in a heat preservation way, the melting temperature is 1400 ℃, and the heat preservation discharging temperature is 1000 ℃; c, polishing the rhinestones after polishing, and cleaning the rhinestones after polishing; the packaging mode in the step g is that paper packaging with soft paper lining added inside is adopted according to international convention, and the quantity of each package of the rhinestones with the specification of less than SS20 is 10GROSS (1440 granules).
As shown in fig. 1 to 8, the vacuum coating apparatus in step e includes a vacuum coating box 1, a storage box 2 disposed at the top of the vacuum coating box 1, and a vacuum pump 11 for vacuumizing the vacuum coating box 1, the vacuum coating box 1 is provided with a first working chamber 12 for fixing a rhinestone before coating, a second working chamber 13 for coating the rhinestone, and a third working chamber 14 for collecting the coated rhinestone, the side walls of the first working chamber 12 and the third working chamber 14 are respectively provided with a first movable door group 15 and a second movable door group 16, the storage box 2 is provided with a first air inlet pipe 21 for conveying a coating gas, a second air inlet pipe 22 for conveying the coating gas in the first working chamber 12 into the storage box 2, and a third air inlet pipe 23 for conveying the coating gas in the second working chamber 13 into the storage box 2, a feeding device for conveying rhinestones to be coated is arranged on the first working chamber 12, a control device for controlling the rhinestones to be coated is arranged on the second working chamber 13, a material receiving device for conveying the coated rhinestones is arranged on the third working chamber 14, and a first closed door group 17 and a second closed door group 18 are respectively arranged between the first working chamber 12 and the second working chamber 13 and between the second working chamber 13 and the third working chamber 14; after the coating of the previous batch of water drills is finished, residual coating gas in the first working chamber 12 is extracted into the storage box 2 through the second air inlet pipe 22, then the first movable door group 15 is opened, a plurality of water drills are collected and are loaded into the feeding device, the first movable door group 15 is closed, the first sealing door group 17 is opened, the water drills are transferred into the second working chamber 13 by the control device, the first sealing door group 17 is closed, the second working chamber 13 is vacuumized by the vacuum pump, then a certain amount of coating gas is conveyed into the second working chamber 13 by the storage box 2 to coat the water drills, after the coating is finished, the second sealing door group 18 is opened, the water drills on the control device are transferred into the third working chamber 14 by the material receiving device, then the second sealing door group 18 is closed, the third air inlet pipe 23 is opened, the coating gas in the third working chamber 14 is extracted, and after the extraction is finished, opening the second movable door group 16, and collecting the rhinestones; the vacuum coating box is the prior art and is not described herein any more, and the vacuum pump is an existing product in the current market and is not described herein any more for the prior art.
The feeding device comprises a placing disc 31 for placing a rhinestone, a first driving piece 32 for driving the placing disc 31 to move up and down, a fixed block 33 fixedly connected with an output shaft of the first driving piece 32 and a fixed rod 34 for driving the placing disc 31 to move horizontally, a fixed cylinder 35 is fixedly arranged on the fixed rod 33, a sliding block 351 and a first connecting rod 36 are arranged on the fixed cylinder 35, a sliding groove 331 matched with the sliding block 351 is arranged on the fixed block 33, the fixed cylinder 35 is eccentrically arranged, and a second connecting rod 37 connected with the first connecting rod 36 is arranged on the placing disc 31; before the placing disc 31 is fixed, firstly, the rhinestones are laid on the placing disc 31, then the first driving piece 32 is started to drive the first connecting rod 36 to move downwards, when the rhinestones move downwards to the most comfortable height of the manual installation placing disc 31, the first driving piece 32 is stopped, the first connecting rod 36 and the second connecting rod 37 are connected, then the first driving piece 32 is started to drive the first driving piece 32 to drive the placing disc 31 to move upwards to a specified position, and feeding is prepared; the first driving part adopts a cylinder arrangement, and is not described again for the prior art.
The fixing rod 33 is provided with a threaded portion 332, the threaded portion 332 is arranged on one side of the fixing cylinder 35, the length of the fixing rod 33 on the other side of the fixing cylinder 35 is smaller than that of the threaded portion 332, the placing disc 31 is provided with a plurality of through holes 311, the bottom of the placing disc 31 is provided with a leakage-proof piece 312, the end of the first connecting rod 36 is provided with a movable fixture block 361 and a telescopic groove 362 for moving the fixture block 361, the telescopic groove 362 is provided with a first elastic piece 363 fixedly connected with the fixture block 361, the bottom of the fixture block 361 is obliquely arranged, and the second connecting rod 37 is provided with a slot 371 for inserting the first connecting rod 36 and a slot 372 for inserting the fixture block 361; after the rhinestone is placed in the placing disc, the first connecting rod 36 is gradually inserted into the slot 371, at the moment, the fixture block 361 is firstly extruded and contracted into the telescopic slot 362, the first elastic piece 363 is contracted, and after the first connecting rod 36 is completely inserted into the slot 371, the fixture block 361 extends out of the fixture slot 372 under the action of the first elastic piece 363 to form fixation; the first elastic member is disposed by a coil spring, and is not described herein for the prior art.
The control device comprises a fixed shell 41, a second driving element 42 for driving the fixed shell 41 to rotate and a connecting cylinder 43 for connecting a fixed rod 33, wherein a fixed cavity 411 is arranged on the fixed shell 41, a driving element 412 for controlling the connecting cylinder 43 to rotate and a third driving element 413 for driving the driving element 412 to rotate are arranged on the fixed cavity 411, and a thread groove 431 matched with the thread part 332 is arranged on the inner wall of the connecting cylinder 43; through the arrangement of the structure, the fixed rod can realize the moving effect through the rotation of the connecting cylinder so as to be gradually fixed on the connecting cylinder, so that the rhinestone is transferred into the second working cavity for coating, and the arrangement of the second driving piece ensures that the rhinestone can realize the rotating effect in the second working cavity, so that the coating gas in the second working cavity is stirred, the adhesion speed of the coating gas on the rhinestone is increased, and the coating efficiency is improved; above-mentioned second driving piece and third driving piece all adopt the motor setting, for prior art, and this is no longer repeated here, and above-mentioned driving medium adopts the gear setting, and for prior art, this is no longer repeated here.
After the placing disc is fixed on the fixed block, the first closing door group 17 is opened, the placing disc moves horizontally for a certain distance, the connecting cylinder also moves horizontally for a certain distance until the connecting cylinder is contacted with the thread part on the fixed rod, at the moment, the connecting cylinder and the fixed rod are arranged coaxially, then, a third driving part is started, the third driving part drives the driving part to rotate, the driving part rotates to drive the connecting cylinder to rotate, the rotation of the connecting cylinder is matched with the thread part, a certain friction force is formed between the sliding block and the sliding groove, when the connecting cylinder rotates, the fixed block drives the fixed rod to move slowly towards the second working cavity, the end part of the thread part can be gradually clamped into the thread groove, after the thread part is clamped into the thread groove, the fixed block stops controlling the fixed rod to move, the connecting cylinder can drive the fixed rod to move towards the second working cavity through rotation, and after the threaded part completely enters the connecting cylinder, the sliding block is separated from the sliding groove, the fixed shell drives the placing disc to completely move into the second working cavity, then the first sealing door group 17 is closed, and film coating processing is started.
An annular sliding block 432 is arranged on the connecting cylinder 43, a tooth ring 433 meshed with the driving member 412 is arranged on the side wall of the annular sliding block 432, and a first fixing groove 414 matched with the annular sliding block 432 and a second fixing groove 415 for the tooth ring 433 to pass through are arranged at the bottom of the fixing cavity 411; above-mentioned driving medium is connected through the meshing with the meshing ring gear when rotatory, drives the connecting cylinder and rotates, and the connecting cylinder passes through the spacing rotation of supporting in first fixed slot stability of annular slider.
The material receiving device comprises a fixed cylinder 51 and a fourth driving part 52 for driving the fixed cylinder 51 to move up and down, an output shaft of the fourth driving part 52 is fixedly connected with the fixed cylinder 51, the inner wall of the fixed cylinder 51 is provided with at least one movable locking block 511 and a moving groove 512 for the locking block 511 to move, a second elastic part 513 fixedly connected with the locking block 511 is arranged in the moving groove 512, the bottom of the moving groove 512 is provided with a control part 514, the locking block 511 is provided with an iron core 515 matched with the control part 514, and the fixed rod 33 is provided with a locking groove 333 matched with the locking block 511; through the matching arrangement of the locking block and the locking groove, the fixing rod can be directly inserted into the fixing barrel, the fixing of the fixing rod is realized, the fixing structure is simpler and easier to operate, the fixing rod is convenient to disassemble, so that the coated rhinestone can be collected, the material collecting efficiency is effectively improved, the matching arrangement of the control piece and the magnetic piece can enhance the fixing strength of the fixing barrel on the fixing rod, the fixing rod is prevented from being separated, the positioning effect is realized, the fixing rod is moved until the locking block is inserted into the locking groove and then stops being inserted, and the damage of the device caused by the strong pushing of machinery is avoided; above-mentioned fourth drive piece adopts the cylinder setting, for prior art, and no longer gives unnecessary details here, and above-mentioned second elastic component adopts coil spring setting, and for prior art, no longer gives unnecessary details here, and above-mentioned control piece adopts the circular telegram coil setting, for prior art, and no longer gives unnecessary details here.
After the water drill is coated with a film, the second closed door group 18 is opened, the second driving piece drives the fixed rod to rotate 180 degrees, so that one end of the fixed rod, which is provided with a lock groove, faces the fixed cylinder, then the fixed shell is moved, the fixed shell drives the fixed rod to move, so that the fixed rod is slowly inserted into the fixed cylinder, the control piece is in a starting state before the fixed rod is inserted into the fixed cylinder, the iron core is attracted to drive the lock block to contract into the moving groove, the second elastic piece contracts, when the fixed rod is slowly inserted into the fixed cylinder, the control piece is closed, attraction to the iron core is cancelled, the lock block is extruded to the fixed rod under the action of the second elastic piece, when the lock groove moves to the lower part of the lock block, the lock block is inserted into the lock groove under the action of the second elastic piece, at the moment, the fixed shell stops moving, the connecting cylinder starts to rotate, until the dead lever breaks away from the connecting cylinder, the fixed cylinder stops moving, closes second and seals door group 18, then opens second dodge gate group 16, starts the fourth drive piece, and the control is placed the dish and is moved down to the suitable height that makes things convenient for the staff to collect, and the restart control piece attracts the iron core to drive the locking piece and contracts to the shifting chute in, then takes off the dead lever and places the dish, collects the rhinestone, closes second dodge gate group 16.
The tops of the first driving piece, the second driving piece and the fourth driving piece are all provided with rodless cylinders for driving the first driving piece, the second driving piece and the fourth driving piece to move, so that the driving placing disc transferring working chamber is convenient to drive, the rodless cylinders are in the prior art, and are not repeated here, and the first movable door group 15, the second movable door group 16, the first closed door group 17 and the second closed door group 18 are existing products in the current market, and are in the prior art, and are not repeated here.
Example two:
an environment-friendly water drilling processing technology comprises the following steps of a, smelting: feeding the raw materials into a hot melting kiln, and heating and melting to form a feed liquid; b. forming ovules: pressing by using a special die to form the feed liquid into a rhinestone bead blank; c. grinding a drill: performing rough edge polishing on the rhinestone bead blank through a polishing machine; d. cleaning: removing glue and cleaning the polished rhinestones by a special process method; e. film coating: performing film coating treatment on the surface of the rhinestone through vacuum film coating equipment; f. and (4) checking: inspecting the grade of the cleaned rhinestones and sorting out waste products; g. packaging: according to international practice, the rhinestones are subjected to specification classification packaging; the raw materials in the step a comprise 55 parts of quartz sand powder, 1 part of alumina powder, 2 parts of zinc oxide powder, 1 part of boric acid, 4 parts of potassium oxide powder, 6 parts of sodium oxide powder, 2 parts of calcium oxide powder, 2 parts of magnesium oxide powder, 1 part of selenium powder and 0.2 part of sulfur; the raw materials in the step a are continuously heated in a hot melting kiln, and a material liquid is formed after melting, clarifying and homogenizing for 9 hours, the material liquid is subjected to heat preservation and discharging through a discharging channel, the melting temperature is 1450 ℃, and the heat preservation and discharging temperature is 1100 ℃; c, polishing the rhinestones after polishing, and cleaning the rhinestones after polishing; the packaging mode in the step g is that paper packaging with soft paper lining added inside is adopted according to international convention, and the quantity of each package of the rhinestones with the specification of less than SS20 is 10GROSS (1440 granules).
The vacuum coating apparatus in this embodiment has the same structure as the vacuum coating apparatus in the first embodiment, and details thereof are not repeated herein.
Example three:
an environment-friendly water drilling processing technology comprises the following steps of a, smelting: feeding the raw materials into a hot melting kiln, and heating and melting to form a feed liquid; b. forming ovules: pressing by using a special die to form the feed liquid into a rhinestone bead blank; c. grinding a drill: performing rough edge polishing on the rhinestone bead blank through a polishing machine; d. cleaning: removing glue and cleaning the polished rhinestones by a special process method; e. film coating: performing film coating treatment on the surface of the rhinestone through vacuum film coating equipment; f. and (4) checking: inspecting the grade of the cleaned rhinestones and sorting out waste products; g. packaging: according to international practice, the rhinestones are subjected to specification classification packaging; the raw materials in the step a comprise 60 parts of quartz sand powder, 1.5 parts of alumina powder, 3 parts of zinc oxide powder, 1.5 parts of boric acid, 6 parts of potassium oxide powder, 8 parts of sodium oxide powder, 3 parts of calcium oxide powder, 3 parts of magnesium oxide powder, 1.5 parts of selenium powder and 0.3 part of sulfur; the raw materials in the step a are continuously heated in a hot melting kiln, and form a feed liquid after melting, clarifying and homogenizing for 10 hours, wherein the feed liquid is discharged through a discharge channel in a heat preservation way, the melting temperature is 1500 ℃, and the heat preservation discharging temperature is 1200 ℃; c, polishing the rhinestones after polishing, and cleaning the rhinestones after polishing; the packaging mode in the step g is that paper packaging with soft paper lining added inside is adopted according to international convention, and the quantity of each package of the rhinestones with the specification of less than SS20 is 10GROSS (1440 granules).
The vacuum coating apparatus in this embodiment has the same structure as the vacuum coating apparatus in the first embodiment, and details thereof are not repeated herein.
Claims (7)
1. An environment-friendly rhinestone processing technology is characterized by comprising the following steps:
a. smelting: feeding the raw materials into a hot melting kiln, and heating and melting to form a feed liquid;
b. forming ovules: pressing by using a special die to form the feed liquid into a rhinestone bead blank;
c. grinding a drill: performing rough edge polishing on the rhinestone bead blank through a polishing machine;
d. cleaning: removing glue and cleaning the polished rhinestones by a special process method;
e. film coating: performing film coating treatment on the surface of the rhinestone through vacuum film coating equipment;
f. and (4) checking: inspecting the grade of the cleaned rhinestones and sorting out waste products;
g. packaging: according to international practice, the rhinestones are subjected to specification classification packaging;
wherein, the vacuum coating equipment in the step e comprises a vacuum coating box (1), a storage box (2) arranged at the top of the vacuum coating box (1) and a vacuum pump (11) used for vacuumizing the vacuum coating box (1), the vacuum coating box (1) is provided with a first working chamber (12) used for fixing a water drill before coating, a second working chamber (13) used for coating the water drill and a third working chamber (14) used for collecting the coated water drill, the side walls of the first working chamber (12) and the third working chamber (14) are respectively provided with a first movable door group (15) and a second movable door group (16), the storage box (2) is provided with a first air inlet pipe (21) used for conveying coating gas, a second air inlet pipe (22) used for conveying the coating gas in the first working chamber (12) to the storage box (2) and a third air inlet pipe (23) used for conveying the coating gas in the second working chamber (13) to the storage box (2), a feeding device for conveying a rhinestone to be coated is arranged on the first working chamber (12), a control device for controlling the rhinestone to be coated is arranged on the second working chamber (13), a material receiving device for conveying the coated rhinestone is arranged on the third working chamber (14), and a first closed door group (17) and a second closed door group (18) are respectively arranged between the first working chamber (12) and the second working chamber (13) and between the second working chamber (13) and the third working chamber (14); after the coating of the previous batch of water drills is finished, residual coating gas in the first working cavity (12) is extracted into the storage box (2) through the second air inlet pipe (22), then the first movable door group (15) is opened, a plurality of water drills are collected and are loaded into the feeding device, the first movable door group (15) is closed, the first closed door group (17) is opened, the control device transfers the water drills into the second working cavity (13), the first closed door group (17) is closed, the second working cavity (13) is vacuumized by the vacuum pump, then the storage box (2) conveys a certain amount of coating gas into the second working cavity (13) to coat the water drills, after the coating is finished, the second closed door group (18) is opened, the water drills on the control device are transferred into the third working cavity (14) by the material receiving device, then the second closed door group (18) is closed, the third air inlet pipe (23) is opened, and (3) extracting the coating gas in the third working cavity (14), and opening the second movable door group (16) to collect the rhinestones after the extraction is finished.
2. The environment-friendly water drill processing technology as claimed in claim 1, characterized in that: the raw materials in the step a comprise 50-60 parts of quartz sand powder, 0.5-1.5 parts of alumina powder, 1-3 parts of zinc oxide powder, 0.5-1.5 parts of boric acid, 2-6 parts of potassium oxide powder, 4-8 parts of sodium oxide powder, 1-3 parts of calcium oxide powder, 1-3 parts of magnesium oxide powder, 0.5-1.5 parts of selenium powder and 0.1-0.3 part of sulfur.
3. The environment-friendly water drill processing technology as claimed in claim 1, characterized in that: and c, continuously heating the raw materials in the step a in a hot melting kiln, melting, clarifying and homogenizing for 8-10h to form a material liquid, and carrying out heat preservation and discharging on the material liquid through a discharging channel, wherein the melting temperature is 1400-1500 ℃, and the heat preservation discharging temperature is 1000-1200 ℃.
4. The environment-friendly water drill processing technology as claimed in claim 1, characterized in that: and c, polishing the rhinestones after polishing, and cleaning the rhinestones after polishing.
5. The environment-friendly water drill processing technology as claimed in claim 1, characterized in that: the packaging mode in the step g is that paper packaging with soft paper lining added inside is adopted according to international convention, and the quantity of each package of the rhinestones with the specification of less than SS20 is 10GROSS (1440 granules).
6. The environment-friendly water drill processing technology as claimed in claim 1, characterized in that: the feeding device comprises a placing disc (31) for placing a rhinestone, a first driving piece (32) for driving the placing disc (31) to move up and down, a fixing block (33) fixedly connected with an output shaft of the first driving piece (32) and a fixing rod (34) for driving the placing disc (31) to move horizontally, a fixing cylinder (35) is fixedly arranged on the fixing rod (34), a sliding block (351) and a first connecting rod (36) are arranged on the fixing cylinder (35), a sliding groove (331) matched with the sliding block (351) is arranged on the fixing block (33), the fixing cylinder (35) is eccentrically arranged, and a second connecting rod (37) connected with the first connecting rod (36) is arranged on the placing disc (31); before fixed dish (31) of placing, lay the water drill on placing dish (31) earlier, then first driving piece (32) start, drive head rod (36) and move down, move down and place when dish (31) comfortable height is placed to manual installation, stop first driving piece (32), connect head rod (36) and second connecting rod (37), then start first driving piece (32), drive first driving piece (32) and drive and place dish (31) and shift up to the assigned position, prepare the feeding.
7. The environment-friendly rhinestone machining process according to claim 6, characterized in that: the fixing rod (34) is provided with a threaded portion (332), the threaded portion (332) is arranged on one side of a fixing barrel (35), the length of the fixing rod (34) on the other side of the fixing barrel (35) is smaller than that of the threaded portion (332), the placing disc (31) is provided with a plurality of through holes (311), the bottom of the placing disc (31) is provided with a leakage-proof piece (312), the end portion of the first connecting rod (36) is provided with a movable clamping block (361) and a telescopic groove (362) for the clamping block (361) to move, the telescopic groove (362) is provided with a first elastic piece (363) fixedly connected with the clamping block (361), the bottom of the clamping block (361) is obliquely arranged, and the second connecting rod (37) is provided with a slot (371) for the first connecting rod (36) to insert and a clamping groove (372) for the clamping block (361) to insert; the water bores and places the dish in the back, inserts slot (371) gradually with head rod (36), and at this moment, fixture block (361) receive the extrusion earlier, shrink to flexible groove (362) in, first elastic component (363) shrink, along with head rod (36) insert slot (371) back completely, fixture block (361) receive the effect of first elastic component (363) and stretch out draw-in groove (372), form fixedly.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911026571.1A CN110653921B (en) | 2019-10-26 | 2019-10-26 | Environment-friendly water drill processing technology |
| CN202010363368.XA CN111513439A (en) | 2019-10-26 | 2019-10-26 | Safe and reliable water drill machining process capable of saving resources |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911026571.1A CN110653921B (en) | 2019-10-26 | 2019-10-26 | Environment-friendly water drill processing technology |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010363368.XA Division CN111513439A (en) | 2019-10-26 | 2019-10-26 | Safe and reliable water drill machining process capable of saving resources |
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| Publication Number | Publication Date |
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| CN110653921A CN110653921A (en) | 2020-01-07 |
| CN110653921B true CN110653921B (en) | 2020-07-28 |
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| CN202010363368.XA Withdrawn CN111513439A (en) | 2019-10-26 | 2019-10-26 | Safe and reliable water drill machining process capable of saving resources |
| CN201911026571.1A Active CN110653921B (en) | 2019-10-26 | 2019-10-26 | Environment-friendly water drill processing technology |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203333745U (en) * | 2013-05-23 | 2013-12-11 | 深圳市生波尔机电设备有限公司 | Continuous type vacuum evaporation coating device |
| KR20160011541A (en) * | 2014-07-22 | 2016-02-01 | (주) 한일진공 | Vacuum evaporator |
| CN109619777A (en) * | 2018-12-24 | 2019-04-16 | 枣庄市超福钻石饰品有限公司 | A kind of water drilling production technology |
| CN110372224A (en) * | 2019-07-26 | 2019-10-25 | 浦江和平真空镀膜有限公司 | A kind of processing technology of plated film water drilling |
| CN110370851A (en) * | 2019-07-29 | 2019-10-25 | 浦江和平真空镀膜有限公司 | A kind of water drilling manufacturing process containing filming process |
-
2019
- 2019-10-26 CN CN202010363368.XA patent/CN111513439A/en not_active Withdrawn
- 2019-10-26 CN CN201911026571.1A patent/CN110653921B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203333745U (en) * | 2013-05-23 | 2013-12-11 | 深圳市生波尔机电设备有限公司 | Continuous type vacuum evaporation coating device |
| KR20160011541A (en) * | 2014-07-22 | 2016-02-01 | (주) 한일진공 | Vacuum evaporator |
| CN109619777A (en) * | 2018-12-24 | 2019-04-16 | 枣庄市超福钻石饰品有限公司 | A kind of water drilling production technology |
| CN110372224A (en) * | 2019-07-26 | 2019-10-25 | 浦江和平真空镀膜有限公司 | A kind of processing technology of plated film water drilling |
| CN110370851A (en) * | 2019-07-29 | 2019-10-25 | 浦江和平真空镀膜有限公司 | A kind of water drilling manufacturing process containing filming process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111513439A (en) | 2020-08-11 |
| CN110653921A (en) | 2020-01-07 |
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