CN110614492A - Car light circuit board detects and material loading erection equipment - Google Patents
Car light circuit board detects and material loading erection equipment Download PDFInfo
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- CN110614492A CN110614492A CN201910677377.3A CN201910677377A CN110614492A CN 110614492 A CN110614492 A CN 110614492A CN 201910677377 A CN201910677377 A CN 201910677377A CN 110614492 A CN110614492 A CN 110614492A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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Abstract
本发明公开了一种车灯电路板检测及上料安装设备,其包括抓取机械手,抓取机械手具有分离的气动吸附爪与机械夹取爪;分别位于抓取机械手相对两侧的灯板放置架与反射镜放置架;位于抓取机械手另外一侧的自动锁紧工作台,自动锁紧工作台对于灯板与反射镜锁紧螺丝;以及位于自动锁紧工作台一侧的灯壳安装工作台,灯壳安装工作台对于锁紧好的灯板与反射镜安装至灯壳内部;其中,自动锁紧工作台与灯壳安装工作台分别设有支撑反射镜或灯壳的固定工位,固定工位上端具有自动锁螺丝机。本发明通过抓取机械手分别抓取检测好的灯板及反射镜至自动锁紧工作台自动上螺丝锁紧,形成光源组件,然后在移动到固定好灯壳的灯壳安装工作台再次螺丝固定,完成安装,避免以往需要人工操作,费时费力的麻烦。
The invention discloses a vehicle lamp circuit board detection and material loading installation device, which comprises a grasping manipulator, the grasping manipulator has separate pneumatic adsorption claws and mechanical gripping claws; Frame and reflector placement frame; the automatic locking workbench on the other side of the grabbing manipulator, the automatic locking workbench for the lamp board and reflector locking screws; and the lamp housing installation work on the side of the automatic lock workbench Table, the lamp housing installation workbench installs the locked lamp board and reflector inside the lamp housing; among them, the automatic locking workbench and the lamp housing installation workbench are respectively provided with fixed stations for supporting the reflector or lamp housing, The upper end of the fixed station has an automatic locking screw machine. In the present invention, the detected lamp boards and reflectors are respectively grasped by the grasping manipulator to the automatic locking workbench to be automatically screwed and locked to form a light source component, and then moved to the lamp housing installation workbench where the lamp housing is fixed and screwed again , Complete the installation, avoiding the time-consuming and labor-intensive troubles that required manual operation in the past.
Description
技术领域technical field
本发明属于车灯加工技术领域,具体地说,涉及一种车灯电路板检测及上料安装设备。The invention belongs to the technical field of car lamp processing, and in particular relates to a car lamp circuit board detection and material loading installation equipment.
背景技术Background technique
目前,车灯虽然种类繁多,结构各异,但无非都是包括灯壳、灯罩、及内部的光源组件,在具体的安装过程中,需要通过工人首先将光源组件组装到灯壳内部,然后密封安装灯罩,具体的有焊接或点胶,但都费时费力,而且操作比较难控制,容易使得灯罩和灯壳配合不够紧密稳定,造成后期漏水。另外目前的光源组件采用的都是柔性LED的电路板,人工操作容易磨损表面电路,操作需要十分小心。At present, although there are many types of car lights with different structures, they all include lamp housings, lampshades, and internal light source components. In the specific installation process, workers need to first assemble the light source components into the lamp housing and then seal The installation of the lampshade involves welding or dispensing, but it is time-consuming and laborious, and the operation is difficult to control. It is easy to make the cooperation between the lampshade and the lamp housing not tight and stable enough, resulting in water leakage in the later stage. In addition, the current light source components are all flexible LED circuit boards. Manual operation is easy to wear the surface circuit, and the operation needs to be very careful.
发明内容Contents of the invention
有鉴于此,本发明所要解决的技术问题是提供了一种车灯电路板检测及上料安装设备,通过抓取机械手分别抓取检测好的灯板及反射镜至自动锁紧工作台自动上螺丝锁紧,形成光源组件,然后在移动到固定好灯壳的灯壳安装工作台再次螺丝固定,完成安装,避免以往需要人工操作,费时费力的麻烦。In view of this, the technical problem to be solved by the present invention is to provide a car lamp circuit board detection and loading installation equipment, which can grab the detected lamp board and reflector respectively to the automatic locking workbench by grabbing the manipulator. The screws are locked to form a light source assembly, and then the lamp housing is moved to the lamp housing installation workbench where the lamp housing is fixed, and the screws are fixed again to complete the installation, avoiding the time-consuming and labor-intensive trouble of manual operation in the past.
为了解决上述技术问题,本发明公开了一种车灯电路板检测及上料安装设备,其包括抓取机械手,抓取机械手具有分离的气动吸附爪与机械夹取爪;分别位于抓取机械手相对两侧的灯板放置架与反射镜放置架;位于抓取机械手另外一侧的自动锁紧工作台,自动锁紧工作台对于灯板与反射镜锁紧螺丝;以及位于自动锁紧工作台一侧的灯壳安装工作台,灯壳安装工作台对于锁紧好的灯板与反射镜安装至灯壳内部;其中,自动锁紧工作台与灯壳安装工作台分别设有支撑反射镜或灯壳的固定工位,固定工位上端具有自动锁螺丝机。In order to solve the above-mentioned technical problems, the present invention discloses a vehicle lamp circuit board detection and material loading and installation equipment, which includes a grabbing manipulator, and the grabbing manipulator has separate pneumatic adsorption claws and mechanical gripping claws; The light board and reflector racks on both sides; the automatic locking worktable on the other side of the grabbing manipulator, the automatic locking workbench is used for the locking screws of the light board and the reflector; and the automatic locking workbench is located The lamp housing installation workbench on the side, the lamp housing installation workbench installs the locked lamp board and reflector inside the lamp housing; among them, the automatic locking workbench and the lamp housing installation workbench are respectively equipped with supporting reflectors or lamps. The fixed station of the shell, the upper end of the fixed station has an automatic locking screw machine.
根据本发明一实施方式,其中上述气动吸附爪位于抓取机械手的顶部中央,通过气缸升降且具有多个吸盘;机械夹取爪设置为气动的两个夹爪,夹爪位于气动吸附爪相对两侧。According to an embodiment of the present invention, the above-mentioned pneumatic adsorption claw is located at the top center of the grabbing manipulator, and is lifted and lowered by a cylinder and has multiple suction cups; side.
根据本发明一实施方式,其中上述灯板放置架包括间隔平铺单个灯板的放置槽;灯光检测模块;以及通过电动滑轨架设用于输送灯板至灯光检测模块的气动吸盘;灯光检测模块具有灯板放置的限位台,限位台表面具有对应灯板的供电电路,限位台相邻两端通过L型的限位块限位,另外两端分别通过气缸活动限位,且限位台还设有至少2个气动压钳压覆灯板。According to one embodiment of the present invention, the above-mentioned lamp panel placement frame includes a placement slot for laying a single lamp panel at intervals; a light detection module; There is a limit table for placing the lamp board. The surface of the limit table has a power supply circuit corresponding to the lamp board. The platform is also provided with at least 2 pneumatic clamps to press and cover the lamp board.
根据本发明一实施方式,其中上述固定工位包括支撑的定位座及围设于定位座的气动压钳。According to an embodiment of the present invention, the above-mentioned fixed station includes a supporting positioning seat and a pneumatic clamp surrounding the positioning seat.
与现有技术相比,本发明可以获得包括以下技术效果:Compared with prior art, the present invention can obtain and comprise following technical effect:
通过抓取机械手分别抓取检测好的灯板及反射镜至自动锁紧工作台自动上螺丝锁紧,形成光源组件,然后在移动到固定好灯壳的灯壳安装工作台再次螺丝固定,完成安装,避免以往需要人工操作,费时费力的麻烦。The detected lamp board and reflector are grabbed by the grabbing manipulator to the automatic locking workbench and automatically screwed and locked to form a light source component, and then moved to the lamp housing installation workbench where the lamp housing is fixed and screwed again to complete. Installation, avoiding the time-consuming and labor-intensive troubles that required manual operation in the past.
当然,实施本发明的任一产品必不一定需要同时达到以上所述的所有技术效果。Of course, implementing any product of the present invention does not necessarily need to achieve all the technical effects described above at the same time.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention, and constitute a part of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute improper limitations to the present invention. In the attached picture:
图1是本发明实施例的车灯电路板检测及上料安装设备;Fig. 1 is the vehicle light circuit board detection and loading installation equipment of the embodiment of the present invention;
图2是本发明实施例的灯光检测模块示意图;Fig. 2 is a schematic diagram of a light detection module according to an embodiment of the present invention;
图3是本发明实施例的机械夹取爪侧视图。Fig. 3 is a side view of the mechanical gripping claw of the embodiment of the present invention.
附图标记reference sign
抓取机械手10,气动吸附爪11,机械夹取爪12,气缸13,吸盘14,夹爪15,灯板放置架20,放置槽21,灯光检测模块22,电动滑轨23,气动吸盘24,反射镜放置架30,自动锁紧工作台40,灯壳安装工作台50,固定工位60,定位座61,限位台71,限位块72,限位气缸73,气动压钳74。Grabbing manipulator 10, pneumatic adsorption claw 11, mechanical gripping claw 12, cylinder 13, suction cup 14, gripper claw 15, light board placement frame 20, placement slot 21, light detection module 22, electric slide rail 23, pneumatic suction cup 24, Reflector placement frame 30, automatic locking workbench 40, lamp housing installation workbench 50, fixed station 60, positioning seat 61, limit platform 71, limit block 72, limit cylinder 73, pneumatic clamp 74.
具体实施方式Detailed ways
以下将配合附图及实施例来详细说明本发明的实施方式,藉此对本发明如何应用技术手段来解决技术问题并达成技术功效的实现过程能充分理解并据以实施。The implementation of the present invention will be described in detail below with reference to the drawings and examples, so as to fully understand and implement the implementation process of how to use technical means to solve technical problems and achieve technical effects in the present invention.
请参考图1至图3,图1是本发明实施例的车灯电路板检测及上料安装设备;图2是本发明实施例的灯光检测模块示意图;图3是本发明实施例的机械夹取爪侧视图。如图所示,一种车灯电路板检测及上料安装设备包括抓取机械手10,抓取机械手10具有分离的气动吸附爪11与机械夹取爪12;分别位于抓取机械手10相对两侧的灯板放置架20与反射镜放置架30;位于抓取机械手10另外一侧的自动锁紧工作台40,自动锁紧工作台40对于灯板与反射镜锁紧螺丝;以及位于自动锁紧工作台40一侧的灯壳安装工作台50,灯壳安装工作台50对于锁紧好的灯板与反射镜安装至灯壳内部;其中,自动锁紧工作台40与灯壳安装工作台50分别设有支撑反射镜或灯壳的固定工位60,固定工位60上端具有自动锁螺丝机。Please refer to Fig. 1 to Fig. 3, Fig. 1 is the vehicle light circuit board detection and loading installation equipment according to the embodiment of the present invention; Fig. 2 is a schematic diagram of the light detection module according to the embodiment of the present invention; Fig. 3 is the mechanical clip according to the embodiment of the present invention Take a side view of the paw. As shown in the figure, a vehicle light circuit board detection and loading installation equipment includes a grabbing manipulator 10, which has a separate pneumatic adsorption claw 11 and mechanical gripping claw 12; The lamp panel placement frame 20 and the reflector placement frame 30; the automatic locking workbench 40 located on the other side of the grasping manipulator 10, the automatic locking workbench 40 locks the screws for the lamp panel and the reflector; The lamp housing installation workbench 50 on one side of the workbench 40, the lamp housing installation workbench 50 is installed inside the lamp housing for the locked lamp board and reflector; wherein, the automatic locking workbench 40 and the lamp housing installation workbench 50 Fixed stations 60 for supporting reflectors or lamp housings are respectively provided, and an automatic locking screw machine is provided at the upper end of the fixed stations 60 .
在本发明一实施方式中,抓取机械手10采用关节联动的机械臂,一方面可以将反射镜放置架30上放置的反射镜通过机械夹取爪12夹取至自动锁紧工作台40的固定工位60上,另一方面也能将灯板放置架20上放置的LED的灯板通过气动吸附爪11吸取,移送到定位好的反射镜上,来回输送,起到两用效果。In one embodiment of the present invention, the grasping manipulator 10 adopts a joint-linked mechanical arm. On the one hand, the reflector placed on the reflector placement frame 30 can be clamped to the fixed position of the automatic locking workbench 40 through the mechanical clamping claw 12. On the station 60, on the other hand, the LED lamp panels placed on the lamp panel placement rack 20 can also be sucked by the pneumatic adsorption claws 11, transferred to the positioned reflectors, and transported back and forth to achieve a dual-purpose effect.
在一实施例中,气动吸附爪11位于抓取机械手10的顶部中央,通过气缸13升降且具有多个吸盘14;机械夹取爪12设置为气动的两个夹爪15,夹爪15位于气动吸附爪11相对两侧。本发明通过气缸13上升,隐藏起吸盘14,方便两端的机械夹取爪12工作,当气缸13驱动下降时,又能裸露出吸盘14,实现吸附的工作,两者不相冲突,应用方便。In one embodiment, the pneumatic suction claw 11 is located at the center of the top of the gripping manipulator 10, and is raised and lowered by a cylinder 13 and has a plurality of suction cups 14; The suction claws 11 are on opposite sides. The present invention raises the cylinder 13, hides the suction cup 14, and facilitates the work of the mechanical grippers 12 at both ends. When the cylinder 13 is driven down, the suction cup 14 can be exposed to realize the work of adsorption. The two do not conflict, and the application is convenient.
灯板放置架20包括间隔平铺单个灯板的放置槽21;灯光检测模块22;以及通过电动滑轨23架设用于输送灯板至灯光检测模块的气动吸盘24;灯光检测模块22具有灯板放置的限位台71,限位台71表面具有对应灯板的供电电路,限位台71相邻两端通过L型的限位块72限位,另外两端分别通过限位气缸73活动限位,且限位台71还设有至少2个气动压钳74压覆灯板。在本实施方式中,灯板放置架20具有多个间隔平铺的放置槽21,可以利用吸盘输送单个的LED灯板入内储备,然后在由其上的电动滑轨23驱动气动吸盘24吸取至灯光检测模块22的限位台71上,同时相邻两端的限位气缸73驱动,推抵灯板至限位块72,完成横向的四面的限位,然后由气动压钳74压覆实现纵向垂直的限位,使得灯板对准并配合底部的供电电路,点亮其上的LED,人工查验光度,或者配合CCD相机对所照到的图像数据处理,反馈出光效,可选择市面上的验光机,其处理过程是通用模拟信号向数字信号转换的过程,并通过设定的判定基准参数,对当前调整灯的光形进行近灯转折点座标、最亮点,远灯最亮点座标、远灯最亮点灰度、远灯光形相似度进行比较,使用范围广。本发明将检测合格的灯板由气动吸附爪11吸取至安装反射镜,不合格的剔除至欠品架,高效便捷。The lamp panel placement frame 20 includes a placement slot 21 for laying a single lamp panel at intervals; a light detection module 22; Placed limit table 71, the surface of the limit table 71 has a power supply circuit corresponding to the lamp board, the adjacent two ends of the limit table 71 are limited by the L-shaped limit block 72, and the other two ends are respectively limited by the movement of the limit cylinder 73. position, and the limit table 71 is also provided with at least two pneumatic clamps 74 to press and cover the lamp board. In this embodiment, the lamp panel placement frame 20 has a plurality of spaced and tiled placement slots 21, and a single LED lamp panel can be transported into the storage by using a suction cup, and then the electric slide rail 23 on it drives the pneumatic suction cup 24 to suck it to the On the limit platform 71 of the light detection module 22, the limit cylinders 73 at the two adjacent ends are driven at the same time to push the light board to the limit block 72 to complete the four-sided limit in the horizontal direction, and then press the pneumatic clamp 74 to realize the vertical direction The vertical limit makes the lamp board align and cooperate with the power supply circuit at the bottom, light up the LED on it, check the luminosity manually, or cooperate with the CCD camera to process the image data that is illuminated, and feedback the light effect, which can be selected from the market Optometry machine, its processing process is the process of converting general analog signals to digital signals, and through the set judgment reference parameters, the coordinates of the turning point of the near lamp, the brightest point of the far lamp, the coordinates of the brightest point of the far lamp, The grayscale of the brightest point of the far light and the similarity of the shape of the far light are compared, and the application range is wide. In the present invention, the qualified lamp boards are sucked by the pneumatic adsorption claw 11 to the installation reflector, and the unqualified ones are removed to the defective product rack, which is efficient and convenient.
本发明的自动锁紧工作台40与灯壳安装工作台50的固定工位60都包括支撑的定位座61及围设于定位座61的气动压钳,用于夹紧定位灯壳或反射镜,方便自动锁螺丝机自动上锁螺丝,完成固定,高效稳定。Both the automatic locking workbench 40 and the fixed station 60 of the lamp housing installation workbench 50 of the present invention include a supporting positioning seat 61 and a pneumatic clamp surrounding the positioning seat 61 for clamping and positioning the lamp housing or reflector , It is convenient for the automatic locking screw machine to automatically lock the screws to complete the fixation, which is efficient and stable.
上述说明示出并描述了本发明的若干优选实施例,但如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the forms disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various Various other combinations, modifications, and environments can be made within the scope of the inventive concept described herein, by the above teachings or by skill or knowledge in the relevant field. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all be within the protection scope of the appended claims of the present invention.
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Application publication date: 20191227 |