CN107185855A - A kind of strip LED light component is automatically separated testing, sorting and packing machine - Google Patents
A kind of strip LED light component is automatically separated testing, sorting and packing machine Download PDFInfo
- Publication number
- CN107185855A CN107185855A CN201710385678.XA CN201710385678A CN107185855A CN 107185855 A CN107185855 A CN 107185855A CN 201710385678 A CN201710385678 A CN 201710385678A CN 107185855 A CN107185855 A CN 107185855A
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- China
- Prior art keywords
- conveying
- bracket
- led light
- light component
- sorting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
- B65B43/185—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers specially adapted for carton blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/265—Opening, erecting or setting-up boxes, cartons or carton blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2301/00—Sorting according to destination
- B07C2301/0008—Electronic Devices, e.g. keyboard, displays
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Led Device Packages (AREA)
Abstract
Testing, sorting and packing machine are automatically separated the invention discloses a kind of strip LED light component, it is related to and a kind of separation is punched out to full wafer strip LED light component support automatically, and optical color parameter test, and the on-line testing equipment classified and packed are carried out to single branch strip LED light component.Including feed mechanism, component conveying mechanism, front rack conveying mechanism, mechanism for testing, tail-bracket conveying mechanism, sorted and packaged mechanism are set gradually in feed mechanism discharging opening direction；Rotating mechanism is provided with the side of component conveying mechanism, rotating mechanism is provided with punching mechanism away from component conveying mechanism side.The segmentation of strip LED light component, test and the full-automation of packaging are realized, efficiency high, speed is fast, adapts to the development of society now.
Description
Technical field
The present invention relates to strip LED light component detection device, more particularly to it is a kind of automatic to full wafer strip LED light group
Part support is punched out separation, and carries out optical color parameter test to single branch strip LED light component, and is classified and packed
On-line testing equipment.
Background technology
The features such as LED has specular removal and long-acting life-span, extensive use and lighting field.Strip LED light component be by
The LED component that plurality of LED integrated chip is packaged on elongate strip substrate, when strip LED light component lights, just as tradition
Elongated filament in osram lamp, therefore also referred to as LED light bar.This COB strips optical assembly is mostly installed in bulb at present,
Substitute traditional osram lamp.Strip LED light component after encapsulation needs to carry out the detection of performance parameter, and is tied according to test
Fruit carries out class wrapping.Because strip LED light component is new LED component, this new LED is not directed at present
The equipment that device carries out automatic detection, it is still desirable to which manually operation is tested and separated, and so will result in detection speed
Slowly, inefficiency, cost of labor is high, it is difficult to adapt to the production requirement of strip LED light component.
The content of the invention
It is an object of the invention to propose a kind of strip LED light component is separated, tested, sorted and packed automatically
Equipment.
There is provided following technical scheme to achieve the above object：
A kind of strip LED light component is automatically separated testing, sorting and packing machine, including feed mechanism, goes out in feed mechanism
Material mouth direction sets gradually component conveying mechanism, front rack conveying mechanism, mechanism for testing, tail-bracket conveying mechanism, sorted and packaged
Mechanism；Rotating mechanism is provided with the side of component conveying mechanism, rotating mechanism is provided with punching away from component conveying mechanism side
Cut mechanism.
Further, the feed mechanism includes being provided with the magazine that can slide up and down on fixed mount, fixed mount；Magazine is
Frame structure, is symmetrically arranged with multigroup groove on the inside of the wall of the square frame left and right sides, a piece of strip is placed on every group of groove
Shape LED light component support；Material-pulling device is provided with the side of magazine, the working position of material-pulling device can do past in magazine
Multiple motion.
Further, the component conveying mechanism includes the left side conveying and right side conveying be arrangeding in parallel, left
Forward and backward two sections of the upper part of side conveying；Driving shaft is fixedly connected with synchronizing wheel and left side belt driving wheel, and left side conveying is led
Rail leading portion inside upper part sets at least two left side leading portion drives, and is connected by belt with left side belt driving wheel, left side
Conveying back segment inside upper part sets at least two left side back segment drives, and is connected by belt with synchronizing wheel；Right side skin
Band driving wheel be connected with driving shaft, right side conveying inside upper part at least two right side drives of setting, and by belt and
Right side belt driving wheel connection；One end of driving shaft is connected with conveying the output end of motor.
Further, the rotating mechanism includes sliding back and forth device, and lowering or hoisting gear is set on device sliding back and forth,
Rotating device is set on lowering or hoisting gear；Turning arm in rotating device is arranged on the forward and backward between two sections of left side conveying, rotation
Pivoted arm is connected with tool, and tool is arranged between left side conveying leading portion and right side conveying.
Further, the punching mechanism includes punch press upper plate, and punch press upper plate center is provided with through hole, oil hydraulic cylinder
Working position at the top of mould upper tool post through through hole with being fixedly connected, and oil hydraulic cylinder is fixedly mounted on punch press upper plate；Under mould
Knife rest is fixedly mounted at the top of punch press lower plate；Punch press upper plate is fixedly connected by punch press column with punch press lower plate.
Further, the front rack conveying mechanism includes front rack conveying motor and front rack conveying runner, front rack
Convey motor and front rack conveying runner is arranged on preceding mounting bracket, the output end of front rack conveying motor passes through belt and forestock
The vertical working position being fixedly installed at the top of front rack lift cylinder, front rack lift cylinder on frame conveying runner connection, belt
Be installed with the both sides at the top of preceding movable bracket, preceding movable bracket be provided between two parallel projections, two projections away from
From the width more than tool, the groove for placing lamp bar is provided with projection.
Further, the mechanism for testing includes integrating sphere, and integrating sphere is provided with lifting test bench, lifting test bench
Top is provided with the groove for placing lamp bar, and lifting test bench is fixedly connected with lowering or hoisting gear；In the lower section of integrating sphere and in charging
Direction is provided with the groove for being provided with preceding mounting bracket, preceding mounting bracket and placing lamp bar；In the lower section of integrating sphere and in discharging
Direction is provided with the groove for being provided with rear mounting bracket, rear mounting bracket and placing lamp bar.
Further, the tail-bracket conveying mechanism includes tail-bracket conveying motor and tail-bracket conveying runner, tail-bracket
Convey motor and tail-bracket conveying runner is arranged on rear mounting bracket, the output end of tail-bracket conveying motor passes through belt and butt
The vertical working position being fixedly installed at the top of tail-bracket lift cylinder, tail-bracket lift cylinder on frame conveying runner connection, belt
Multiple grooves that be arranged in parallel are installed with the top of rear movable bracket, rear movable bracket.
Further, the sorted and packaged includes sorting big plate, and packing box Acetabula device is set on big plate is sorted, in bag
The left and right sides of mounted box Acetabula device sets Y-direction mobile device, and two Y-direction mobile devices are fixedly connected by sorting connecting shaft,
Set X to mobile device in sorting connecting shaft, draw and fill to setting packing box suction means in mobile device and lamp bar in X
Put.
Brief description of the drawings
Fig. 1 is that a kind of strip LED light component of the invention is automatically separated testing, sorting and packing machine structural representation；
Fig. 2 is feed mechanism front view of the present invention；
Fig. 3 is feed mechanism side view of the present invention；
Fig. 4 is invention components conveying mechanism structural representation；
Fig. 5 is invention components conveying mechanism sectional view；
Fig. 6 is left side conveying structural representation in invention components conveyer；
Fig. 7 is rotating mechanism structural representation of the present invention；
Fig. 8 is die cut structural top view of the present invention；
Fig. 9 is the sectional view of die cut structural first of the present invention；
Figure 10 is the sectional view of die cut structural second of the present invention；
Figure 11 is front rack conveying mechanism structural representation of the present invention；
Figure 12 is mechanism for testing structural representation of the present invention；
Figure 13 is mechanism for testing top view of the present invention；
Figure 14 is tail-bracket conveying mechanism structural representation of the present invention；
Figure 15 is sorted and packaged mechanism structure schematic diagram of the present invention；
Figure 16 is sorted and packaged mechanism of the present invention top view；
Figure 17 is the material fetching mechanism structural representation in sorted and packaged mechanism of the present invention；
Figure 18 is this strip LED light component supporting structure schematic diagram.
Embodiment
The most preferred embodiment of the present invention is described further below in conjunction with the accompanying drawings, to help in the understanding present invention
Hold.
As shown in figure 1, the present invention includes feed mechanism, component conveyer is set gradually in feed mechanism discharging opening direction
Structure, front rack conveying mechanism, mechanism for testing, tail-bracket conveying mechanism, tail-bracket conveying mechanism；In the side of component conveying mechanism
Rotating mechanism is provided with, rotating mechanism is provided with punching mechanism away from support conveying mechanism side.Realize strip LED light group
Part segmentation, test and the full-automation of packaging, efficiency high, speed are fast, adapt to the development of society now.
As shown in Figure 2 to Figure 3, feed mechanism 1 includes fixed mount 101, and the two ends of feeding screw mandrel 102 are inserted in fixed mount 101
On, one end of feeding screw mandrel 102 is connected with the output end of stepper motor 103, is furnished with feeding screw 104 on feeding screw mandrel 102, on
Material screw 104 is fixedly connected with lifting module 105, is fixedly mounted on slide unit 106, slide unit 106 and is fixedly mounted on lifting module 105
Magazine 107.Stepper motor 103 can accurately control the distance that magazine is moved every time, and required for can also reserving it to push rod
Working time.Magazine 107 is frame structure, multigroup groove is symmetrically arranged with the inside of the wall of the square frame left and right sides, at every group
Groove on place a piece of strip LED light component support；Rodless cylinder 108, push rod 109 are provided with the side of magazine 107
On the working position for being fixedly mounted on Rodless cylinder 108, push rod 109 and wherein a piece of strip LED light component branch in magazine 107
Frame is in the same plane.Push rod 109 can move reciprocatingly in magazine 107.
As shown in Figures 4 to 6, component conveying mechanism includes the left side conveying 201 be arrangeding in parallel and right side conveying is led
Rail 202, also cross section are the driving shaft 203 of hexagon, and half section of a left side for driving shaft 203 is thicker than right half section.Two conveyings
Spacing be adjustable, half section of the left side of driving shaft 203 is thicker than right half section, when adjusting spacing, but passes through and limits right side belt
The displacement that driving wheel 209 is moved to the left, prevents two conveying collisions, causes unnecessary damage.Driving shaft 203 passes through
Clutch shaft bearing is connected with left side conveying 201, and the cross section of driving shaft 203 and clutch shaft bearing connecting portion is circle.Left side
Belt driving wheel 204 is fixedly connected for left half section with driving shaft 203.Forward and backward two sections of the upper part of left side conveying 201；Leading portion
Inside upper part two ends respectively set a left side leading portion drive 205, and are connected by round belt with left side belt driving wheel 204.
Synchronizing wheel 206 is installed with driving shaft 203, at left side belt driving wheel 204；Left side conveying 201 it is upper
Portion back segment inside upper part two ends respectively set a left side back segment drive 207, and are connected by round belt with synchronizing wheel 206.It is left
The leading portion top of side conveying 201 is provided with projection backward, and two bearings 208 are being set thereon；Back segment is provided with forward
Projection, thereon set a bearing 208；The top of bearing 208 and the top of timing belt are in same level.Above-mentioned axle
208 setting is held, but strip LED component 9 leading portion smoothly from left side conveying 201 of support is run to back segment.
Two raised spacing are more than the width of turning arm 305.Right side belt driving wheel 209 passes through hexagon axle sleeve 210 and driving shaft
203 right half section of connection；The inner side of secondary case 211 is engaged with hexagon axle sleeve 210, and outside is circle, and secondary case 211 passes through the second axle
Hold and be connected with right side delivery track 202.By the connection of hexagon axle sleeve 210, enable right side belt driving wheel 209 along master
The axis of moving axis 203 is smoothly slided and can also rotated with driving shaft 203.The inside upper part two ends of right side conveying 202
It is each that a right side drive 212 is set, and be connected by timing belt with right side belt driving wheel 209；One end of driving shaft 203 with
Convey the output end connection of motor 213.Two conveyings are provided with pinch roller at the top of the feed end of support conveying mechanism 2 and consolidated
Determine frame 214, on pinch roller fixed mount 214 set two pinch rollers 215, pinch roller 215 the top of timing belt and with the minimum of belt
The thickness of distance no more than strip LED light component support.Left side conveying 201 and the bottom of right side conveying 202 are fixed
Conveying sliding block 216 is provided with, conveying sliding block 216 coordinates with conveyer slideway 217.The head of bolt 223 and right side conveying 202
Bottom is fixedly connected, and the bottom of left side conveying 201 is provided with a fixed block 218, and is provided with bolt on fixed block 218
Hole, bolt 223 is inserted in the bolt hole of fixed block 218 and fixed by nut.Conveying can be on delivery track 217
Slide, and fitted bolt adjusts the spacing of two conveyings.Conveying backgauge cylinder 219 is fixedly mounted on right side conveying
On 202, a striker plate 220 is fixedly installed in the conveying leading portion of backgauge cylinder 219, and it is defeated that striker plate 220 is arranged on component conveying mechanism 2
The front gone out at the top of end.Solid 221 Dingan County of conveying alignment cylinder are exported mounted in right side conveying 202 close to component conveying mechanism 2
A baffle plate 222 is fixedly installed in end, the conveying alignment leading portion of cylinder 221, and left side conveying 201 is defeated close to component conveying mechanism 2
Go out and projection is provided with the top of end.
As shown in fig. 7, rotating mechanism 3 includes movable plate 301, the bottom of movable plate 301 is installed with screw, screw with
Rotary screw 302 coordinates, and one end of rotary screw 302 is connected with the output end of electric rotating machine 303, and the top of movable plate 301 is fixed
Install and the second motor is installed at the top of lift cylinder, lift cylinder, the output end of the second motor is vertically arranged, the second motor output end
It is fixedly connected with the bottom of turntable 304, turntable 304 is fixedly connected with one end of turning arm 305, the other end of turning arm 305 is fixed
Assembling fixture 306.Turning arm 305 is arranged on the forward and backward between two sections of the top of left side conveying 201, and tool 306 is arranged on a left side
Between the leading portion of side conveying 201 and right side conveying 202.It is wide at the top and narrow at the bottom that multiple cross sections are provided with tool 306
Trapezoidal groove, number of recesses is no less than the quantity of the LED light bar included in LED light component support, and the width of groove is not less than LED
The width of lamp bar；The distance of adjacent grooves is a.
As shown in Fig. 8 to Figure 10, punching mechanism 4 include punch press upper plate 401, punch press upper plate 401 by punch press column 402 with
Punch press lower plate 403 is fixedly connected, and the center of punch press upper plate 401 is provided with through hole, and the working position of oil hydraulic cylinder 404 passes through through hole
It is fixedly connected with the top of mould upper plate 405, the bottom of mould upper plate 405 is fixedly connected with the top of mould upper tool post 406, oil
Cylinder pressure 404 is fixedly mounted on punch press upper plate 401.The working position of mould upper tool post 406 is arranged on the bottom of mould upper tool post 406
In two projections of both sides, the through hole being engaged with mould upper tool post 406 bottom two projection is provided with stripper plate 407, it is convex
Rise and be inserted in through hole；The top of stripper plate 407 is fixedly connected with stripper plate guide pillar 413, and the top of stripper plate guide pillar 413 is provided with convex
Rise, stripper plate guide pillar 413 is inserted in the groove set on mould upper plate 405 and is stuck in by projection in groove；Led in stripper plate
Punching spring 414 is provided between the top of post 413 and mould upper plate 405.405 4 Angle Positions of mould upper plate set four to lead to
Mould upper plate guide pillar 408 is inserted with hole, through hole, the bottom of mould upper plate guide pillar 408 is fixedly connected with mould lower plate 409.Mould
Lower slide 410 is fixedly connected by mould lower plate 409 with punch press lower plate 403.The working position of mould lower slide 410 is arranged on it
In the projection of top both sides, the distance between two projections are less than the width of LED light component support.Two compression bars 411 are set
The top between two projections on mould lower slide 410, the two ends of compression bar 411 and the work of compression bar lift cylinder 412
It is fixedly connected as position.
As shown in figure 11, front rack conveying mechanism 5 includes front rack conveying motor 501 and front rack conveying runner 502, preceding
Bracket conveys motor 501 and front rack conveying runner 502 is arranged on preceding mounting bracket 503, and front rack conveys the output of motor 501
End conveys runner 502 by timing belt and front rack and is connected, vertical fixed front rack lift cylinder 504, front rack on timing belt
Movable bracket 505 before the working position at the top of lift cylinder 504 is installed with, the both sides at the preceding top of movable bracket 505 are set
There are two parallel projections, the distance between two projections, which are more than in the width of tool 306, projection, to be provided with being tied on tool 306
Structure identical groove, the distance of adjacent grooves is a.Before slide rail is fixedly mounted on mounting bracket 503, front rack lift cylinder 504
Bottom is fixedly installed the sliding block being engaged with slide rail.Front rack conveying mechanism 5 is surveyed away from the nearest groove of mechanism for testing 6 with lifting
The horizontal range for trying seat upper groove is b.
As shown in Figure 12 to Figure 13, mechanism for testing 6 includes integrating sphere 601, and integrating sphere 601 is provided with through hole installed in centre
Test fixed plate 602 on.The lower section of integrating sphere 601 is provided with lifting test bench 603, and the top of lifting test bench 603 is set
There is the groove for placing LED light bar, the lifting bottom of test bench 603 is fixedly connected with the test axis of guide 604, under the test axis of guide 604
Portion is provided with the closed annular groove along its side, and groove position is through in the through hole on lifting contiguous block 605, groove,
And be cased with testing spring 606 in the top of lifting contiguous block 605.The output end of testing of electric motors 607 is turned by timing belt with test
Driving wheel 608 is connected, and lifting contiguous block 605 is fixedly installed on belt.A test slide rail is fixedly installed in test chassis 609
610, lifting contiguous block 605 is provided with the groove being engaged with test slide rail 610.A pair of test guided way 611 tops are arranged on
In integrating sphere 601, lifting test bench 603 is arranged in the middle of a pair of test guided ways 611；Two test guided ways 611 relative one
Side is provided with the groove being engaged with lamp bar two ends, and the maximum distance of two grooves is the length of lamp bar；Guided way 611 is tested to consolidate
It is scheduled in test fixed plate 602.Mounting bracket 612, one end of preceding mounting bracket 612 before being set below test fixed plate 602
It is arranged on the edge of opening of the lower section of integrating sphere 601.Be provided with preceding mounting bracket 612 with structure identical groove on tool 306,
The distance of adjacent grooves is a.Mounting bracket 613 is symmetrical arranged with preceding mounting bracket 612 afterwards, is provided with rear mounting bracket 613
With structure identical groove on tool 306, the distance of adjacent grooves is b.In preceding mounting bracket 612 and rear mounting bracket 613
Both sides are provided with to its cylinder, are fixedly connected with baffle plate to the working position of its cylinder, baffle plate is solid with preceding mounting bracket 612 and afterwards
Determine groove on bracket 613 in the same plane.
As shown in figure 14, tail-bracket conveying mechanism 7 includes tail-bracket conveying motor 701 and tail-bracket conveying runner 702, after
Bracket conveys motor 701 and tail-bracket conveying runner 702 is arranged on rear 703 mounting bracket, and tail-bracket conveys the output of motor 701
End conveys runner 702 by timing belt and tail-bracket and is connected, vertical fixed tail-bracket lift cylinder 704, tail-bracket on timing belt
The working position at the top of lift cylinder 704 is installed with rear movable bracket 705, the width of rear movable bracket 705 and tool
Width is identical, structure identical groove on the multiple and tool 306 that be arranged in parallel at the top of it, and the distance of adjacent grooves is b.Slide rail
It is fixedly mounted on rear mounting bracket 703, the bottom of tail-bracket lift cylinder 704 is fixedly installed the sliding block being engaged with slide rail.Afterwards
Horizontal range of the bracket conveying mechanism 7 away from the nearest groove of mechanism for testing 6 and the lifting upper groove of test bench 603 is b.
As shown in Figure 15 to Figure 17, sorted and packaged mechanism 8 includes sorting big plate 801, and four rows are set on big plate 801 is sorted
The three packing box Acetabula devices 802 of row 12.Packing box Acetabula device 802 by the packing box 817 for the side of being placed on it tightly
Fix, it is to avoid the position of packing box 817 is shifted during placing lamp bar, influence the placement effect of lamp bar 11.In bag
The left and right sides of mounted box Acetabula device 802 is provided with Y-direction support plate 803, and two ends of the Y-direction support plate 803 away from mechanism side are respectively set
One Y-direction runner 804, the axis horizontal of Y-direction runner 804 is set, and two Y-direction runners 804 on a Y-direction support plate 803 lead to
Cross the first timing belt 806 to connect, a Y-direction runner 804 on left side Y-direction support plate 803 and a Y on right side Y-direction support plate 803
Connected to runner 804 by sorting connecting shaft 805, one end of sorting connecting shaft 805 is connected with Y-direction motor 816.Y-direction movable plate
803 are fixedly connected with the first timing belt 806, are provided with slide rail, Y-direction movable plate 807 and are provided with and Y-direction branch on Y-direction support plate 803
The groove that slide rail on plate 803 is engaged.Because timing belt is flexible, it is impossible to ensure that the horizontal movement of Y-direction support plate 803 is not produced
Skew, the water that can ensure that Y-direction support plate 803 is coordinated by the slide rail and the groove on Y-direction movable plate 807 that are set on Y-direction support plate 803
Flat motion does not produce skew, it is ensured that the accuracy of operation, further ensures that lamp bar 11 can accurately be placed on packing box 817
It is interior.X is provided with Y-direction movable plate 807 to runner 808, X is set to the axis vertical of runner 808, and two X pass through to runner 808
Second timing belt 809 is connected, and one of X is to runner 808 by being connected with X to the output end of motor.In the second timing belt 809
On be fixedly connected with Y-direction slide 810, be fixedly installed between two Y-direction movable plates 807 sorting guide shaft 811, Y-direction slide 810
It is connected by bearing with sorting guide shaft 811.Mechanism one end is provided with packing box cylinder 812, packing box in Y-direction slide 810
The bottom of cylinder 812 is provided with packing box suction base；Mechanism one end is provided with feeding cylinder 813, feeding in Y-direction slide 810
The bottom of cylinder 813 is provided with lamp bar suction base 814.Sorting one end of big plate 801 and set between two Y-direction support plates 803
There is packaging portable plate 815, packing box 817 is placed with packaging portable plate 815.Portable plate will be packed by packing box suction base
The empty package box absorption placed on 815, and move on packing box Acetabula device 802；It can also will pile lamp bar 11
Packing box absorption is got up and is transported on packaging portable plate 815.System is automatically controlled the lamp bar 11 of test passes and unqualified
Lamp bar 11 be individually placed in different packing boxes 817.
Specific works mode
Strip LED light component support 9 is placed in magazine 107, Rodless cylinder 108 drives push rod 109 to move back and forth,
Strip LED light component support 9 in magazine 107 is pushed on component conveying mechanism；The distance that stepper motor is moved every time
For the distance of neighbouring groove in magazine 107.
The strip LED light component support 9 come from feed mechanism 1 initially enters pinch roller 215 and right side delivery track 202
Between the timing belt set between the timing belt of upper setting and on the leading portion of left side delivery track 201.Convey the driving of motor 213 actively
Axle 203 is rotated, and drives left side belt driving wheel 204, synchronizing wheel 206 and right side belt driving wheel 209 to rotate, and then make strip
LED light component support 9 travels forward on timing belt.The striker plate 220 of conveying backgauge cylinder 219 is kept off in component conveying mechanism 2
Discharge end, is blocked by baffle plate 222 when strip LED light component support 9 is transported to herein, prevents it from moving on, conveying
Motor 213 stops；Conveying alignment cylinder 221 carries out lamp bar 11 to handle it.Now the tool 306 in rotating mechanism 3 is set
In the lower section of strip LED light component support 9.
Lift cylinder starts in rotating mechanism 3, strip LED light component support 9 is lifted and higher than component conveying mechanism 2
Top, the second motor driving turning arm 305 rotation 180 degree, electric rotating machine 303 driving rotary screw 302 rotate, make movable plate
301 move to punching mechanism 3；When tool 306 is moved in punching mechanism 3 between mould upper tool post 406 and mould lower slide 410
When, lift cylinder is again started up in rotating mechanism 3, and tool 306 is down to two raised lower sections of mould lower slide 410, makes length
Bar-shaped LED optical assembly support 9 put with mould lower slide 410.
Start the oil hydraulic cylinder 404 in punching mechanism 4, driving mould upper tool post 406 falls, coordinated with mould lower slide 410
Die cut area 10 in strip LED light component support 9 is punched (as shown in figure 18), by strip LED light component support 9
It is separated into multiple lamp bars 11.In the groove that lamp bar 11 after punching drops on tool 306.It is again started up rising in rotating mechanism 3
Sending down abnormally ascending cylinder, tool 306 is lifted, and punching mechanism 3 is exited by rotary screw 302, then rotate dropped to after 180 degree before activity support
In frame 505, lamp bar 11 is set to be placed on preceding movable bracket 505.Now, the preceding movable bracket 505 in front rack conveying mechanism 5 is moved
Led between the back segment of left side conveying 201 and right side conveying and higher than the back segment of left side conveying 201 with right side conveying
Rail.
Preceding movable bracket 505 in front rack conveying mechanism 5 is lifted after being driven by front rack lift cylinder 504, lamp bar
11 are placed in the preceding top of movable bracket 505, and the front rack conveying motor 501 and front rack in by front rack conveying mechanism 5 are defeated
Send the timing belt that runner 502 is driven that preceding movable bracket 505 is delivered into the preceding top of mounting bracket 612, then pass through front rack
The driving of lift cylinder 504 makes it land, and the top of mounting bracket 612 before lamp bar 11 is placed in, preceding movable bracket 505 is moved back to its rear
Return.
Movable bracket 705 moves 2b distances and below preceding mounting bracket 612 to the direction of front rack conveying mechanism 5 afterwards,
Lift and moving b distances backward after a lamp bar 11, now lamp bar is in the top of lifting test bench 603.Lift test bench 603
Motion, lamp bar 11 is delivered in integrating sphere 601, and is tested upwards；Meanwhile, after preceding movable bracket 505 rises and to survey
A distances are moved in the direction of test-run a machine structure 6, after landing and are retracted；Then movable bracket 705 is transported to the direction of front rack conveying mechanism 5 after
Move b distances and below preceding mounting bracket 612.After test terminates, lifting test bench 603 moves downward the drop test that will go up
603 initial positions of seat.Movable bracket 705 rises afterwards, and moves b distances to its rear, by close test in preceding mounting bracket 612
One lamp bar 11 of mechanism 6 is transported to lifting test bench 603 upwards, and the lamp bar 11 after test is transported into rear mounting bracket
On 613.
The empty package that packing box cylinder 812 in sorted and packaged mechanism 8 will be placed on packaging portable plate 815 by suction base
Box 817 is picked up and moved on packing box Acetabula device 802；Feeding cylinder 813 is held in the palm by the way that lamp bar suction base 814 is fixed by after
Lamp bar 11 on frame 613 is drawn, and in the packing box being transported on packing box Acetabula device 802.The X of Y-direction slide is logical to motion
Cross X to rotate to runner 808 to motor driving X, drive timing belt to move, make the Y-direction slide of connection fixed thereto realize X to fortune
It is dynamic.The Y-direction motion of Y-direction slide drives Y-direction runner 804 to rotate, drives timing belt to move by Y-direction motor, makes company fixed thereto
The Y-direction slide connect realizes that Y-direction is moved.
Claims (9)
1. a kind of strip LED light component is automatically separated testing, sorting and packing machine, it is characterised in that including feed mechanism (1),
Set gradually in feed mechanism (1) discharging opening direction component conveying mechanism (2), front rack conveying mechanism (5), mechanism for testing (6),
Tail-bracket conveying mechanism (7), sorted and packaged mechanism (8)；Rotating mechanism (3) is provided with the side of component conveying mechanism (2), is revolved
Rotation mechanism (3) is provided with punching mechanism (4) away from component conveying mechanism (2) side.
2. a kind of strip LED light component as claimed in claim 1 is automatically separated testing, sorting and packing machine, its feature exists
In the feed mechanism (1) includes being provided with the magazine that can slide up and down (107) on fixed mount (101), fixed mount (101)；Material
Box (107) is frame structure, and multigroup groove is symmetrically arranged with the inside of the wall of the square frame left and right sides, is placed on every group of groove
A piece of strip LED light component support (9)；The side of magazine (107) is provided with material-pulling device, the working position of material-pulling device
It can be moved reciprocatingly in magazine (107).
3. a kind of strip LED light component as claimed in claim 1 is automatically separated testing, sorting and packing machine, its feature exists
In the component conveying mechanism (2) includes the left side conveying (201) and right side conveying (202) be arrangeding in parallel, left side
Forward and backward two sections of the upper part of conveying (201)；Driving shaft (203) and synchronizing wheel (206) and left side belt driving wheel (204)
It is fixedly connected, left side conveying (201) leading portion inside upper part sets at least two left side leading portion drives (205), and passes through
Belt is connected with left side belt driving wheel (204), and left side conveying (201) back segment inside upper part is set behind at least two left sides
Section drive (207), and be connected by belt with synchronizing wheel (206)；Right side belt driving wheel (209) connects with driving shaft (203)
Connect, right side conveying (202) inside upper part sets at least two right side drives (212), and passes through belt and right side belt
Driving wheel (209) is connected；One end of driving shaft (203) is connected with the output end of conveying motor (213).
4. a kind of strip LED light component as claimed in claim 1 is automatically separated testing, sorting and packing machine, its feature exists
In the rotating mechanism (3) includes sliding back and forth device, lowering or hoisting gear is set on device sliding back and forth, on lowering or hoisting gear
Rotating device is set；Turning arm (305) in rotating device is arranged on the forward and backward between two sections of left side conveying (201), rotation
Pivoted arm (305) is connected with tool (306), and (306) tool is arranged on left side conveying (201) leading portion and right side conveying
(202) between.
5. a kind of strip LED light component as claimed in claim 1 is automatically separated testing, sorting and packing machine, its feature exists
In the punching mechanism (4) includes punch press upper plate (401), and punch press upper plate (401) center is provided with through hole, oil hydraulic cylinder
(404) working position at the top of mould upper tool post (406) through through hole with being fixedly connected, and oil hydraulic cylinder (404) is fixedly mounted on
On punch press upper plate (401)；Mould lower slide (410) is fixedly mounted at the top of punch press lower plate (403)；Punch press upper plate (401) passes through
Punch press column (402) is fixedly connected with punch press lower plate (403).
6. a kind of strip LED light component as claimed in claim 1 is automatically separated testing, sorting and packing machine, its feature exists
In the front rack conveying mechanism (5) includes front rack conveying motor (501) and front rack conveying runner (502), and front rack is defeated
Power transmission machine (501) and front rack conveying runner (502) are arranged on preceding mounting bracket (503), and front rack conveys the defeated of motor (501)
Go out end to be connected by belt and front rack conveying runner (502), front rack lift cylinder (504) vertically be fixedly installed on belt,
Working position at the top of front rack lift cylinder (504) is installed with preceding movable bracket (505), preceding movable bracket (505) top
The both sides in portion are provided with two parallel projections, and the distance between two projections, which are more than in the width of tool, projection, is provided with placement
The groove of lamp bar.
7. a kind of strip LED light component as claimed in claim 1 is automatically separated testing, sorting and packing machine, its feature exists
In the mechanism for testing (6) includes integrating sphere (601), and integrating sphere (601) is provided with lifting test bench (602), lifting test
The groove for placing lamp bar (11) is provided with the top of seat (602), lifting test bench (602) is fixedly connected with lowering or hoisting gear；In product
Placement is provided with the lower section and mounting bracket (612) before feedstock direction is provided with of bulb separation (601), preceding mounting bracket (612)
The groove of lamp bar；The lower section of integrating sphere (601) and discharging direction be provided with after mounting bracket (613), rear mounting bracket
(613) groove for placing lamp bar is provided with.
8. a kind of strip LED light component as claimed in claim 1 is automatically separated testing, sorting and packing machine, its feature exists
In the tail-bracket conveying mechanism (7) includes tail-bracket conveying motor (701) and tail-bracket conveying runner (702), and tail-bracket is defeated
Power transmission machine (701) and tail-bracket conveying runner (702) are arranged on rear mounting bracket (703), and tail-bracket conveys the defeated of motor (701)
Go out end to be connected by belt and tail-bracket conveying runner (702), tail-bracket lift cylinder (704) vertically be fixedly installed on belt,
Working position at the top of tail-bracket lift cylinder (704) is installed with rear movable bracket (705), rear movable bracket (705) top
Portion be arranged in parallel multiple grooves.
9. a kind of strip LED light component as claimed in claim 1 is automatically separated testing, sorting and packing machine, its feature exists
In, the sorted and packaged (8) includes sorting big plate (801), and packing box Acetabula device (802) is set on big plate (801) is sorted,
Y-direction mobile device is set in the left and right sides of packing box Acetabula device (802), two Y-direction mobile devices are by sorting connecting shaft
(805) it is fixedly connected, sets X to mobile device in sorting connecting shaft (805), inhaled in X to setting packing box in mobile device
Take device and lamp bar suction means.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710385678.XA CN107185855A (en) | 2017-05-26 | 2017-05-26 | A kind of strip LED light component is automatically separated testing, sorting and packing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710385678.XA CN107185855A (en) | 2017-05-26 | 2017-05-26 | A kind of strip LED light component is automatically separated testing, sorting and packing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107185855A true CN107185855A (en) | 2017-09-22 |
Family
ID=59874977
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710385678.XA Pending CN107185855A (en) | 2017-05-26 | 2017-05-26 | A kind of strip LED light component is automatically separated testing, sorting and packing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107185855A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109238651A (en) * | 2018-06-25 | 2019-01-18 | 东莞市中谱光电设备有限公司 | A kind of filament test equipment |
| CN112781830A (en) * | 2020-12-26 | 2021-05-11 | 锐威环球科技(深圳)有限公司 | High-reliability long-life LED street lamp high-precision detection equipment |
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| CN203695450U (en) * | 2014-01-26 | 2014-07-09 | 东莞市中谱光电设备有限公司 | Automatic testing sorting machine for COB optical assembly |
| CN204206636U (en) * | 2014-10-27 | 2015-03-11 | 深圳市朝阳光科技有限公司 | A kind of LED chip mounter |
| CN104444474A (en) * | 2014-11-18 | 2015-03-25 | 佛山市多谱光电科技有限公司 | Automatic separating, testing, sorting and packaging machine for long-strip-shaped LED optical assemblies |
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| US20100000840A1 (en) * | 2008-07-01 | 2010-01-07 | Tung-I Tsai | Package temporary storage control mechanism for a cuboidal package conveying apparatus and operating method thereof |
| CN203695450U (en) * | 2014-01-26 | 2014-07-09 | 东莞市中谱光电设备有限公司 | Automatic testing sorting machine for COB optical assembly |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112781830B (en) * | 2020-12-26 | 2023-03-24 | 锐威环球科技(深圳)有限公司 | High-reliability long-life LED street lamp high-precision detection equipment |
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Application publication date: 20170922 |