CN214070946U

CN214070946U - Full-automatic vertical double-cylinder edible mushroom bagging machine

Info

Publication number: CN214070946U
Application number: CN202023223936.0U
Authority: CN
Inventors: 王连用; 戚麟
Original assignee: Zibo Longtai Machinery Technology Co ltd
Current assignee: Zibo Longtai Machinery Technology Co ltd
Priority date: 2020-12-28
Filing date: 2020-12-28
Publication date: 2021-08-31
Anticipated expiration: 2030-12-28

Abstract

The invention relates to the technical field of edible fungus bagging machines, in particular to a full-automatic vertical double-cylinder edible fungus bagging machine which comprises a rack, a conveying and beating device, a bag making device, a bagging device, a socket device and a conveyor belt, wherein the conveying and beating device is arranged at the upper end of the rack and comprises a storage bin fixedly arranged at the upper end of the rack and two first motors corresponding to each other, two first packing augers corresponding to each other are arranged at the lower end of the storage bin, the first packing augers are horizontally arranged, the output ends of the first motors are meshed with the input ends of the first packing augers through gears, the discharge holes of the first packing augers are connected with the inlet ends of the second packing augers, the second packing augers are vertically arranged, the conveying and beating device further comprises two second motors corresponding to each other, and the production efficiency of the equipment can be improved in the edible fungus base material bagging production, the manual consumption is reduced, the full-automatic high-quality edible fungus bagging fungus stick preparation is realized, and the edible fungus factory automation is realized.

Description

Full-automatic vertical double-cylinder edible mushroom bagging machine

Technical Field

The invention relates to the technical field of edible fungus bagging machines, in particular to a full-automatic vertical double-cylinder edible fungus bagging machine.

Background

In the production process of edible mushroom, the traditional mushroom culture medium adopts single-cylinder horizontal material beating and bagging in the bagging process, and manual bagging and floating material pouring are needed. The process efficiency of the socket, the rod inserting and the like is limited to about 600 and 700 bags/hour; each bagging machine needs 2-3 people to operate, and the improvement of the efficiency is restricted. In order to improve the production efficiency of fungus sticks, a full-automatic vertical double-cylinder edible fungus bagging machine is provided.

Disclosure of Invention

The invention aims to solve the defects in the prior art and provides a full-automatic vertical double-cylinder edible fungus bagging machine.

In order to achieve the purpose, the invention adopts the following technical scheme:

the full-automatic vertical double-cylinder edible fungus bagging machine comprises a rack, a conveying and beating device, a bag making device, a bag filling device, a socket device and a conveyor belt, wherein the conveying and beating device is arranged at the upper end of the rack and comprises a storage bin fixedly arranged at the upper end of the rack and two first motors corresponding to each other, the lower end of the storage bin is provided with two first packing augers corresponding to each other, the first packing augers are horizontally arranged, the output ends of the first motors are meshed with the input ends of the first packing augers through gears, the discharge outlets of the first packing augers are connected with the inlet ends of the second packing augers, the second packing augers are vertically arranged, the conveying and beating device further comprises two second motors corresponding to each other, the output ends of the second motors are connected with the input ends of the second packing augers through belts, and the bag making device is arranged at the front end of the rack, the bag making device is provided with two groups, each group comprises a bag making machine, a sucker device, a bag opening device and a bag sleeving device, the bag making machine comprises a traction device, a hot melting device and a blade, the sucker device sucks the made bag open through negative pressure, the bag opening device is used for opening the bag, a servo motor is arranged in the bag sleeving device, the bag sleeving device is used for sleeving the bag outside the second auger, the bag making device is provided with two groups, each group comprises a third motor, a chain, a holding cylinder, a first sliding rail and a first manipulator arranged on the first sliding rail, the holding cylinder is positioned under the corresponding second auger, the chain is vertically arranged, the third motor is matched with the chain and used for driving the holding cylinder to move up and down, the first sliding rail is horizontally arranged, one end of the first sliding rail is positioned under the second auger, and the other end of the first sliding rail is positioned under the socket device, nest mouthful device is provided with two sets ofly, and every group nest mouthful device includes first cylinder, first cylinder is vertical setting, and the lower extreme fixed mounting of first cylinder has the fourth motor, the first ejector pin of vertical form is installed to the output shaft of fourth motor, rotatory nest mouth is installed to the lower extreme of first ejector pin, nest mouthful device still includes the second slide rail and sets up the second manipulator on the second slide rail, the one end of second slide rail is located rotatory nest mouth under, and the other end of second slide rail is located the top of conveyer belt.

Preferably, still include the plunger device, the plunger device is provided with two sets ofly, and every plunger device of group includes the second cylinder, and the second cylinder is vertical setting, and the lower extreme of second cylinder is connected with the second ejector pin of vertical form, the plunger device is located between nest mouthful device and the conveyer belt.

Preferably, the bag making apparatus further includes a stock roll around which the packaging film is wound, the stock roll being located below the bag making machine.

Preferably, the blade of the bag-making device is used for cutting off the packaging film.

Preferably, the first slide rail is located below the second slide rail.

Preferably, the bagging device is located the both sides of second auger.

Preferably, a third sliding rail matched with the holding cylinder is further arranged on the rack, and the third sliding rail is vertically arranged.

Preferably, the shell matched with the second packing auger is cylindrical, and the discharge port of the second packing auger is positioned at the lowest end of the shell.

Preferably, the holding cylinder is used for taking down the bag on the second packing auger.

Preferably, the system further comprises a PLC controller and a touch screen.

The invention has the beneficial effects that:

1. the equipment can improve the production efficiency, reduce the manual consumption, realize the full-automatic preparation of the fungus sticks of the edible fungus bagging with high quality and realize the factory automation of the edible fungus in the edible fungus bagging production.

2. The device is designed for the whole structure, the structure is compact, the space utilization rate is high, and the whole body is beautiful and elegant; the device adopts a vertical double-material pipe and a double-holding-cylinder combined design, can produce two groups of fungus sticks at the same time, and effectively improves the production efficiency; this device is provided with system bag cover bag structure, and can nest mouth and plunger automatically, further improvement production efficiency.

Drawings

Fig. 1 is a schematic front view of a full-automatic vertical double-cylinder edible fungus bagging machine provided by the invention;

fig. 2 is a schematic perspective view of a full-automatic vertical double-cylinder edible fungus bagging machine provided by the invention;

fig. 3 is a schematic side view of the full-automatic vertical double-cylinder edible fungus bagging machine provided by the invention;

fig. 4 is a schematic top view of the full-automatic vertical double-cylinder edible fungus bagging machine provided by the invention.

In the figure: the automatic packaging machine comprises a machine frame 1, a material bin 2, a first motor 3, a first packing auger 4, a second motor 5, a second packing auger 6, a bag making machine 7, a raw material roll 8, a sucking disc device 9, a bag opening device 10, a bag sleeving device 11, a third motor 12, a chain 13, a cylinder 14, a first sliding rail 15, a first mechanical arm 16, a fourth motor 17, a first ejector rod 18, a rotary socket opening 19, a second sliding rail 20, a second mechanical arm 21, a second ejector rod 22, a conveying belt 23 and a bacteria stick 24.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-4, the full-automatic vertical double-cylinder edible fungus bagging machine comprises a frame 1, a conveying and beating device, a bag making device, a bagging device, a mouth nesting device and a conveyor belt 23, wherein the conveying and beating device is installed at the upper end of the frame 1, the conveying and beating device comprises a bin 2 fixedly arranged at the upper end of the frame 1 and two first motors 3 corresponding to each other, two first winches 4 corresponding to each other are arranged at the lower end of the bin 2, the first winches 4 are horizontally arranged, the output ends of the first motors 3 are meshed with the input ends of the first winches 4 through gears, the discharge holes of the first winches 4 are connected with the inlet ends of second winches 6, the second winches 6 are vertically arranged, the conveying and beating device further comprises two second motors 5 corresponding to each other, the output ends of the second motors 5 are connected with the input ends of the second winches 6 through belts, the bag making device is arranged at the front end of the frame 1, the bag making device is provided with two groups, each group comprises a bag making machine 7, a sucker device 9, a bag opening device 10 and a bag sleeving device 11, the bag making machine 7 comprises a traction device, a hot melting device and a blade, the sucker device 9 sucks the made bags through negative pressure, the bag opening device 10 is used for opening the bags, a servo motor is arranged in the bag sleeving device 11, the bag sleeving device 11 is used for sleeving the bags on the outer side of the second packing auger 6, the bag making device is provided with two groups, each group comprises a third motor 12, a chain 13, a holding cylinder 14, a first sliding rail 15 and a first mechanical arm 16 arranged on the first sliding rail 15, the holding cylinder 14 is positioned under the corresponding second packing auger 6, the chain 13 is vertically arranged, the third motor 12 is matched with the chain 13 and is used for driving the holding cylinder 14 to move up and down, first slide rail 15 sets up for the level, and the one end of first slide rail 15 is located the below of second auger 6, and the other end of first slide rail 15 is located the below of nest mouthful device, nest mouthful device is provided with two sets ofly, and every group nest mouthful device includes first cylinder, first cylinder is vertical setting, and the lower extreme fixed mounting of first cylinder has fourth motor 17, the first ejector pin 18 of vertical form is installed to fourth motor 17's output shaft, rotatory nest mouth 19 is installed to the lower extreme of first ejector pin 18, nest mouthful device still includes second slide rail 20 and sets up the second manipulator 21 on the second slide rail, the one end of second slide rail 20 is located rotatory nest mouth 19 under, and the other end of second slide rail 20 is located the top of conveyer belt 23.

Further, still include the plunger device, the plunger device is provided with two sets ofly, and every plunger device of group includes the second cylinder, and the second cylinder is vertical setting, and the lower extreme of second cylinder is connected with the second ejector pin 22 of vertical form, the plunger device is located between nest mouthful device and the conveyer belt 23.

Further, the bag making apparatus further includes a raw material roll 8, the packaging film is wound on the raw material roll 8, and the raw material roll 8 is located below the bag making machine 7.

Further, a blade on the bag-making apparatus is used to cut the packaging film.

Further, the first slide rail 15 is located below the second slide rail 20.

Further, bagging devices 11 are located on two sides of the second packing auger 6.

Further, a third slide rail matched with the holding cylinder 14 is further arranged on the machine frame 1, and the third slide rail is vertically arranged.

The shell matched with the second packing auger 6 is cylindrical, and a discharge port of the second packing auger 6 is positioned at the lowest end of the shell.

Further, the holding cylinder 14 is used for taking down the bags on the second packing auger 6.

Furthermore, the system also comprises a PLC controller and a touch screen.

In the embodiment, when the device is operated, under the control of a PLC, a first motor 3 drives a first auger 4, a second motor 5 drives a second auger 6 to accurately and quantitatively send out materials from a stock bin 2, under the control of the PLC, a raw material roll 8 conveys a packaging film with a certain length each time, a hot melting device presses down to fuse the bottom of the bag, a blade transversely cuts off the bag, a sucker in a sucker device 9 sucks and opens the prepared bag through negative pressure generated by a high-pressure fan, a grab hand of a bag opening device 10 is inserted into a bag opening to firmly support the bag, and a charging barrel (the second auger 6) is sleeved under the drive of a servo motor to complete the whole process of the bag, and a bag sleeving device 11 is matched with the second auger 6 and is respectively arranged on the left and the right of the machine; controlled by a PLC (programmable logic controller), a servo motor drives a holding cylinder 14 to move on a preset track through transmission, a packaging bag is sleeved by a second packing auger 6, the holding cylinder 14 moves to an upper position, after the second packing auger 6 conveys base materials into the packaging bag according to a set quantity, a movement mechanism drags the holding cylinder 14 to a bag unloading position, a linkage mechanism opens the holding cylinder 14, a first manipulator 16 grabs a fungus stick 24 and sends the fungus stick 24 to a socket device, the first manipulator 16 grabs the fungus stick 24 of the base materials loaded in the holding cylinder 14 and sends the fungus stick to a preset position of the socket device, a clamp plate closes the holding fungus stick 24, a cylinder drives a first ejector rod 18 to extend downwards into a bag opening, meanwhile, a socket 19 is rotated to be closed downwards, a film bag is tightly held on the first ejector rod 18, after the film is rotated by a fourth motor 17, the film is tightly attached to the first ejector rod 18, and under the action of continuous downward extension of the first ejector rod 18, the film is tightly inserted into a reserved hole in the center of the fungus stick 24, after the mouth nesting is completed, the first ejector rod 18 moves upwards, the rotary mouth nesting 19 is loosened and moves upwards, the second manipulator 21 grabs the fungus rod 24 and moves to the rod inserting station to complete the whole mouth nesting process, after the fungus rod is moved to the rod inserting station by the second manipulator 21, the cylinder drives the second ejector rod 22 to push the rod into a center hole reserved in the mouth nesting, the rod is compressed to complete the rod inserting, the rod inserting is conveyed to the conveyor belt 23, the fungus rod 24 is output, and the preparation of the fungus rod 24 is completed.

The whole working process is as follows: base material gets into feed bin 2, feed bin 2 has the first hank dragon 4 of dual output, pack the base material into the sack through second auger 6, it participates in the bagging-off process to embrace a section of thick bamboo 14, guarantee the sack specification and do not have the damage, the fungus stick 24 that adorns is embraced a section of thick bamboo and is sent predetermined position, first manipulator 16 snatchs fungus stick 24 and sends to a nest mouthful machine, accomplish a nest mouthful, convey the stick inserting station by second manipulator 21 again and carry out the stick inserting operation and send out, accomplish fungus stick bagging-off process, whole journey is controlled by PLC, the parameter can be regulated and control at the touch-sensitive screen, adopt vertical pair of augers to beat the material and improve efficiency, second auger 6 can the independent control, independent work.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The full-automatic vertical double-cylinder edible fungus bagging machine comprises a rack (1), a conveying and beating device, a bag making device, a bagging device, a socket device and a conveyor belt (23), and is characterized in that the conveying and beating device is installed at the upper end of the rack (1), the conveying and beating device comprises a bin (2) fixedly arranged at the upper end of the rack (1) and two first motors (3) corresponding to each other, two first packing augers (4) corresponding to each other are arranged at the lower end of the bin (2), the first packing augers (4) are horizontally arranged, the output ends of the first motors (3) are meshed with the input ends of the first packing augers (4) through gears, the discharge port of the first packing auger (4) is connected with the inlet end of a second packing auger (6), the second packing auger (6) is vertically arranged, the conveying and beating device further comprises two second motors (5) corresponding to each other, the output end of the second motor (5) is connected with the input end of the second auger (6) through a belt, the bag making device is installed at the front end of the rack (1), the bag making device is provided with two groups, each group comprises a bag making machine (7), a sucking disc device (9), a bag opening device (10) and a bag sleeving device (11), the bag making machine (7) comprises a traction device, a hot melting device and a blade, the sucking disc device (9) sucks the made bags through negative pressure, the bag opening device (10) is used for opening the bags, a servo motor is arranged in the bag sleeving device (11), the bag sleeving device (11) is used for sleeving the bags on the outer side of the second auger (6), the bagging device is provided with two groups, each group comprises a third motor (12), a chain (13), a holding cylinder (14), a first sliding rail (15) and a first mechanical arm (16) installed on the first sliding rail (15), the holding cylinder (14) is positioned under the corresponding second packing auger (6), the chain (13) is vertically arranged, the third motor (12) is matched with the chain (13) to drive the holding cylinder (14) to move up and down, the first slide rail (15) is horizontally arranged, one end of the first slide rail (15) is positioned under the second packing auger (6), the other end of the first slide rail (15) is positioned under the socket device, the socket device is provided with two groups, each group of socket device comprises a first cylinder, the first cylinder is vertically arranged, the lower end of the first cylinder is fixedly provided with a fourth motor (17), the output shaft of the fourth motor (17) is provided with a vertical first ejector rod (18), the lower end of the first ejector rod (18) is provided with a rotary socket (19), the socket device further comprises a second slide rail (20) and a second manipulator (21) arranged on the second slide rail, one end of the second sliding rail (20) is positioned right below the rotary socket (19), and the other end of the second sliding rail (20) is positioned above the conveyor belt (23).

2. The full-automatic vertical double-cylinder edible mushroom bagging machine as claimed in claim 1, further comprising two sets of rod inserting devices, wherein each set of rod inserting device comprises a second cylinder, the second cylinder is vertically arranged, a second ejector rod (22) in a vertical shape is connected to the lower end of the second cylinder, and the rod inserting devices are located between the socket device and the conveyor belt (23).

3. The machine according to claim 1, characterized in that it further comprises a raw material roll (8), on which the packaging film is wound (8), said raw material roll (8) being located below said machine (7).

4. The fully automatic vertical dual tube edible mushroom bagger of claim 1 wherein a blade on the bagger is used to cut the packaging film.

5. The machine according to claim 1, characterized in that said first slide (15) is positioned below said second slide (20).

6. The full-automatic vertical double-cylinder edible fungus bagging machine according to claim 1, wherein the bagging devices (11) are positioned on two sides of the second auger (6).

7. The full-automatic vertical double-cylinder edible fungus bagging machine according to claim 1, wherein a third slide rail matched with the holding cylinder (14) is further arranged on the machine frame (1), and the third slide rail is vertically arranged.

8. The full-automatic vertical double-cylinder edible fungus bagging machine according to claim 1, wherein the shell matched with the second packing auger (6) is cylindrical, and the discharge port of the second packing auger (6) is positioned at the lowest end of the shell.

9. The full-automatic vertical double-cylinder edible fungus bagging machine according to claim 1, wherein the holding cylinder (14) is used for taking off bags on the second auger (6).

10. The fully automatic vertical dual-drum edible fungus bagging machine according to claim 1, further comprising a PLC controller and a touch screen.