CN110623289A - Poultry feed processing system and processing method and poultry feed - Google Patents
Poultry feed processing system and processing method and poultry feed Download PDFInfo
- Publication number
- CN110623289A CN110623289A CN201910986293.8A CN201910986293A CN110623289A CN 110623289 A CN110623289 A CN 110623289A CN 201910986293 A CN201910986293 A CN 201910986293A CN 110623289 A CN110623289 A CN 110623289A
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- poultry feed
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- 244000144977 poultry Species 0.000 title claims abstract description 41
- 238000003672 processing method Methods 0.000 title abstract description 4
- 239000000428 dust Substances 0.000 claims abstract description 73
- 239000000463 material Substances 0.000 claims abstract description 70
- 238000002156 mixing Methods 0.000 claims abstract description 68
- 239000000203 mixture Substances 0.000 claims abstract description 46
- 238000000034 method Methods 0.000 claims abstract description 20
- 240000008042 Zea mays Species 0.000 claims abstract description 12
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims abstract description 12
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims abstract description 12
- 235000005822 corn Nutrition 0.000 claims abstract description 12
- 238000005469 granulation Methods 0.000 claims abstract description 5
- 230000003179 granulation Effects 0.000 claims abstract description 5
- 240000002234 Allium sativum Species 0.000 claims abstract description 4
- 240000002791 Brassica napus Species 0.000 claims abstract description 4
- 235000004977 Brassica sinapistrum Nutrition 0.000 claims abstract description 4
- 235000019733 Fish meal Nutrition 0.000 claims abstract description 4
- 244000068988 Glycine max Species 0.000 claims abstract description 4
- 235000010469 Glycine max Nutrition 0.000 claims abstract description 4
- 235000010254 Jasminum officinale Nutrition 0.000 claims abstract description 4
- 240000005385 Jasminum sambac Species 0.000 claims abstract description 4
- 244000062793 Sorghum vulgare Species 0.000 claims abstract description 4
- 229940036811 bone meal Drugs 0.000 claims abstract description 4
- 239000002374 bone meal Substances 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 claims abstract description 4
- 239000004467 fishmeal Substances 0.000 claims abstract description 4
- 235000004611 garlic Nutrition 0.000 claims abstract description 4
- 235000019713 millet Nutrition 0.000 claims abstract description 4
- 150000003839 salts Chemical class 0.000 claims abstract description 4
- 210000000078 claw Anatomy 0.000 claims description 46
- 230000008878 coupling Effects 0.000 claims description 22
- 238000010168 coupling process Methods 0.000 claims description 22
- 238000005859 coupling reaction Methods 0.000 claims description 22
- 238000005192 partition Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000000605 extraction Methods 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims 2
- 239000002994 raw material Substances 0.000 description 12
- 241000238876 Acari Species 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000017525 heat dissipation Effects 0.000 description 7
- 230000007246 mechanism Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/004—Apparatus specially adapted for preparing animal feeding-stuffs for treating by application of heat, e.g. by means of potato cookers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
- B01F35/71731—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
- B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
- B01F35/75455—Discharge mechanisms characterised by the means for discharging the components from the mixer using a rotary discharge means, e.g. a screw beneath the receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/12—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
- B01F2101/18—Mixing animal food ingredients
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Animal Husbandry (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention relates to a poultry feed processing system and a processing method and a poultry feed, wherein the poultry feed comprises 65 wt% of corn, 10 wt% of bran, 5 wt% of millet, 5 wt% of soybean, 5 wt% of rapeseed, 5 wt% of fish meal, 2 wt% of bone meal, 2 wt% of jasmine, 0.5 wt% of garlic and 0.5 wt% of salt. The method comprises the following steps: step 1: putting every two materials into a pretreatment feeding box to finish preliminary dust and mite removing premixing operation to obtain a primary mixed material; step 2: fully mixing the primary mixed material by using a mixing chamber and automatically feeding the mixed material into a treatment pipe to obtain a mixed material; and step 3: carrying out mite killing operation on the mixture by using the processing pipe and conveying the mixture into a processing box; and 4, step 4: removing the mite remains and residual dust in the mixture by using a treatment box and rapidly cooling the mixture; and 5: the material making device is used for crushing the mixture so as to facilitate subsequent granulation operation.
Description
Technical Field
The invention relates to the field of feed preparation, in particular to a poultry feed processing system and method and poultry feed.
Background
For example, the environmental-friendly biological feed processing and forming device with the publication number of CN208095980U comprises a feeding hopper, a discharging pipeline, a feed processing device main body, a feed processing cabin and a supporting mechanism arranged on the lower surface of the feed processing device main body, wherein a fixing mechanism is arranged on the side surface of the feeding hopper, the fixing mechanism comprises a spring, a sliding groove, a sliding hole, a sliding block and a ball, and the feeding hopper is fixedly arranged on the upper surface of the feed processing cabin; the feeding funnel of the utility model is sleeved on the surface of the feed processing cabin through the groove sleeve, so that the feeding funnel is convenient to install, fix, disassemble and replace, one end of the ball is clamped in the sliding hole, the ball is propped against the elastic force of the spring, one end of the ball is stabilized in the sliding hole, the firmness of the feeding funnel at the top end of the feed processing cabin is increased, the sliding block pushes the ball and slides out of the sliding hole by pressing the sliding block, the feeding funnel is convenient to disassemble and take down from the top end of the feed processing cabin, and the feeding funnel is convenient for a user to check and maintain; however, the device is not suitable for manufacturing multi-component feed, and a large amount of dust is easily generated during discharging, so that the device is inconvenient to process the relatively wet feed.
Disclosure of Invention
The invention aims to provide a poultry feed processing system, a poultry feed processing method and a poultry feed, which have high dust and mite eliminating degree, inhibit the growth of mites and can quickly carry out high-efficiency automatic pretreatment operation before granulating multi-component feed.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a poultry feed processing system, includes preliminary treatment pan feeding case, mixing chamber, processing pipe, processing case, motor III, turns over and leads ware, system glassware, frame I and frame II, preliminary treatment pan feeding case and the upside rigid coupling of mixing chamber left end and intercommunication, processing pipe and the downside rigid coupling of mixing chamber right-hand member and intercommunication, processing case and the lower extreme rigid coupling and the intercommunication on processing pipe right side, motor III is connected with processing case, turns over and leads the ware and is provided with two, turns over for two and leads the ware and set up in processing case one on the other, system glassware and the lower extreme rigid coupling of processing case and intercommunication, frame I and the lower extreme rigid coupling of mixing chamber, frame II and the lower extreme rigid coupling of processing case.
Pretreatment pan feeding case includes pan feeding case upper portion, partition, deflector I, deflector II, transmission pipe and dust extraction I, the middle part of pan feeding case upper portion upper end sets up the partition, and left and right sides difference rigid coupling deflector I and deflector II in pan feeding case upper portion, deflector I and deflector II all are located the downside of partition, and I right-hand member of deflector is located II left tops of deflector, and the lower extreme rigid coupling and the intercommunication on transmission pipe and pan feeding case upper portion, dust extraction I sets up the right-hand member at the transmission pipe upside, and I left top of dust extraction is hidden to the left end of deflector II.
The mixing chamber comprises a mixing chamber body, a motor I, special claws, leakage openings and inclined claw faces, the left end of the mixing chamber body is fixedly connected with the motor I, an output shaft of the motor I is rotatably connected with the left end of the mixing chamber body, the output shaft of the motor I is rotatably connected with the right end of the mixing chamber body, the special claws are fixedly connected with the output shaft of the motor I, four special claws are uniformly arranged in the circumferential direction, the special claws are uniformly arranged from left to right with gaps, the leakage openings are formed in the inner sides of the special claws, and the inclined claw faces are arranged at the claw parts of the special claws; the upper side of the left end of the mixing chamber body is fixedly connected and communicated with the right end of the transfer pipe, and the claw part is arranged close to the inner end face of the mixing chamber body.
The treatment pipe comprises a treatment pipe body, a motor II, a spiral blade and a heating plate, wherein the right end of the treatment pipe body is fixedly connected with the motor II, an output shaft of the motor II is rotatably connected with the right end of the treatment pipe body, the spiral blade is positioned in the treatment pipe body and is fixedly connected with the output shaft of the motor II, and the heating plate is arranged on the outer end face of the treatment pipe body; the processing tube body is fixedly connected and communicated with the lower side of the right end of the mixing chamber body.
The treatment box comprises a treatment box body, a connecting pipe, filter screens, a dust collection device II, a shaft, a gear I and a belt wheel I, wherein the upper end of the treatment box body is fixedly connected and communicated with the connecting pipe; the connecting pipe is fixedly connected and communicated with the lower end of the right side of the processing pipe body.
The turning and guiding device comprises a main shaft and four shifting pieces, wherein the four shifting pieces are uniformly and fixedly connected to the main shaft in the circumferential direction; the left and right sides of every main shaft rotates respectively to be connected at the both ends of controlling of handling the case body, and the main shaft that is located the upside is located the connecting pipe under, and the main shaft that is located the downside is located the rear side of the main shaft of upside, and the left end rigid coupling that is located the main shaft of upside has gear II, gear II and I meshing transmission of gear, the left end rigid coupling that is located the main shaft of downside have band pulley II, band pulley II passes through belt drive with band pulley I and is connected, motor III and the right-hand member rigid coupling of handling the case body, and motor III's output shaft and the right-hand member rigid coupling that is located the main shaft of downside, and motor III makes the plectrum that is located.
The system glassware includes system workbin body, chassis, motor IV and broken sword, the lower extreme rigid coupling chassis of system workbin body, the lower extreme rigid coupling motor IV of chassis, the center of motor IV's output shaft and chassis rotates to be connected, broken sword from top to bottom crisscross setting on motor IV's output shaft, the outer end of broken sword is close to the inner wall setting of system workbin body.
The crushing cutter consists of an annular component and three blades with blade points on two sides, and the three blades are uniformly and circumferentially fixedly connected to the annular component.
The method for processing the poultry feed by adopting the poultry feed processing system comprises the following steps:
step 1: putting every two materials into a pretreatment feeding box to finish preliminary dust and mite removing premixing operation to obtain a primary mixed material;
step 2: fully mixing the primary mixed material by using a mixing chamber and automatically feeding the mixed material into a treatment pipe to obtain a mixed material;
and step 3: carrying out mite killing operation on the mixture by using the processing pipe and conveying the mixture into a processing box;
and 4, step 4: removing the mite remains and residual dust in the mixture by using a treatment box and rapidly cooling the mixture;
and 5: the material making device is used for crushing the mixture so as to facilitate subsequent granulation operation.
The poultry feed processed by the method for processing the poultry feed comprises 65% of corn, 10% of bran, 5% of millet, 5% of soybean, 5% of rapeseed, 5% of fish meal, 2% of bone meal, 2% of jasmine, 0.5% of garlic and 0.5% of salt.
The poultry feed processing system has the beneficial effects that:
the raw materials can be preliminarily mixed through the guide plate I and the guide plate II, and can also be drained and fed into a waterfall shape, so that preliminary dust and mite removal is facilitated; the primary mixed materials can be mixed in the transportation process through the special claws and the leakage openings, and the mixing efficiency is high; the fine dust and mite removing operation can be carried out on the mixture through the matching use of the treatment pipe and the treatment box, and the dust and mite removing degree is high; the material making device is used for crushing the mixture which is subjected to dust removal and mite removal and is rapidly cooled, the crushed mixture hardly generates raise dust and does not have mites, and a relatively clean operation environment is provided for operators.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic diagram of the overall configuration of a poultry feed processing system of the present invention;
FIG. 2 is a second overall structural schematic of the present invention;
FIG. 3 is a schematic view of the internal structure of the present invention;
FIG. 4 is a partial schematic view of the internal structure of the present invention;
FIG. 5 is a schematic view of the internal structure of the pretreatment feed box of the present invention;
FIG. 6 is a schematic view of the internal structure of the mixing chamber of the present invention;
FIG. 7 is a schematic view of a particular jaw, spout and angled jaw face configuration of the present invention;
FIG. 8 is a schematic view of a process tube configuration of the present invention;
FIG. 9 is a schematic view of the structure of the treatment tank of the present invention;
FIG. 10 is a schematic view of the flipper configuration of the present invention;
FIG. 11 is a schematic view of the structure of the material maker of the present invention.
In the figure: pretreating a feed box 1; a feeding box upper part 101; a partition portion 102; a guide plate I103; a guide plate II 104; a transfer tube 105; a dust collection device I106; a mixing chamber 2; a mixing chamber body 201; a motor I202; a special claw 203; a leak port 204; an inclined claw surface 205; a treatment tube 3; a process tube body 301; a motor II 302; helical blades 303; a heating plate 304; a treatment tank 4; a treatment tank body 401; a connecting tube 402; a filter screen 403; a dust collection device II 404; a shaft 405; a gear I406; a pulley I407; a motor III 5; a turning guide device 6; a main shaft 601; a paddle 602; a material preparing device 7; a material preparation box body 701; a chassis 702; a motor IV 703; a crushing knife 704; a frame I8; and a frame II 9.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The first embodiment is as follows:
as shown in fig. 1-11, a poultry feed processing system comprises a pretreatment feeding box 1, a mixing chamber 2, a processing pipe 3, a processing box 4, a motor iii 5, a turning guide 6, a material making device 7, a frame i 8 and a frame ii 9, wherein the pretreatment feeding box 1 is fixedly connected and communicated with the upper side of the left end of the mixing chamber 2, the processing pipe 3 is fixedly connected and communicated with the lower side of the right end of the mixing chamber 2, the processing box 4 is fixedly connected and communicated with the lower end of the right side of the processing pipe 3, the motor iii 5 is connected with the processing box 4, the two turning guide 6 are provided, the two turning guide 6 are arranged in the processing box 4 one above the other, the material making device 7 is fixedly connected and communicated with the lower end of the processing box 4, the frame i 8 is fixedly connected with the lower end of the mixing chamber 2, and the frame ii 9 is fixedly connected with. The raw materials can be preliminarily mixed through the guide plate I103 and the guide plate II 104, and can also be drained and fed into a waterfall shape, so that preliminary dust and mite removal is facilitated; the primary mixed materials can be mixed in the transportation process through the special claws 203 and the leakage openings 204, and the mixing efficiency is high; the mixed material can be subjected to careful dust and mite removing operation by matching the treatment pipe 3 and the treatment box 4, and the dust and mite removing degree is high; the material preparing device 7 is used for crushing the mixture which is subjected to dust removal and mite removal and is cooled rapidly, and the crushed mixture hardly generates raise dust and does not have mites, so that a clean operation environment is provided for operators.
The second embodiment is as follows:
as shown in fig. 1-11, the pretreatment feeding box 1 includes a feeding box upper portion 101, a partition 102, a guide plate i 103, a guide plate ii 104, a transfer pipe 105 and a dust collector i 106, the partition 102 is disposed in the middle of the upper end of the feeding box upper portion 101, the guide plate i 103 and the guide plate ii 104 are fixedly connected to the left and right sides of the feeding box upper portion 101, the guide plate i 103 and the guide plate ii 104 are both located on the lower side of the partition 102, the right end of the guide plate i 103 is located above the left side of the guide plate ii 104, the transfer pipe 105 is fixedly connected and communicated with the lower end of the feeding box upper portion 101, the dust collector i 106 is disposed at the right end of the upper side of the transfer pipe 105, and the left end of the guide plate ii 104 covers the left side. The raw materials, namely, the components are put into the upper part 101 of the feeding box two by two, for example, when corn is put into the left side of the separating part 102, bran is put into the right side of the separating part 102, when the corn falls, the corn falls onto the guide plate II 104 under the guidance of the guide plate I103, at the moment, the corn and the bran are mixed, namely, when the raw materials are put into the raw materials, the raw materials can be automatically premixed, the subsequent mixing time is saved, the mixing efficiency is improved, the premixed raw materials on the guide plate II 104 continuously fall onto the transfer pipe 105, the materials are in a waterfall shape when the materials flow down by utilizing the interval between the guide plate I103 and the guide plate II 104, the lightly doped dust can be fully shaken out, the dust suction device I106 is convenient to suck dust, the dust mites, such as dust mites and powder mites, which are distributed in the dust, can enter the dust suction device I106 along with the dust, the lower end of the guide plate II, the guide plate II 104 covers the dust collection device I106, the dust collection device I106 has a certain distance with falling materials, the materials cannot be accidentally sucked away, and at the moment, the initial mixed materials are obtained.
The third concrete implementation mode:
as shown in fig. 1 to 11, the mixing chamber 2 includes a mixing chamber body 201, a motor i 202, special claws 203, leakage openings 204 and inclined claw surfaces 205, the left end of the mixing chamber body 201 is fixedly connected with the motor i 202, the output shaft of the motor i 202 is rotatably connected with the left end of the mixing chamber body 201, the output shaft of the motor i 202 is rotatably connected with the right end of the mixing chamber body 201, the special claws 203 are fixedly connected with the output shaft of the motor i 202, four special claws 203 are uniformly arranged in the circumferential direction, the special claws 203 are uniformly arranged with gaps from left to right, the leakage openings 204 are arranged on the inner side of the special claws 203, and the inclined claw surfaces 205 are arranged at the claw parts of the special claws 203; the upper side of the left end of the mixing chamber body 201 is fixedly connected and communicated with the right end of the transfer pipe 105, and the claw part is arranged close to the inner end surface of the mixing chamber body 201. The initial mixed material automatically enters the mixing chamber body 201 along the transfer pipe 105, the motor I202 is started, the output shaft of the motor I202 drives all the special claws 203 to rotate, the initial mixed material is gathered at the bottom of the mixing chamber body 201 and can be lifted up when the special claws 203 rotate to the bottom of the mixing chamber body 201, the initial mixed material can fall back to the bottom through the leakage openings 204 and gaps between the special claws 203 and the special claws 203, meanwhile, the inclined claw surfaces 205 endow the lifted initial mixed material with an initial speed of moving rightwards when falling back to the bottom of the mixing chamber body 201, the initial mixed material is moved rightwards when falling, for example, a ball is held by a palm, the ball can do a non-vertical falling movement with the initial speed along the inclined surface when the hand surface is inclined, so that the initial mixed material in the mixing chamber body 201 is lifted up and conveyed rightwards repeatedly through the special claws 203, the initial mixed material at the right end in the mixing chamber body 201 is completely mixed, the initial mixed material accumulated at the right end in the mixing chamber body 201 is also lifted up and fallen back to and fro, so that the effect of uniform mixing is increased, and the mixed material is obtained.
The fourth concrete implementation mode:
as shown in fig. 1-11, the processing tube 3 includes a processing tube body 301, a motor ii 302, a spiral blade 303 and a heating plate 304, the right end of the processing tube body 301 is fixedly connected with the motor ii 302, an output shaft of the motor ii 302 is rotatably connected with the right end of the processing tube body 301, the spiral blade 303 is located in the processing tube body 301 and is fixedly connected with the output shaft of the motor ii 302, and the heating plate 304 is arranged on the outer end face of the processing tube body 301; the processing tube body 301 is fixedly connected and communicated with the lower side of the right end of the mixing chamber body 201. Starting motor II 302, the output shaft of motor II 302 drives spiral leaf 303 and rotates, spiral leaf 303 transports the mixture right, the mixture starts hot plate 304 when handling pipe body 301, hot plate 304 adopts resistance heating's principle, add the shell by crooked electrothermal tube and constitute, the shell has thermal insulation performance, make and handle the inside temperature of pipe body 301 between 85-90 degrees, and then mite-killing the mixture, and there is certain stoving effect subsequent broken operation and the clearance operation of being convenient for, prevent that moist reason from arousing that the absorption dust makes the dust be difficult for shaking off.
The fifth concrete implementation mode:
as shown in fig. 1 to 11, the treatment tank 4 comprises a treatment tank body 401, a connecting pipe 402, a filter screen 403, a dust collector ii 404, a shaft 405, a gear i 406 and a pulley i 407, the upper end of the treatment tank body 401 is fixedly connected and communicated with the connecting pipe 402, the left and right wall surfaces of the lower side of the treatment tank body 401 are respectively provided with the filter screen 403, the left and right sides of the upper end of the treatment tank body 401 are respectively provided with the dust collector ii 404, the shaft 405 is rotatably connected to the left end of the treatment tank body 401, and the shaft 405 is fixedly connected with the gear i 406 and the pulley i 407; the connecting pipe 402 is fixedly connected and communicated with the lower end of the right side of the treating pipe body 301. Starting the dust suction device II 404 to suck residual dust and mite remains for the first time, simultaneously, allowing external cold air to enter through the two filter screens 403, wherein the filter screens 403 can adopt primary filters, and the dust suction device II 404 and the dust suction device I106 can purchase existing products on the market according to scale requirements. The mixture is scattered to the lower shifting piece 602 by the upper shifting piece 602, heat is dissipated by cold air in the falling process of the mixture, the residual dust and the mite remains are sucked away again while the airflow momentum is increased by the aid of the dust suction device II 404 to increase the heat dissipation effect, finally the mixture is conveyed into the material making device 7 by the lower shifting piece 602, and the mixture intermittently scattered in the process passes through the space between the two filter screens 403, so that the heat dissipation effect is the highest in combination of the scattering mode and the heat dissipation mode.
The sixth specific implementation mode:
as shown in fig. 1-11, the flipper 6 includes a main shaft 601 and four shifting pieces 602, wherein four shifting pieces 602 are uniformly fixed on the main shaft 601 in the circumferential direction; the left side and the right side of each main shaft 601 are respectively rotatably connected to the left end and the right end of the treatment box body 401, the main shaft 601 located on the upper side is located under the connecting pipe 402, the main shaft 601 located on the lower side is located on the rear side of the main shaft 601 located on the upper side, the left end of the main shaft 601 located on the upper side is fixedly connected with a gear II, the gear II is in meshing transmission with a gear I406, the left end of the main shaft 601 located on the lower side is fixedly connected with a belt wheel II, the belt wheel II is connected with a belt wheel I407 through belt transmission, a motor III 5 is fixedly connected with the right end of the treatment box body 401, an output shaft of the motor III 5 is fixedly connected with the right end of the main shaft 601 located on the lower side, and the. The mixture is finally transferred to the right end of the processing tube body 301 and falls into the connecting tube 402, the motor iii 5 is started, the output shaft of the motor iii 5 drives the turning guide 6 located below to operate, the main shaft 601 of the turning guide 6 starts to rotate, the main shaft 601 drives the shifting piece 602 to rotate, simultaneously the main shaft 601 drives the pulley ii thereon to rotate, the pulley ii drives the pulley i 407 to rotate through the belt, the pulley i 407 drives the shaft 405 to rotate, the shaft 405 drives the gear i 406 to rotate, the gear i 406 drives the gear ii to rotate, the gear ii drives the main shaft 601 located above to rotate, the turning guide 6 located above and the turning guide 6 located below synchronously rotate, the rotating directions of the shifting pieces 602 on the two are opposite, referring to fig. 4, the output shaft of the motor iii 5 rotates clockwise in the right view of the view, and the shifting piece 602 located below rotates clockwise, the upper paddle 602 rotates counterclockwise, and the mixture falls between the two upper paddles 602 to excite the residual dust and the mite remains.
The seventh embodiment:
as shown in fig. 1-11, the material making device 7 includes a material making box body 701, a bottom frame 702, a motor iv 703 and a crushing knife 704, the bottom end of the material making box body 701 is fixedly connected with the bottom frame 702, the bottom end of the bottom frame 702 is fixedly connected with the motor iv 703, an output shaft of the motor iv 703 is rotatably connected with the center of the bottom frame 702, the crushing knife 704 is arranged on the output shaft of the motor iv 703 in a staggered manner from top to bottom, and the outer end of the crushing knife 704 is arranged close to the inner wall of the material making box body 701. The motor IV 703 is started, the output shaft of the motor IV 703 drives the crushing knives 704 to rotate at a high speed, the crushing degree of the crushed mixture can be increased by increasing the number or the rotating speed of the crushing knives 704 according to needs, and the finally crushed mixture is discharged through the opening on the bottom frame 702, so that the collection and the subsequent granulation operation are facilitated.
The specific implementation mode is eight:
as shown in fig. 1 to 11, the crushing cutter 704 is composed of an annular member and three blades with blade tips on both sides, and the three blades are uniformly fixed on the annular member in the circumferential direction.
The specific implementation method nine:
as shown in fig. 1-11, a method of processing poultry feed using the poultry feed processing system described above, the method comprising the steps of:
step 1: putting every two materials into a pretreatment feeding box 1 to finish preliminary dust removal and mite removal premixing operation to obtain a primary mixed material;
step 2: fully mixing the primary mixed material by using a mixing chamber 2 and automatically feeding the mixed material into a processing pipe 3 to obtain a mixed material;
and step 3: the mixture is subjected to mite killing operation by using the treatment pipe 3 and is conveyed into the treatment box 4;
and 4, step 4: removing the mite remains and residual dust in the mixture by using the treatment box 4, and rapidly cooling the mixture;
and 5: the material preparing device 7 is used for crushing the mixture so as to facilitate the subsequent granulating operation.
The poultry feed prepared by the method has high dust and mite removing degree and high stirring and transporting efficiency.
The detailed implementation mode is ten:
as shown in fig. 1 to 11, the poultry feed processed by the method for processing poultry feed is characterized in that: the poultry feed comprises 65% of corn, 10% of bran, 5% of millet, 5% of soybean, 5% of rapeseed, 5% of fish meal, 2% of bone meal, 2% of jasmine, 0.5% of garlic and 0.5% of salt. The poultry feed prepared according to the proportion has a certain mite inhibiting effect.
The invention relates to a poultry feed processing system, which has the working principle that:
the raw materials, namely, the components are put into the upper part 101 of the feeding box two by two, for example, when corn is put into the left side of the separating part 102, bran is put into the right side of the separating part 102, when the corn falls, the corn falls onto the guide plate II 104 under the guidance of the guide plate I103, at the moment, the corn and the bran are mixed, namely, when the raw materials are put into the raw materials, the raw materials can be automatically premixed, the subsequent mixing time is saved, the mixing efficiency is improved, the premixed raw materials on the guide plate II 104 continuously fall onto the transfer pipe 105, the materials are in a waterfall shape when the materials flow down by utilizing the interval between the guide plate I103 and the guide plate II 104, the lightly doped dust can be fully shaken out, the dust suction device I106 is convenient to suck dust, the dust mites, such as dust mites and powder mites, which are distributed in the dust, can enter the dust suction device I106 along with the dust, the lower end of the guide plate II, the guide plate II 104 covers the dust collection device I106, the dust collection device I106 is at a certain distance from the falling materials, the materials cannot be sucked away accidentally, and the primary mixed materials are obtained at the moment; the initial mixed material automatically enters the mixing chamber body 201 along the transfer pipe 105, the motor I202 is started, the output shaft of the motor I202 drives all the special claws 203 to rotate, the initial mixed material is gathered at the bottom of the mixing chamber body 201 and can be lifted up when the special claws 203 rotate to the bottom of the mixing chamber body 201, the initial mixed material can fall back to the bottom through the leakage openings 204 and gaps between the special claws 203 and the special claws 203, meanwhile, the inclined claw surfaces 205 endow the lifted initial mixed material with an initial speed of moving rightwards when falling back to the bottom of the mixing chamber body 201, the initial mixed material is moved rightwards when falling, for example, a ball is held by a palm, the ball can do a non-vertical falling movement with the initial speed along the inclined surface when the hand surface is inclined, so that the initial mixed material in the mixing chamber body 201 is lifted up and conveyed rightwards repeatedly through the special claws 203, the initial mixed material at the right end in the mixing chamber body 201 is completely mixed, pile up in mixing chamber body 201 the right-hand member just compounding and also reciprocated lift and fall back, increase the effect of misce bene and obtain the mixture, starter motor II 302, the output shaft of motor II 302 drives spiral leaf 303 and rotates, spiral leaf 303 transports the mixture right, the mixture starts hot plate 304 when handling pipe body 301, hot plate 304 adopts resistance heating's principle, add the shell by crooked electrothermal tube and constitute, the shell has thermal insulation performance, make and handle pipe body 301 inside temperature between 85-90 degrees, and then mite-killing the mixture, and have certain stoving effect and be convenient for subsequent broken operation and clearance operation, it causes the adsorption dust to make and shake difficult falling to prevent moist reason. The mixture is finally transferred to the right end of the processing tube body 301 and falls into the connecting tube 402, the motor iii 5 is started, the output shaft of the motor iii 5 drives the turning guide 6 located below to operate, the main shaft 601 of the turning guide 6 starts to rotate, the main shaft 601 drives the shifting piece 602 to rotate, simultaneously the main shaft 601 drives the pulley ii thereon to rotate, the pulley ii drives the pulley i 407 to rotate through the belt, the pulley i 407 drives the shaft 405 to rotate, the shaft 405 drives the gear i 406 to rotate, the gear i 406 drives the gear ii to rotate, the gear ii drives the main shaft 601 located above to rotate, the turning guide 6 located above and the turning guide 6 located below synchronously rotate, the rotating directions of the shifting pieces 602 on the two are opposite, referring to fig. 4, the output shaft of the motor iii 5 rotates clockwise in the right view of the view, and the shifting piece 602 located below rotates clockwise, the upper shifting sheet 602 rotates anticlockwise, the mixture falls between the two upper shifting sheets 602 to excite residual dust and mite debris, the dust collection device II 404 is started to suck the residual dust and the mite debris for the first time, meanwhile, external cold air enters through the two filter screens 403, the filter screens 403 can adopt primary filters, the dust collection device II 404 and the dust collection device I106 can purchase existing products on the market according to scale requirements, the mixture is scattered onto the lower shifting sheet 602 by the upper shifting sheet 602, heat dissipation is carried out when the mixture falls, the residual dust and the mite debris are sucked again while the air flow momentum is increased by the dust collection device II 404 to increase the heat dissipation effect, finally, the mixture is conveyed into the material making device 7 by the lower shifting sheet 602, and the mixture intermittently spilled in the process passes between the two filter screens 403, the heat dissipation effect is strongest at the position by combining the sprinkling mode and the heat dissipation mode, the motor IV 703 is started, the output shaft of the motor IV 703 drives the crushing cutter 704 to rotate at a high speed, the crushing degree of the crushed mixture can be increased by increasing the number or the rotating speed of the crushing cutter 704 according to needs, and finally the crushed mixture is discharged through the opening on the bottom frame 702, so that the collection and the subsequent granulation operation are facilitated.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (10)
1. The utility model provides a poultry feed processing system, includes pretreatment pan feeding case (1), mixing chamber (2), processing pipe (3), processing case (4), motor III (5), turns over and leads ware (6), system glassware (7), I (8) of frame and II (9) of frame, its characterized in that: pretreatment pan feeding case (1) and the upside rigid coupling and the intercommunication of mixing chamber (2) left end, handle the downside rigid coupling and the intercommunication of pipe (3) and mixing chamber (2) right-hand member, handle lower extreme rigid coupling and the intercommunication on case (4) and the processing pipe (3) right side, motor III (5) are connected with processing case (4), it is provided with two to turn over and lead ware (6), two turn over and lead ware (6) and set up in processing case (4) one on the other, make glassware (7) and the lower extreme rigid coupling and the intercommunication of processing case (4), the lower extreme rigid coupling of frame I (8) and mixing chamber (2), the lower extreme rigid coupling of frame II (9) and processing case (4).
2. The poultry feed processing system of claim 1, wherein: pretreatment pan feeding case (1) is including pan feeding case upper portion (101), partition (102), deflector I (103), deflector II (104), transfer pipe (105) and dust extraction I (106), the middle part of pan feeding case upper portion (101) upper end sets up partition (102), the left and right sides in pan feeding case upper portion (101) rigid coupling deflector I (103) and deflector II (104) respectively, deflector I (103) and deflector II (104) all are located the downside of partition (102), deflector I (103) right-hand member is located the left top of deflector II (104), transfer pipe (105) and the lower extreme rigid coupling of pan feeding case upper portion (101) and intercommunication, dust extraction I (106) set up the right-hand member in transfer pipe (105) upside, the left top of dust extraction I (106) is covered to the left end of deflector II (104).
3. The poultry feed processing system of claim 2, wherein: the mixing chamber (2) comprises a mixing chamber body (201), a motor I (202), special claws (203), leakage openings (204) and inclined claw faces (205), the left end of the mixing chamber body (201) is fixedly connected with the motor I (202), the output shaft of the motor I (202) is rotatably connected with the left end of the mixing chamber body (201), the output shaft of the motor I (202) is rotatably connected with the right end of the mixing chamber body (201), the special claws (203) are fixedly connected with the output shaft of the motor I (202), four special claws (203) are uniformly arranged in the circumferential direction, the special claws (203) are uniformly arranged from left to right in a clearance mode, the leakage openings (204) are arranged on the inner sides of the special claws (203), and the inclined claw faces (205) are arranged at the claw parts of the special claws (203); the upper side of the left end of the mixing chamber body (201) is fixedly connected and communicated with the right end of the transfer pipe (105), and the claw part is arranged close to the inner end face of the mixing chamber body (201).
4. The poultry feed processing system of claim 3, wherein: the treatment pipe (3) comprises a treatment pipe body (301), a motor II (302), a spiral blade (303) and a heating plate (304), the right end of the treatment pipe body (301) is fixedly connected with the motor II (302), an output shaft of the motor II (302) is rotatably connected with the right end of the treatment pipe body (301), the spiral blade (303) is positioned in the treatment pipe body (301) and fixedly connected with the output shaft of the motor II (302), and the heating plate (304) is arranged on the outer end face of the treatment pipe body (301); the processing tube body (301) is fixedly connected and communicated with the lower side of the right end of the mixing chamber body (201).
5. The poultry feed processing system of claim 4, wherein: the treatment box (4) comprises a treatment box body (401), a connecting pipe (402), a filter screen (403), a dust suction device II (404), a shaft (405), a gear I (406) and a belt wheel I (407), the upper end of the treatment box body (401) is fixedly connected and communicated with the connecting pipe (402), the left wall surface and the right wall surface of the lower side of the treatment box body (401) are respectively provided with the filter screen (403), the left side and the right side of the upper end of the treatment box body (401) are respectively provided with the dust suction device II (404), the shaft (405) is rotatably connected to the left end of the treatment box body (401), and the gear I (406) and the belt wheel I (407) are fixedly connected to the shaft; the connecting pipe (402) is fixedly connected and communicated with the lower end of the right side of the processing pipe body (301).
6. The poultry feed processing system of claim 5, wherein: the turning and guiding device (6) comprises a main shaft (601) and shifting pieces (602), wherein four shifting pieces (602) are uniformly and fixedly connected to the main shaft (601) in the circumferential direction; the left side and the right side of each main shaft (601) are respectively rotatably connected to the left end and the right end of a treatment box body (401), the main shaft (601) located on the upper side is located under a connecting pipe (402), the main shaft (601) located on the lower side is located on the rear side of the main shaft (601) located on the upper side, the left end of the main shaft (601) located on the upper side is fixedly connected with a gear II, the gear II is in meshing transmission with a gear I (406), the left end of the main shaft (601) located on the lower side is fixedly connected with a belt wheel II, the belt wheel II is connected with a belt wheel I (407) through belt transmission, a motor III (5) is fixedly connected with the right end of the treatment box body (401), an output shaft of the motor III (5) is fixedly connected with the right end of the main shaft (601) located on the lower side, and the motor III (5) enables a poking piece (602).
7. The poultry feed processing system of claim 6, wherein: the material making device (7) comprises a material making box body (701), a bottom frame (702), a motor IV (703) and a crushing knife (704), the lower end of the material making box body (701) is fixedly connected with the bottom frame (702), the lower end of the bottom frame (702) is fixedly connected with the motor IV (703), an output shaft of the motor IV (703) is rotatably connected with the center of the bottom frame (702), the crushing knife (704) is arranged on an output shaft of the motor IV (703) in a staggered mode from top to bottom, and the outer end of the crushing knife (704) is close to the inner wall of the material making box body (701).
8. The poultry feed processing system of claim 7, wherein: the crushing knife (704) consists of an annular component and three blades with blade points on two surfaces, and the three blades are uniformly and circumferentially fixedly connected to the annular component.
9. A method of processing poultry feed using the poultry feed processing system of claim 8, wherein: the method comprises the following steps:
step 1: putting every two materials into a pretreatment feeding box (1) to finish preliminary dust removal, mite removal and premixing operation to obtain a primary mixed material;
step 2: fully mixing the primary mixed materials by using the mixing chamber (2) and automatically feeding the primary mixed materials into the processing pipe (3) to obtain a mixed material;
and step 3: the mixture is subjected to mite killing operation by using the treatment pipe (3) and is conveyed into the treatment box (4);
and 4, step 4: removing the mite remains and residual dust in the mixture by using a treatment box (4) and rapidly cooling the mixture;
and 5: the material making device (7) is used for crushing the mixture so as to facilitate the subsequent granulation operation.
10. Poultry feed processed by the method of processing poultry feed of claim 9, characterized in that: the poultry feed comprises 65 wt% of corn, 10 wt% of bran, 5 wt% of millet, 5 wt% of soybean, 5 wt% of rapeseed, 5 wt% of fish meal, 2 wt% of bone meal, 2 wt% of jasmine, 0.5 wt% of garlic and 0.5 wt% of salt.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011216203.6A CN112273689A (en) | 2019-10-17 | 2019-10-17 | Working method of poultry feed processing system |
| CN201910986293.8A CN110623289B (en) | 2019-10-17 | 2019-10-17 | Poultry feed processing system and processing method and poultry feed |
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| CN201910986293.8A CN110623289B (en) | 2019-10-17 | 2019-10-17 | Poultry feed processing system and processing method and poultry feed |
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| CN201910986293.8A Active CN110623289B (en) | 2019-10-17 | 2019-10-17 | Poultry feed processing system and processing method and poultry feed |
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| CN112273689A (en) | 2021-01-29 |
| CN110623289B (en) | 2020-12-22 |
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