CN109014951A - A kind of step intelligence conveying device - Google Patents
A kind of step intelligence conveying device Download PDFInfo
- Publication number
- CN109014951A CN109014951A CN201810977449.1A CN201810977449A CN109014951A CN 109014951 A CN109014951 A CN 109014951A CN 201810977449 A CN201810977449 A CN 201810977449A CN 109014951 A CN109014951 A CN 109014951A
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- file
- positioning device
- tyre tread
- positioning
- boring machine
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- 238000003801 milling Methods 0.000 claims abstract description 102
- 230000002146 bilateral effect Effects 0.000 claims abstract description 28
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 230000005571 horizontal transmission Effects 0.000 claims description 37
- 238000005192 partition Methods 0.000 claims description 10
- 238000005498 polishing Methods 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 6
- 239000010687 lubricating oil Substances 0.000 claims description 3
- 238000005461 lubrication Methods 0.000 claims description 3
- 239000003921 oil Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 17
- 210000000515 tooth Anatomy 0.000 description 14
- 238000000034 method Methods 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 239000004411 aluminium Substances 0.000 description 5
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- 238000004512 die casting Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000004992 fission Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Abstract
The present invention provides a kind of step intelligence conveying devices, comprising: charging carriage, milling side burr remover, belt sander, plain file, bilateral boring machine, discharging carriage, mechanical arm；Step intelligence conveying device of the invention not only includes the deburring of step, but also the processing including mounting hole and lug face, entire productive temp are 60 seconds/part, improve production efficiency, and manual labor amount greatly reduces；Reliable in quality of the present invention, it is stable, it is continuously step manufacturer and brings stable economic benefit.
Description
Technical field
The present invention relates to elevator stair manufacture fields, and in particular to a kind of step intelligence conveying device.
Background technique
Step is the circular flow on moving staircase girders, the component stood for passenger.Existing step is divided into fission substantially
Two kinds of forms of formula and assembly type.Monoblock type is formed by aluminium alloy integral die-cast, and precision is high, and from heavy and light, process velocity is high；Assembling
Formula step is formed by the parts such as pedal, kickplate, support assembling combination, and weight is big, low precision, is production when die casting ability is smaller
Object, so will be gradually replaced monoblock type step from assembly type step from the point of view of current development trend.
Monoblock type step is by nitrogen die casting machine one-step die casting, complicated integral structure, intensity height.Due to not assembling
Part, connector, so elevator faults caused by will not generating because of connector loosening.Aluminium alloy compression casting step has many good qualities,
But also there is its insufficient one side.Step one-step die casting in present-day procedure, aluminium alloy rapid cooling in a mold,
Manufacture mold will bear great temperature change and pressure change, and Al-alloy products are not under the conditions of current mold production process
It is evitable to generate various forms of burrs.Since stepped is more complicated, the range that burr generates is also corresponding very wide,
So deburring is an extremely cumbersome job to step in process of production.Major part step production firm still uses people at present
The additional some conventional tools of work go the working method of flash removed, operator's large labor intensity, while with dust pollution, even if wearing
Safety device is worn it is possible to damaging to health；Although domestic some biggish step manufacturers have also introduced some
External automation equipment is artificial to substitute, but integrated artistic integration ability is insufficient, and the operator's quantity needed is more, produces simultaneously
Beat is also long.
Application No. is 201220396493.1 Chinese patent, a kind of elevator stair deburring machine is disclosed, including rack,
Feed device, positioning device and burr remover, the feed device, positioning device and burr remover are separately positioned on rack
On, the positioning device is arranged in the feed device upper end, and the side of the feed device is arranged in the burr remover；
The burr remover be Electric milling cutter machine, including milling cutter device, motor, transmission device and for drive milling cutter device up and down transport
Dynamic lead screw regulating device, is connected between the milling cutter device and the motor by the transmission device, the milling cutter device
It is arranged in the lead screw regulating device.It needs to place on step on feed device, after positioning device positioning, passes through unhairing
Thorn device works.Firstly, its milling side for being merely capable of carrying out edge works, step tyre tread U-type groove cannot be removed well
Interior burr；Secondly, its positioning device only leans on the cylinder-pressing of upper end and side, so that step is not fixed firmly, compel to be essential
It is improved.
Summary of the invention
To solve the above problems, step of the invention intelligently conveys the present invention provides a kind of step intelligence conveying device
Device not only includes the deburring of step, but also the processing including mounting hole and lug face, and entire productive temp is 60 seconds/part,
Production efficiency is improved, and manual labor amount greatly reduces；Reliable in quality of the present invention, it is stable, it is continuously step manufacturer
Bring stable economic benefit.
To realize the technical purpose, the technical scheme is that a kind of step intelligence conveying device, comprising: charging
Carriage, milling side burr remover, belt sander, plain file, bilateral boring machine, discharging carriage, mechanical arm；
Milling side burr remover includes horizontal transmission rack, vertical frames, material-pulling device, positioning compression device: institute
It states charging carriage step is delivered in horizontal transmission rack, horizontal transmission rack includes spaced first level transmission
Rack and the second horizontal transmission rack, the material-pulling device are set under first level conveyor frame, the horizontal transmission rack
And second the setting of interval between horizontal transmission rack along the long file device and milling cutter device to arrangement of step；
The Boring machine and the liter under positioning device that the bilateral boring machine includes step positioning device and positioning device two sides
Falling unit, driving means；The step positioning device by the Boring machine on step lug face for being carried out after positioning step
After bore hole, by the lifting device by step after jacking is detached from positioning device, step pushed to by driving means described
It discharges on carriage；
Step is successively delivered to abrasive band for grabbing step in the second horizontal transmission rack by the mechanical arm
Machine, plain file, in the step positioning device in bilateral boring machine.
Further, be set to interval between first level conveyor frame and the second horizontal transmission rack, and hang be located at it is vertical
Z-direction positioning device, the Y-direction positioning device of side pressure that straight upper rack and side push；Be set to first level conveyor frame and
The X of press between second horizontal transmission rack below interval is to positioning device；It is set to first level conveyor frame and
The limiting device of interval between two horizontal transmission racks.
Further, the X includes: to positioning device
One kind of groove or protrusion, groove or protrusion are arranged on top plate and cooperates with the U-type groove on step tyre tread for top plate；
First jacking apparatus, for moving up and down fixed pressuring plate, so that the groove or protrusion that are arranged on top plate are placed in step
Under tyre tread.
The limiting device includes:
Backgauge limited block, one end are hinged on following backgauge oscillating cylinders,
Backgauge oscillating cylinder, moves up and down, and is used for so that backgauge limited block rotates, further limit or evacuation step are along x
Direction promotes.
The material-pulling device includes:
One kind of groove or protrusion, the tyre tread of groove or protrusion and the step are arranged on L-type push plate short side for L-type push plate
Upper U-type groove cooperation；
L plate oscillating cylinder is rotatablely connected, for rotating L-type push plate, so that L-type push plate short side and ladder with L-type push plate long side
Grade tyre tread engaging；
Pusher cylinder and push plate cylinder are fixedly connected with L plate oscillating cylinder, for pushing L plate oscillating cylinder and L-type push plate 27
It moves in the x-direction, realizes that step is mobile and real by backgauge limited block from rotary shafts to file device, milling cutter device step-by-step movement
The existing direction x limit.
Further, step tyre tread is placed in downward in the horizontal transmission rack, and the file device is set to step and steps on
Under face, the milling cutter device is set to step tyre tread marginal position；
The file device includes:
File knife group is made of multiple file teeth；
File attacks device, for driving file knife group to be moved forward and backward along Y-direction, inside the U-type groove on step tyre tread
Polishing, removes flash removed；
File traverse displacement unit, it is U-shaped to step tyre tread along U-type groove for driving file knife group to move left and right in the x-direction
Slot polishing, removes flash removed；
File lifting device, for driving file knife group to be moved forward and backward in the z-direction, along U-type groove inner wall, to step tyre tread
The polishing of U-type groove inner wall, removes flash removed；
The milling cutter device includes:
Milling cutter knife group, is intervally arranged by multi-disc milling cutter and is formed, and milling cutter is wide with a thickness of the U-type groove being divided on step tyre tread
Degree, and the U-type groove spacing being divided between milling cutter on step tyre tread；
Cutter driving device carries out milling side to step tyre tread edge for driving milling cutter knife group to rotate；
Milling cutter lifting device, for driving milling cutter to carry out milling side along Z-direction.
Further, the step positioning device includes long to positioning device, lateral positioning device, revolution clamping device；
Length includes at least one U-type groove to positioning device, and the tooth holding on step tyre tread is in U-type groove；
Lateral positioning device includes at least two L-type positioning plates, is fixed at step tyre tread edge；
Turning round clamping device includes at least four revolving parts, rotates to step lug face, step is fixed.
Further, the lifting device includes U-shaped lifting bottom plate and lifting cylinder, and U-shaped lifting base pad is stepped on set on step
Under face, lifting cylinder acts on lifting bottom plate, for step to be detached from from the length into positioning device and lateral positioning device；
The driving means includes push plate, push cylinder, and push plate is placed in step side, and push cylinder acts on push plate, is used
In step being hooked from bilateral boring to the discharging carriage.
Further, slide unit is set, and the Boring machine is placed on slide unit, for being fixed to the step positioning device in step
Afterwards, Boring machine slides into lug face and carries out bore hole.
Further, the Boring machine includes spindle motor, axles box, countersink, hole boring cutter；Spindle motor is driven by axles box
Dynamic countersink, hole boring cutter feed；Hole boring cutter is used for the ream on step lug and goes out to sink for boring hole, countersink on step lug face
Hole.
Further, Boring machine setting pump inlet port, for providing gear self-lubricating oil, to described to the axles box
Hole boring cutter oil spray is as lubrication.
Preferably, the mechanical arm uses the kuka robot of model KR125L90, milling side burr remover, sand
Band machine, plain file, bilateral boring machine are arranged around mechanical arm；
Mechanical arm described in setting partition room, milling side burr remover, belt sander, plain file, bilateral boring machine are placed in partition room
It is interior, separate and power control cabinet is set outside room, the mechanical arm, milling side burr remover, belt sander, plain file, bilateral boring machine pass through electricity
It is connected to power control cabinet, for controlling the step intelligence conveying device.
The beneficial effects of the present invention are:
Mechanical arm can be fixed among following partition rooms, mill side burr remover, belt sander, plain file, bilateral boring machine
It circumferentially arranges around mechanical arm, mechanical arm tail end installs step handgrip, by the way that manually blank step is put on charging carriage
The workpiece vacancy of material mouth simultaneously delivers into milling side burr remover, and after point 5 mill teeths and comb teeth bottom spue line, kuka robot is inhaled
Grabbing workpiece is polished burr, overlap on fixed belt sander；The burr that mill on plain file frustrates bottom of the tooth corner is gone to, finally will
Workpiece, which is put on bilateral boring machine, adds bore hole and spot-facing, releases workpiece with push cylinder；Artificial pickup and repair frustrate after be put into week
Pivoted frame.
Step intelligence conveying device of the invention not only includes the deburring of step, but also including mounting hole and lug face
Processing, entire productive temp are 60 seconds/part, improve production efficiency, and manual labor amount greatly reduces；Quality of the present invention can
It leans on, it is stable, it is continuously step manufacturer and brings stable economic benefit.
Detailed description of the invention
Fig. 1 is stair structure schematic diagram of the invention；
Fig. 2 is step tyre tread structural schematic diagram of the invention；
Fig. 3 is the overall structure diagram of step intelligence conveying device of the present invention；
Fig. 4 is the main view of milling side burr remover overall structure figure of the invention；
Fig. 5 is the top view of milling side burr remover overall structure figure of the invention；
Fig. 6 is the cross-sectional view of milling side burr remover overall structure figure of the invention in xoy plane；
Fig. 7 is the side view of milling side burr remover overall structure figure of the invention；
Fig. 8 be horizontal transmission rack, vertical frames and positioning compression device of the invention, file device mounting structure show
It is intended to；
Fig. 9 is horizontal transmission rack of the invention, the mounting structure schematic diagram of vertical frames and rotary shafts；
Figure 10 be horizontal transmission rack of the invention, vertical frames, positioning compression device, limiting device mounting structure show
It is intended to；
Figure 11 is the mounting structure schematic diagram of horizontal transmission rack of the invention, positioning compression device, pusher cylinder；
Figure 12 is horizontal transmission rack of the invention, positioning compression device, push plate cylinder, the mounting structure of material device is drawn to show
It is intended to；
Figure 13 is drawing material apparatus structure schematic diagram of the invention；
Figure 14 is the part the E enlarged structure schematic diagram of Fig. 5 of the invention；
Figure 15 is file device main view of the invention；
Figure 16 is file device top view of the invention；
Figure 17 is file device side view of the invention；
Figure 18 is milling cutter device structural schematic diagram of the invention；
Figure 19 is milling cutter device of the invention, the installation site structural schematic diagram of file device and step；
Figure 20 is material-pulling device structural schematic diagram of the invention；
Figure 21 is one of bilateral boring machine integrated machine overall structure diagram of the invention；
Figure 22 is the two of bilateral boring machine integrated machine overall structure diagram of the invention；
Figure 23 is step positioning device structure schematic diagram of the invention；
Figure 24 be step positioning device of the present invention, lifting device, driving means structural schematic diagram；
Figure 25 is the structural schematic diagram of lifting device and driving means of the present invention；
Figure 26 is one of the mounting structure schematic diagram of Boring machine of the present invention；
Figure 27 is the two of the mounting structure schematic diagram of Boring machine of the present invention.
Specific embodiment
Technical solution of the present invention will be clearly and completely described below.
It should be noted that for heretofore described "up" and "down" is the top view being directed in attached drawing 3,
And x, y, z direction of the invention is also the "up" and "down" either in the present invention for the coordinate being directed in attached drawing, with
And the positional terms such as " x, y, z direction ", it is for facilitating the automatic milling side for describing step processing of the invention, deburring dress
Structure setting relationship is set, limitation of the invention can not be interpreted as.In addition, it is necessary to which explanation such as schemes a step
Shown in 1, with structures such as hole 29, lug 35, tyre tread, lug faces, this is well-known to those skilled in the art.
As shown in figure 3, a kind of step intelligence conveying device, comprising: charging carriage 30, milling side burr remover 31, sand
Band machine 32, plain file 33, bilateral boring machine 34, discharging carriage 35, mechanical arm 36；
Milling side burr remover includes horizontal transmission rack, vertical frames 9, material-pulling device, positioning compression device；Institute
It states and places step in horizontal transmission rack, horizontal transmission rack includes spaced first level conveyor frame 7 and the second water
Flat conveyor frame 8, the material-pulling device are set under first level conveyor frame, the horizontal transmission rack and the second horizontal biography
Send file device and milling cutter device of the interval setting along step length to arrangement between rack；Meanwhile file device and milling cutter fill
It sets down and is additionally provided with aluminium skimmings take-up reel to receive the aluminium skimmings that step is fallen during transportation, in bruting process.
The Boring machine and the liter under positioning device that the bilateral boring machine includes step positioning device and positioning device two sides
Falling unit, driving means；It is enterprising in step lug face by the Boring machine after the step positioning device is used to position step 6
After row bore hole, by the lifting device by step from positioning device jacking be detached from after, step is pushed into institute by driving means
It states on discharging carriage 35；
The belt sander 32 works cross bar with cylinder balancing device, prevents pressure between workpiece and abrasive band excessive, will be following
Kuka robot manipulation face adds tilt angle, can be when abrasive band moves, by aluminium skimmings band to the aluminium skimmings collection device of lower end, belt sander
Work drive motor also uses fire-proof motor.
It is with corresponding angle and defined arc trajectory that step is special in the plain file 33 that kuka robot grabs step 6
On polish, for removing step product wedge angle position burr, after processing burr height of projection be less than 0.2mm.Plate filers
It tilts downwards, so that filings be made not accumulate on file face, has aluminium skimmings collection device under 33 special plane of plain file.
The mechanical arm 36 is used to grab step 6 in the second horizontal transmission rack, and step is successively delivered to sand
With in the step positioning device in machine 32, plain file 33, bilateral boring machine.
It is set to interval between first level conveyor frame 7 and the second horizontal transmission rack 8, and hangs and is located at vertical frames
Z-direction positioning device, the Y-direction positioning device 5 of side pressure that 9 tops and side push；It is set to first level conveyor frame 7 and second
Between horizontal transmission rack 8 below interval, upward X is to positioning device；It is set to first level conveyor frame and the second level
The limiting device 12 of interval between conveyor frame；Specifically, in order to meet the tetrameric milling side following step A, B, C, D
+ polishing operation, Z-direction positioning device can push for the first lower air cylinder 1, the second lower air cylinder 2, third lower air cylinder the 3, the 4th
Cylinder 4.
It should be noted that the present invention also has rotary shafts 10, for constantly conveying in first level conveyor frame
Step, and by material-pulling device, step 6 is pushed into the milling cutter between first level conveyor frame 7 and the second horizontal transmission rack 8
11 station of 21 stations and file.
Further, step tyre tread 25 is prevented terminating in the horizontal transmission rack downward, and the file device is set to step
Tyre tread is downward.
Further, the file device includes:
File knife group 11 is made of multiple file teeth, file knife group 11 and the horizontal biography of first level conveyor frame 7, second
Send rack 8 on a horizontal plane；
File attacks device 19, for driving file knife group 11 to be moved forward and backward in the y-direction, to the U-type groove on step tyre tread
Inside polishing, removes flash removed；It should be noted that if step tyre tread 25 is downward, then U-type groove becomes inverted U slot, each U-type groove
For slot tooth, file attacks device 19 so that file knife group 11 polish be inverted U slot top.
File traverse displacement unit 20, for driving file knife group 11 to move left and right in the x-direction, along U-type groove, to step tyre tread
U-type groove polishing, removes flash removed；
File lifting device 18, for driving file knife group 11 to be moved forward and backward in the z-direction, along U-type groove inner wall, to step
Flash removed is removed in the polishing of tyre tread U-type groove inner wall, and the jacking distance of file lifting device 18 is U-type groove groove depth.
Further, the milling cutter device is set to 26 position of step tyre tread edge.
Further, the milling cutter device includes:
Milling cutter knife group 21, is intervally arranged by multi-disc milling cutter and is formed, and milling cutter is with a thickness of being divided into the U-type groove on step tyre tread
Width, and the U-type groove spacing being divided between milling cutter on step tyre tread；
Cutter driving device 22 carries out milling side to step tyre tread edge 26 for driving milling cutter knife group 21 to rotate；
Milling cutter lifting device 23, for driving milling cutter knife group 21 to carry out milling side along Z-direction.It should be noted that due to
There are a large amount of metallic dusts for working environment, so milling actuating device or motor use fire-proof motor.
Further, the X includes: to positioning device
One kind of groove or protrusion 24, groove or protrusion are arranged on top plate and cooperates with the U-type groove on step tyre tread for top plate；
Specifically, groove 24 being arranged on top plate can cooperate with U-type groove slot tooth, and protrusion 24 can cooperate with U-type groove, to position ladder
Grade.
First jacking apparatus (does not mark) in figure, for moving up and down fixed pressuring plate, so that the groove or convex being arranged on top plate
24 are played to be placed under step tyre tread.
Further, the limiting device includes:
Backgauge limited block 12, one end are hinged on following backgauge oscillating cylinders 13,
Backgauge oscillating cylinder 13, moves up and down, and is used for so that the rotation of backgauge limited block 12, further limits or avoid step
6 promote in the x-direction.That is, stepping motion in place after, by rotate backgauge limited block 12, can prevent step 6 occur
The movement in the direction x.It should be noted that backgauge limited block 12 is located between file knife group and milling cutter knife group.
Further, the material-pulling device includes:
L-type push plate 27, be arranged on 27 short side of L-type push plate one kind of groove or protrusion, groove or protrusion on step tyre tread
U-type groove cooperation；
L plate oscillating cylinder 28 is rotatablely connected, for rotating L-type push plate 27, so that L-type push plate 27 with 27 long side of L-type push plate
Short side and the engaging of step tyre tread；
Pusher cylinder 14 and push plate cylinder 15 are fixedly connected with L plate oscillating cylinder 28, for pushing L plate oscillating cylinder 28 and L
Type push plate 27 is moved in the x-direction, it is mobile from rotary shafts 10 to file device, milling cutter device step-by-step movement to realize step 6, and lean on institute
It states backgauge limited block 12 and realizes the limit of the direction x.
As a kind of preferred embodiment of the invention, it is based on above content, unlike, second horizontal transmission
Rack pull-up material device, draws and expects that device includes:
Pulling plate 17, pulling plate 17 are similar to top plate, and one kind of groove or protrusion, groove or protrusion and step tyre tread are arranged thereon
On U-type groove cooperation；
Pulling plate cylinder (does not mark) in figure, for jacking pulling plate, so that pulling plate mutually fastens in step tyre tread；
Material cylinder 16 is drawn to further pull on step for pulling pulling plate.
It is a kind of for step processing automatic milling side, burr removing method, comprising the following steps:
S1: step is long to being divided into tetra- part A, B, C, D；
S2: material-pulling device pushes to step part A on milling cutter device, and by Z-direction positioning device, Y-direction positioning device,
X carries out step positioning, and carries out milling side to the step tyre tread edge of part A to positioning device, limiting device；Specifically,
Backgauge oscillating cylinder 13 jacks, and backgauge limited block 12 is rotated by 90 ° counterclockwise, so that backgauge limited block 12 is in parallel and roller bed conveying line
Plane.Pusher cylinder 14 pushes step mobile to X positive direction, is stopped after the mobile certain stroke of step 6 by backgauge limited block 12,
Step 6 is stopped in X-direction and is moved.L plate oscillating cylinder 28 drives L-type push plate 27 to rotate, so that the short side of L-type push plate 27 is vertical
It combines closely in 7 pipeline plane of first level conveyor frame, and with the U-type groove of step.Meanwhile first jacking apparatus it is upward
Jacking, so that groove or protrusion 24 and step clamping of the X on positioning device top plate,；In the Y direction, by Y-direction positioning device
(side pressure cylinder specifically can be used) pushes step, so that step is close to one side of roller bed conveying line Y-axis positive direction (vertical frames)；
In z-direction, lower air cylinder (1-4) pushes, so that step is tightly attached in first level conveyor frame 7.So far, it is fixed to complete product
Position clamps.
After step 6 is completed positioning, clamped, milling cutter device starts to act.Milling cutter knife is driven by cutter driving device 22
21 rotation of group mills side to 26 part of step tyre tread edge, while milling cutter knife group 21 is square with trend Z axis by milling cutter lifting device 23
To displacement, milling cutter device carries out milling bits processing to product tyre tread edge U-shaped tooth overlap.
S3:Z releases step positioning, material-pulling device to positioning device, Y-direction positioning device, X to positioning device, limiting device
Step part A is pushed into file device, after part B pushes to milling cutter device, Z-direction positioning device, Y-direction positioning device, X are to calmly
Position device, limiting device carry out step positioning, and to step part A tyre tread polish deburring, to part B step tyre tread edge into
Row milling side；Specifically, after completing to mill bits processing, lower air cylinder and Y-direction positioning device (cylinder) are returned；.Simultaneously X to
Positioning device moves down, so that the groove or protrusion 24 on top plate are detached from step.L plate oscillating cylinder 28 drives L-type push plate
27 rotations, which rise, is stuck in it in U-shaped card slot of step 6, and material-pulling device 15 drives L plate oscillating cylinder 28, L-type push plate 27 to drive
Step is mobile to X-axis positive direction, and stroke is the length of step part A.Then, x is jacked upwards to positioning device, so that on top plate
Groove or protrusion with step clamping；In the Y direction, step is pushed by Y-direction positioning device (side pressure cylinder specifically can be used), made
Obtain one side that step is close to roller bed conveying line Y-axis positive direction (vertical frames)；In z-direction, lower air cylinder (1-4) pushes, and makes
Step is obtained to be tightly attached in first level conveyor frame 7.So far, it completes product orientation, clamp.
After product is completed positioning, clamped, milling cutter device starts to act, and drives milling cutter knife group by cutter driving device 22
21 rotation, to 26 part of step tyre tread edge mill side, while milling cutter knife group 21 by milling cutter lifting device 23 with trend Z axis positive direction
Displacement, milling cutter device carry out milling bits processing to step part B tyre tread edge U-shaped tooth overlap.File device works at the same time, by file
It attacks the drive of device 19 to attack, file lifting device 18 drives it, and lower movement, file traverse displacement unit 20 drive it in the Z-axis direction
Transverse reciprocating is mobile in the Y direction, recycles at least 5 times, completes to product part A deburred.
S4:Z releases step positioning, material-pulling device to positioning device, Y-direction positioning device, X to positioning device, limiting device
Step part B is pushed into file device, after C portion pushes to milling cutter device, Z-direction positioning device, Y-direction positioning device, X are to calmly
Position device, limiting device carry out step positioning, and to step part B tyre tread polish deburring, to C portion step tyre tread edge into
Row milling side；
S5:Z releases step positioning, material-pulling device to positioning device, Y-direction positioning device, X to positioning device, limiting device
Step C portion is pushed into file device, after the part D pushes to milling cutter device, Z-direction positioning device, Y-direction positioning device, X are to calmly
Position device, limiting device carry out step positioning, and to step C portion tyre tread polish deburring, to the part D step tyre tread edge into
Row milling side；
S6:Z releases step positioning, material-pulling device to positioning device, Y-direction positioning device, X to positioning device, limiting device
The part step D is pushed into file device, after the part A of the second step pushes to milling cutter device, Z-direction positioning device, Y-direction positioning
Device, X carry out step positioning to positioning device, limiting device, and to the polishing deburring of step D part tyre tread, while to second
The part A step tyre tread edge of step carries out milling side；
S7:Z releases step positioning, material-pulling device to positioning device, Y-direction positioning device, X to positioning device, limiting device
Second step part A is pushed into file device, after the part B of the second step pushes to milling cutter device, Z-direction positioning device, Y-direction
Positioning device, X to positioning device, limiting device carry out step positioning, and to the part A tyre tread of the second step polish deburring,
While carrying out milling side to the part B step tyre tread edge of the second step, draw material device that the step polished and milling side is good is drawn material
To the second horizontal transmission rack end, in case robot grabs；
S8: step S4-S7 is repeated.
Further, the step positioning device includes long to positioning device, lateral positioning device, revolution clamping device；
Length includes at least one U-type groove 39 to positioning device, and the tooth holding on step tyre tread is in U-type groove；
Lateral positioning device includes at least two L-type positioning plates 40, is fixed at step tyre tread edge；
Turning round clamping device includes at least four revolving parts 41, rotates to step lug face, step 6 is fixed.
Further, the lifting device includes U-shaped lifting bottom plate 42 and lifting cylinder, and U-shaped lifting base pad is set to step
Under tyre tread, lifting cylinder acts on lifting bottom plate, for taking off step into positioning device and lateral positioning device from the length
From；
The driving means includes push plate 43, push cylinder 44, and push plate 43 is placed in 6 side of step, and push cylinder 44 acts on
In push plate 43, for hooking step 6 from bilateral boring to the discharging carriage 45.
Further, slide unit 50 is set, and the Boring machine is placed on slide unit, for being fixed to the step positioning dress in step
It postpones, Boring machine slides into lug face and bores hole 29.
Further, the Boring machine includes spindle motor 46, axles box 47, countersink 49, hole boring cutter 48；Spindle motor 46 is logical
Crossing axles box 47 drives countersink 49, hole boring cutter 48 to be fed；Hole boring cutter is used for for boring hole, countersink on step lug face in ladder
Ream goes out counterbore on grade lug 30.
Further, Boring machine setting pump inlet port 51, for providing gear self-lubricating oil, to institute to the axles box
48 oil spray of hole boring cutter is stated as lubrication, while guaranteeing to process the finish of plane and the service life of cutting tool.
Preferably, the kuka robot of the use of the mechanical arm 36 model KR125L90, milling side burr remover,
Belt sander, plain file, bilateral boring machine are arranged around mechanical arm；Using this preferred technical solution, mechanical arm 36 can be fixed on down
It states among partition room, milling side burr remover, belt sander, plain file, bilateral boring machine are circumferentially arranged around mechanical arm, mechanical arm end
End installation step handgrip, by the way that blank step is manually put into the workpiece vacancy of charging 30 feeding port of carriage and delivers into milling
Side burr remover 31, after dividing 5 mill teeths and comb teeth bottom spue line, grabbing workpiece is inhaled on fixed belt sander by kuka robot
Polishing burr, overlap；The burr that mill on plain file frustrates bottom of the tooth corner is gone to, finally puts the workpiece in and adds bore hole on bilateral boring machine
And spot-facing, workpiece is released with push cylinder 44；Artificial pickup and repair frustrate after be put into turnover rack.The production work entirely automated
Skill not only includes the deburring of step 6, but also the processing including mounting hole 29 and lug face, and entire productive temp is 60 seconds/part,
Improving productivity 1.8 times, and manual labor amount greatly reduces；Reliable in quality of the present invention, it is stable, it is continuously step system
It makes quotient and brings stable economic benefit.
Mechanical arm described in setting partition room, milling side burr remover, belt sander, plain file, bilateral boring machine are placed in partition room
It is interior, power control cabinet is set outside partition room 37, and the mechanical arm, milling side burr remover, belt sander, plain file, bilateral boring machine pass through
It is electrically connected to power control cabinet, for controlling the step intelligence conveying device.Preferably, observation window 38 is provided on partition room.
For those of ordinary skill in the art, without departing from the concept of the premise of the invention, it can also do
Several modifications and improvements out, these are all within the scope of protection of the present invention.
Claims (10)
1. a kind of step intelligence conveying device characterized by comprising charging carriage, milling side burr remover, belt sander,
Plain file, bilateral boring machine, discharging carriage, mechanical arm；
Milling side burr remover includes horizontal transmission rack, vertical frames, material-pulling device, positioning compression device: it is described into
Step is delivered in horizontal transmission rack by material carriage, and horizontal transmission rack includes spaced first level conveyor frame
With the second horizontal transmission rack, the material-pulling device is set under first level conveyor frame, the horizontal transmission rack and
Interval setting is along the long file device and milling cutter device to arrangement of step between two horizontal transmission racks；
The bilateral boring machine includes the Boring machine of step positioning device and positioning device two sides and the lifting dress under positioning device
It sets, driving means；The step positioning device is for carrying out bore hole on step lug face by the Boring machine after positioning step
Afterwards, by the lifting device by step from positioning device jacking be detached from after, step is pushed into the discharging by driving means
On carriage；
Step is successively delivered to belt sander, put down by the mechanical arm for grabbing step in the second horizontal transmission rack
In step positioning device in flat file, bilateral boring machine.
2. step intelligence conveying device according to claim 1, which is characterized in that the positioning compression device includes: to set
It is placed in interval between first level conveyor frame and the second horizontal transmission rack, and hangs and is located under vertical frames top and side
Z-direction positioning device, the Y-direction positioning device of side pressure of pressure；Be set to first level conveyor frame and the second horizontal transmission rack it
Between press below interval X to positioning device；It is set between first level conveyor frame and the second horizontal transmission rack
The limiting device of interval.
3. step intelligence conveying device according to claim 2, which is characterized in that
The X includes: to positioning device
One kind of groove or protrusion, groove or protrusion are arranged on top plate and cooperates with the U-type groove on step tyre tread for top plate；
First jacking apparatus, for moving up and down fixed pressuring plate, so that the groove or protrusion that are arranged on top plate are placed in step tyre tread
Under；
The limiting device includes:
Backgauge limited block, one end are hinged on following backgauge oscillating cylinders,
Backgauge oscillating cylinder, moves up and down, and is used for so that backgauge limited block rotates, further limit or evacuation step are in the x-direction
It promotes.
The material-pulling device includes:
L-type push plate, be arranged on L-type push plate short side one kind of groove or protrusion, groove or protrusion with it is U-shaped on the tyre tread of the step
Slot cooperation；
L plate oscillating cylinder is rotatablely connected, for rotating L-type push plate, so that L-type push plate short side and step are stepped on L-type push plate long side
Face engaging；
Pusher cylinder and push plate cylinder are fixedly connected with L plate oscillating cylinder, for pushing L plate oscillating cylinder and L-type push plate 27 along x
Direction is mobile, it is mobile from rotary shafts to file device, milling cutter device step-by-step movement to realize step, and realize x by backgauge limited block
Direction limit.
4. step intelligence conveying device according to claim 3, which is characterized in that step tyre tread is placed in the water downward
In flat conveyor frame, the file device is set under step tyre tread, and the milling cutter device is set to step tyre tread marginal position；
The file device includes:
File knife group is made of multiple file teeth；
File attacks device, for driving file knife group to be moved forward and backward along Y-direction, polishes the U-type groove inside on step tyre tread,
Remove flash removed；
File traverse displacement unit, along U-type groove, is beaten step tyre tread U-type groove for driving file knife group to move left and right in the x-direction
Mill, removes flash removed；
File lifting device, it is U-shaped to step tyre tread along U-type groove inner wall for driving file knife group to be moved forward and backward in the z-direction
The polishing of slot inner wall, removes flash removed；
The milling cutter device includes:
Milling cutter knife group, is intervally arranged by multi-disc milling cutter and is formed, and milling cutter is with a thickness of being divided into the U-type groove width on step tyre tread,
And the U-type groove spacing on step tyre tread is divided between milling cutter；
Cutter driving device carries out milling side to step tyre tread edge for driving milling cutter knife group to rotate；
Milling cutter lifting device, for driving milling cutter to carry out milling side along Z-direction.
5. step intelligence conveying device according to claim 1, which is characterized in that the step positioning device include it is long to
Positioning device, lateral positioning device, revolution clamping device；
Length includes at least one U-type groove to positioning device, and the tooth holding on step tyre tread is in U-type groove；
Lateral positioning device includes at least two L-type positioning plates, is fixed at step tyre tread edge；
Turning round clamping device includes at least four revolving parts, rotates to step lug face, step is fixed.
6. step intelligence conveying device according to claim 5, which is characterized in that
The lifting device includes U-shaped lifting bottom plate and lifting cylinder, and U-shaped lifting base pad is set under step tyre tread, lifting air
Cylinder acts on lifting bottom plate, for step to be detached from from the length into positioning device and lateral positioning device；
The driving means includes push plate, push cylinder, and push plate is placed in step side, and push cylinder acts on push plate, and being used for will
Step is hooked from bilateral boring to the discharging carriage.
7. step intelligence conveying device according to claim 6, which is characterized in that setting slide unit, the Boring machine are placed in
On slide unit, for after step is fixed to the step positioning device, Boring machine to slide into lug face and carries out bore hole.
8. step intelligence conveying device according to claim 7, which is characterized in that the Boring machine include spindle motor,
Axles box, countersink, hole boring cutter；Spindle motor drives countersink, hole boring cutter to be fed by axles box；Hole boring cutter is used in step lug
Hole is bored on face, countersink is used for the ream on step lug and goes out counterbore.
9. step intelligence conveying device according to claim 8, which is characterized in that the Boring machine setting pump inlet port,
For providing gear self-lubricating oil to the axles box, to the hole boring cutter oil spray as lubrication.
10. step intelligence conveying device according to claim 1, which is characterized in that
The mechanical arm uses the kuka robot of model KR125L90, milling side burr remover, belt sander, plate
File, bilateral boring machine are arranged around mechanical arm；
Mechanical arm described in setting partition room, milling side burr remover, belt sander, plain file, bilateral boring machine are placed in partition room, every
Power control cabinet is set outside disconnected room, and the mechanical arm, milling side burr remover, belt sander, plain file, bilateral boring machine are by being electrically connected to
Power control cabinet, for controlling the step intelligence conveying device.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810977449.1A CN109014951B (en) | 2018-08-24 | 2018-08-24 | Intelligent stair conveying device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810977449.1A CN109014951B (en) | 2018-08-24 | 2018-08-24 | Intelligent stair conveying device |
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| CN109014951A true CN109014951A (en) | 2018-12-18 |
| CN109014951B CN109014951B (en) | 2024-03-19 |
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| CN201810977449.1A Active CN109014951B (en) | 2018-08-24 | 2018-08-24 | Intelligent stair conveying device |
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Cited By (1)
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|---|---|
| CN109014951B (en) | 2024-03-19 |
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