CN110646308A - Wheel rope abrasion resistance detection device and detection system - Google Patents
Wheel rope abrasion resistance detection device and detection system Download PDFInfo
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- CN110646308A CN110646308A CN201910886195.7A CN201910886195A CN110646308A CN 110646308 A CN110646308 A CN 110646308A CN 201910886195 A CN201910886195 A CN 201910886195A CN 110646308 A CN110646308 A CN 110646308A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/56—Investigating resistance to wear or abrasion
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/0003—Steady
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0262—Shape of the specimen
- G01N2203/0278—Thin specimens
- G01N2203/028—One dimensional, e.g. filaments, wires, ropes or cables
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- Length Measuring Devices With Unspecified Measuring Means (AREA)
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Abstract
The invention discloses a wheel rope abrasion resistance detection device and a detection system, which comprise a detection table, wherein a material discharging box is arranged at the bottom end of one side edge of the detection table, a wheel rope is arranged in the material discharging box, a speed reducing motor is connected and arranged on the material discharging box, a sleeve block I is arranged above the material discharging box and positioned at one side edge of the detection table, a friction ring I is arranged at one side edge of the inner part of the sleeve block I, which is far away from the detection table, a pressure sensor I is arranged in the inner part of the sleeve block I and positioned in the middle of one side of the friction ring I, a friction ring II is arranged at one side of the friction ring I, which is far away from the sleeve block I, a hydraulic rod I is arranged at one side edge of the friction ring II, which is far away from the friction ring I, a hydraulic cylinder I is arranged at a position corresponding to the hydraulic rod I in the detection table, and the material collecting box is connected with a driving motor.
Description
Technical Field
The invention relates to the technical field of wheel rope detection, in particular to a wheel rope abrasion resistance detection device and a wheel rope abrasion resistance detection system.
Background
The rope wheel is a rope used in cooperation with a pulley as the name implies, and is usually used for lifting heavy objects, and the rope wheel can generate back-and-forth friction due to the use characteristics of the rope wheel in the use process, so that the rope wheel is required to be subjected to abrasion detection in the production process, and the quality of the rope wheel is ensured; the prior art can not carry out good wearing and tearing to the wheel rope and detect, and lacks the detecting system who is used for detecting wheel rope wearability to lead to people at the in-process of wheel rope production, can't carry out good detection to the wearability of wheel rope, influenced the production quality of wheel rope, and then can't be better satisfy people's user demand.
In summary, how to detect the abrasion resistance of the wheel rope well is a technical problem which needs to be solved urgently at present.
Disclosure of Invention
The technical task of the invention is to provide a wheel rope abrasion resistance detection device and a wheel rope abrasion resistance detection system aiming at the defects, so as to solve the problem of how to perform good abrasion resistance detection on the wheel rope.
The technical scheme of the invention is realized as follows:
a wheel rope abrasion resistance detection device comprises a detection table, wherein a material placing box is installed at the bottom end of one side of the detection table, a wheel rope is installed inside the material placing box, a speed reducing motor is connected and installed on the material placing box, a first sleeve block is installed above the material placing box and located at one side of the detection table, a first friction ring is installed at one side, far away from the first sleeve block, of the first sleeve block, a first pressure sensor is installed inside the first sleeve block and located in the middle of one side of the first friction ring, a second friction ring is installed at one side, far away from the first sleeve block, of the first friction ring, a first hydraulic rod is installed at one side, far away from the first friction ring, of the second friction ring, a first hydraulic cylinder is installed inside the detection table and at the position corresponding to the first hydraulic rod, and a material receiving box is installed at the bottom end of one side, a driving motor is connected and installed on the material receiving box, a sleeve block II is installed above the material receiving box and on one side of the detection platform far away from the sleeve block I, a friction ring III is installed on one side of the sleeve block II far away from the detection platform, a pressure sensor II is installed in the sleeve block II and in the middle of one side of the friction ring III, a friction ring IV is installed on one side of the friction ring III far away from the sleeve block II, a hydraulic rod II is installed on one side of the friction ring IV far away from the friction ring III, a hydraulic cylinder II is installed in the detection platform corresponding to the hydraulic rod II, one end of the wheel rope far away from the material receiving box penetrates through the sleeve block I and the sleeve block II and is connected with the material receiving box, sleeves are installed on two side edges of the detection platform and above the sleeve block I and between the sleeve block II and the material receiving box, the sleeve is sleeved on the outer side of the wheel rope, the scanner is installed on the inner wall of the sleeve, guide wheels I are symmetrically installed at the top of the detection table, and the control panel is installed on the outer side edge of the detection table.
Preferably, the control panel is provided with a controller, a detector and a motor speed regulator, the scanner is connected with the detector, and the motor speed regulator is connected with the driving motor.
Preferably, the surface roughness of the first friction ring and the surface roughness of the second friction ring are the same, the surface roughness of the third friction ring and the surface roughness of the fourth friction ring are the same, and the surface roughness of the first friction ring and the surface roughness of the second friction ring are both smaller than the surface roughness of the third friction ring and the surface roughness of the fourth friction ring.
Preferably, the two side edges of the detection table are positioned between the first sleeve block and the sleeve and between the second sleeve block and the sleeve, mounting grooves are formed in the first sleeve block and the second sleeve block, and guide wheels are mounted inside the mounting grooves.
Preferably, the bottom of the detection table is provided with a base, and the material discharge box and the speed reduction motor as well as the material receiving box and the driving motor are both positioned at the top of the base.
Preferably, the bottom of the base is symmetrically provided with supporting legs.
The utility model provides a stand wear and tear detecting system of wheel rope, its characterized in that, includes control module, power module, detection module, data module and contrast module, just the power module with control module connects, detection module with the power module is connected, the data module with detection module connects, the contrast module with the data module is connected.
Preferably, the power module comprises a speed reduction unit, a driving unit and a hydraulic unit, and the detection module comprises a pressure unit, a speed regulation unit, a friction unit and a scanning unit.
Preferably, the pressure unit is connected with the hydraulic unit, and the speed regulation unit is connected with the driving unit.
Preferably, the control module is connected with an operation module and a display module.
Compared with the prior art, the invention has the advantages and positive effects that:
1. through friction ring one with friction ring two and pneumatic cylinder one with hydraulic stem one under pressure sensor one's effect, can be right the wheel rope carries out the detection of once wearing and tearing, through friction ring three with friction ring four and pneumatic cylinder two with hydraulic stem two under pressure sensor two's effect, can be right the wheel rope carries out the detection of secondary wearing and tearing, under the interact that twice were worn and torn to detect, can be right the wheel rope carries out accurate stand wear and tear nature and detects, is convenient for can be better satisfy people's user demand.
2. Through control module the power module the detection module with the data module and under the interact of comparison module, can be right the in-process that the wearability detected is carried out to the wheel rope carries out good system control, be convenient for can be better satisfy people's user demand.
3. The invention well solves the problem of how to perform good abrasion resistance detection on the wheel rope, so that people can perform good abrasion resistance detection on the wheel rope, and a good detection control system can be performed in the process of detecting the abrasion resistance of the wheel rope, so that people can perform good detection on the abrasion resistance of the wheel rope in the production process of the wheel rope, the production quality of the wheel rope is ensured, and the use requirements of people can be met better.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic diagram of an architecture according to an embodiment of the present invention;
FIG. 2 is a schematic top view of a portion of a nest block according to an embodiment of the present invention;
FIG. 3 is a schematic top view of a two-part nest block according to an embodiment of the present invention;
FIG. 4 is a schematic top view of a sleeve portion according to an embodiment of the invention;
FIG. 5 is a schematic diagram of a partial top view configuration according to an embodiment of the present invention;
fig. 6 is a block diagram of a system according to an embodiment of the invention.
In the figure:
1. a detection table; 2. placing a material box; 3. a wheel rope; 4. a reduction motor; 5. sleeving a first sleeve block; 6. a first friction ring; 7. a first pressure sensor; 8. a second friction ring; 9. a first hydraulic rod; 10. a first hydraulic cylinder; 11. a material receiving box; 12. a drive motor; 13. a second sleeve block; 14. a friction ring III; 15. a second pressure sensor; 16. a friction ring IV; 17. a second hydraulic rod; 18. a second hydraulic cylinder; 19. a sleeve; 20. a scanner; 21. a first guide wheel; 22. a control panel; 23. a controller; 24. a detector; 25. a motor speed regulator; 26. mounting grooves; 27. a second guide wheel; 28. a base; 29. supporting legs; 30. a control module; 31. a power module; 32. a detection module; 33. a data module; 34. a comparison module; 35. a deceleration unit; 36. a drive unit; 37. a hydraulic unit; 38. a pressure unit; 39. a speed regulating unit; 40. a friction unit; 41. a scanning unit; 42. an operation module; 43. and a display module.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
The invention is further described with reference to the following figures and specific examples.
In the first embodiment, as shown in fig. 1 to 5, the wheel-rope wear-resistance detection device according to the embodiment of the invention comprises a detection table 1, a material discharge box 2 is installed at the bottom end of one side of the detection table 1, a wheel rope 3 is installed inside the material discharge box 2, a speed reduction motor 4 is connected and installed on the material discharge box 2, a sleeve block I5 is installed above the material discharge box 2 and located at one side of the detection table 1, a friction ring I6 is installed at one side of the inner portion of the sleeve block I5 far away from the detection table 1, a pressure sensor I7 is installed inside the sleeve block I5 and located at the middle of one side of the friction ring I6, a friction ring II 8 is installed at one side of the friction ring I6 far away from the sleeve block I5, a hydraulic rod I9 is installed at one side of the friction ring II 8 far away from the friction ring I6, and a hydraulic cylinder I10 is installed inside the detection table 1 at a position corresponding to the hydraulic rod I, through the first friction ring 6, the second friction ring 8, the first hydraulic cylinder 10 and the first hydraulic rod 9, under the action of the first pressure sensor 7, the wheel rope 3 can be subjected to one-time wear-resistant detection, the detection table 1 is far away from the bottom end of one side of the material discharge box 2, the material collection box 11 is connected with and mounted with the driving motor 12, the material collection box 11 is arranged above and positioned at one side of the detection table 1 far away from the first sleeve block 5, the second sleeve block 13 is arranged at one side of the detection table 1, the third friction ring 14 is arranged at one side of the detection table 1, the second sleeve block 13 is arranged inside and positioned at one side of the third friction ring 14, the fourth friction ring 14 is arranged at one side of the second sleeve block 13, and the fourth friction ring 16 is arranged at one side of the third friction ring 14, and the second hydraulic rod 17 is arranged at one side of the third friction ring 14, a second hydraulic cylinder 18 is installed in the detection table 1 at a position corresponding to the second hydraulic rod 17, under the action of a second pressure sensor 15, secondary wear-resistant detection can be performed on the wheel rope 3 through a third friction ring 14, a fourth friction ring 16 and a second hydraulic cylinder 18, one end of the wheel rope 3, far away from the material receiving box 11, penetrates through the first sleeve block 5 and the second sleeve block 13 and is connected with the material receiving box 11, sleeves 19 are installed on two side edges of the detection table 1 and above the first sleeve block 5 and between the second sleeve block 13 and the material receiving box 11, the sleeves 19 are all sleeved on the outer side of the wheel rope 3, scanners 20 are installed on the inner wall of the sleeves 19, guide wheels 21 are symmetrically installed at the top of the detection table 1, and a control panel 22 is installed on the outer side of the detection table 1, through the control panel with sleeve 19 and scanner 20's interact, can be to the condition that the twice wearability of wheel rope 3 detected carries out scanning analysis, thereby be convenient for can be better to the wheel rope 3 carries out the wearability and detects, and then be convenient for can be better satisfy people's user demand.
In the second embodiment, as shown in fig. 1, a controller 23, a detector 24 and a motor governor 25 are installed on the control panel 22, the scanner 20 is connected to the detector 24, and the motor governor 25 is connected to the driving motor 12; through controller 23 can carry out good control in the testing process to be convenient for people can be better control, through detector 24 can detect the discernment to the result of twice detection, thereby be convenient for people can better understand the condition that detects, through motor speed regulator 25 can be right driving motor 12's rotational speed is adjusted, thereby is convenient for can make wheel rope 3 carries out the detection of stand wear and tear nature under different functioning speed, thereby is convenient for can it can to the wheel rope carries out more comprehensive stand wear and tear detection, and then be convenient for can be better satisfy people's user demand.
In a third embodiment, as shown in fig. 2 and 3, the surface roughness of the first friction ring 6 is the same as that of the second friction ring 8, the surface roughness of the third friction ring 14 is the same as that of the fourth friction ring 16, and the surface roughness of the first friction ring 6 and that of the second friction ring 8 are both smaller than that of the third friction ring 14 and that of the fourth friction ring 16; the wheel rope 3 can be used for detecting the abrasion resistance under different friction coefficients, so that the detection accuracy is convenient to improve, and the use requirements of people can be better met.
In the fourth embodiment, as shown in fig. 1, mounting grooves 26 are respectively formed on two side edges of the detection table 1 and between the first set block 5 and the sleeve 19 and between the second set block 13 and the sleeve 19, and a second guide wheel 27 is respectively mounted inside each mounting groove 26; through the second guide wheel 27, the wheel rope 3 can better move in the detection process, so that the abrasion resistance can be better detected, and the use requirements of people can be better met.
In the fifth embodiment, as shown in fig. 1 and 5, a base 28 is installed at the bottom of the detection table 1, the material discharge box 2 and the speed reduction motor 4, and the material receiving box 11 and the driving motor 12 are all located at the top of the base 28, and support legs 29 are symmetrically installed at the bottom of the base 28; through the base 28 with supporting leg 29's interact, can be right examine test table 1 and carry out stable support to be convenient for can be better carry out the detection of wearability, and then be convenient for can be better satisfy people's user demand.
Sixth embodiment, as shown in fig. 6, the wheel-rope wear-resistance detection system according to the embodiment of the present invention is characterized in that the system includes a control module 30, a power module 31, a detection module 32, a data module 33, and a comparison module 34, the power module 31 is connected to the control module 30, the detection module 32 is connected to the power module 31, the data module 33 is connected to the detection module 32, and the comparison module 34 is connected to the data module 33, so that the interaction among the control module 30, the power module 31, the detection module 32, the data module 33, and the comparison module 34 enables good system control during the wear resistance detection of the wheel rope 3, thereby better satisfying the use requirements of people.
Seventh embodiment, as shown in fig. 6, the power module 31 includes a speed reduction unit 35, a driving unit 36 and a hydraulic unit 37, and the detection module 32 includes a pressure unit 38, a speed regulation unit 39, a friction unit 40 and a scanning unit 41; the pressure unit 38 is connected with the hydraulic unit 37, and the speed regulating unit 39 is connected with the driving unit 36; can make the wheel rope detect under different pressure and different functioning speed to be convenient for can improve the accuracy that detects, and then be convenient for can be better satisfy people's user demand.
In an eighth embodiment, as shown in fig. 6, the control module 30 is connected to an operation module 42 and a display module 43; people can be better when detecting of being convenient for control, and can carry out more audio-visual show to the structure that detects, the user demand that satisfies people that is convenient for can be better.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
In practical application, the wheel rope 3 is drawn out from the material placing box 2, sequentially passes through the sleeve block I5, one of the sleeves 19, the sleeve block II 13 and the other sleeve 19, is connected with the material receiving box 11, then the deceleration motor 4 and the driving motor 12 are started through the control panel 22, the hydraulic cylinder I10 and the hydraulic cylinder II 18 are started simultaneously, so that the friction ring I6 and the friction ring II 8, the friction ring III 14 and the friction ring IV 16 are all in contact with the outer side edge of the wheel rope 3, the wheel rope 3 is driven to operate under the action of the deceleration motor 4 and the driving motor 12, and then the surface of the wheel rope 3 after being rubbed by the friction ring I6 and the friction ring II 8 is respectively subjected to interaction of the scanner 20 and the detector 24, and scanning and detecting the surface of the wheel rope 3 after the friction ring three 14 and the friction ring four 16 are rubbed; the tightness of the wheel rope 3 by the first friction ring 6 and the second friction ring 8 and the tightness of the wheel rope by the third friction ring 14 and the fourth friction ring 16 are changed through the action of the first hydraulic cylinder 10 and the second hydraulic cylinder 18 during detection, and the abrasion resistance of the wheel rope 3 is detected under different tightness; secondly, the rotation speed of the driving motor 12 can be adjusted through the motor speed regulator 25, and the abrasion resistance of the wheel rope 3 can be detected at different running speeds; in addition, during detection, through interaction of the control module 30, the power module 31, the detection module 32, the data module 33 and the comparison module 34, good system control can be performed in the process of detecting the wear resistance of the wheel rope 3; the general reason makes people can carry out good wearing and tearing to the wheel rope and detect, and can carry out good detection control system at the in-process that detects wheel rope wearability to make people at the in-process of wheel rope production, can carry out good detection to the wearability of wheel rope, ensured the production quality of wheel rope, and then be convenient for can be better satisfy people's user demand.
The present invention can be easily implemented by those skilled in the art from the above detailed description. It should be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the basis of the disclosed embodiments, a person skilled in the art can combine different technical features at will, thereby implementing different technical solutions.
Claims (10)
1. The wheel rope abrasion resistance detection device is characterized by comprising a detection table (1), wherein a material discharge box (2) is installed at the bottom end of one side of the detection table (1), a wheel rope (3) is installed inside the material discharge box (2), a speed reduction motor (4) is installed on the material discharge box (2) in a connected mode, a sleeve block I (5) is installed above the material discharge box (2) and located at one side of the detection table (1), a friction ring I (6) is installed at one side, far away from the detection table (1), of the inside of the sleeve block I (5), a pressure sensor I (7) is installed in the middle of one side, located at the friction ring I (6), of the friction ring I (6), a friction ring II (8) is installed at one side, far away from the sleeve block I (5), and a hydraulic rod I (9) is installed at one side, far away from the friction ring I (6), of the friction ring II (8), detect the inside of platform (1) with hydraulic stem one (9) corresponding position installs pneumatic cylinder one (10), it keeps away from to detect platform (1) a side bottom of blowing box (2) installs receiving box (11), just connect on receiving box (11) and install driving motor (12), the top of receiving box (11) just is located detect platform (1) and keep away from a side of nest block one (5) installs nest block two (13), the inside of nest block two (13) is kept away from a side of detecting platform (1) installs friction ring three (14), the inside of nest block two (13) just is located one side mid-mounting of friction ring three (14) has pressure sensor two (15), friction ring three (14) keep away from one side of nest block two (13) installs friction ring four (16), and friction ring four (16) keep away from a side of friction ring three (14) installs hydraulic stem two (17), detect the inside of platform (1) with pneumatic cylinder two (18) are installed to the corresponding position of hydraulic stem two (17), wheel rope (3) are kept away from the one end of receipts material box (11) run through in nest block one (5) with nest block two (13) and with receipts material box (11) are connected, the both sides limit of detecting platform (1) just is located the top of nest block one (5) and nest block two (13) with all install sleeve (19) between receipts material box (11), just sleeve (19) all overlap and locate the outside of wheel rope (3), scanner (20) are all installed to the inner wall of sleeve (19), detect the top symmetry of platform (1) and install guide pulley one (21), the outside limit of detecting platform (1) is installed and is controlled panel (22).
2. The device for detecting wear of the wheel rope according to claim 1, wherein a controller (23), a detector (24) and a motor governor (25) are mounted on the control panel (22), the scanner (20) is connected with the detector (24), and the motor governor (25) is connected with the driving motor (12).
3. The rope abrasion resistance detection device according to claim 1, wherein the first friction ring (6) and the second friction ring (8) have the same surface roughness, the third friction ring (14) and the fourth friction ring (16) have the same surface roughness, and the surface roughness of the first friction ring (6) and the second friction ring (8) is smaller than that of the third friction ring (14) and the fourth friction ring (16).
4. The wheel rope abrasion resistance detection device according to claim 1, wherein mounting grooves (26) are formed in two side edges of the detection table (1) and located between the first sleeve block (5) and the sleeve (19) and between the second sleeve block (13) and the sleeve (19), and a second guide wheel (27) is mounted inside each mounting groove (26).
5. The device for detecting wear resistance of the wheel rope according to claim 1, wherein a base (28) is installed at the bottom of the detection table (1), and the material discharge box (2) and the speed reduction motor (4) as well as the material collection box (11) and the driving motor (12) are located at the top of the base (28).
6. The device for detecting abrasion resistance of a wheel rope according to claim 5, wherein supporting legs (29) are symmetrically arranged at the bottom of the base (28).
7. The wheel rope wear-resistant detection system is characterized by comprising a control module (30), a power module (31), a detection module (32), a data module (33) and a comparison module (34), wherein the power module (31) is connected with the control module (30), the detection module (32) is connected with the power module (31), the data module (33) is connected with the detection module (32), and the comparison module (34) is connected with the data module (33).
8. The system of claim 7, wherein the power module (31) comprises a speed reduction unit (35), a drive unit (36) and a hydraulic unit (37), and the detection module (32) comprises a pressure unit (38), a speed regulation unit (39) and a friction unit (40), and a scanning unit (41).
9. A wear detection system for a wheel-line according to claim 8, characterized in that the pressure unit (38) is connected to the hydraulic unit (37) and the governor unit (39) is connected to the drive unit (36).
10. The system of claim 7, wherein the control module (30) is coupled to the operating module (42) and the display module (43).
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| CN201910886195.7A CN110646308B (en) | 2019-09-19 | 2019-09-19 | Wheel rope abrasion resistance detection device and detection system |
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| CN201910886195.7A CN110646308B (en) | 2019-09-19 | 2019-09-19 | Wheel rope abrasion resistance detection device and detection system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111735729A (en) * | 2020-08-26 | 2020-10-02 | 广东电网有限责任公司东莞供电局 | Wire and cable wear resistance detection device and detection method |
| CN114034546A (en) * | 2021-12-16 | 2022-02-11 | 安徽扬子线缆有限公司 | A wear resistance detection device for wire and cable |
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