CN110605350A - Novel high-speed nail making machine - Google Patents
Novel high-speed nail making machine Download PDFInfo
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- CN110605350A CN110605350A CN201911019632.1A CN201911019632A CN110605350A CN 110605350 A CN110605350 A CN 110605350A CN 201911019632 A CN201911019632 A CN 201911019632A CN 110605350 A CN110605350 A CN 110605350A
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- supporting seat
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- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 238000010008 shearing Methods 0.000 claims abstract description 23
- 238000004080 punching Methods 0.000 claims abstract description 17
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000002950 deficient Effects 0.000 abstract description 4
- 230000001360 synchronised effect Effects 0.000 abstract 2
- 238000009434 installation Methods 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 42
- 229910052742 iron Inorganic materials 0.000 description 21
- 230000009471 action Effects 0.000 description 4
- 241001079814 Symphyotrichum pilosum Species 0.000 description 2
- 235000004224 Typha angustifolia Nutrition 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21G—MAKING NEEDLES, PINS OR NAILS OF METAL
- B21G3/00—Making pins, nails, or the like
- B21G3/12—Upsetting; Forming heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21G—MAKING NEEDLES, PINS OR NAILS OF METAL
- B21G3/00—Making pins, nails, or the like
- B21G3/18—Making pins, nails, or the like by operations not restricted to one of the groups B21G3/12 - B21G3/16
- B21G3/20—Making pins, nails, or the like by operations not restricted to one of the groups B21G3/12 - B21G3/16 from wire of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21G—MAKING NEEDLES, PINS OR NAILS OF METAL
- B21G3/00—Making pins, nails, or the like
- B21G3/32—Feeding material to be worked to nail or pin making machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention is suitable for the technical field of nail making machines, and provides a novel high-speed nail making machine which comprises a straightening assembly, a wire feeding assembly, a conveying assembly, a transmission assembly and a tensioning assembly, wherein the straightening assembly comprises a supporting seat, a wire passing hole, a vertical straightening plate, a horizontal straightening plate, a straightening wheel and a wire passing seat, the vertical straightening plate is fixedly connected with the supporting seat, the vertical straightening plate is positioned on one side of an inner cavity of the supporting seat, the horizontal straightening plate is fixedly connected with the supporting seat, and the horizontal straightening plate is positioned on the other side of the inner cavity of the supporting seat; through setting up the drive shaft to installation clamp mould cam and shearing cam in the drive shaft, when making the drive shaft rotate, can drive and press from both sides mould cam and shearing cam synchronous rotation, and drive first traction frame and second traction frame synchronous rotation, and then make the process of shredding and punching the nail cap go on in step, thereby realize the high speed of nail machine, accurate nail making work improves the production efficiency of nail machine, reduces the defective percentage of product production.
Description
Technical Field
The invention belongs to the technical field of nail making machines, and particularly relates to a novel high-speed nail making machine.
Background
In machining and production life, the application of the iron nails is very wide, how to produce the high-quality iron nails with high efficiency is the key for improving the work efficiency and the processing quality, and the automation of the automatic nail making machine can replace manual operation, thereby improving the efficiency, reducing the cost, improving the product quality and reducing the danger of the manual operation in the production process.
Traditional nail machine is carrying out the system nail in-process, need carry the iron wire earlier and cut off to shearing mechanism on, then carry to the device of dashing the cap and carry out towards the nail cap, shearing mechanism and towards the cap device have two mutually independent power source drive respectively to cause the shearing and to dash the cap process asynchronous and unable going on simultaneously, thereby cause system nail inefficiency and product defective percentage to be lower easily.
Disclosure of Invention
The invention provides a novel high-speed nail making machine, and aims to solve the problems that a shearing device and a cap punching device in the traditional nail making machine are driven by two mutually independent power sources respectively, so that the shearing and cap punching processes are asynchronous and cannot be carried out simultaneously, the nail making efficiency is low and the defective rate of products is low.
The invention is realized in such a way that a novel high-speed nail making machine comprises a straightening component, a wire feeding component, a conveying component, a transmission component and a tensioning component, the straightening assembly comprises a supporting seat, a wire passing hole, a vertical straightening plate, a transverse straightening plate, a straightening wheel and a wire passing seat, the vertical straightening plate is fixedly connected with the supporting seat, the vertical straightening plate is positioned at one side of the inner cavity of the supporting seat, the horizontal straightening plate is fixedly connected with the supporting seat, the transverse straightening plate is positioned at the other side of the inner cavity of the supporting seat, the straightening wheels are rotationally connected with the vertical straightening plate and the transverse straightening plate, the straightening wheels are uniformly arranged on the front side wall of the vertical straightening plate and the upper side wall of the horizontal straightening plate at equal intervals, the wire passing seat is fixedly connected with the supporting seat, the wire passing seat is positioned on one side of the supporting seat, and the wire passing hole is formed in the inner cavity of the wire passing seat;
the wire feeding assembly comprises a chip removal wire locking device, a wire feeding device, a driving crankshaft, a traction wheel, a first belt pulley, a traction rod and a punching cap template, the wire feeding device is fixedly connected with the supporting seat, the wire feeding device is positioned at the rear side of the supporting seat, the driving crankshaft is fixedly connected with the wire feeding device, the driving crankshaft is positioned at the rear side of the wire feeding device, the traction wheel is rotatably connected with the driving crankshaft, the traction wheel sleeve is positioned at the outer side of the driving crankshaft, the first belt pulley is fixedly connected with the driving crankshaft, the first belt pulley is positioned at one end, far away from the wire feeding device, of the driving crankshaft, the traction rod is rotatably connected with the traction wheel, the traction rod is positioned at the rear side of the traction wheel, the chip removal wire locking device is fixedly connected with the wire feeding device, and the chip removal wire locking device is positioned at the rear side of the chip removal wire locking device, the cap punching template is fixedly connected with the traction rod and is positioned at one end of the traction rod, which is far away from the traction wheel;
the conveying component comprises a clamping die, a die carrier, a driving belt pulley, a conveying belt, a first traction wheel, a first traction frame, a mounting plate and a guide wheel, wherein the mounting plate is fixedly connected with the wire feeding device, the mounting plate is positioned at one end of the wire feeding device far away from the supporting seat, the guide wheel is rotatably connected with the mounting plate, the guide wheel is positioned at the upper side and the lower side of one end of the chip removal locking device close to the mounting plate, the conveying belt is meshed with the guide wheel and is connected with the guide wheel, the conveying belt is positioned at the upper side and the lower side of one end of the chip removal locking device close to the mounting plate, the first traction frame is rotatably connected with the mounting plate and penetrates through the top end of the mounting plate, the die carrier is fixedly connected with the first traction frame, the die carrier is positioned at the front side of the first traction frame, one side of the die carrier close to the conveying belt is provided with an integrally, the clamping die is fixedly connected with the die frame, the clamping die is positioned on one side of the die frame, the first traction wheel is rotatably connected with the first traction frame, the first traction wheel is positioned at one end, far away from the die frame, of the first traction frame, the driving belt pulley is rotatably connected with the mounting plate, and the driving belt pulley is positioned at the upper side and the lower side of one end, close to the chip removal and wire locking device, of the mounting plate;
the transmission assembly further comprises a driving shaft, a die clamping cam, a shearing cam, a divider, a second traction frame, a second traction wheel, a cutter and a first photoelectric sensor, the divider is fixedly connected with the mounting plate and positioned at one end of the mounting plate far away from the chip removal and wire locking device, the divider is fixedly connected with the driving belt pulley, the driving shaft is rotatably connected with the mounting plate and positioned at the rear side of the divider, the die clamping cam and the shearing cam are both fixedly connected with the driving shaft, the die clamping cam and the shearing cam are both sleeved at the outer side of the driving shaft, the second traction frame is rotatably connected with the mounting plate and penetrates through the mounting plate to one end of the mounting plate close to the chip removal and wire locking device, and the second traction wheel is rotatably connected with the second traction frame, and the second traction wheel is positioned at the top end of the shearing cam, the cutter is fixedly connected with the second traction frame, the cutter is positioned at one end, far away from the second traction wheel, of the second traction frame, the first photoelectric sensor is fixedly connected with the mounting plate, and the first photoelectric sensor is positioned at one side, close to the mounting plate, of the conveying belt.
Preferably, the wire feeding device comprises a supporting seat, a sliding rod, a sliding seat, a wire feeding knife, a transmission connecting rod, an eccentric cam, a wire discharging guide pipe and a wire feeding guide pipe, the sliding rod is fixedly connected with the supporting seat, the sliding rod is positioned in the inner cavity of the supporting seat, the sliding seat is connected with the sliding rod in a sliding way, the sliding seat is sleeved outside the sliding rod, the sliding seat is connected with the supporting seat in a sliding way, the wire feeding knife is connected with the sliding seat in a rotating way, the wire feeding knife is positioned on one side, far away from the sliding seat, of the sliding seat, the transmission connecting rod is connected with the sliding seat in a rotating way, the transmission connecting rod is positioned on one end, far away from the supporting seat, of the sliding seat, the eccentric cam is connected with the transmission connecting rod in a rotating way, the wire discharging guide pipe and the wire feeding guide pipe, and the wire outlet guide pipe and the wire feeding guide pipe are respectively positioned at two sides of the supporting seat.
Preferably, the straightening assembly further comprises an adjusting bolt, the adjusting bolt is rotatably connected with the straightening wheel, the adjusting bolt is located at the top end of the vertical straightening plate and the front end of the horizontal straightening plate, and the adjusting bolt is in threaded connection with the vertical straightening plate and the horizontal straightening plate.
Preferably, the straightening assembly further comprises a wire passing plate, the wire passing plate is fixedly connected with the supporting seat, and the wire passing plate is located on one side of the supporting seat, which is far away from the wire passing seat.
Preferably, the alignment assembly further includes a second photoelectric sensor, the second photoelectric sensor is fixedly connected to the wire passing plate, and the second photoelectric sensor is located on one side of the wire passing plate.
Preferably, the transmission assembly further comprises a second belt pulley and a first belt, the second belt pulley is fixedly connected with the driving shaft, the second belt pulley is located on the side, away from the driving shaft, of the first traction frame, the first belt is connected with the second belt pulley and the first belt pulley in a meshed mode, and the first belt sleeve is located on the outer side of the first traction frame and the outer side of the first belt pulley.
Preferably, the tensioning assembly includes regulating plate, spout, take-up pulley and shaft, the regulating plate with mounting panel fixed connection, just the regulating plate is located the mounting panel is close to the front side of cutter one end, the spout is seted up in the upper and lower both sides of regulating plate inner chamber, the shaft with regulating plate sliding connection, just the shaft is located the inner chamber of spout, the take-up pulley with the shaft rotates to be connected, just the take-up pulley cover is located the outside of shaft, conveyor belt with the shaft meshing is connected.
Preferably, the tensioning assembly further comprises an adjusting bolt, the adjusting bolt is in threaded connection with the wheel shaft, the adjusting bolt penetrates through the upper side wall and the lower side wall of the adjusting plate to reach the inner cavity of the sliding groove, and the adjusting bolt is rotatably connected with the adjusting plate.
Preferably, the tensioning assembly further comprises a third belt pulley, a fourth belt pulley and a belt, the third belt pulley is fixedly connected with the output end of the divider, the fourth belt pulley is fixedly connected with the driving shaft, the fourth belt pulley is located on one side, close to the divider, of the driving shaft, the belt is meshed with the third belt pulley and the fourth belt pulley, and the belt is sleeved on the outer sides of the third belt pulley and the fourth belt pulley.
Preferably, the conveying assembly further comprises a nail leakage hopper, a third photoelectric sensor and a fourth photoelectric sensor, the third photoelectric sensor is fixedly connected with the mounting plate and located at one end of the die carrier, the mounting plate is far away from the third photoelectric sensor, the third photoelectric sensor is fixedly connected with the nail leakage hopper, the third photoelectric sensor is located at one side of the inner cavity of the nail leakage hopper, the fourth photoelectric sensor is fixedly connected with the mounting plate, and the fourth photoelectric sensor is adjacent to the opposite side of the conveying belt.
Compared with the prior art, the invention has the beneficial effects that: according to the novel high-speed nail making machine, the driving shaft is arranged, the die clamping cam and the shearing cam are arranged on the driving shaft, the driving shaft can be driven to synchronously rotate when rotating, the first traction frame and the second traction frame can be driven to synchronously rotate in a reciprocating mode in the process that the die clamping cam and the shearing cam synchronously rotate due to the action of gravity, the second traction frame drives the cutter to move up and down and close under the action of the lever principle, an iron wire is further cut off, the first traction rod drives the die frame to punch a nail cap on the cut iron wire, the cutting and the punching cap can be synchronously carried out, the nail making machine can accurately carry out nail making work at a high speed, the production efficiency of the nail making machine is improved, and the defective rate of product production is reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a alignment assembly according to the present invention;
FIG. 3 is a schematic view of the tension assembly of the present invention;
FIG. 4 is a schematic diagram of a cap punching die plate structure according to the present invention;
FIG. 5 is a structural cross-sectional view of a wire feeder of the present invention.
In the figure: 1-alignment component, 11-supporting seat, 12-wire passing hole, 13-vertical alignment plate, 14-horizontal alignment plate, 15-adjusting bolt, 16-alignment wheel, 17-wire passing plate, 18-wire passing seat, 19-second photoelectric sensor, 2-wire feeding component, 21-chip removal wire locking device, 22-wire feeding device, 221-supporting seat, 222-sliding rod, 223-sliding seat, 224-wire feeding knife, 225-transmission connecting rod, 226-eccentric cam, 227-wire outlet guide pipe, 228-wire feeding guide pipe, 23-driving crankshaft, 24-traction wheel, 25-first belt pulley, 26-traction rod, 27-punching cap template, 3-conveying component, 31-clamping die, 32-die frame, 33-driving belt pulley, 34-conveying belt, 35-first traction wheel, 36-first traction frame, 37-mounting plate, 38-guide wheel, 39-rivet bucket, 391-third photoelectric sensor, 392-fourth photoelectric sensor, 4-transmission component, 41-second belt wheel, 42-first belt, 43-driving shaft, 44-clamping cam, 45-shearing cam, 46-divider, 47-second traction frame, 48-second traction wheel, 49-cutter, 491-first photoelectric sensor, 5-tensioning component, 51-adjusting plate, 52-sliding groove, 53-adjusting bolt, 54-tensioning wheel, 55-wheel shaft, 56-third belt wheel, 57-fourth belt wheel and 58-belt.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-5, the present invention provides a technical solution: a novel high-speed nail making machine comprises a straightening component 1, a wire feeding component 2, a conveying component 3, a transmission component 4 and a tensioning component 5, wherein the straightening component 1 comprises a supporting seat 11, a wire passing hole 12, a vertical straightening plate 13, a horizontal straightening plate 14, a straightening wheel 16 and a wire passing seat 18, the vertical straightening plate 13 is fixedly connected with the supporting seat 11, the vertical straightening plate 13 is positioned on one side of an inner cavity of the supporting seat 11, the horizontal straightening plate 14 is fixedly connected with the supporting seat 11, the horizontal straightening plate 14 is positioned on the other side of the inner cavity of the supporting seat 11, the straightening wheel 16 is rotatably connected with the vertical straightening plate 13 and the horizontal straightening plate 14, the straightening wheel 16 is uniformly and equidistantly arranged on the front side wall of the vertical straightening plate 13 and the upper side wall of the horizontal straightening plate 14, the wire passing seat 18 is fixedly connected with the supporting seat 11, the wire passing seat 18 is positioned on one side of the supporting seat 11, and the wire passing hole 12 is arranged in the inner;
the wire feeding assembly 2 comprises a chip removal wire locking device 21, a wire feeding device 22, a driving crankshaft 23, a traction wheel 24, a first belt pulley 25, a traction rod 26 and a cap punching template 27, wherein the wire feeding device 22 is fixedly connected with the supporting seat 11, the wire feeding device 22 is positioned at the rear side of the supporting seat 11, the driving crankshaft 23 is fixedly connected with the wire feeding device 22, the driving crankshaft 23 is positioned at the rear side of the wire feeding device 22, the traction wheel 24 is rotatably connected with the driving crankshaft 23, the traction wheel 24 is sleeved outside the driving crankshaft 23, the first belt pulley 25 is fixedly connected with the driving crankshaft 23, the first belt pulley 25 is positioned at one end of the driving crankshaft 23 far away from the wire feeding device 22, the traction rod 26 is rotatably connected with the traction wheel 24, the traction rod 26 is positioned at the rear side of the traction wheel 24, the chip removal wire locking device 21 is fixedly connected with the wire feeding device 22, the chip removal wire locking device 21 is positioned at the rear side of the chip removal wire locking device, and the blanking die plate 27 is positioned at one end of the traction rod 26 far away from the traction wheel 24;
the conveying assembly 3 comprises a clamping die 31, a die carrier 32, a driving belt pulley 33, a conveying belt 34, a first traction wheel 35, a first traction frame 36, a mounting plate 37 and a guide wheel 38, wherein the mounting plate 37 is fixedly connected with the wire feeding device 22, the mounting plate 37 is positioned at one end of the wire feeding device 22 far away from the supporting seat 11, the guide wheel 38 is rotatably connected with the mounting plate 37, the guide wheel 38 is positioned at the upper side and the lower side of one end of the mounting plate 37 close to the chip removal wire locking device 21, the conveying belt 34 is meshed with the guide wheel 38, the conveying belt 34 is positioned at the upper side and the lower side of one end of the mounting plate 37 close to the chip removal wire locking device 21, the first traction frame 36 is rotatably connected with the mounting plate 37, the first traction frame 36 penetrates through the top end of the mounting plate 37, the die carrier 32 is fixedly connected with the first traction frame 36, the die carrier 32 is positioned at the front side, the clamping die 31 is fixedly connected with the die frame 32, the clamping die 31 is positioned on one side of the die frame 32, the first traction wheel 35 is rotatably connected with the first traction frame 36, the first traction wheel 35 is positioned at one end of the first traction frame 36 far away from the die frame 32, the driving belt pulley 33 is rotatably connected with the mounting plate 37, and the driving belt pulley 33 is positioned at the upper side and the lower side of one end of the mounting plate 37 close to the chip removal and wire locking device 21;
the transmission assembly 4 further comprises a driving shaft 43, a die clamping cam 44, a shearing cam 45, a divider 46, a second traction frame 47, a second traction wheel 48, a cutter 49 and a first photoelectric sensor 491, wherein the divider 46 is fixedly connected with the mounting plate 37, the divider 46 is positioned at one end of the mounting plate 37 far away from the chip removal and wire locking device 21, the divider 46 is fixedly connected with the driving belt pulley 33, the driving shaft 43 is rotatably connected with the mounting plate 37, the driving shaft 43 is positioned at the rear side of the divider 46, the die clamping cam 44 and the shearing cam 45 are both fixedly connected with the driving shaft 43, the die clamping cam 44 and the shearing cam 45 are both sleeved outside the driving shaft 43, the second traction frame 47 is rotatably connected with the mounting plate 37, the second traction frame 47 penetrates through the mounting plate 37 to one end of the mounting plate 37 close to the chip removal and wire locking device 21, the second traction wheel 48 is rotatably connected with the second traction frame 47, and the second traction wheel 48 is positioned at, the cutting knife 49 is fixedly connected with the second traction frame 47, the cutting knife 49 is positioned at one end of the second traction frame 47 far away from the second traction wheel 48, the first photoelectric sensor 491 is fixedly connected with the mounting plate 37, and the first photoelectric sensor 491 is positioned at one side of the conveying belt 34 close to the mounting plate 37.
In this embodiment, by providing the vertical straightening plate 13 and the horizontal straightening plate 14, and uniformly installing the straightening wheels 16 on the front side of the vertical straightening plate 13 and the top end of the horizontal straightening plate 14, the iron wires are straightened left and right when passing through the two adjacent straightening wheels 16 on the top end of the horizontal straightening plate 14, and are straightened up and down when passing through the two adjacent straightening wheels 16 on the front side of the vertical straightening plate 13 to meet the requirement of nail making, by providing the driving crankshaft 23, the driving crankshaft 23 can be pulled to pull the punching cap template 27 to reciprocate through the draw bar 26 when the driving crankshaft 23 rotates forwards, so as to perform the punching cap process, by providing the first belt 42 to rotate the driving shaft 43, the driving crankshaft 23 can be driven to rotate synchronously, by providing the clamping die 31, so that when punching the punching cap, the clamping die 31 is in a clamping state, when the clamping die 31 is loosened, the conveying belt 34 is sent to forward to once to feed the nail rod, and when the clamping die 31 is adjusted, the screw can be adjusted up and down, left and right, the screw is locked after adjustment, the chip removal locking device 21 can be used for locking the sent iron wires, that is, when the wire feeding is retreated, the chip discharging and wire locking device 21 retreats once, and at the same time, the iron wire is locked not to retreat, the cutter 49 is used to cut the iron wire, specifically, when the wire feeding is completed, the driving shaft 43 rotates and drives the cutting cam 45 to rotate, thereby driving the second traction wheel 48 and the second traction frame 47 to rotate, under the action of lever principle, the cutter 49 is moved downwards and closed, so as to cut off the iron wire, the die clamping cam 44 can be used for driving the die carrier 32 to move to perform the nail cap punching process, namely, when the forward feeding of the nail rod by the divider is finished, the die clamping cam 44 is at the highest point, the traction rod 26 is also at the highest point forward, the driving crankshaft 23 is clamped to finish the punching cap, and the driving shaft 43 is connected with the driving crankshaft 23 and mainly provides transmission power for the cutter 49 and the die carrier 32.
Further, the wire feeder comprises a supporting seat 221, a sliding rod 222, a sliding seat 223, a wire feeder 224, a transmission connecting rod 225, an eccentric cam 226, a wire outlet conduit 227 and a wire feed conduit 228, the sliding rod 222 is fixedly connected with the supporting seat 221, and the sliding rod 222 is positioned in the inner cavity of the supporting seat 221, the sliding seat 223 is connected with the sliding rod 222 in a sliding way, the slide seat 223 is sleeved outside the slide rod 222, the slide seat 223 is connected with the support seat 221 in a sliding manner, the wire feeding knife 224 is connected with the slide seat 223 in a rotating manner, and the wire feeder 224 is located on the side of the carriage 223 remote from the carriage 11, the drive link 225 is rotatably connected to as much as the carriage 223, and the transmission connecting rod 225 is located at one end of the sliding seat 223 far away from the supporting seat 221, the eccentric cam 226 is rotationally connected with the transmission connecting rod 225, and the eccentric cam 226 is located at one side of the transmission connecting rod 225 far away from the sliding seat 223, the wire outlet conduit 227 and the wire feeding conduit 228 are fixedly connected with the supporting seat 221, and the wire outlet conduit 227 and the wire feed conduit 228 are respectively located at two sides of the support seat 221.
In this embodiment, the wire feeder 22 can be used to feed a wire, when the eccentric cam 226 rotates, the transmission connecting rod 225 pulls the slide carriage 223 to move forward, the wire feeding knife 224 is closed, so as to push the wire to move forward, when the slide carriage 223 moves backward, the wire feeding knife 224 is opened, and when the slide carriage 223 moves backward, the wire feeding knife 22 is closed, so as to complete the wire feeding process.
Further, alignment assembly 1 still includes adjusting bolt 15, and adjusting bolt 15 is rotated with straightening wheel 16 and is connected, and adjusting bolt 15 is located the top of vertical alignment board 13 and the front end of horizontal alignment board 14, and adjusting bolt 15 and vertical alignment board 13 and horizontal alignment board 14 threaded connection.
In the embodiment, the adjusting bolt 15 is rotatably connected with the straightening wheels 16 and is in threaded connection with the vertical straightening plate 13 and the horizontal straightening plate 14, so that the distance between two adjacent groups of straightening wheels 16 can be adjusted when the adjusting bolt 15 is screwed, and iron wires with different diameters can be straightened.
Further, straightening subassembly 1 still includes wire passing plate 17, wire passing plate 17 and supporting seat 11 fixed connection, and wire passing plate 17 is located one side that supporting seat 11 kept away from wire passing seat 18. Straightening subassembly 1 still includes second photoelectric sensor 19, and second photoelectric sensor 19 is connected with wire board 17 fixed connection, and second photoelectric sensor 19 is located one side of wire board 17.
In this embodiment, the second photoelectric sensor 19 can detect whether an iron wire passes through the wire passing hole 12 in real time, and further determine whether a wire breakage occurs.
Further, the transmission assembly 4 further includes a second belt pulley 41 and a first belt 42, the second belt pulley 41 is fixedly connected to the driving shaft 43, the second belt pulley 41 is located on a side of the driving shaft 43 away from the first traction frame 36, the first belt 42 is engaged with the second belt pulley 41 and the first belt pulley 25, and the first belt 42 is sleeved on the outer sides of the first traction frame 36 and the first belt pulley 25.
In the present embodiment, the second pulley 41 and the first belt 42 are provided, so that the driving shaft 43 is rotated by the second pulley 41 and the first belt 42 to ensure the wire feeding speed.
Furthermore, the tensioning assembly 5 comprises an adjusting plate 51, a sliding groove 52, a tensioning wheel 54 and a wheel shaft 55, the adjusting plate 51 is fixedly connected with the mounting plate 37, the adjusting plate 51 is located on the front side of one end, close to the cutter 49, of the mounting plate 37, the sliding grooves 52 are formed in the upper side and the lower side of an inner cavity of the adjusting plate 51, the wheel shaft 55 is in sliding connection with the adjusting plate 51, the wheel shaft 55 is located in the inner cavity of the sliding groove 52, the tensioning wheel 54 is rotatably connected with the wheel shaft 55, the tensioning wheel 54 is sleeved on the outer side of the wheel shaft 55, the conveying belt 34 is meshed with the wheel shaft 55, the tensioning assembly 5 further comprises an adjusting bolt 53, the adjusting bolt 53 is in threaded connection with the wheel shaft 55, the adjusting bolt 53 penetrates.
In the present embodiment, the adjusting bolt 53, the tensioning wheel 54 and the axle 55 are provided, so that when the adjusting bolt 53 is screwed, the tensioning wheel 54 and the axle 55 are driven to move obliquely along the chute 52, and the conveying belt 34 is tensioned.
Further, the tensioning assembly 5 further comprises a third pulley 56, a fourth pulley 57 and a belt 58, wherein the third pulley 56 is fixedly connected with the output end of the divider 46, and the fourth pulley 57 is fixedly connected with the driving shaft 43. And a fourth belt pulley 57 is arranged on one side of the driving shaft 43 close to the divider 46, a belt 58 is meshed with the third belt pulley 56 and the fourth belt pulley 57, and the belt 58 is sleeved outside the third belt pulley 56 and the fourth belt pulley 57.
In this embodiment, the fourth belt pulley 57, the belt 58 and the third belt pulley 56 are arranged, so that the divider 46 can drive the driving shaft 43 to rotate through the belt 58 when working, and the iron wire is cut and the cap is punched in the nail making process.
Further, the conveying assembly 3 further comprises a nail leaking hopper 39, a third photoelectric sensor 391 and a fourth photoelectric sensor 392, the third photoelectric sensor 391 is fixedly connected with the mounting plate 37 and is located at one end, far away from the mold frame 32, of the mounting plate 37, the third photoelectric sensor 391 is fixedly connected with the nail leaking hopper 39, the third photoelectric sensor 391 is located on one side of an inner cavity of the nail leaking hopper 39, the fourth photoelectric sensor 392 is fixedly connected with the mounting plate 37, and the fourth photoelectric sensor 392 is adjacent to the opposite side of the conveying belt 34
In this embodiment, leak nail fill 39 can be used for leaking the nail after producing to the collecting box in, and the third photoelectric sensor 391 can detect simultaneously that leak nail fill 39 flows to the nail volume of collecting box, 392 can be used for detecting conveyor belt 34 and whether lack the nail.
The working principle and the using process of the invention are as follows: after the invention is installed, the iron wire for nail making passes through the wire passing hole 12 and the straightening wheel 16 and is fixed on the wire feeding device 22, when the eccentric cam 226 rotates, the slide carriage 223 is drawn by the transmission connecting rod 225 to move forward, the wire feeding knife 224 is closed, thereby pushing the iron wire to move forward, when the slide carriage 223 moves backward, the wire feeding knife 224 is opened, when the slide carriage 223 moves backward, the wire feeding knife 22 is closed, thereby completing the wire feeding process, when the wire is fed backward, the chip removal wire locking device 21 retreats once, meanwhile, the iron wire is locked and not retreated, when the iron wire is fed to the inner cavity of the cutting knife 49 for a certain length, the driving shaft 43 rotates and drives the shearing cam 45 to rotate, thereby driving the second traction wheel 48 and the second traction frame 47 to rotate, under the action of the lever principle, the cutting knife 49 moves downward and is closed, thereby shearing the iron wire, then the belt pulley 33 is driven to drive the conveying belt 34 to rotate, thereby carry to pressing from both sides mould 31 play to the iron wire after cutting off, drive shaft 43 drives and presss from both sides mould cam 44 and rotate after that to drive first traction frame 36 and rotate, make die carrier 32 will carry to the iron wire clamping fixation of die carrier 32 bottom, simultaneously in the rotation process of initiative bent axle 23, can pull through traction lever 26 towards cap template 27 reciprocating motion, thereby carry out towards the iron wire that is fastened and dash the cap process, and then accomplish the nail process.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a novel high-speed nail machine which characterized in that: comprises an alignment assembly (1), a wire feeding assembly (2), a conveying assembly (3), a transmission assembly (4) and a tensioning assembly (5), wherein the alignment assembly (1) comprises a supporting seat (11), a wire passing hole (12), a vertical alignment plate (13), a transverse alignment plate (14), an alignment wheel (16) and a wire passing seat (18), the vertical alignment plate (13) is fixedly connected with the supporting seat (11), the vertical alignment plate (13) is positioned on one side of the inner cavity of the supporting seat (11), the transverse alignment plate (14) is fixedly connected with the supporting seat (11), the transverse alignment plate (14) is positioned on the other side of the inner cavity of the supporting seat (11), the alignment wheel (16) is rotatably connected with the vertical alignment plate (13) and the transverse alignment plate (14), and the alignment wheels (16) are uniformly and equidistantly arranged on the front side wall of the vertical alignment plate (13) and the upper side wall of the transverse alignment plate (14), the wire passing seat (18) is fixedly connected with the supporting seat (11), the wire passing seat (18) is positioned on one side of the supporting seat (11), and the wire passing hole (12) is formed in the inner cavity of the wire passing seat (18);
send a subassembly (2) including chip removal locking wire device (21), wire drive feed unit (22), initiative bent axle (23), traction wheel (24), first belt pulley (25), traction lever (26) and towards cap template (27), wire drive feed unit (22) with supporting seat (11) fixed connection, just wire drive feed unit (22) are located the rear side of supporting seat (11), initiative bent axle (23) with wire drive feed unit (22) fixed connection, just initiative bent axle (23) are located the rear side of wire drive feed unit (22), traction wheel (24) with initiative bent axle (23) rotate to be connected, just traction wheel (24) cover is located the outside of initiative bent axle (23), first belt pulley (25) with initiative bent axle (23) fixed connection, just first belt pulley (25) are located initiative bent axle (23) are kept away from the one end of wire drive feed unit (22), the traction rod (26) is rotatably connected with the traction wheel (24), the traction rod (26) is positioned at the rear side of the traction wheel (24), the chip removal wire locking device (21) is fixedly connected with the wire feeding device (22), the chip removal wire locking device (21) is positioned at the rear side of the chip removal wire locking device (21), the cap punching template (27) is fixedly connected with the traction rod (26), and the cap punching template (27) is positioned at one end, far away from the traction wheel (24), of the traction rod (26);
conveying assembly (3) including pressing from both sides mould (31), die carrier (32), driving pulley (33), conveyor belt (34), first traction wheel (35), first traction frame (36), mounting panel (37), leading wheel (38), mounting panel (37) with wire feeder (22) fixed connection, just mounting panel (37) are located wire feeder (22) are kept away from the one end of supporting seat (11), leading wheel (38) with mounting panel (37) rotate to be connected, just leading wheel (38) are located mounting panel (37) are close to the upper and lower both sides of chip removal chain lock silk device (21) one end, conveyor belt (34) with leading wheel (38) meshing is connected, just conveyor belt (34) are located mounting panel (37) are close to the upper and lower both sides of chip removal chain lock silk device (21) one end, first traction frame (36) with mounting panel (37) rotate to be connected, the first traction frame (36) penetrates through the top end of the mounting plate (37), the die carrier (32) is fixedly connected with the first traction frame (36), the mold frame (32) is positioned at the front side of the first traction frame (36), one side of the mold frame (32) close to the conveying belt (34) is provided with an integrally formed clamping block, the clamping mold (31) is fixedly connected with the mold frame (32), the clamping die (31) is positioned at one side of the die frame (32), the first traction wheel (35) is rotationally connected with the first traction frame (36), and the first traction wheel (35) is positioned at one end of the first traction frame (36) far away from the mould frame (32), the driving belt pulley (33) is rotationally connected with the mounting plate (37), the driving belt pulleys (33) are positioned on the upper side and the lower side of one end, close to the chip removal and wire locking device (21), of the mounting plate (37);
the transmission assembly (4) further comprises a driving shaft (43), a die clamping cam (44), a shearing cam (45), a divider (46), a second traction frame (47), a second traction wheel (48), a cutter (49) and a first photoelectric sensor (491), the divider (46) is fixedly connected with the mounting plate (37), the divider (46) is positioned at one end, far away from the chip removal and wire locking device (21), of the mounting plate (37), the divider (46) is fixedly connected with the driving pulley (33), the driving shaft (43) is rotatably connected with the mounting plate (37), the driving shaft (43) is positioned at the rear side of the divider (46), the die clamping cam (44) and the shearing cam (45) are both fixedly connected with the driving shaft (43), and the die clamping cam (44) and the shearing cam (45) are both sleeved outside the driving shaft (43), second traction frame (47) with mounting panel (37) rotate to be connected, just second traction frame (47) run through mounting panel (37) extremely mounting panel (37) are close to the one end of chip removal chain-cutting device (21), second traction wheel (48) with second traction frame (47) rotate to be connected, just second traction wheel (48) are located the top of shearing cam (45), cutter (49) with second traction frame (47) fixed connection, just cutter (49) are located second traction frame (47) are kept away from the one end of second traction wheel (48), first photoelectric sensor (491) with mounting panel (37) fixed connection, just first photoelectric sensor (491) are located conveyor belt (34) are close to the one side of mounting panel (37).
2. A novel high speed nail machine according to claim 1, characterized in that: the wire feeding device comprises a supporting seat (221), a sliding rod (222), a sliding seat (223), a wire feeding cutter (224), a transmission connecting rod (225), an eccentric cam (226), a wire discharging guide pipe (227) and a wire feeding guide pipe (228), wherein the sliding rod (222) is fixedly connected with the supporting seat (221), the sliding rod (222) is located in an inner cavity of the supporting seat (221), the sliding seat (223) is connected with the sliding rod (222) in a sliding manner, the sliding seat (223) is sleeved on the outer side of the sliding rod (222), the sliding seat (223) is connected with the supporting seat (221) in a sliding manner, the wire feeding cutter (224) is connected with the sliding seat (223) in a rotating manner, the wire feeding cutter (224) is located on one side of the sliding seat (223) far away from the supporting seat (11), the transmission connecting rod (225) is connected with the sliding seat (223) in a rotating manner, and the transmission connecting rod (225) is located on one end of the sliding seat, eccentric cam (226) with drive connecting rod (225) rotate to be connected, just eccentric cam (226) are located drive connecting rod (225) are kept away from one side of slide (223), go out silk pipe (227) with send silk pipe (228) all with supporting seat (221) fixed connection, just go out silk pipe (227) with send silk pipe (228) to be located respectively the both sides of supporting seat (221).
3. A novel high speed nail machine according to claim 1, characterized in that: straightening subassembly (1) still includes adjusting bolt (15), adjusting bolt (15) with straightening wheel (16) rotate to be connected, just adjusting bolt (15) are located the top of vertical alignment board (13) and the front end of horizontal alignment board (14), adjusting bolt (15) with vertical alignment board (13) with horizontal alignment board (14) threaded connection.
4. A novel high speed nail machine according to claim 1, characterized in that: straightening subassembly (1) still includes wire passing plate (17), wire passing plate (17) with supporting seat (11) fixed connection, just wire passing plate (17) are located supporting seat (11) is kept away from one side of wire passing seat (18).
5. A novel high-speed nail machine according to claim 4, characterized in that: the straightening assembly (1) further comprises a second photoelectric sensor (19), the second photoelectric sensor (19) is fixedly connected with the wire passing plate (17), and the second photoelectric sensor (19) is located on one side of the wire passing plate (17).
6. A novel high speed nail machine according to claim 1, characterized in that: drive assembly (4) still include second belt pulley (41) and first belt (42), second belt pulley (41) with drive shaft (43) fixed connection, just second belt pulley (41) are located drive shaft (43) is kept away from one side of first traction frame (36), first belt (42) with second belt pulley (41) with first belt pulley (25) meshing is connected, just first belt (42) cover is located first traction frame (36) with the outside of first belt pulley (25).
7. A novel high speed nail machine according to claim 1, characterized in that: tensioning element (5) includes regulating plate (51), spout (52), take-up pulley (54) and shaft (55), regulating plate (51) with mounting panel (37) fixed connection, just regulating plate (51) are located mounting panel (37) are close to the front side of cutter (49) one end, spout (52) are seted up in the upper and lower both sides of regulating plate (51) inner chamber, shaft (55) with regulating plate (51) sliding connection, just shaft (55) are located the inner chamber of spout (52), take-up pulley (54) with shaft (55) rotate and are connected, just take-up pulley (54) cover is located the outside of shaft (55), conveyor belt (34) with shaft (55) meshing is connected.
8. A novel high speed nail machine according to claim 7, characterized in that: the tensioning assembly (5) further comprises an adjusting bolt (53), the adjusting bolt (53) is in threaded connection with the wheel shaft (55), the adjusting bolt (53) penetrates through the upper side wall and the lower side wall of the adjusting plate (51) to reach the inner cavity of the sliding groove (52), and the adjusting bolt (53) is rotatably connected with the adjusting plate (51).
9. A novel high speed nail machine according to claim 1, characterized in that: the tensioning assembly (5) further comprises a third belt pulley (56), a fourth belt pulley (57) and a belt (58), the third belt pulley (56) is fixedly connected with the output end of the divider (46), the fourth belt pulley (57) is fixedly connected with the driving shaft (43), the fourth belt pulley (57) is located on one side, close to the divider (46), of the driving shaft (43), the belt (58) is in meshed connection with the third belt pulley (56) and the fourth belt pulley (57), and the belt (58) is sleeved on the outer sides of the third belt pulley (56) and the fourth belt pulley (57).
10. A novel high speed nail machine according to claim 1, characterized in that: the conveying assembly (3) further comprises a nail leaking hopper (39), a third photoelectric sensor (391) and a fourth photoelectric sensor (392), the third photoelectric sensor (391) is fixedly connected with the mounting plate (37) and is located at one end, far away from the die carrier (32), of the mounting plate (37), the third photoelectric sensor (391) is fixedly connected with the nail leaking hopper (39), the third photoelectric sensor (391) is located on one side of an inner cavity of the nail leaking hopper (39), the fourth photoelectric sensor (392) is fixedly connected with the mounting plate (37), and the fourth photoelectric sensor (392) is adjacent to the opposite side of the conveying belt (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911019632.1A CN110605350A (en) | 2019-10-24 | 2019-10-24 | Novel high-speed nail making machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911019632.1A CN110605350A (en) | 2019-10-24 | 2019-10-24 | Novel high-speed nail making machine |
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| CN110605350A true CN110605350A (en) | 2019-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911019632.1A Pending CN110605350A (en) | 2019-10-24 | 2019-10-24 | Novel high-speed nail making machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112318129A (en) * | 2020-10-22 | 2021-02-05 | 佛山市拓凯工业设备有限公司 | Trinity integrated into one piece machine of connecting rod |
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| CN112318129A (en) * | 2020-10-22 | 2021-02-05 | 佛山市拓凯工业设备有限公司 | Trinity integrated into one piece machine of connecting rod |
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