CN110625740A - Ultralight clay processing device - Google Patents
Ultralight clay processing device Download PDFInfo
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- CN110625740A CN110625740A CN201910991011.3A CN201910991011A CN110625740A CN 110625740 A CN110625740 A CN 110625740A CN 201910991011 A CN201910991011 A CN 201910991011A CN 110625740 A CN110625740 A CN 110625740A
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- China
- Prior art keywords
- clay
- base
- plate
- cover
- ultralight
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
Abstract
The invention provides an ultralight clay processing device which mainly comprises a clay cutting device, a clay transferring device, a cap arranging device and a cap pressing device, the devices are connected in sequence through the conveyor belt, the devices change the vertical shearing in the prior art into horizontal cutting, when in transferring, the cut ultralight clay blocks are inserted and taken by a spring rod with a limiting device, then the transfer from the horizontal direction to the vertical direction is realized under the driving of a rocker, and the clay block is released by utilizing the downward pressing of the pressing head and the retraction of the spring rod after reaching the vertical direction, thereby completing the transfer of the cut ultralight clay blocks, the ultralight clay is in a completely controllable state in the whole process, the consistency of the product is good, the processing and packaging process of the ultralight clay is more stable and reliable, meanwhile, the novel cap arranging device is matched with the cap pressing device, so that the yield and the processing efficiency are greatly improved.
Description
Technical Field
The invention relates to the field of toy processing, in particular to a processing device for ultralight clay.
Background
The ultralight clay is one of paper clay, is called ultralight clay for short, is easier and more comfortable to knead and more suitable for modeling, is very lovely in works, is popular in Japan, and is a novel environment-friendly, nontoxic and naturally air-dried hand modeling material which is popular in Japan. It is mainly made up by using high-molecular material foaming powder (vacuum microsphere) to make foaming process, then mixing it with polyvinyl alcohol, glycerine and water-base colour paste according to a certain proportion. .
Because the ultralight clay has certain viscosity, the ultralight clay needs to be sheared and formed as soon as possible in the processing process, then sealing and storing, wherein the existing shearing device is generally an industrial scissors or a shearing device similar to the scissors, the ultralight clay is extruded from a bin and then sheared by the transfer device, the sheared part falls into a packing box below for packing without transferring, however, the mode is vertical shearing, the ultralight clay freely falls into the packaging box under the action of gravity after being transported to cause inconsistent postures of mud blocks, even the condition that partial mud is positioned above the cup edge can occur, thus causing the products to be unattractive and the sealing performance of the sealing to be poor, and the vertical shearing causes the ultralight clay to naturally fall under the action of gravity, and the ultralight clay is difficult to accurately fall into a packaging box, thereby causing great difficulty for subsequent continuous processing.
Simultaneously, still include the unloader of packing carton among the current ultralight clay processingequipment, capping device and corresponding supporting conveyer, these devices all are comparatively ripe product, but capping device need carry out accurate control and unloading to the lid and just can satisfy the requirement of production, but current reason lid device is the figure that can not control the lid, only can freely pile up the back by the lid and independently unload, there is the unloading inefficiency that promotes, the noise is big, power consumption is too big and block the material scheduling problem easily, this promotion that has also restrained clay machining efficiency equally.
Therefore, there is a strong need for a new clay processing apparatus to change the current situation.
Disclosure of Invention
The invention provides a processing device of ultralight clay aiming at the defects of the prior art, which mainly comprises a clay cutting device, a clay transferring device, a cap arranging device and a gland device, wherein the devices are sequentially connected through a conveyor belt, the device changes the vertical shearing in the prior art into horizontal cutting, a spring rod with a limiting device is used for inserting and taking the cut ultralight clay blocks during transferring, then the transfer in the horizontal direction and the vertical direction are realized under the driving of a rocker, and the release of the clay blocks is realized by utilizing the pressing of a pressure head and the retraction of the spring rod after reaching the vertical direction, thereby the transfer of the cut ultralight clay blocks is completed, the ultralight clay is in a completely controllable state in the whole process, the product consistency is good, the processing and packaging process of the ultralight clay is more stable and reliable, and simultaneously, a novel cap arranging device is matched with the gland device, the yield and the processing efficiency are greatly improved.
The specific technical scheme of the invention is as follows:
a processing device for ultralight clay mainly comprises a clay cutting device, a clay transferring device, a cover arranging device and a cover pressing device, and in the specific structure, the processing device comprises a blanking device of a packaging box, the clay cutting device and the clay transferring device which are arranged in sequence, the cover arranging device and the cover pressing device which are arranged correspondingly, and a conveyor belt connected with the devices, wherein an opening matched with the packaging box is formed in the conveyor belt;
in some cases, a film sealing device can be arranged between the capping device and the clay cutting device and the clay transferring device, and the ultra-light clay transferred into the packaging box can be sealed before capping to prolong the storage time, but the device is not necessary, but the design with the film sealing device can be preferably adopted;
in the present application, the blanking device and the capping device of the packaging box are conventional schemes in the field, and a person skilled in the art can select corresponding devices according to specific needs, and can also select similar schemes in other fields to solve the problem, for example, the blanking device of the packaging box can refer to the technical scheme of application No. 2017109723743, the capping device can refer to the technical scheme of application No. 201520798704.8, and the conveyor belt is a conventional belt with holes in the field, and the inventor does not need to describe any more here;
in the technical scheme, the clay cutting device comprises a storage bin and a cutting device directly connected with a discharge port of the storage bin, wherein a base I is arranged on the outer side of the discharge port of the storage bin, and the cutting device is connected with the storage bin through the base I; the cutting device comprises a base plate connected with the base I, the base plate is fixedly connected with the discharging plate, an interface plate correspondingly connected with the base plate is arranged on one side, corresponding to the base plate, below the discharging plate, a shear plate is arranged on the other side of the discharging plate, a hydraulic cylinder is arranged at the top of the discharging plate, and the hydraulic cylinder is connected with the shear plate through a piston rod;
the base I is provided with a material guide port, the base plate is provided with a material distributing port corresponding to the material guide port, the interface plate is provided with four circular discharge ports corresponding to the material distributing port, the discharge ports penetrate through the discharge plate, and the shear plate is provided with discharge shear ports completely corresponding to the four circular discharge ports;
the clay transfer device comprises a base II and a driving motor with a gearbox, wherein the driving motor is arranged on one side of the base II, a fan-shaped limiting slide way is arranged on the other side of the base II, a slide block is arranged in the slide way, the slide block is connected with a connecting rod, and at least one pressure head is arranged at the other end of the connecting rod; the driving motor is arranged in the center of the base II, a driving shaft of the driving motor penetrates through the base II to be connected with a rocker, a rounded rectangular sliding groove is formed in the rocker, and the sliding block is sleeved in the sliding groove;
the middle part of the connecting rod is arranged in a limiting groove in the middle part of the limiting block, and a rotating shaft of the through bud base II is connected behind the limiting block;
the front part of the middle part of the connecting rod is also provided with a spring rod sleeve, a spring rod is sleeved in the spring rod sleeve, one end of the spring rod is provided with a limiting head, the other end of the spring rod is connected with a contact pin base, the contact pin base is sleeved outside the connecting rod and can slide relative to the connecting rod, at least one contact pin is arranged on the contact pin base, and the contact pin penetrates through a pressure head at a corresponding position;
a limiting clamping hook is arranged on the base II above the fan-shaped limiting slide way, a limiting clamping groove is arranged on the limiting clamping hook, the width of the limiting clamping groove is larger than the diameter of the spring rod and smaller than the diameter of the limiting head, and when the limiting head is clamped into the limiting clamping groove and the slide block runs to the lowest end of the fan-shaped limiting slide way in the vertical direction, the contact pin is completely retracted into the pressure head;
by adopting the cutting device with the structure, when in use, the ultralight clay is put into the bin, extruded out from the discharge port after being extruded in the bin, and the extruded ultralight clay enters the cutting device through the material guide port on the base I, so that the ultralight clay is ensured to be continuous and not to break in the process due to the property of the ultralight clay; after the ultralight clay enters the cutting device, the ultralight clay is dispersed into four circular discharge ports under the action of the material distribution port, the ultralight clay is further compacted and formed in the circular discharge ports, finally, the ultralight clay extends out of the cutting device through the discharge shear port, the shear plate is lifted up under the action of the control hydraulic cylinder, the circular discharge ports and the discharge shear port are staggered, the ultralight clay is cut, due to the existence of the shear plate, the shear plane is a complete plane, the situation of the top of the ultralight clay which is caused by free falling due to the existing vertical shearing is changed, the cut ultralight clay is in a relatively standard cylindrical shape, and the ultralight clay can be conveniently placed into a packaging box, so that the defective rate is greatly reduced.
In the initial stage of processing, the ultralight clay needs to be filled in the position from the base I to the circular discharge port, so that the shear plate is in a lifting state at the moment, the discharge port is closed, the ultralight clay can be stacked in the discharge plate between the interface plate and the circular discharge port, and then the shear plate falls down to realize the ultralight clay discharge, so that the clay obtained from the beginning of cutting is more compact, and the probability of occurrence of defective products such as empty boxes and the like is reduced;
according to the clay transferring device with the structure, under the driving of the driving motor, the rocker rotates by taking the driving motor shaft as a circle center, the sliding chute of the rocker drives the sliding block to move along the fan-shaped limiting slide way, and the reciprocating motion of the sliding block along the fan-shaped limiting slide way can be realized by setting the steering frequency of the driving motor in advance; when the sliding block is positioned at the starting position of the fan-shaped limit slideway in the horizontal direction, the rocker is completely vertical to the connecting rod, the connecting rod is completely horizontal, the contact pin penetrates out of the pressure head and leaks out of the pressure head to the longest length, the contact pin can insert and take the cut ultralight clay block and take the ultralight clay block out of the cutting device, then the motor rotates to drive the rocker to rotate clockwise, so as to drive the sliding block to move clockwise along the fan-shaped limit slideway, in the process, the contact pin drives the ultralight clay block to start to convert from the horizontal direction to the vertical direction, when the sliding block moves to the vertical highest position of the fan-shaped limit slideway, the ultralight clay block is converted from the horizontal direction to the vertical direction, the connecting rod continues to move downwards under the driving of the rocker, the spring rod enters the limit clamping groove and continues to move downwards, and the limit head is blocked after reaching, the spring rod does not fall any more, the connecting rod and the spring rod sleeve continue to move downwards together, the pin base does not fall any more due to the fact that the spring rod does not fall any more, meanwhile, the pressure head continues to fall along with the connecting rod, the pin retracts relative to the pressure head at the moment, the pin is retracted from the ultra-light clay block, the ultra-light clay block falls into the packaging box below the pin base, and the ultra-light clay block is further compacted under the pressure of the pressure head, so that the ultra-light clay block is transferred, and subsequent packaging is facilitated; in the process, as the rotating shaft penetrating through the base II is arranged behind the limiting block, the limiting block can rotate along with the movement of the connecting rod, so that the connecting rod is ensured to be always positioned in the limiting groove of the connecting rod;
after the process is finished, the driving motor is reversed, the process is carried out reversely, the rocker drives the sliding block to rotate anticlockwise and drives the connecting rod and the spring rod sleeve to move upwards, the spring rod sleeve drives the spring rod to move out of the limiting clamping groove and continue to run reversely along with the connecting rod, and a complete transfer reset process is finished;
the transfer device is only required to be provided with the conveyor belt correspondingly at the vertical position of the pressure head below the transfer device, and the corresponding packaging box is placed on the conveyor belt;
the cover sorting device in the technical scheme comprises a storage bin, a conveying belt, a roller, a servo motor, a cover falling device, a recovery device, a machine body, a rotating wheel, the roller, a baffle, a lower bottom plate, a swing arm, a hydraulic cylinder, a slide way interface, an upper cover plate and a hook;
the machine body is provided with a conveying belt which is arranged obliquely; a storage bin is arranged between the lower part of the outer side of the conveying belt and the machine body and used for placing a box cover to be arranged; the conveying belt is provided with a hook, the upper end of the conveying belt is provided with an upper roller and fixedly arranged on the machine body, the upper roller is externally connected with a servo motor to provide power, and the lower end of the conveying belt is provided with a lower roller and movably fixed on the machine body, so that the tightness and replacement of the conveying belt are facilitated; the cover falling device is installed on the outer side of the upper roller above the machine body, the slide way interface is arranged below the cover falling device, and the baffle is installed in front of the cover falling device to prevent the cover from flying out during conveying and enable the cover to smoothly fall into the cover falling device.
The cover falling device comprises a lower base plate and an upper cover plate, a swing arm is installed on the lower base plate, the swing arm rotates around a rotating shaft, one end of a short arm of the swing arm is connected with a piston rod of a hydraulic cylinder, a rodless end of the hydraulic cylinder is connected to a base of the lower base plate through the rotating shaft in a rotating mode, one end of a long arm of the swing arm can swing around the rotating shaft, the length of the end of the long arm is smaller than the minimum width of the lower base plate, the distance between the top end of the long arm and the lower base plate is adjusted through the swing of the long arm, so that the falling number of the box cover and the position of the lower base plate corresponding to the end of the long arm are provided with side baffles, the side baffles extend to a slide interface. A slide way interface arranged below the cover falling device is used for connecting a slide way to convey the box cover to the cover pressing device; the rotating wheel is further arranged at the bottom of the machine body, so that the cap arranging machine can move conveniently; the recovery device is arranged on the machine body behind the cover falling device;
adopt the reason lid device of above-mentioned structure, put into the feed bin with the lid during use, the cylinder rotates in the drive of start servo motor to drive the conveyer belt and rotate, couple on the conveyer belt and collude the lid in getting the feed bin, convey the lid to the device that falls, fall the lid device through the rotation of pneumatic cylinder control swing arm and thereby control the quantity that falls of lid. When the piston end of the hydraulic cylinder extends, the long arm end of the swing arm moves downwards, so that the box cover can smoothly fall into the cover falling device until the box cover passes through the slide outlet and enters the cover pressing mechanism through the slide. Make the long arm end of swing arm upward movement then can block the lid when to the horizontality when pneumatic cylinder piston end shortens, the gland speed of cooperation gland mechanism, the speed of control lid whereabouts, when meetting because of the lid warpage card when falling the lid device entry, then can utilize the long arm end of swing arm upward movement to release the lid that blocks, and fall into the recovery mouth that falls the lid device below, the landing is retrieved the storehouse arrangement and is collected and retrieve, in addition, can also set up the device that sweeps on the long arm horizontal direction of swing arm, with the supplementary exclusion of above-mentioned warpage lid, the inventor is no longer repeated here.
The inventor organically integrates the devices together to form a set of brand-new ultralight clay processing device, fills the blank in the field, solves a plurality of problems of the existing processing device, and the ultralight clay is in a completely controllable state in the whole process, so the product consistency is good, the processing and packaging process of the ultralight clay is more stable and reliable, and the yield and the processing efficiency are greatly improved.
Drawings
FIG. 1 is a schematic structural view of an ultralight clay processing apparatus according to the present invention;
FIG. 2 is a schematic view of the structure of the clay cutting device according to the present invention;
FIG. 3 is a schematic structural view of a bin of the clay cutting device according to the present invention;
fig. 4 is a schematic view showing the construction of a cutting device part of the clay cutting device according to the present invention;
fig. 5 is a rear view of a cutting device part of the clay cutting device according to the present invention;
fig. 6 is a rear view of the cutting device of the clay cutting device of the present invention with the interface plate partially removed;
FIG. 7 is a schematic view of the structure of the initial position of the clay transferring device according to the present invention;
FIG. 8 is a schematic view of the structure of the end position of the clay transfer device according to the present invention;
FIG. 9 is a side view of the structure of FIG. 8;
FIG. 10 is a schematic view of the operation of the clay transfer device according to the present invention;
FIG. 11 is a schematic structural view of the cap arranging device according to the present invention;
FIG. 12 is a schematic side view of the cap organizer of the present invention;
FIG. 13 is a schematic structural view of the hook of the cap arranging device of the present invention;
FIG. 14 is a schematic structural view of a cover falling device of the cover arranging device of the present invention;
FIG. 15 is a schematic view of the lid drop device of FIG. 14 with the upper lid panel removed;
in the figure, 1-1 is a storage bin, 1-2 is a cutting device, 1-3 is a base I, 1-4 is a material guide port, 1-5 is a base plate, 1-6 is an interface plate, 1-7 is a discharge plate, 1-8 is a hydraulic cylinder, 1-9 is a piston rod, 1-10 is a shear plate, 1-11 is a discharge shear port, and 1-12 is a material dividing port; 1-13 are round discharge ports;
2-1 is a base II, 2-2 is a fan-shaped limiting slideway, 2-3 is a rocker, 2-4 is a driving shaft, 2-5 is a limiting clamping hook, 2-6 is a limiting block, 2-7 is a contact pin base, 2-8 is a pressure head, 2-9 is a contact pin, 2-10 is a spring rod sleeve, 2-11 is a connecting rod, and 2-12 is a spring rod; 2-13 is a limiting head, 2-14 is a rotating shaft, 2-15 is a driving motor, 2-16 is a sliding block, and 2-17 is a limiting clamping groove;
3-1 is a storage bin, 3-2 is a conveying belt, 3-3 is an upper roller, 3-4 is a servo motor, 3-5 is a cover falling device, 3-6 is a recovery device, 3-7 is a machine body, 3-8 is a rotating wheel, 3-9 is a lower roller, 3-10 is a baffle, 3-11 is a lower bottom plate, 3-12 is a swing arm, 3-13 is a hydraulic cylinder, 3-14 is a slide way interface, 3-15 is an upper cover plate, and 3-16 is a hook.
Detailed Description
The present invention is further described in the following examples, which are intended to enable those skilled in the art to further understand the present invention, but not to limit the present invention, and all techniques based on the principles of the present invention are included in the scope of the present invention. The blanking device II and the capping device VI of the packing box are conventional schemes in the field, and a person skilled in the art can select corresponding devices according to specific needs and can also select similar schemes in other fields to solve the problem, for example, the blanking device of the packing box can refer to the technical scheme with the application number of 2017109723743, the capping device can refer to the technical scheme with the application number of 201520798704.8, the conveyor belt I is a conventional belt with holes in the field, and the inventor does not need to describe any more herein;
example 1
The processing device of the ultralight clay comprises a blanking device II of a packaging box, a clay cutting device IV, a clay transferring device III, a cover arranging device V, a cover pressing device VI and a conveyor belt I, wherein the blanking device II, the clay cutting device IV and the clay transferring device III are correspondingly arranged, the conveyor belt I is connected with the cover arranging device V and the cover pressing device VI, and an opening matched with the packaging box is formed in the conveyor belt I; the two cap arranging devices V are respectively connected with the feed inlet of the cap pressing device VI; the capping device VI is a double-row capping machine
In some cases, a film sealing device can be arranged between the capping device and the clay cutting device and the clay transferring device, and the ultra-light clay transferred into the packaging box can be sealed before capping to prolong the storage time, but the device is not necessary, but the design with the film sealing device can be preferably adopted;
in the technical scheme, the clay cutting device comprises a bin 1-1 and a cutting device 1-2 directly connected with a discharge port of the bin 1-1, wherein a base I1-3 is arranged on the outer side of the discharge port of the bin, and the cutting device 1-2 is connected with the bin 1-1 through the base I1-3; the cutting device 1-2 comprises a base plate 1-5 connected with a base I1-3, the base plate 1-5 is fixedly connected with a discharge plate 1-7, an interface plate 1-6 correspondingly connected with the base plate 1-5 is arranged on one side, corresponding to the base plate 1-5, below the discharge plate 1-7, a shear plate 1-10 is arranged on the other side of the discharge plate 1-7, a hydraulic cylinder 1-8 is arranged at the top of the discharge plate 1-7, and the hydraulic cylinder 1-8 is connected with the shear plate 1-10 through a piston rod 1-9;
the base I1-3 is provided with a material guide opening 1-4, the base plate 1-5 is provided with a material dividing opening 1-12 corresponding to the material guide opening 1-4, the interface plate 1-6 is provided with four circular discharge openings 1-13 corresponding to the material dividing openings 1-12, the discharge openings 1-13 penetrate through the discharge plate 1-7, and the shear plate 1-10 is provided with a discharge shear opening 1-11 completely corresponding to the four circular discharge openings 1-13;
the clay transfer device comprises a base II 2-1 and a driving motor 2-15 with a gearbox, wherein the driving motor 2-15 is arranged on one side of the base II 2-1, a fan-shaped limiting slide way 2-2 is arranged on the other side of the base II 2-1, a slide block 2-16 is arranged in the slide way 2-2, a connecting rod 2-11 is connected onto the slide block 2-16, and at least one pressure head 2-8 is arranged at the other end of the connecting rod 2-11; the driving motor 2-15 is arranged in the center of the base II 2-1, a driving shaft 2-4 of the driving motor penetrates through the base II to be connected with a rocker 2-3, a round-corner rectangular sliding groove is formed in the rocker 2-3, and the sliding block 2-16 is sleeved in the sliding groove;
the middle part of the connecting rod 2-11 is arranged in a limiting groove in the middle part of the limiting block 2-6, and a rotating shaft 2-14 penetrating through the base II is connected behind the limiting block 2-6;
the front part of the middle part of the connecting rod 2-11 is also provided with a spring rod sleeve 2-10, the spring rod 2-12 is sleeved in the spring rod sleeve 2-10, one end of the spring rod 2-12 is provided with a limiting head 2-13, the other end of the spring rod is connected with a contact pin base 2-7, the contact pin base 2-7 is sleeved outside the connecting rod 2-11 and can slide relative to the connecting rod 2-11, at least one contact pin 2-9 is arranged on the contact pin base 2-7, and the contact pin 2-9 penetrates through a pressure head 2-8 at the corresponding position;
a limiting clamping groove 2-5 is formed in the base II 2-1 above the fan-shaped limiting slide way 2-2, a limiting clamping groove 2-17 is formed in the limiting clamping groove 2-5, the width of the limiting clamping groove is larger than the diameter of the spring rod and smaller than the diameter of the limiting head, and after the limiting head is clamped into the limiting clamping groove, when the sliding block moves to the lowest end of the fan-shaped limiting slide way in the vertical direction, the contact pin is completely retracted into the pressure head;
by adopting the cutting device with the structure, when in use, the ultralight clay is put into the stock bin, extruded out from the discharge port after being extruded by the extrusion device such as the extrusion roller in the stock bin, and the extruded ultralight clay enters the cutting device through the material guide port on the base I, so that the ultralight clay is ensured not to break continuously in the process due to the property of the ultralight clay; after the ultralight clay enters the cutting device, the ultralight clay is dispersed into four circular discharge ports under the action of the material distribution port, the ultralight clay is further compacted and formed in the circular discharge ports, finally, the ultralight clay extends out of the cutting device through the discharge shear port, the shear plate is lifted up under the action of the control hydraulic cylinder, the circular discharge ports and the discharge shear port are staggered, the ultralight clay is cut, due to the existence of the shear plate, the shear plane is a complete plane, the situation of the top of the ultralight clay which is caused by free falling due to the existing vertical shearing is changed, the cut ultralight clay is in a relatively standard cylindrical shape, and the ultralight clay can be conveniently placed into a packaging box, so that the defective rate is greatly reduced.
In the initial stage of processing, the ultralight clay needs to be filled in the position from the base I to the circular discharge port, so that the shear plate is in a lifting state at the moment, the discharge port is closed, the ultralight clay can be stacked in the discharge plate between the interface plate and the circular discharge port, and then the shear plate falls down to realize the ultralight clay discharge, so that the clay obtained from the beginning of cutting is more compact, and the probability of occurrence of defective products such as empty boxes and the like is reduced;
according to the clay transferring device with the structure, under the driving of the driving motor, the rocker rotates by taking the driving motor shaft as a circle center, the sliding chute of the rocker drives the sliding block to move along the fan-shaped limiting slide way, and the reciprocating motion of the sliding block along the fan-shaped limiting slide way can be realized by setting the steering frequency of the driving motor in advance; when the sliding block is positioned at the starting position of the fan-shaped limit slideway in the horizontal direction, the rocker is completely vertical to the connecting rod, the connecting rod is completely horizontal, the contact pin penetrates out of the pressure head and leaks out of the pressure head to the longest length, the contact pin can insert and take the cut ultralight clay block and take the ultralight clay block out of the cutting device, then the motor rotates to drive the rocker to rotate clockwise, so as to drive the sliding block to move clockwise along the fan-shaped limit slideway, in the process, the contact pin drives the ultralight clay block to start to convert from the horizontal direction to the vertical direction, when the sliding block moves to the vertical highest position of the fan-shaped limit slideway, the ultralight clay block is converted from the horizontal direction to the vertical direction, the connecting rod continues to move downwards under the driving of the rocker, the spring rod enters the limit clamping groove and continues to move downwards, and the limit head is blocked after reaching, the spring rod does not fall any more, the connecting rod and the spring rod sleeve continue to move downwards together, the pin base does not fall any more due to the fact that the spring rod does not fall any more, meanwhile, the pressure head continues to fall along with the connecting rod, the pin retracts relative to the pressure head at the moment, the pin is retracted from the ultra-light clay block, the ultra-light clay block falls into the packaging box below the pin base, and the ultra-light clay block is further compacted under the pressure of the pressure head, so that the ultra-light clay block is transferred, and subsequent packaging is facilitated; in the process, as the rotating shaft penetrating through the base II is arranged behind the limiting block, the limiting block can rotate along with the movement of the connecting rod, so that the connecting rod is ensured to be always positioned in the limiting groove of the connecting rod;
after the process is finished, the driving motor is reversed, the process is carried out reversely, the rocker drives the sliding block to rotate anticlockwise and drives the connecting rod and the spring rod sleeve to move upwards, the spring rod sleeve drives the spring rod to move out of the limiting clamping groove and continue to run reversely along with the connecting rod, and a complete transfer reset process is finished;
the transfer device is only required to be provided with the conveyor belt correspondingly at the vertical position of the pressure head below the transfer device, and the corresponding packaging box is placed on the conveyor belt;
in addition, the cap arranging device in the technical scheme comprises a bin 3-1, a conveying belt 3-2, a roller 3-3, a servo motor 3-4, a cap falling device 3-5, a recovery device 3-6, a machine body 3-7, a rotating wheel 3-8, a roller 3-9, a baffle 3-10, a lower bottom plate 3-11, a swing arm 3-12, a hydraulic cylinder 3-13, a slide way interface 3-14, an upper cover plate 3-15 and a hook 3-16;
the machine body 3-7 is provided with a conveying belt 3-2 which is arranged in an inclined manner; a bin 3-1 is arranged between the lower part of the outer side of the conveyer belt 3-2 and the machine body 3-7 and used for placing a box cover to be tidied; the hook 3-16 is arranged on the conveyer belt 3-2, the upper end of the conveyer belt 3-2 is provided with the upper roller 3-3 and is fixedly arranged on the machine body 3-7, the upper roller 3-3 is externally connected with the servo motor 3-4 to provide power, and the lower end of the conveyer belt 3-2 is provided with the lower roller 3-9 and is movably fixed on the machine body 3-7, so that the conveyer belt 3-2 is convenient to adjust tightness and replace; a cover dropping device 3-5 is arranged on the outer side of the upper roller 3-3 above the machine body 3-7, a slideway interface 3-14 is arranged below the cover dropping device 3-5, and a baffle 3-10 is arranged in front of the cover dropping device 3-5 to prevent the box cover from flying out during conveying and enable the box cover to smoothly drop into the cover dropping device 3-5.
The cover falling device 3-5 comprises a lower bottom plate 3-11 and an upper cover plate 3-15, the lower bottom plate 3-11 is provided with a swing arm 3-12, the swing arm 3-12 rotates around a rotating shaft, one end of a short arm of the swing arm 3-12 can swing by taking the rotating shaft as the center of a circle, the length of the long arm end is smaller than the minimum width of the lower bottom plate 3-11, the distance between the top end of the long arm and the lower bottom plate 3-11 is adjusted through the swinging of the long arm, thereby regulating and controlling the falling of the box cover, and the lower bottom plate 3-11 is provided with a side baffle plate at the position corresponding to the long arm end, the side baffle extends to the slide way interface 3-14, and an upper cover plate 3-15 is arranged above the cover falling device 3-5 and is provided with a plurality of round-corner rectangular openings. A slide way interface 3-14 arranged below the cover falling device 3-5 is used for connecting a slide way to convey the cover to the cover pressing mechanism;
wherein the rotating wheel 3-8 is arranged at the bottom of the machine body 3-7, so that the cap arranging machine can move conveniently;
the recovery device 3-6 is arranged on the machine body behind the cover falling device 3-5;
when the cover arranging device is used, a cover is placed into the bin 3-1, the servo motor 3-4 is started to drive the upper roller 3-3 to rotate, so that the conveying belt 3-2 is driven to rotate, the hooks 3-16 on the conveying belt 3-2 hook the cover in the bin 3-1, the cover is conveyed to the cover dropping device, and the cover dropping device controls the rotation of the swing arms 3-12 through the hydraulic cylinders 3-13 so as to control the dropping quantity of the cover. When the piston end of the hydraulic cylinder 3-13 extends, the long arm end of the swing arm 3-12 moves downwards, so that the box cover can smoothly fall into the cover falling device 3-5 until the box cover passes through the slide outlet and enters the cover pressing mechanism through the slide. When the piston end of the hydraulic cylinder 3-13 is shortened, the long arm end of the swing arm 3-12 moves upwards to be in a horizontal state to block the box cover, the speed of the pressing cover mechanism is matched to control the falling speed of the box cover, when the box cover is clamped at the inlet of the cover falling device due to the warping of the box cover, the long arm end of the swing arm can move upwards to push out the clamped box cover, the box cover falls into the recovery port below the cover falling device and slides into the recovery bin to be sorted, collected and recovered, in addition, the blowing device can be arranged in the horizontal direction of the long arm of the swing arm to assist in removing the warped box cover, and the inventor.
Example 2
The processing device of the ultralight clay comprises a blanking device II of a packaging box, a clay cutting device IV, a clay transferring device III, a cover arranging device V, a cover pressing device VI and a conveyor belt I, wherein the blanking device II, the clay cutting device IV and the clay transferring device III are correspondingly arranged, the conveyor belt I is connected with the cover arranging device V and the cover pressing device VI, and an opening matched with the packaging box is formed in the conveyor belt I; the cap arranging device V is connected with a feed inlet of a capping device VI, and the capping device VI is a single-row capping machine;
in the embodiment, a film sealing device is arranged between the capping device and the clay cutting device and between the capping device and the clay transferring device, so that the ultra-light clay transferred into the packaging box can be sealed before capping, and the storage time of the ultra-light clay is prolonged;
otherwise, the other structures of this embodiment are completely the same as embodiment 1, and the inventors do not describe any further.
Claims (9)
1. An ultralight clay processingequipment which characterized in that: the packaging box feeding device comprises a packaging box feeding device II, a clay cutting device IV, a clay transferring device III, a cover arranging device V, a cover pressing device VI and a conveyor belt I, wherein the clay cutting device IV and the clay transferring device III are correspondingly arranged, the conveyor belt I is connected with the cover arranging device V and the cover pressing device VI, and an opening matched with the packaging box is formed in the conveyor belt I; the cap arranging device V is at least one and is connected with the feeding hole of the cap pressing device VI.
2. The ultralight clay processing apparatus according to claim 1, characterized in that: the clay cutting device IV comprises a storage bin (1-1) and a cutting device (1-2) directly connected with a discharge port of the storage bin (1-1), wherein a base I (1-3) is arranged on the outer side of the discharge port of the storage bin, and the cutting device (1-2) is connected with the storage bin (1-1) through the base (1-3); the cutting device (1-2) comprises a base plate (1-5) connected with a base I (1-3), the base plate (1-5) is fixedly connected with a discharge plate (1-7), an interface plate (1-6) correspondingly connected with the base plate (1-5) is arranged on one side, corresponding to the base plate (1-5), below the discharge plate (1-7), a shear plate (1-10) is arranged on the other side of the discharge plate (1-7), a hydraulic cylinder (1-8) is arranged at the top of the discharge plate (1-7), and the hydraulic cylinder (1-8) is connected with the shear plate (1-10) through a piston rod (1-9); the base I (1-3) is provided with a material guide port (1-4); the base plate (1-5) is provided with a material distributing port (1-12) corresponding to the material guide port (1-4).
3. The ultralight clay processing apparatus according to claim 2, characterized in that: the interface board (1-6) is provided with four circular discharge ports (1-13) corresponding to the material dividing ports (1-12), and the discharge ports (1-13) penetrate through the discharge board (1-7); the shearing plate (1-10) is provided with discharging shearing openings (1-11) which completely correspond to the four circular discharging openings (1-13).
4. The ultralight clay processing apparatus according to claim 1, characterized in that: the clay transfer device III comprises a base II (2-1) and a driving motor (2-15) with a gearbox, wherein the driving motor (2-15) is arranged on one side of the base II (2-1), a fan-shaped limiting slide way (2-2) is arranged on the other side of the base II (2-1), a slide block (2-16) is arranged in the slide way (2-2), a connecting rod (2-11) is connected onto the slide block (2-16), and at least one pressure head (2-8) is arranged at the other end of the connecting rod (2-11); the driving motor (2-15) is arranged at the center of the base II (2-1), a driving shaft (2-4) of the driving motor penetrates through the base II and is connected with a rocker (2-3), a round-angle rectangular sliding groove is formed in the rocker (2-3), and the sliding block (2-16) is sleeved in the sliding groove;
the middle part of the connecting rod (2-11) is arranged in a limiting groove in the middle part of the limiting block (2-6), and a rotating shaft (2-14) penetrating through the base II is connected behind the limiting block (2-6);
a spring rod sleeve (2-10) is further arranged in front of the middle of the connecting rod (2-11), a spring rod (2-12) is sleeved in the spring rod sleeve (2-10), a limiting head (2-13) is arranged at one end of the spring rod (2-12), a contact pin base (2-7) is connected to the other end of the spring rod, the contact pin base (2-7) is sleeved on the outer side of the connecting rod (2-11) and can slide relative to the connecting rod, at least one contact pin (2-9) is arranged on the contact pin base (2-7), and the contact pin (2-9) penetrates through a pressure head (2-8) at a corresponding position;
a limiting clamping hook (2-5) is arranged on the base II above the fan-shaped limiting slide way (2-2), and a limiting clamping groove (2-17) is arranged on the limiting clamping hook (2-5).
5. The ultralight clay processing apparatus according to claim 4, characterized in that: the width of the limiting clamping groove (2-17) is larger than the diameter of the spring rod and smaller than the diameter of the limiting head, and after the limiting head is clamped into the limiting clamping groove, when the sliding block moves to the lowest end of the fan-shaped limiting slide way in the vertical direction, the contact pin retracts into the pressure head completely.
6. The ultralight clay processing apparatus according to claim 1, characterized in that: the cap sorting device V comprises a storage bin (3-1), a conveying belt (3-2), a roller (3-3), a servo motor (3-4), a cap falling device (3-5), a recovery device (3-6), a machine body (3-7), a rotating wheel (3-8), a roller (3-9), a baffle (3-10), a lower base plate (3-11), a swing arm (3-12), a hydraulic cylinder (3-13), a slide way interface (3-14), an upper cover plate (3-15) and a hook (3-16); the machine body (3-7) is provided with a conveying belt (3-2) which is arranged in an inclined manner; a bin (3-1) is arranged between the lower part of the outer side of the conveyer belt (3-2) and the machine body (3-7); the conveying belt (3-2) is provided with a hook (3-16), the upper end of the conveying belt (3-2) is provided with an upper roller (3-3) and is fixedly arranged on the machine body (3-7), the upper roller (3-3) is externally connected with a servo motor (3-4) to provide power, and the lower end of the conveying belt (3-2) is provided with a lower roller (3-9) and is movably fixed on the machine body (3-7); a cover falling device (3-5) is arranged on the outer side of the upper roller (3-3) above the machine body (3-7), a slide way interface (3-14) is arranged below the cover falling device (3-5), and a baffle (3-10) is arranged in front of the cover falling device (3-5);
the cover falling device (3-5) comprises a lower base plate (3-11) and an upper cover plate (3-15), a swing arm (3-12) is installed on the lower base plate (3-11), the swing arm (3-12) rotates around a rotating shaft, one end of a short arm of the swing arm is connected with a piston rod of a hydraulic cylinder (3-13), a rodless end of the hydraulic cylinder (3-13) is rotatably connected to a base of the lower base plate (3-11) through the rotating shaft, one end of a long arm of the swing arm (3-12) can swing around the rotating shaft, the length of the long arm end is smaller than the minimum width of the lower base plate (3-11), and a side baffle is arranged at a position, corresponding to the long arm end, of the lower base plate (3-11) and extends to a slide way interface (3-14).
7. The ultralight clay processing apparatus according to claim 6, characterized in that: an upper cover plate (3-15) is arranged above the cover falling device (3-5) and is provided with a plurality of round-corner rectangular openings.
8. The ultralight clay processing apparatus according to claim 6, characterized in that: the rotating wheels (3-8) are arranged at the bottom of the machine body (3-7).
9. The ultralight clay processing apparatus according to claim 6, characterized in that: the recovery device (3-6) is arranged on the machine body behind the cover falling device (3-5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910991011.3A CN110625740A (en) | 2019-10-16 | 2019-10-16 | Ultralight clay processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910991011.3A CN110625740A (en) | 2019-10-16 | 2019-10-16 | Ultralight clay processing device |
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| Publication Number | Publication Date |
|---|---|
| CN110625740A true CN110625740A (en) | 2019-12-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910991011.3A Pending CN110625740A (en) | 2019-10-16 | 2019-10-16 | Ultralight clay processing device |
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| CN (1) | CN110625740A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115319895A (en) * | 2022-10-13 | 2022-11-11 | 陶瓷工业设计研究院(福建)有限公司 | Clay manufacturing installation for pottery |
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2019
- 2019-10-16 CN CN201910991011.3A patent/CN110625740A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115319895A (en) * | 2022-10-13 | 2022-11-11 | 陶瓷工业设计研究院(福建)有限公司 | Clay manufacturing installation for pottery |
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