CN110625444A - Production line for removing burrs of die-casting complex different-shaped part and working method - Google Patents
Production line for removing burrs of die-casting complex different-shaped part and working method Download PDFInfo
- Publication number
- CN110625444A CN110625444A CN201910626737.7A CN201910626737A CN110625444A CN 110625444 A CN110625444 A CN 110625444A CN 201910626737 A CN201910626737 A CN 201910626737A CN 110625444 A CN110625444 A CN 110625444A
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- China
- Prior art keywords
- die
- casting
- robot arm
- station
- production line
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- 238000004512 die casting Methods 0.000 title claims abstract description 63
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims description 14
- 230000002093 peripheral effect Effects 0.000 claims abstract description 25
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 238000012545 processing Methods 0.000 claims abstract description 8
- 239000002893 slag Substances 0.000 claims description 13
- 238000005498 polishing Methods 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 208000034656 Contusions Diseases 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009519 contusion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multi-Process Working Machines And Systems (AREA)
Abstract
The invention discloses a production line for removing burrs of a die-casting complex special-shaped part, which comprises a fence, a robot arm, a workbench, a cutting station, a hole burr removing station, a cavity burr removing station, a peripheral burr removing station and a conveyor belt, wherein the fence encloses a working area, the robot arm is arranged in the center of the working area, the workbench, the cutting station, the hole burr removing station, the cavity burr removing station, the peripheral burr removing station and the conveyor belt are circumferentially distributed by taking the robot arm as the center, the workbench is arranged on the left side of the robot arm, and the cutting station, the hole burr removing station, the cavity burr removing station, the peripheral burr removing station and the conveyor belt are sequentially arranged from the workbench in an anticlockwise order. The invention realizes automatic processing, saves labor, improves production quality, improves production efficiency and reduces cost.
Description
Technical Field
The invention belongs to the field of machining, and particularly relates to a production line for deburring a complex die-casting dissimilar part and a working method.
Background
The deburring of blank is more important process, and artifical burring efficiency is extremely low when the product is too complicated, and the burr is missed to be removed, strikes the more processing efficiency and the yield that directly influence the post processing of collapsing, contusion, bruising the product, and the cost is high, adopts the manual work to get rid of moreover and need set up a plurality of discontinuous stations and process, and area is big, and is with high costs, so the urgent need for a go die-casting complicated opposite sex spare burr production line and working method.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to solve the defects in the prior art, and provides a production line and a working method for deburring a complex die-casting heterogeneous part, so that the occupied area is reduced, manual operation is omitted, the production and processing efficiency is improved through an automatic production line, the quality is ensured, and the cost is reduced.
The technical scheme is as follows: the invention relates to a die-casting complex special-shaped part burr removing production line which comprises a fence, a robot arm, a workbench, a cutting station, a hole burr removing station, a cavity burr removing station, a peripheral burr removing station and a conveyor belt.
Further, the robot arm adopts a 6-degree-of-freedom robot arm.
Further, the table and the conveyor section are disposed outside the guard rail.
Furthermore, an access door is further arranged on the fence.
Furthermore, a slag ladle tool is arranged in the cutting station, and a cutting machine is arranged in the slag ladle tool.
Furthermore, an electric hand-rubbing device is arranged in the hole burr removing station.
Furthermore, an electric polishing head is arranged in the cavity burr removing station.
Furthermore, an abrasive belt machine is arranged in the peripheral burr removing station.
Furthermore, an electric control cabinet is arranged on the outer side of the fence.
A working method of a production line for removing burrs of a die-casting complex special-shaped part comprises the following steps:
1) starting the production line through the electric control cabinet;
2) taking out the die-casting complex special-shaped part in the die-casting die and placing the die-casting complex special-shaped part on a workbench;
3) the robot arm carries the die-casting complex different-shaped parts on the workbench to a cutting station, guiding and limiting are carried out through a slag ladle tool, and the robot arm controls the die-casting complex different-shaped parts to cut off material cakes and slag ladles;
4) the robot arm carries the cut die-casting complex different-shaped part to a hole burr removing station, the angle and the position of the robot arm are continuously adjusted, and circular hole burrs on the die-casting complex different-shaped part are removed through electric manual rubbing;
5) the robot arm carries the die-casting complex opposite-shaped part with the round hole burrs removed to a cavity burr removing station, the angle and the position of the robot arm are continuously adjusted, and burrs in a cavity on the die-casting complex opposite-shaped part are removed through an electric polishing head;
6) the robot arm carries the die-casting complex special-shaped part with the burrs removed from the cavity to a peripheral burr removing station, the robot arm continuously adjusts the angle and the position, and peripheral burrs on the die-casting complex special-shaped part are removed through an abrasive belt machine;
7) the robot arm carries the die-casting complex different-shape parts with the peripheral burrs removed to the conveyor belt, places the processed die-casting complex different-shape parts on the conveyor belt, and conveys the die-casting complex different-shape parts to the next procedure for processing by the conveyor belt.
Has the advantages that: according to the invention, the workbench, the cutting station, the hole burr removing station, the cavity burr removing station, the peripheral burr removing station and the conveyor belt are circularly distributed, so that the occupied area is saved, and the robot arm is used for controlling the carrying of the die-casting complex different-shaped part and the matching among the stations, so that the automatic processing is realized, the labor is saved, the production quality is improved, the production efficiency is improved, and the cost is reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
1. the device comprises a workbench 2, a robot arm 3, an electric control cabinet 4, a cutting station 41, a slag ladle tool 5, a hole burr removing station 51, an electric hand rubbing 6, a cavity burr removing station 61, an electric polishing head 7, a peripheral burr removing station 71, a belt sander 8, a conveyor belt 9, a fence 91 and an access door.
Detailed Description
The technical scheme shown in figure 1 is as follows: the utility model provides a remove complicated different sex spare burr production line of die-casting, includes rail 9, robot arm 2, workstation 1, cutting station 4, hole burr removal station 5, cavity burr removal station 6, peripheral burr removal station 7, conveyer belt 8 and constitute, rail 9 encloses a work area, work area's center is equipped with robot arm 2, workstation 1, cutting station 4, hole burr removal station 5, cavity burr removal station 6, peripheral burr removal station 7, conveyer belt 8 use robot arm 2 to be the circumference distribution as the center, workstation 1 sets up in robot arm 2's left side, begins to be equipped with cutting station 4, hole burr removal station 5, cavity burr removal station 6, peripheral burr removal station 7, conveyer belt 8 according to anticlockwise order from workstation 1 in proper order.
In this example, the robot arm 2 has 6 degrees of freedom.
In this example, the table 1 and the conveyor belt 8 are partly arranged outside the guard rail.
In this example, still be equipped with access door 91 on the rail 9 for the maintainer gets into to overhaul.
In this example, a slag ladle tool 41 is arranged in the cutting station 4, and a cutting machine is arranged in the slag ladle tool 41.
In this example, an electric hand-rubbing unit 51 is provided in the hole-burr removing station 5.
In this example, an electric sanding head 61 is provided in the cavity deburring station 6.
In this example, an abrasive belt machine 71 is provided in the peripheral burr removing station 7.
In this example, an electric control cabinet 3 is arranged outside the fence 9.
A working method of a production line for removing burrs of a die-casting complex special-shaped part comprises the following steps:
1) starting the production line through the electric control cabinet 3;
2) taking out the die-casting complex anisotropic part in the die-casting die and placing the die-casting complex anisotropic part on a workbench 1;
3) the robot arm 2 carries the die-casting complex different-shaped parts on the workbench 1 to a cutting station 4, guiding and limiting are carried out through a slag ladle tool 41, and the robot arm 2 controls the die-casting complex different-shaped parts to cut off material cakes and slag ladles;
4) the robot arm 2 conveys the cut die-casting complex different-shaped parts to the hole and burr removing station 5, the robot arm 2 continuously adjusts the angle and the position, and circular hole burrs on the die-casting complex different-shaped parts are removed through the electric hand rubbing 51;
5) the robot arm 2 carries the die-casting complex special-shaped part with the round hole burrs removed to a cavity burr removing station 6, the robot arm 2 continuously adjusts the angle and the position, and burrs in a cavity on the die-casting complex special-shaped part are removed through an electric polishing head 61;
6) the robot arm 2 conveys the die-casting complex different-shaped part with the burrs in the cavity removed to a peripheral burr removing station 7, the robot arm 2 continuously adjusts the angle and the position, and peripheral burrs on the die-casting complex different-shaped part are removed through an abrasive belt machine 71;
7) the robot arm 2 conveys the die-casting complex different-shape parts with the peripheral burrs removed to the conveyor belt 8, places the processed die-casting complex different-shape parts on the conveyor belt 8, and conveys the die-casting complex different-shape parts to the next working procedure for processing by the conveyor belt 8.
Through workstation 1, cutting station 4, hole burr removal station 5, cavity burr removal station 6, peripheral burr removal station 7, conveyer belt 8 be circular distribution, practiced thrift area, control the complicated different sex piece transport of die-casting and the cooperation between each station through robot arm 2 moreover, realize automated processing, use manpower sparingly, improve production quality, improve production efficiency, reduce cost.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a remove complicated different sex spare burr production line of die-casting which characterized in that: station, cavity burr removal station, peripheral burr removal station, conveyer belt are got rid of including rail, robot arm, workstation, cutting station, hole burr, the rail encloses a work area, work area's center is equipped with robot arm, workstation, cutting station, hole burr removal station, cavity burr removal station, peripheral burr removal station, conveyer belt use robot arm to be the circumference distribution as the center, the workstation sets up in robot arm's left side, begins to be equipped with cutting station, hole burr removal station, cavity burr removal station, peripheral burr removal station, conveyer belt according to anticlockwise order from the workstation in proper order.
2. The de-burring production line for the complex different-shaped die-casting parts according to claim 1, characterized in that: the robot arm adopts a robot arm with 6 degrees of freedom.
3. The de-burring production line for the complex different-shaped die-casting parts according to claim 1, characterized in that: the table and conveyor sections are disposed outside the guardrail.
4. The de-burring production line for the complex different-shaped die-casting parts according to claim 1, characterized in that: an access door is further arranged on the fence.
5. The de-burring production line for the complex different-shaped die-casting parts according to claim 1, characterized in that: and a slag ladle tool is arranged in the cutting station, and a cutting machine is arranged in the slag ladle tool.
6. The de-burring production line for the complex different-shaped die-casting parts according to claim 1, characterized in that: and an electric hand-rubbing device is arranged in the hole burr removing station.
7. The de-burring production line for the complex different-shaped die-casting parts according to claim 1, characterized in that: an electric polishing head is arranged in the cavity burr removing station.
8. The de-burring production line for the complex different-shaped die-casting parts according to claim 1, characterized in that: an abrasive belt machine is arranged in the peripheral burr removing station.
9. The de-burring production line for the complex different-shaped die-casting parts according to claim 1, characterized in that: an electric control cabinet is arranged on the outer side of the fence.
10. The working method of the deburring production line for the complex heterogeneous die-cast parts according to any one of claims 1 to 9, wherein: the method comprises the following steps:
1) starting the production line through the electric control cabinet;
2) taking out the die-casting complex special-shaped part in the die-casting die and placing the die-casting complex special-shaped part on a workbench;
3) the robot arm carries the die-casting complex different-shaped parts on the workbench to a cutting station, guiding and limiting are carried out through a slag ladle tool, and the robot arm controls the die-casting complex different-shaped parts to cut off material cakes and slag ladles;
4) the robot arm carries the cut die-casting complex different-shaped part to a hole burr removing station, the angle and the position of the robot arm are continuously adjusted, and circular hole burrs on the die-casting complex different-shaped part are removed through electric manual rubbing;
5) the robot arm carries the die-casting complex opposite-shaped part with the round hole burrs removed to a cavity burr removing station, the angle and the position of the robot arm are continuously adjusted, and burrs in a cavity on the die-casting complex opposite-shaped part are removed through an electric polishing head;
6) the robot arm carries the die-casting complex special-shaped part with the burrs removed from the cavity to a peripheral burr removing station, the robot arm continuously adjusts the angle and the position, and peripheral burrs on the die-casting complex special-shaped part are removed through an abrasive belt machine;
7) the robot arm carries the die-casting complex different-shape parts with the peripheral burrs removed to the conveyor belt, places the processed die-casting complex different-shape parts on the conveyor belt, and conveys the die-casting complex different-shape parts to the next procedure for processing by the conveyor belt.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910607017 | 2019-07-06 | ||
| CN2019106070176 | 2019-07-06 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110625444A true CN110625444A (en) | 2019-12-31 |
Family
ID=68969569
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910626737.7A Pending CN110625444A (en) | 2019-07-06 | 2019-07-11 | Production line for removing burrs of die-casting complex different-shaped part and working method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110625444A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113500175A (en) * | 2021-07-22 | 2021-10-15 | 深圳市日昭自动化设备有限公司 | Intelligent die-casting peripheral integrated flexible integrated production line |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0510867A (en) * | 1991-06-28 | 1993-01-19 | Shimadzu Corp | Fully automatic mooney test device |
| JPH07204952A (en) * | 1994-01-19 | 1995-08-08 | Nippon Steel Corp | Automatic casting finishing device |
| KR20150018303A (en) * | 2013-08-09 | 2015-02-23 | 주식회사 메탈텍 | Deburring apparatus for machining parts |
| CN206780088U (en) * | 2017-06-07 | 2017-12-22 | 广东和氏工业技术集团股份有限公司 | Robot flexibility deburring polishing system |
| CN207031597U (en) * | 2017-04-01 | 2018-02-23 | 韩伟 | A kind of automatic rotation electrochemical polish apparatus |
| CN107962481A (en) * | 2017-12-14 | 2018-04-27 | 温州金石机器人科技有限公司 | A kind of full-automatic mechanical hand belt sander |
| CN109014951A (en) * | 2018-08-24 | 2018-12-18 | 昆山同日工业自动化有限公司 | A kind of step intelligence conveying device |
| CN211841232U (en) * | 2019-07-06 | 2020-11-03 | 广东鸿泰南通精机科技有限公司 | Remove complicated opposite sex spare burr production line of die-casting |
-
2019
- 2019-07-11 CN CN201910626737.7A patent/CN110625444A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0510867A (en) * | 1991-06-28 | 1993-01-19 | Shimadzu Corp | Fully automatic mooney test device |
| JPH07204952A (en) * | 1994-01-19 | 1995-08-08 | Nippon Steel Corp | Automatic casting finishing device |
| KR20150018303A (en) * | 2013-08-09 | 2015-02-23 | 주식회사 메탈텍 | Deburring apparatus for machining parts |
| CN207031597U (en) * | 2017-04-01 | 2018-02-23 | 韩伟 | A kind of automatic rotation electrochemical polish apparatus |
| CN206780088U (en) * | 2017-06-07 | 2017-12-22 | 广东和氏工业技术集团股份有限公司 | Robot flexibility deburring polishing system |
| CN107962481A (en) * | 2017-12-14 | 2018-04-27 | 温州金石机器人科技有限公司 | A kind of full-automatic mechanical hand belt sander |
| CN109014951A (en) * | 2018-08-24 | 2018-12-18 | 昆山同日工业自动化有限公司 | A kind of step intelligence conveying device |
| CN211841232U (en) * | 2019-07-06 | 2020-11-03 | 广东鸿泰南通精机科技有限公司 | Remove complicated opposite sex spare burr production line of die-casting |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113500175A (en) * | 2021-07-22 | 2021-10-15 | 深圳市日昭自动化设备有限公司 | Intelligent die-casting peripheral integrated flexible integrated production line |
| CN113500175B (en) * | 2021-07-22 | 2022-09-23 | 深圳市日昭自动化设备有限公司 | Intelligent die-casting peripheral integrated flexible integrated production line |
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