CN110623289B - Poultry feed processing system and processing method and poultry feed - Google Patents

Poultry feed processing system and processing method and poultry feed Download PDF

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Publication number
CN110623289B
CN110623289B CN201910986293.8A CN201910986293A CN110623289B CN 110623289 B CN110623289 B CN 110623289B CN 201910986293 A CN201910986293 A CN 201910986293A CN 110623289 B CN110623289 B CN 110623289B
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fixedly connected
motor
mixing chamber
poultry feed
pipe
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CN201910986293.8A
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CN110623289A (en
Inventor
赵彦焕
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ZHANJIANG JIEZU BIOTECHNOLOGY Co.,Ltd.
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Zhanjiang Jiezu Biotechnology Co ltd
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Priority to CN202011216203.6A priority Critical patent/CN112273689A/en
Priority to CN201910986293.8A priority patent/CN110623289B/en
Publication of CN110623289A publication Critical patent/CN110623289A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • A23N17/007Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • A23N17/004Apparatus specially adapted for preparing animal feeding-stuffs for treating by application of heat, e.g. by means of potato cookers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7173Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
    • B01F35/71731Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75Discharge mechanisms
    • B01F35/754Discharge mechanisms characterised by the means for discharging the components from the mixer
    • B01F35/75455Discharge mechanisms characterised by the means for discharging the components from the mixer using a rotary discharge means, e.g. a screw beneath the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/12Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/24Drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/06Mixing of food ingredients
    • B01F2101/18Mixing animal food ingredients
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Animal Husbandry (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The invention relates to a poultry feed processing system and a processing method and a poultry feed, wherein the poultry feed comprises 65 wt% of corn, 10 wt% of bran, 5 wt% of millet, 5 wt% of soybean, 5 wt% of rapeseed, 5 wt% of fish meal, 2 wt% of bone meal, 2 wt% of jasmine, 0.5 wt% of garlic and 0.5 wt% of salt. The method comprises the following steps: step 1: putting every two materials into a pretreatment feeding box to finish preliminary dust and mite removing premixing operation to obtain a primary mixed material; step 2: fully mixing the primary mixed material by using a mixing chamber and automatically feeding the mixed material into a treatment pipe to obtain a mixed material; and step 3: carrying out mite killing operation on the mixture by using the processing pipe and conveying the mixture into a processing box; and 4, step 4: removing the mite remains and residual dust in the mixture by using a treatment box and rapidly cooling the mixture; and 5: the material making device is used for crushing the mixture so as to facilitate subsequent granulation operation.

Description

Poultry feed processing system and processing method and poultry feed
Technical Field
The invention relates to the field of feed preparation, in particular to a poultry feed processing system and method and poultry feed.
Background
For example, the environmental-friendly biological feed processing and forming device with the publication number of CN208095980U comprises a feeding hopper, a discharging pipeline, a feed processing device main body, a feed processing cabin and a supporting mechanism arranged on the lower surface of the feed processing device main body, wherein a fixing mechanism is arranged on the side surface of the feeding hopper, the fixing mechanism comprises a spring, a sliding groove, a sliding hole, a sliding block and a ball, and the feeding hopper is fixedly arranged on the upper surface of the feed processing cabin; the feeding funnel of the utility model is sleeved on the surface of the feed processing cabin through the groove sleeve, so that the feeding funnel is convenient to install, fix, disassemble and replace, one end of the ball is clamped in the sliding hole, the ball is propped against the elastic force of the spring, one end of the ball is stabilized in the sliding hole, the firmness of the feeding funnel at the top end of the feed processing cabin is increased, the sliding block pushes the ball and slides out of the sliding hole by pressing the sliding block, the feeding funnel is convenient to disassemble and take down from the top end of the feed processing cabin, and the feeding funnel is convenient for a user to check and maintain; however, the device is not suitable for manufacturing multi-component feed, and a large amount of dust is easily generated during discharging, so that the device is inconvenient to process the relatively wet feed.
Disclosure of Invention
The invention aims to provide a poultry feed processing system, a poultry feed processing method and a poultry feed, which have high dust and mite eliminating degree, inhibit the growth of mites and can quickly carry out high-efficiency automatic pretreatment operation before granulating multi-component feed.
The purpose of the invention is realized by the following technical scheme:
a poultry feed processing system comprises a pretreatment feeding box, a mixing chamber, processing pipes, a processing box, a motor I, turning guide devices, a material making device, a rack I and a rack II, wherein the pretreatment feeding box is fixedly connected and communicated with the upper side of the left end of the mixing chamber, the processing pipes are fixedly connected and communicated with the lower side of the right end of the mixing chamber, the processing box is fixedly connected and communicated with the lower end of the right side of the processing pipe, the motor I is connected with the processing box, the two turning guide devices are arranged in the processing box one above the other, the material making device is fixedly connected and communicated with the lower end of the processing box, the rack I is fixedly connected with the lower end of the mixing chamber, the rack II is fixedly connected with the lower end of the processing box, the pretreatment feeding box comprises a feeding box upper part, a separating part, a guide plate I, a guide plate II, a transfer pipe and a dust suction device I, the middle part of the upper end of the feeding box is provided with a separating part, the left side, the special claw is fixedly connected with the output shaft of the motor II, four special claws are uniformly arranged in the circumferential direction, the special claws are uniformly arranged from left to right, the inner side of each special claw is provided with a leakage opening, and the inclined claw surface is arranged at the claw part of each special claw; the upper side of the left end of the mixing chamber body is fixedly connected and communicated with the right end of the transfer pipe, and the claw part is arranged close to the inner end face of the mixing chamber body.
The treatment pipe comprises a treatment pipe body, a motor III, a spiral blade and a heating plate, wherein the right end of the treatment pipe body is fixedly connected with the motor III, an output shaft of the motor III is rotatably connected with the right end of the treatment pipe body, the spiral blade is positioned in the treatment pipe body and is fixedly connected with the output shaft of the motor III, and the heating plate is arranged on the outer end face of the treatment pipe body; the processing tube body is fixedly connected and communicated with the lower side of the right end of the mixing chamber body.
The treatment box comprises a treatment box body, a connecting pipe, filter screens, a dust collection device II, a shaft, a gear I and a belt wheel I, wherein the upper end of the treatment box body is fixedly connected and communicated with the connecting pipe; the connecting pipe is fixedly connected and communicated with the lower end of the right side of the processing pipe body.
The turning and guiding device comprises a main shaft and four shifting pieces, wherein the four shifting pieces are uniformly and fixedly connected to the main shaft in the circumferential direction; the left and right sides of every main shaft rotates respectively to be connected at the both ends of controlling of handling the case body, and the main shaft that is located the upside is located the connecting pipe under, and the main shaft that is located the downside is located the rear side of the main shaft of upside, and the left end rigid coupling that is located the main shaft of upside has gear II, gear II and I meshing transmission of gear, the left end rigid coupling that is located the main shaft of downside have band pulley II, band pulley II passes through belt drive with band pulley I and is connected, motor I and the right-hand member rigid coupling of handling the case body, the output shaft of motor I and the right-hand member rigid coupling that is located the main shaft of downside, and motor I makes the plectrum that is located below.
The system glassware includes system workbin body, chassis, motor IV and broken sword, the lower extreme rigid coupling chassis of system workbin body, the lower extreme rigid coupling motor IV of chassis, the center of motor IV's output shaft and chassis rotates to be connected, broken sword from top to bottom crisscross setting on motor IV's output shaft, the outer end of broken sword is close to the inner wall setting of system workbin body.
The crushing cutter consists of an annular component and three blades with blade points on two sides, and the three blades are uniformly and circumferentially fixedly connected to the annular component.
The method for processing the poultry feed by adopting the poultry feed processing system comprises the following steps:
step 1: putting every two materials into a pretreatment feeding box to finish preliminary dust and mite removing premixing operation to obtain a primary mixed material;
step 2: fully mixing the primary mixed material by using a mixing chamber and automatically feeding the mixed material into a treatment pipe to obtain a mixed material;
and step 3: carrying out mite killing operation on the mixture by using the processing pipe and conveying the mixture into a processing box;
and 4, step 4: removing the mite remains and residual dust in the mixture by using a treatment box and rapidly cooling the mixture;
and 5: the material making device is used for crushing the mixture so as to facilitate subsequent granulation operation.
The poultry feed processed by the method for processing the poultry feed comprises 65% of corn, 10% of bran, 5% of millet, 5% of soybean, 5% of rapeseed, 5% of fish meal, 2% of bone meal, 2% of jasmine, 0.5% of garlic and 0.5% of salt.
The poultry feed processing system has the beneficial effects that:
the raw materials can be preliminarily mixed through the guide plate I and the guide plate II, and can also be drained and fed into a waterfall shape, so that preliminary dust and mite removal is facilitated; the primary mixed materials can be mixed in the transportation process through the special claws and the leakage openings, and the mixing efficiency is high; the fine dust and mite removing operation can be carried out on the mixture through the matching use of the treatment pipe and the treatment box, and the dust and mite removing degree is high; the material making device is used for crushing the mixture which is subjected to dust removal and mite removal and is rapidly cooled, the crushed mixture hardly generates raise dust and does not have mites, and a relatively clean operation environment is provided for operators.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic diagram of the overall configuration of a poultry feed processing system of the present invention;
FIG. 2 is a second overall structural schematic of the present invention;
FIG. 3 is a schematic view of the internal structure of the present invention;
FIG. 4 is a partial schematic view of the internal structure of the present invention;
FIG. 5 is a schematic view of the internal structure of the pretreatment feed box of the present invention;
FIG. 6 is a schematic view of the internal structure of the mixing chamber of the present invention;
FIG. 7 is a schematic view of a particular jaw, spout and angled jaw face configuration of the present invention;
FIG. 8 is a schematic view of a process tube configuration of the present invention;
FIG. 9 is a schematic view of the structure of the treatment tank of the present invention;
FIG. 10 is a schematic view of the flipper configuration of the present invention;
FIG. 11 is a schematic view of the structure of the material maker of the present invention.
In the figure: pretreating a feed box 1; a feeding box upper part 101; a partition portion 102; a guide plate I103; a guide plate II 104; a transfer tube 105; a dust collection device I106; a mixing chamber 2; a mixing chamber body 201; a motor II 202; a special claw 203; a leak port 204; an inclined claw surface 205; a treatment tube 3; a process tube body 301; a motor III 302; helical blades 303; a heating plate 304; a treatment tank 4; a treatment tank body 401; a connecting tube 402; a filter screen 403; a dust collection device II 404; a shaft 405; a gear I406; a pulley I407; a motor I5; a turning guide device 6; a main shaft 601; a paddle 602; a material preparing device 7; a material preparation box body 701; a chassis 702; a motor IV 703; a crushing knife 704; a frame I8; and a frame II 9.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The first embodiment is as follows:
as shown in fig. 1-11, a poultry feed processing system comprises a pretreatment feeding box 1, a mixing chamber 2, a processing pipe 3, a processing box 4, a motor I5, a turning guide 6, a material preparation device 7, a frame I8 and a frame II 9, wherein the pretreatment feeding box 1 is fixedly connected and communicated with the upper side of the left end of the mixing chamber 2, the processing pipe 3 is fixedly connected and communicated with the lower side of the right end of the mixing chamber 2, the processing box 4 is fixedly connected and communicated with the lower end of the right side of the processing pipe 3, the motor I5 is connected with the processing box 4, the two turning guide 6 are provided, the two turning guide devices 6 are arranged in the processing box 4 one above the other, the material preparation device 7 is fixedly connected and communicated with the lower end of the processing box 4, the frame I8 is fixedly connected with the lower end of the mixing chamber 2, and the frame II 9 is fixedly connected. The raw materials can be preliminarily mixed through the guide plate I103 and the guide plate II 104, and can also be drained and fed into a waterfall shape, so that preliminary dust and mite removal is facilitated; the primary mixed materials can be mixed in the transportation process through the special claws 203 and the leakage openings 204, and the mixing efficiency is high; the mixed material can be subjected to careful dust and mite removing operation by matching the treatment pipe 3 and the treatment box 4, and the dust and mite removing degree is high; the material preparing device 7 is used for crushing the mixture which is subjected to dust removal and mite removal and is cooled rapidly, and the crushed mixture hardly generates raise dust and does not have mites, so that a clean operation environment is provided for operators.
The second embodiment is as follows:
as shown in fig. 1-11, the pretreatment feeding box 1 includes a feeding box upper portion 101, a partition 102, a guide plate i 103, a guide plate ii 104, a transfer pipe 105 and a dust collector i 106, the partition 102 is disposed in the middle of the upper end of the feeding box upper portion 101, the guide plate i 103 and the guide plate ii 104 are fixedly connected to the left and right sides of the feeding box upper portion 101, the guide plate i 103 and the guide plate ii 104 are both located on the lower side of the partition 102, the right end of the guide plate i 103 is located above the left side of the guide plate ii 104, the transfer pipe 105 is fixedly connected and communicated with the lower end of the feeding box upper portion 101, the dust collector i 106 is disposed at the right end of the upper side of the transfer pipe 105, and the left end of the guide plate ii 104 covers the left side. The raw materials, namely, the components are put into the upper part 101 of the feeding box two by two, for example, when corn is put into the left side of the separating part 102, bran is put into the right side of the separating part 102, when the corn falls, the corn falls onto the guide plate II 104 under the guidance of the guide plate I103, at the moment, the corn and the bran are mixed, namely, when the raw materials are put into the raw materials, the raw materials can be automatically premixed, the subsequent mixing time is saved, the mixing efficiency is improved, the premixed raw materials on the guide plate II 104 continuously fall onto the transfer pipe 105, the materials are in a waterfall shape when the materials flow down by utilizing the interval between the guide plate I103 and the guide plate II 104, the lightly doped dust can be fully shaken out, the dust suction device I106 is convenient to suck dust, the dust mites, such as dust mites and powder mites, which are distributed in the dust, can enter the dust suction device I106 along with the dust, the lower end of the guide plate II, the guide plate II 104 covers the dust collection device I106, the dust collection device I106 has a certain distance with falling materials, the materials cannot be accidentally sucked away, and at the moment, the initial mixed materials are obtained.
The third concrete implementation mode:
as shown in fig. 1 to 11, the mixing chamber 2 includes a mixing chamber body 201, a motor ii 202, special claws 203, leakage openings 204 and inclined claw surfaces 205, the left end of the mixing chamber body 201 is fixedly connected with the motor ii 202, the output shaft of the motor ii 202 is rotatably connected with the left end of the mixing chamber body 201, the output shaft of the motor ii 202 is rotatably connected with the right end of the mixing chamber body 201, the special claws 203 are fixedly connected with the output shaft of the motor ii 202, four special claws 203 are uniformly arranged in the circumferential direction, the special claws 203 are uniformly arranged from left to right with gaps, the leakage openings 204 are arranged on the inner side of the special claws 203, and the inclined claw surfaces 205 are arranged at the claw parts of the special claws 203; the upper side of the left end of the mixing chamber body 201 is fixedly connected and communicated with the right end of the transfer pipe 105, and the claw part is arranged close to the inner end surface of the mixing chamber body 201. The initial mixed material automatically enters the mixing chamber body 201 along the transfer pipe 105, the motor II 202 is started, the output shaft of the motor II 202 drives all the special claws 203 to rotate, the initial mixed material is gathered at the bottom of the mixing chamber body 201 and can be lifted up when the special claws 203 rotate to the bottom of the mixing chamber body 201, the initial mixed material can fall back to the bottom through the leakage openings 204 and gaps between the special claws 203 and the special claws 203, meanwhile, the inclined claw surfaces 205 endow the lifted initial mixed material with an initial speed of moving rightwards when falling back to the bottom of the mixing chamber body 201, the initial mixed material is moved rightwards when falling, for example, a ball is held by a palm, the ball can do a non-vertical falling movement with the initial speed along the inclined surface when the hand surface is inclined, thus, the initial mixed material in the mixing chamber body 201 is lifted up and conveyed rightwards through the special claws 203 in a reciprocating manner, the initial mixed material at the right end in the mixing chamber body 201 is completely mixed, the initial mixed material accumulated at the right end in the mixing chamber body 201 is also lifted up and fallen back to and fro, so that the effect of uniform mixing is increased, and the mixed material is obtained.
The fourth concrete implementation mode:
as shown in fig. 1 to 11, the processing tube 3 comprises a processing tube body 301, a motor iii 302, a spiral blade 303 and a heating plate 304, the right end of the processing tube body 301 is fixedly connected with the motor iii 302, the output shaft of the motor iii 302 is rotatably connected with the right end of the processing tube body 301, the spiral blade 303 is positioned in the processing tube body 301 and is fixedly connected with the output shaft of the motor iii 302, and the heating plate 304 is arranged on the outer end face of the processing tube body 301; the processing tube body 301 is fixedly connected and communicated with the lower side of the right end of the mixing chamber body 201. Starting motor III 302, the output shaft of motor III 302 drives spiral leaf 303 and rotates, spiral leaf 303 transports the mixture right, the mixture starts hot plate 304 when handling pipe body 301, hot plate 304 adopts resistance heating's principle, it constitutes to add the shell by crooked electrothermal tube, the shell has thermal insulation performance, make and handle the inside temperature of pipe body 301 between 85-90 degrees, and then mite-killing the mixture, and there is certain stoving effect subsequent broken operation and the clearance operation of being convenient for, prevent that moist reason from arousing that the absorption dust makes the dust be difficult for shaking off.
The fifth concrete implementation mode:
as shown in fig. 1 to 11, the treatment tank 4 comprises a treatment tank body 401, a connecting pipe 402, a filter screen 403, a dust collector ii 404, a shaft 405, a gear i 406 and a pulley i 407, the upper end of the treatment tank body 401 is fixedly connected and communicated with the connecting pipe 402, the left and right wall surfaces of the lower side of the treatment tank body 401 are respectively provided with the filter screen 403, the left and right sides of the upper end of the treatment tank body 401 are respectively provided with the dust collector ii 404, the shaft 405 is rotatably connected to the left end of the treatment tank body 401, and the shaft 405 is fixedly connected with the gear i 406 and the pulley i 407; the connecting pipe 402 is fixedly connected and communicated with the lower end of the right side of the treating pipe body 301. Starting the dust suction device II 404 to suck residual dust and mite remains for the first time, simultaneously, allowing external cold air to enter through the two filter screens 403, wherein the filter screens 403 can adopt primary filters, and the dust suction device II 404 and the dust suction device I106 can purchase existing products on the market according to scale requirements. The mixture is scattered to the lower shifting piece 602 by the upper shifting piece 602, heat is dissipated by cold air in the falling process of the mixture, the residual dust and the mite remains are sucked away again while the airflow momentum is increased by the aid of the dust suction device II 404 to increase the heat dissipation effect, finally the mixture is conveyed into the material making device 7 by the lower shifting piece 602, and the mixture intermittently scattered in the process passes through the space between the two filter screens 403, so that the heat dissipation effect is the highest in combination of the scattering mode and the heat dissipation mode.
The sixth specific implementation mode:
as shown in fig. 1-11, the flipper 6 includes a main shaft 601 and four shifting pieces 602, wherein four shifting pieces 602 are uniformly fixed on the main shaft 601 in the circumferential direction; the left side and the right side of each main shaft 601 are respectively rotatably connected to the left end and the right end of the treatment box body 401, the main shaft 601 located on the upper side is located under the connecting pipe 402, the main shaft 601 located on the lower side is located on the rear side of the main shaft 601 located on the upper side, the left end of the main shaft 601 located on the upper side is fixedly connected with a gear II, the gear II is in meshing transmission with the gear I406, the left end of the main shaft 601 located on the lower side is fixedly connected with a belt wheel II, the belt wheel II is connected with a belt wheel I407 through belt transmission, a motor I5 is fixedly connected with the right end of the treatment box body 401, the output shaft of the motor I5 is fixedly connected with the right end of the main shaft 601 located on the lower side, and the. The mixture is finally transferred to the right end of the processing tube body 301 and falls into the connecting tube 402, the motor i 5 is started, the output shaft of the motor i 5 drives the turning guide 6 located below to operate, the main shaft 601 of the turning guide 6 starts to rotate, the main shaft 601 drives the shifting piece 602 to rotate, simultaneously the main shaft 601 drives the belt pulley ii thereon to rotate, the belt pulley ii drives the belt pulley i 407 to rotate through a belt, the belt pulley i 407 drives the shaft 405 to rotate, the shaft 405 drives the gear i 406 to rotate, the gear i 406 drives the gear ii to rotate, the gear ii drives the main shaft 601 located above to rotate, the turning guide 6 located above and the turning guide 6 located below synchronously rotate, the rotating directions of the shifting pieces 602 on the two are opposite, referring to fig. 4, the output shaft of the motor i 5 rotates clockwise in the right view of the view, and the shifting piece 602 located below rotates clockwise, the upper paddle 602 rotates counterclockwise, and the mixture falls between the two upper paddles 602 to excite the residual dust and the mite remains.
The seventh embodiment:
as shown in fig. 1-11, the material making device 7 includes a material making box body 701, a bottom frame 702, a motor iv 703 and a crushing knife 704, the bottom end of the material making box body 701 is fixedly connected with the bottom frame 702, the bottom end of the bottom frame 702 is fixedly connected with the motor iv 703, an output shaft of the motor iv 703 is rotatably connected with the center of the bottom frame 702, the crushing knife 704 is arranged on the output shaft of the motor iv 703 in a staggered manner from top to bottom, and the outer end of the crushing knife 704 is arranged close to the inner wall of the material making box body 701. The motor IV 703 is started, the output shaft of the motor IV 703 drives the crushing knives 704 to rotate at a high speed, the crushing degree of the crushed mixture can be increased by increasing the number or the rotating speed of the crushing knives 704 according to needs, and the finally crushed mixture is discharged through the opening on the bottom frame 702, so that the collection and the subsequent granulation operation are facilitated.
The specific implementation mode is eight:
as shown in fig. 1 to 11, the crushing cutter 704 is composed of an annular member and three blades with blade tips on both sides, and the three blades are uniformly fixed on the annular member in the circumferential direction.
The specific implementation method nine:
as shown in fig. 1-11, a method of processing poultry feed using the poultry feed processing system described above, the method comprising the steps of:
step 1: putting every two materials into a pretreatment feeding box 1 to finish preliminary dust removal and mite removal premixing operation to obtain a primary mixed material;
step 2: fully mixing the primary mixed material by using a mixing chamber 2 and automatically feeding the mixed material into a processing pipe 3 to obtain a mixed material;
and step 3: the mixture is subjected to mite killing operation by using the treatment pipe 3 and is conveyed into the treatment box 4;
and 4, step 4: removing the mite remains and residual dust in the mixture by using the treatment box 4, and rapidly cooling the mixture;
and 5: the material preparing device 7 is used for crushing the mixture so as to facilitate the subsequent granulating operation.
The poultry feed prepared by the method has high dust and mite removing degree and high stirring and transporting efficiency.
The detailed implementation mode is ten:
as shown in fig. 1 to 11, the poultry feed processed by the method for processing poultry feed is characterized in that: the poultry feed comprises 65% of corn, 10% of bran, 5% of millet, 5% of soybean, 5% of rapeseed, 5% of fish meal, 2% of bone meal, 2% of jasmine, 0.5% of garlic and 0.5% of salt. The poultry feed prepared according to the proportion has a certain mite inhibiting effect.
The invention relates to a poultry feed processing system, which has the working principle that:
the raw materials, namely, the components are put into the upper part 101 of the feeding box two by two, for example, when corn is put into the left side of the separating part 102, bran is put into the right side of the separating part 102, when the corn falls, the corn falls onto the guide plate II 104 under the guidance of the guide plate I103, at the moment, the corn and the bran are mixed, namely, when the raw materials are put into the raw materials, the raw materials can be automatically premixed, the subsequent mixing time is saved, the mixing efficiency is improved, the premixed raw materials on the guide plate II 104 continuously fall onto the transfer pipe 105, the materials are in a waterfall shape when the materials flow down by utilizing the interval between the guide plate I103 and the guide plate II 104, the lightly doped dust can be fully shaken out, the dust suction device I106 is convenient to suck dust, the dust mites, such as dust mites and powder mites, which are distributed in the dust, can enter the dust suction device I106 along with the dust, the lower end of the guide plate II, the guide plate II 104 covers the dust collection device I106, the dust collection device I106 is at a certain distance from the falling materials, the materials cannot be sucked away accidentally, and the primary mixed materials are obtained at the moment; the initial mixed material automatically enters the mixing chamber body 201 along the transfer pipe 105, the motor II 202 is started, the output shaft of the motor II 202 drives all the special claws 203 to rotate, the initial mixed material is gathered at the bottom of the mixing chamber body 201 and can be lifted up when the special claws 203 rotate to the bottom of the mixing chamber body 201, the initial mixed material can fall back to the bottom through the leakage openings 204 and gaps between the special claws 203 and the special claws 203, meanwhile, the inclined claw surfaces 205 endow the lifted initial mixed material with an initial speed of moving rightwards when falling back to the bottom of the mixing chamber body 201, the initial mixed material is moved rightwards when falling, for example, a ball is held by a palm, the ball can do a non-vertical falling movement with the initial speed along the inclined surface when the hand surface is inclined, thus, the initial mixed material in the mixing chamber body 201 is lifted up and conveyed rightwards through the special claws 203 in a reciprocating manner, the initial mixed material at the right end in the mixing chamber body 201 is completely mixed, pile up in mixing chamber body 201 the right-hand member just compounding and also reciprocated lift and fall back, increase the effect of misce bene and obtain the mixture, starter motor III 302, the output shaft of motor III 302 drives spiral leaf 303 and rotates, spiral leaf 303 transports the mixture right, the mixture starts hot plate 304 when handling pipe body 301, hot plate 304 adopts resistance heating's principle, add the shell by crooked electrothermal tube and constitute, the shell has thermal insulation performance, make and handle pipe body 301 inside temperature between 85-90 degrees, and then mite-killing the mixture, and have certain stoving effect and be convenient for subsequent broken operation and clearance operation, it causes the adsorption dust to make and shake difficult falling to prevent moist reason. The mixture is finally transferred to the right end of the processing tube body 301 and falls into the connecting tube 402, the motor i 5 is started, the output shaft of the motor i 5 drives the turning guide 6 located below to operate, the main shaft 601 of the turning guide 6 starts to rotate, the main shaft 601 drives the shifting piece 602 to rotate, simultaneously the main shaft 601 drives the belt pulley ii thereon to rotate, the belt pulley ii drives the belt pulley i 407 to rotate through a belt, the belt pulley i 407 drives the shaft 405 to rotate, the shaft 405 drives the gear i 406 to rotate, the gear i 406 drives the gear ii to rotate, the gear ii drives the main shaft 601 located above to rotate, the turning guide 6 located above and the turning guide 6 located below synchronously rotate, the rotating directions of the shifting pieces 602 on the two are opposite, referring to fig. 4, the output shaft of the motor i 5 rotates clockwise in the right view of the view, and the shifting piece 602 located below rotates clockwise, the upper shifting sheet 602 rotates anticlockwise, the mixture falls between the two upper shifting sheets 602 to excite residual dust and mite debris, the dust collection device II 404 is started to suck the residual dust and the mite debris for the first time, meanwhile, external cold air enters through the two filter screens 403, the filter screens 403 can adopt primary filters, the dust collection device II 404 and the dust collection device I106 can purchase existing products on the market according to scale requirements, the mixture is scattered onto the lower shifting sheet 602 by the upper shifting sheet 602, heat dissipation is carried out when the mixture falls, the residual dust and the mite debris are sucked again while the air flow momentum is increased by the dust collection device II 404 to increase the heat dissipation effect, finally, the mixture is conveyed into the material making device 7 by the lower shifting sheet 602, and the mixture intermittently spilled in the process passes between the two filter screens 403, the heat dissipation effect is strongest at the position by combining the sprinkling mode and the heat dissipation mode, the motor IV 703 is started, the output shaft of the motor IV 703 drives the crushing cutter 704 to rotate at a high speed, the crushing degree of the crushed mixture can be increased by increasing the number or the rotating speed of the crushing cutter 704 according to needs, and finally the crushed mixture is discharged through the opening on the bottom frame 702, so that the collection and the subsequent granulation operation are facilitated.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.

Claims (8)

1. The utility model provides a poultry feed processing system, includes pretreatment pan feeding case (1), mixing chamber (2), handles pipe (3), handles case (4), motor I (5), turns over and leads ware (6), system glassware (7), I (8) of frame and II (9) of frame, its characterized in that: the pretreatment feeding box (1) is fixedly connected and communicated with the upper side of the left end of the mixing chamber (2), the treatment pipe (3) is fixedly connected and communicated with the lower side of the right end of the mixing chamber (2), the treatment box (4) is fixedly connected and communicated with the lower end of the right side of the treatment pipe (3), the motor I (5) is connected with the treatment box (4), two turning-over guides (6) are arranged, the two turning-over guides (6) are arranged in the treatment box (4) one on the other, the material making device (7) is fixedly connected and communicated with the lower end of the treatment box (4), the rack I (8) is fixedly connected with the lower end of the mixing chamber (2), the rack II (9) is fixedly connected with the lower end of the treatment box (4), the pretreatment feeding box (1) comprises a feeding box upper portion (101), a separating portion (102), a guide plate I (103), a guide plate II (104), a transfer pipe (105) and a dust suction device I (106) at the upper end of the feeding box upper portion (101), the left side and the right side in the upper part (101) of the feeding box are fixedly connected with a guide plate I (103) and a guide plate II (104) respectively, the guide plate I (103) and the guide plate II (104) are positioned at the lower side of the partition part (102), the right end of the guide plate I (103) is positioned above the left side of the guide plate II (104), a transfer pipe (105) is fixedly connected and communicated with the lower end of the upper part (101) of the feeding box, a dust suction device I (106) is arranged at the right end of the upper side of the transfer pipe (105), the left end of the guide plate II (104) covers the upper part of the left side of the dust suction device I (106), the mixing chamber (2) comprises a mixing chamber body (201), a motor II (202), a special claw (203), a leakage opening (204) and an inclined claw surface (205), the left end of the mixing chamber body (201) is fixedly connected with the motor II (202), an output shaft of the motor II (202) is rotatably connected with the left end of the mixing chamber body (201), and an output, the special claw (203) is fixedly connected with an output shaft of the motor II (202), four special claws (203) are uniformly arranged in the circumferential direction, the special claws (203) are uniformly arranged from left to right with gaps, a leakage opening (204) is formed in the inner side of the special claw (203), and an inclined claw surface (205) is arranged at the claw part of the special claw (203); the upper side of the left end of the mixing chamber body (201) is fixedly connected and communicated with the right end of the transfer pipe (105), and the claw part is arranged close to the inner end face of the mixing chamber body (201).
2. The poultry feed processing system of claim 1, wherein: the treatment pipe (3) comprises a treatment pipe body (301), a motor III (302), a spiral blade (303) and a heating plate (304), the right end of the treatment pipe body (301) is fixedly connected with the motor III (302), an output shaft of the motor III (302) is rotatably connected with the right end of the treatment pipe body (301), the spiral blade (303) is positioned in the treatment pipe body (301) and fixedly connected with the output shaft of the motor III (302), and the heating plate (304) is arranged on the outer end face of the treatment pipe body (301); the processing tube body (301) is fixedly connected and communicated with the lower side of the right end of the mixing chamber body (201).
3. The poultry feed processing system of claim 2, wherein: the treatment box (4) comprises a treatment box body (401), a connecting pipe (402), a filter screen (403), a dust suction device II (404), a shaft (405), a gear I (406) and a belt wheel I (407), the upper end of the treatment box body (401) is fixedly connected and communicated with the connecting pipe (402), the left wall surface and the right wall surface of the lower side of the treatment box body (401) are respectively provided with the filter screen (403), the left side and the right side of the upper end of the treatment box body (401) are respectively provided with the dust suction device II (404), the shaft (405) is rotatably connected to the left end of the treatment box body (401), and the gear I (406) and the belt wheel I (407) are fixedly connected to the shaft; the connecting pipe (402) is fixedly connected and communicated with the lower end of the right side of the processing pipe body (301).
4. The poultry feed processing system of claim 3, wherein: the turning and guiding device (6) comprises a main shaft (601) and shifting pieces (602), wherein four shifting pieces (602) are uniformly and fixedly connected to the main shaft (601) in the circumferential direction; the left side and the right side of each main shaft (601) are respectively rotatably connected to the left end and the right end of a treatment box body (401), the main shaft (601) located on the upper side is located under a connecting pipe (402), the main shaft (601) located on the lower side is located on the rear side of the main shaft (601) located on the upper side, the left end of the main shaft (601) located on the upper side is fixedly connected with a gear II, the gear II is in meshing transmission with a gear I (406), the left end of the main shaft (601) located on the lower side is fixedly connected with a belt wheel II, the belt wheel II is connected with a belt wheel I (407) through belt transmission, a motor I (5) is fixedly connected with the right end of the treatment box body (401), an output shaft of the motor I (5) is fixedly connected with the right end of the main shaft (601) located on the lower side, and the driving sheet (602) located on the turning guide device (6.
5. The poultry feed processing system of claim 4, wherein: the material making device (7) comprises a material making box body (701), a bottom frame (702), a motor IV (703) and a crushing knife (704), the lower end of the material making box body (701) is fixedly connected with the bottom frame (702), the lower end of the bottom frame (702) is fixedly connected with the motor IV (703), an output shaft of the motor IV (703) is rotatably connected with the center of the bottom frame (702), the crushing knife (704) is arranged on an output shaft of the motor IV (703) in a staggered mode from top to bottom, and the outer end of the crushing knife (704) is close to the inner wall of the material making box body (701).
6. The poultry feed processing system of claim 5, wherein: the crushing knife (704) consists of an annular component and three blades with blade points on two surfaces, and the three blades are uniformly and circumferentially fixedly connected to the annular component.
7. A method of processing poultry feed using the poultry feed processing system of claim 6, wherein: the method comprises the following steps:
step 1: putting every two materials into a pretreatment feeding box (1) to finish preliminary dust removal, mite removal and premixing operation to obtain a primary mixed material;
step 2: fully mixing the primary mixed materials by using the mixing chamber (2) and automatically feeding the primary mixed materials into the processing pipe (3) to obtain a mixed material;
and step 3: the mixture is subjected to mite killing operation by using the treatment pipe (3) and is conveyed into the treatment box (4);
and 4, step 4: removing the mite remains and residual dust in the mixture by using a treatment box (4) and rapidly cooling the mixture;
and 5: the material making device (7) is used for crushing the mixture so as to facilitate the subsequent granulation operation.
8. Poultry feed processed by the method of processing poultry feed of claim 7, characterized in that: the poultry feed comprises 65 wt% of corn, 10 wt% of bran, 5 wt% of millet, 5 wt% of soybean, 5 wt% of rapeseed, 5 wt% of fish meal, 2 wt% of bone meal, 2 wt% of jasmine, 0.5 wt% of garlic and 0.5 wt% of salt.
CN201910986293.8A 2019-10-17 2019-10-17 Poultry feed processing system and processing method and poultry feed Active CN110623289B (en)

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