Background
The padlock consists of a lock beam, a lock body, a lock tongue spring, a lock cylinder, a lock pin and other parts, wherein a lock cylinder hole, a lock tongue hole and a lock beam hole are formed in the lock body, the lock cylinder hole and the lock tongue hole are arranged in a crossed manner, and the lock beam hole is communicated with the lock tongue hole; when the lock is assembled, the spring bolt is firstly installed at the bottom of the lock bolt hole, then the lock bolt is installed in the lock bolt hole, and then the lock core is inserted into the lock core hole. In the prior art, the manual assembly mode is adopted for assembly, the efficiency is low, and particularly, when the lock cylinder is assembled, the assembly is inconvenient. Because there is the breach on the spring bolt, the tip of lock core is equipped with the actuating lever, and the actuating lever sets up for the center centrifugation of lock core, and in the breach was gone into to the actuating lever needs the card, therefore whole unlocking process does: the key drives the lock core to rotate, the rotation of lock core makes the actuating lever rotate, because the actuating lever centrifugation sets up, therefore the actuating lever makes the spring bolt take place axial slip for the one end of spring bolt breaks away from the draw-in groove of lock beam, and the lock beam no longer is fixed, and the lock beam can be pulled out. Because the one end of lock tongue spring is equipped with the spring, and the spring bolt supports and leans on the other end at the lock tongue spring, consequently under the not compressed condition of lock tongue spring, breach and actuating lever dislocation on the spring bolt, when consequently installing the lock core, need press down the spring bolt earlier, then insert the breach with the actuating lever on the spring bolt in.
Disclosure of Invention
The invention aims to solve the technical problem of providing a padlock assembling process, which can conveniently install a lock tongue spring, a lock tongue, a lock cylinder and a lock pin in a lock body, does not need manual participation, has high automation degree and improves the assembling efficiency.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
a padlock assembly process, comprising the steps of:
A. the spring bolt is arranged in the lock body: the lock body enters the first guide seat through the lock body feeding device, the first material pushing assembly pushes the lock body to a spring bolt mounting station, the spring bolt feeding seat feeds a spring bolt into the spring bolt pushing assembly, and the spring bolt pushing assembly loads the spring bolt into a spring bolt hole in the lock body;
B. transferring a lock body: transferring the lock body with the assembled lock tongue spring to a lock tongue assembling station;
C. assembling the bolt in the lock body: the second pushing assembly pushes the lock body into the lock body fixing seat, the lock tongue feeding seat sends the lock tongue into the lock tongue pushing assembly, and the lock tongue pushing assembly loads the lock tongue into the lock tongue hole in the lock body; the second pushing assembly is inserted into a lock cylinder hole in the lock body to position the lock cylinder hole, the lock body is fixed on the lock body fixing seat through the fixing assembly, and the lock tongue is maintained in a pressing state through the lock tongue limiting assembly;
D. transferring a lock body: transferring the lock body fixing seat fixed with the lock body to a lock cylinder and lock pin assembling station through a transferring component;
E. installation of lock cylinder and lock pin: the lock cylinder feeding seat feeds the lock cylinder into the lock cylinder feeding seat, the lock cylinder feeding seat aligns the lock cylinder with a lock cylinder hole in the lock body, and the third pushing assembly pushes the lock cylinder into the lock cylinder hole; then, the lockpin feeding seat sends the lockpin into the lockpin pushing assembly, and the lockpin pushing assembly loads the lockpin into a lockpin hole in the lock body.
In the process of assembling the padlock, in the step E, after the lock body fixing seat is rotated in place, the lock cylinder feeding seat slides to the fourth pushing assembly, and the pushing rod in the fourth pushing assembly pushes the lock cylinder into the lock cylinder hole in the lock body; then, the first correcting component corrects the lock pin hole on the lock body, and then the lock pin pushing component pushes the lock pin into the lock pin hole.
The lock body is pushed to the second lock body transfer assembly by the fixing assembly in the process F, the second lock body transfer assembly transfers the lock body to the detection station, the third pushing assembly pushes the lock body into the detection assembly, and the detection assembly detects the lock body and rejects defective products.
In the process of assembling the padlock, in the step F, the detection assembly is composed of a second guide seat, a fixing frame, a first driving device, a displacement sensor, a baffle plate and a second driving device, wherein the second guide seat is provided with a guide groove, the bottom of the guide groove is provided with a discharge hole, the displacement sensor is positioned above the guide groove and driven by the first driving device, and the lock body slides in the second guide seat; the baffle is positioned at the discharge hole and is controlled by the second driving device to stop the discharge hole; when the lock body is detected to be a defective product, the second driving device controls the baffle to retract, the discharge hole is opened, and the defective product falls through the discharge hole; when no problem is detected, the baffle does not retract, and the discharge hole is blocked.
In the above-mentioned padlock assembly process, in the process a, there are mount and lift seat in spring bolt installation station department, the lift seat is located the below of mount, the lift seat is driven by fourth drive arrangement, be equipped with ejection of compact uide bushing on the mount, spring bolt material loading seat and spring bolt propelling movement subassembly are all installed on the mount, the spring bolt hole on the lock body is rectified to the second subassembly of rectifying, then fourth drive arrangement makes the sliding seat rise and presses the lock body on the mount to fix, spring bolt propelling movement subassembly sends the spring bolt into ejection of compact uide bushing again after that, get into in the spring bolt hole on the lock body at last.
In the process of assembling the padlock, in the step C, the lock tongue limiting assembly comprises a lock tongue pressing assembly and a lock tongue blocking assembly, the lock tongue pressing assembly comprises a pressing rod and a fifth driving device, the lock tongue blocking assembly comprises a stop lever and a sixth driving device, and the second material pushing assembly comprises a seventh driving device and a push rod; the back on the lock body fixing base is pushed into with the lock body to the push rod, earlier with pushing down the depression bar to rectify the spring bolt hole on the lock body, then send the spring bolt into the spring bolt hole on the lock body, the spring bolt equipment is accomplished the back, the depression bar pushes down the spring bolt, then, the push rod inserts the downthehole location of lock core to the lock core hole, insert simultaneously and carry out the screens to the spring bolt in the breach of spring bolt, make the spring bolt can't kick-back under the effect of lock tongue, the correction bar resets after that, the pin transversely inserts the downthehole spring bolt that blocks of lock beam, make the spring bolt maintain the state of pushing down, after the lock core is accomplished the equipment.
In the padlock assembling process, in the process C and the process D, the transfer assembly is a rotating base, the lock body fixing base, the fixing assembly and the lock tongue blocking assembly are provided with two groups and are arranged on the rotating base symmetrically with the rotating center of the rotating base, and the rotation of the rotating base enables the two groups of lock body fixing base, the fixing assembly and the lock tongue blocking assembly to be switched in the lock tongue assembling station and the lock cylinder and bolt assembling station.
In the padlock assembling process, in the step C, the fixing assembly includes a push block, a baffle, an eighth driving device and a ninth driving device, the push block is driven by the eighth device, the baffle is driven by the ninth device, and the push block and the baffle are respectively located on two sides of the lock body fixing seat; the baffle is also provided with a guide hole, after the bolt is assembled, the baffle slides to one side of the lock body, the push rod is inserted into the guide hole and then inserted into the lock core hole on the lock body to position the lock core hole, and meanwhile, the push block pushes the other side of the lock body to fix the lock body between the baffle and the push block.
In the above-mentioned padlock assembling process, in both the step B and the step F, the lock body is transferred by the lock body transfer assembly composed of the transfer seat and the third driving device, the third driving device drives the transfer seat to slide back and forth, and the transfer seat is provided with a placement groove corresponding to the shape of the lock body.
The invention has the beneficial effects that: the lock tongue spring, the lock tongue, the lock cylinder and the lock pin can be automatically installed in the lock body, the lock body is transferred through the first lock body transfer assembly, the second lock body transfer assembly and the transfer assembly in the installation process, all the steps are automatically connected, the whole installation process does not need manual participation, the automation degree is high, the production efficiency is greatly improved, and particularly, when the lock cylinder is assembled, inconvenience brought by manual installation is solved.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the orientations and positional relationships indicated by the terms "upper", "lower", "left", "right", "front", "rear", "vertical", "bottom", "inner", "outer", and the like are based on the orientations and positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
As shown in figures 1 and 2 of the drawings,
the first embodiment is as follows:
a padlock assembly process, comprising the steps of:
A. the spring bolt is arranged in the lock body: the lock body enters a first guide seat through a lock body feeding device, a first pushing assembly pushes the lock body to a spring bolt mounting station, a spring bolt feeding seat feeds a spring bolt into a spring bolt pushing assembly, the spring bolt pushing assembly loads the spring bolt into a spring bolt hole in the lock body, and the lock body feeding device is a lock body vibration feeding disc; specifically, the lock tongue spring vibration feeding disc is connected with the lock tongue spring feeding seat and used for feeding the lock tongue spring feeding seat;
B. transferring a lock body: transferring the lock body with the assembled lock tongue spring to a lock tongue assembling station;
C. assembling the bolt in the lock body: the second pushing assembly pushes the lock body into the lock body fixing seat, the lock tongue feeding seat sends the lock tongue into the lock tongue pushing assembly, and the lock tongue pushing assembly loads the lock tongue into the lock tongue hole in the lock body; the second pushing assembly is inserted into a lock cylinder hole in the lock body to position the lock cylinder hole, the lock body is fixed on the lock body fixing seat through the fixing assembly, and the lock tongue is maintained in a pressing state through the lock tongue limiting assembly; particularly, the bolt vibration feeding disc is connected with the bolt feeding seat and used for feeding the bolt feeding seat;
D. transferring a lock body: transferring the lock body fixing seat fixed with the lock body to a lock cylinder and lock pin assembling station through a transferring component;
E. installation of lock cylinder and lock pin: the lock cylinder feeding seat feeds the lock cylinder into the lock cylinder feeding seat, the lock cylinder feeding seat aligns the lock cylinder with a lock cylinder hole in the lock body, and the third pushing assembly pushes the lock cylinder into the lock cylinder hole; then, the lock pin feeding seat sends the lock pin into the lock pin pushing assembly, and the lock pin pushing assembly loads the lock pin into the lock pin hole on the lock body; specifically, the lock cylinder vibration feeding plate is connected with the lock cylinder feeding seat and used for feeding the lock cylinder feeding seat.
Compared with the prior art, the padlock assembling process has the advantages that: the lock tongue spring, the lock tongue, the lock cylinder and the lock pin can be automatically installed in the lock body, the lock body is transferred through the first lock body transfer assembly, the second lock body transfer assembly and the transfer assembly in the installation process, all the steps are automatically connected, the whole installation process does not need manual participation, the production efficiency is greatly improved, and inconvenience brought by manual installation is solved when the lock cylinder is assembled.
In addition, in the step E, after the lock body fixing seat is rotated in place, the lock cylinder feeding seat slides to the fourth pushing assembly, and the pushing rod in the fourth pushing assembly pushes the lock cylinder into the lock cylinder hole in the lock body; then, the first correcting component corrects the lock pin hole on the lock body, and then the lock pin pushing component pushes the lock pin into the lock pin hole. Particularly, lock core pay-off seat and lock core loading attachment are connected, and lock core loading attachment is the vibration charging tray, and in addition, after first correction subassembly rectifies the lockpin hole on the lock body, the lock body fixing base slides under the cylinder drive, fixes the lock body top on lockpin propelling movement subassembly, and then lockpin propelling movement subassembly pushes away the lockpin to in the lockpin hole. Specifically, the lock pin pushing assembly is installed on the support frame, the discharging guide sleeve is installed on the support frame, after the lock pin hole is corrected, the discharging guide sleeve is aligned with the lock pin hole, the lock pin pushing assembly pushes the lock pin into the discharging guide sleeve, and the lock pin enters the lock pin hole along the discharging guide sleeve.
The lock body is pushed to the second lock body transfer assembly by the fixing assembly in the process F, the second lock body transfer assembly transfers the lock body to the detection station, the third pushing assembly pushes the lock body into the detection assembly, and the detection assembly detects the lock body and rejects defective products.
Thus, the lock body can be detected and defective products can be eliminated.
In addition, in the step F, the detection assembly comprises a second guide seat, a fixed frame, a first driving device, a displacement sensor, a baffle and a second driving device, the second guide seat is provided with a guide groove, the bottom of the guide groove is provided with a discharge hole, the displacement sensor is positioned above the guide groove and driven by the first driving device, and the lock body slides in the second guide seat; the baffle is positioned at the discharge hole and is controlled by the second driving device to stop the discharge hole; when the lock body is detected to be a defective product, the second driving device controls the baffle to retract, the discharge hole is opened, and the defective product falls through the discharge hole; when no problem is detected, the baffle does not retract, and the discharge hole is blocked.
In this way, detection and screening of padlocks is achieved.
In addition, in the step F, a material guide plate is arranged at the bottom of the discharge hole and used for collecting inferior-quality products.
In addition, in the process a, a fixing frame and a lifting seat are arranged at the spring bolt installation station, the lifting seat is located below the fixing frame, the lifting seat is driven by a fourth driving device, a discharge guide sleeve is arranged on the fixing frame, a spring bolt feeding seat and a spring bolt pushing assembly are both installed on the fixing frame, a spring bolt hole in the lock body is corrected by a second correcting assembly, then the fourth driving device enables the sliding seat to ascend to press the lock body on the fixing frame for fixing, then the spring bolt pushing assembly sends the spring bolt into the discharge guide sleeve, and finally the spring bolt hole in the lock body enters the spring bolt hole in the lock body. Specifically, the fourth driving device is a cylinder. The first correction assembly and the second correction assembly respectively comprise an air cylinder and a correction rod, and the air cylinder drives the correction rod to be inserted into a lock tongue spring hole or a lock pin hole in the lock body.
Therefore, the lock body can be fixed and then positioned, and the situation that the lock body moves after being positioned is avoided, so that the positioning is invalid is avoided.
Example two:
in this embodiment, in the step C, the lock tongue limiting assembly includes a lock tongue pressing assembly and a lock tongue blocking assembly, the lock tongue pressing assembly includes a pressing rod and a fifth driving device, the lock tongue blocking assembly includes a stop lever and a sixth driving device, and the second pushing assembly includes a seventh driving device and a push rod; after the push rod pushes the lock body into the lock body fixing seat, the lock bolt hole in the lock body is corrected by the pressing rod firstly, then the lock bolt is sent into the lock bolt hole, after the lock bolt is assembled, the pressing rod presses down the lock bolt, then, the push rod is inserted into the lock core hole to position the lock core hole, the lock bolt is clamped in the gap of the lock bolt, the lock bolt cannot rebound under the action of the lock bolt, the correcting rod resets, the stop rod is transversely inserted into the lock beam hole to block the lock bolt, the lock bolt is maintained in a pressing state, after the lock core is assembled, the stop rod resets again, and the fifth driving device, the sixth driving device and the seventh driving device are cylinders. Particularly, the same as when installing the spring bolt, after the depression bar is fixed a position the spring bolt hole down, drive the lock body fixing base and slide with the cylinder earlier, make the lock body top fix on spring bolt propelling movement subassembly, then send into the spring bolt downthehole with the spring bolt. Particularly, spring bolt propelling movement subassembly is installed on the support frame, installs ejection of compact uide bushing on the support frame, and after the correction of spring bolt hole, ejection of compact uide bushing and spring bolt pore pair are aligned, and in spring bolt propelling movement subassembly pushed ejection of compact uide bushing with the spring bolt, the spring bolt got into in the spring bolt hole along the ejection of compact uide bushing.
In addition, in the process C and the process D, the transfer assembly is a rotating base, the lock body fixing base, the fixing assembly and the lock tongue blocking assembly are provided with two sets, and are all installed on the rotating base and symmetrically arranged with the rotating center of the rotating base, and the rotation of the rotating base enables the two sets of lock body fixing base, the fixing assembly and the lock tongue blocking assembly to be switched in the lock tongue assembling station and the lock cylinder and bolt assembling station.
Therefore, when one lock body is used for assembling the lock cylinder and the lock pin, the other lock body is positioned to prepare for assembling the lock cylinder, after the lock cylinder and the lock pin are assembled by one lock body, the lock body is unloaded, then the rotating seat rotates, the two groups of lock body fixing seats, the fixing assemblies and the lock tongue blocking assemblies exchange positions, the lock body which is positioned is used for installing the lock cylinder and the lock pin, and the other group of lock body fixing seats, the fixing assemblies and the lock tongue blocking assemblies are used for accepting and positioning the lock body again, so that the seamless connection between the two steps of positioning the lock body and installing the lock cylinder and the lock pin by the lock body is realized, unnecessary pause is avoided, and the working efficiency is accelerated.
In addition, in the procedure C, the fixing assembly comprises a push block, a baffle, an eighth driving device and a ninth driving device, the push block is driven by the eighth device, the baffle is driven by the ninth device, and the push block and the baffle are respectively positioned at two sides of the lock body fixing seat; still be equipped with the guiding hole on the baffle, after the spring bolt equipment was accomplished, the baffle slided to one side of lock body, and the push rod inserts the guiding hole, and in inserting the lock core hole on the lock body again, fix a position the lock core hole, the while ejector pad promotes the opposite side of lock body, makes the lock body fix between baffle and ejector pad, and eighth drive arrangement and ninth drive arrangement are the cylinder.
Therefore, the lock body is fixed firstly and then positioned, and the problem that the lock body is invalid in positioning due to the fact that the lock body moves after the lock body is positioned can be effectively avoided.
In addition, in the step B and the step F, the lock body is transferred by a lock body transfer assembly composed of a transfer seat and a third driving device, the third driving device drives the transfer seat to slide back and forth, a placing groove corresponding to the shape of the lock body is arranged on the transfer seat, and the third driving device is an air cylinder. Specifically, in the working procedure B, the lock body is pushed into the transfer seat by the first pushing assembly, and then the lock body is pushed into the lock body fixing seat by the second pushing assembly; in the procedure F, the lock body is pushed into the transfer seat by the pushing block, and then the lock body is pushed into the second guide seat by the third pushing assembly.
In conclusion, the above description is only for the preferred embodiment of the present invention and should not be construed as limiting the present invention, and any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.