CN110600288A - Capacitor discharging, pin bending and chip mounting system - Google Patents
Capacitor discharging, pin bending and chip mounting system Download PDFInfo
- Publication number
- CN110600288A CN110600288A CN201911009222.9A CN201911009222A CN110600288A CN 110600288 A CN110600288 A CN 110600288A CN 201911009222 A CN201911009222 A CN 201911009222A CN 110600288 A CN110600288 A CN 110600288A
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- Prior art keywords
- discharging
- pin
- plate
- hinged
- rod
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- 238000007599 discharging Methods 0.000 title claims abstract description 93
- 238000005452 bending Methods 0.000 title claims abstract description 17
- 239000003990 capacitor Substances 0.000 title abstract description 45
- 239000000463 material Substances 0.000 claims description 33
- 238000003825 pressing Methods 0.000 claims description 21
- 230000001360 synchronised effect Effects 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides a capacitor discharging, pin bending and chip mounting system which comprises a chip mounter, a capacitor vibration disc and a pin forming machine, wherein a pin discharging plate is installed at the outlet of the capacitor vibration disc, the pin forming machine is installed at the outlet of the pin discharging plate, a pin discharging limiting component is arranged at the outlet of the pin discharging plate, a capacitor steering component is installed at the outlet of the pin forming machine, a chip discharging plate is installed below the output end of the capacitor steering component, a chip discharging component is arranged on one side of the inlet of the chip discharging plate in the chip mounter, and a chip discharging component is arranged on the other side of the. According to the invention, the pin processing machine is arranged between the vibration tray and the chip mounter, so that discharging, pin bending and chip mounting feeding form a production line, a capacitor transfer procedure is saved, and the production efficiency of the capacitor is greatly increased.
Description
Technical Field
The invention relates to the technical field of capacitors, in particular to a capacitor discharging, pin bending and chip mounting system.
Background
Current electric capacity is after processing the stitch, and the electric capacity core of horizontality directly falls to the transfer case in the state of free fall, and the charging tray that shakes is poured into to the rethread transfer case, arranges the material through the charging tray that shakes and makes electric capacity erect and get into paster blow off groove, and the chip mounter is sent into to rethread paster blow off groove, and this kind of mode electric capacity needs the transfer many times, has increased the risk that electric capacity damaged, simultaneously also greatly reduced the production efficiency of electric capacity.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a capacitor discharging, pin bending and chip mounting system which is reasonable in structure and good in using effect.
In order to achieve the purpose, the technical scheme provided by the invention is as follows: the utility model provides an electric capacity blowing, stitch are bent, paster system, it is including chip mounter, electric capacity shake charging tray, stitch make-up machine, electric capacity shakes the charging tray exit and installs stitch row flitch, stitch make-up machine is installed in stitch row flitch exit, stitch row flitch exit is equipped with stitch row and arranges material spacing subassembly, stitch make-up machine exit is installed electric capacity and is turned to the subassembly, electric capacity turns to subassembly output below and installs the paster row flitch, in paster row flitch export and the chip mounter, paster row flitch entry one side is equipped with arranges the material subassembly with stitch make-up machine matched with.
The pin discharging limiting component comprises a fixed supporting rod and a V-shaped clamp spring, wherein the fixed supporting rod is fixed on one side of an outlet of a pin discharging plate, the top and the bottom of the fixed supporting rod extend towards the output end of the pin discharging plate to form a fixed hinged plate, a hinged shaft is connected between the two fixed hinged plates, a material control plate is movably hinged to the hinged shaft, the V-shaped clamp spring is movably sleeved on the hinged shaft, one fork arm of the V-shaped clamp spring is abutted against the pin discharging plate, the other fork arm of the V-shaped clamp spring is abutted against the material control plate, the lower part of the abutted material control plate is tightly attached to the outer side wall of the pin discharging plate, two parallel limiting rods are arranged on the upper part of the material control plate one by one, a clamping groove is formed between the two limiting rods; the inner cambered surface of the extending end of the limiting rod is positioned in the feeding direction of the pin discharging plate; a limit detection plate is installed above the output end of the pin discharging plate, an inductor is installed at the end part of the limit detection plate, and the inductor is located above the extending end of the limit rod.
The paster discharging component comprises a discharging support and a lifting cylinder, wherein the discharging support is arranged on one side of an inlet of a paster discharging plate, the top of the discharging support is bent towards the direction of the paster discharging plate to form a cross arm, the lifting cylinder is arranged on the top of the cross arm, a piston rod of the lifting cylinder downwards penetrates through the cross arm to be connected with a material pressing seat, the top of the material pressing seat extends towards the upper part of a discharging groove to form a material pressing arm, the material pressing arm is provided with a material control cylinder, a piston rod of the material control cylinder downwards penetrates through the material pressing arm to be connected with a ball head, the lower part of the material pressing seat extends towards the lower part of the ball head to form a hinged plate, the hinged plate is hinged with a rotating arm through a pin shaft, the rotating arm after installation is positioned below one side of a central line of the ball head, the rotating arm is L-shaped, a long arm of the rotating arm is provided with a long, the reset spring and the suction nozzle are respectively positioned on two sides of the central line of the ball head.
The capacitor steering assembly comprises a fixed supporting rod arranged on a discharging sliding seat of a stitch forming machine, the fixed supporting rod is 7-shaped, one end of a transverse arm of the fixed supporting rod is connected with the discharging sliding seat of a bending machine, a vertical arm of the fixed supporting rod extends downwards to form a hinged rod, a horizontal telescopic cylinder is horizontally arranged in the discharging sliding seat below the fixed supporting rod, a piston rod of the horizontal telescopic cylinder extends out of the discharging sliding seat and is connected with the top of the horizontal moving sliding rod, the installed horizontal moving sliding rod is positioned between the hinged rod and the discharging sliding seat, an inner clamping plate is movably hinged to the bottom of the horizontal moving sliding rod, an outer clamping plate is movably hinged to the bottom of the hinged rod, a turnover cylinder is hinged to the lower portion of the outer side of the hinged rod; the inner clamping plate and the outer clamping plate are hinged through the same hinge shaft, a square synchronous insert block is arranged on the side wall of the outer clamping plate on one side of the inner clamping plate, a synchronous groove matched with the synchronous insert block is formed in the inner clamping plate on one side of the outer clamping plate, and the synchronous insert block is inserted into the synchronous groove.
According to the invention, the pin processing machine is arranged between the vibration tray and the chip mounter, so that discharging, pin bending and chip mounting feeding form a production line, a capacitor transfer procedure is saved, and the production efficiency of the capacitor is greatly increased.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of a stitch discharging limiting component.
Fig. 3 is a schematic structural diagram of a patch discharging assembly.
Fig. 4 is a schematic view of the mounting structure of the radial arm.
Fig. 5 is a schematic structural diagram of the capacitive steering assembly.
Detailed Description
The invention will be further described with reference to the accompanying drawings, in which preferred embodiments of the invention are: referring to the attached drawings 1 to 5, the capacitance discharging, pin bending and chip mounting system comprises a chip mounter 1, a capacitance vibration tray 2 and a pin forming machine 3, wherein a pin discharging plate is mounted at an outlet of the capacitance vibration tray 2, the pin forming machine 3 is mounted at an outlet of the pin discharging plate, a pin discharging limiting component is arranged at the outlet of the pin discharging plate, a capacitance steering component is mounted at the outlet of the pin forming machine 3, a chip discharging plate is mounted below an output end of the capacitance steering component, an outlet of the chip discharging plate is connected with the inside of the chip mounter 1, and a chip discharging component matched with the pin forming machine 3 is arranged on one side of an inlet of the chip discharging plate; the pin discharging limiting component comprises a fixed support rod 102 and a V-shaped clamp spring 106, wherein the fixed support rod 102 is fixed on one side of an outlet of a pin discharging plate, the top and the bottom of the fixed support rod 102 extend towards the output end of the pin discharging plate to form a fixed hinged plate 103, a hinged shaft 104 is connected between the two fixed hinged plates 103, a material control plate 105 is movably hinged on the hinged shaft 104, the V-shaped clamp spring 106 is movably sleeved on the hinged shaft 104, one fork arm of the V-shaped clamp spring 106 is abutted against the pin discharging plate, the other fork arm of the V-shaped clamp spring 106 is abutted against the material control plate 105, the lower part of the abutted material control plate 105 is tightly attached to the outer side wall of the pin discharging plate, two parallel limiting rods 107 are arranged on the upper part and the lower part of the material control plate 105, a clamping groove is formed between the two limiting rods 107; the inner arc surface of the extending end of the limiting rod 107 is positioned in the feeding direction of the pin discharge plate; a limit detection plate 108 is arranged above the output end of the pin discharge plate, an inductor 109 is arranged at the end part of the limit detection plate 108, and the inductor 109 is positioned above the extending end of the limit rod 107; the patch discharging assembly comprises a discharging support 206 and a lifting cylinder 207, wherein the discharging support 206 is arranged on one side of an inlet of a patch discharging plate, the top of the discharging support 206 is bent towards the direction of the patch discharging plate to form a cross arm, the lifting cylinder 207 is arranged on the top of the cross arm, a piston rod of the lifting cylinder 207 downwards penetrates through the cross arm to be connected with a pressing seat 208, the top of the pressing seat 208 downwards extends towards the upper part of a discharging groove to form a pressing arm, a material control cylinder 209 is arranged on the pressing arm, a piston rod of the material control cylinder 209 downwards penetrates through the pressing arm to be connected with a ball head 2010, the lower part of the pressing seat 208 downwards extends towards the lower part of the ball head 2010 to form a hinged plate, a rotating arm 2013 is hinged to the hinged plate through a pin shaft, the installed rotating arm 2013 is positioned below one side of the central line of the ball head 2010, the rotating arm 2011 is provided with a long strip-shaped adjusting groove, the adjusting groove, the tumbler 2013 is provided with a return spring 2014 connected with the pressing seat 208, and the return spring 2014 and the suction nozzle 2012 are respectively positioned on two sides of the central line of the ball head 2010; the capacitor steering assembly comprises a fixed support post 3011 arranged on a discharging sliding seat of the stitch forming machine 3, the fixed support post 3011 is in a shape of 7, one end of a cross arm of the fixed support post 3011 is connected with a discharging sliding seat of the bending machine, a vertical arm of the fixed support post 3011 extends downwards to form a hinge rod, a horizontal telescopic cylinder 3015 is horizontally arranged in the discharging sliding seat below the fixed support post 3011, a piston rod of the horizontal telescopic cylinder 3015 extends out of the discharging sliding seat and is connected with the top of a horizontal moving slide rod 3014, the installed horizontal moving slide rod 3014 is positioned between the hinge rod and the discharging sliding seat, an inner clamping plate 3016 is movably hinged at the bottom of the horizontal moving slide rod 3014, an outer clamping plate 3012 is movably hinged at the bottom of the hinge rod, a turning cylinder 3019 is hinged at the lower part of the outer side of the hinge rod, the turning cylinder; the inner splint 3016 and the outer splint 3012 are hinged through a same hinge axis 3013, a square synchronous insert 3017 is arranged on the side wall of the outer splint 3012 on one side of the inner splint 3016, a synchronous groove 3018 matched with the synchronous insert 3017 is arranged on the inner splint 3016 on one side of the outer splint 3012, and the synchronous insert 3017 is inserted into the synchronous groove 3018. The capacitor is fed between the two discharging plates through vibration of the vibrating plate, the capacitor core body is supported by the core supporting step, the capacitor pins are suspended in the pin channel, the end part of the limiting rod in the original state is bent in an arc shape and extends to the position above the core supporting step to form a gear, when the capacitor moves to the gear, the capacitor is blocked by the gear, when feeding is needed, the capacitor clamping jaw extends into the clamping groove under the driving of external power to clamp the capacitor, when the capacitor clamping jaw returns with the driving capacitor, the capacitor pushes the gear outwards while walking, the V-shaped clamp spring fork arm is compressed, the capacitor passes through smoothly, after the capacitor is clamped out, the V-shaped clamp spring fork arm resets to drive the gear to continue to block the capacitor behind, and the inductor is used for detecting the capacitor in the discharging groove and preventing a material-free state; the piston rod of the turning cylinder in the original state extends out, the inner clamping plate and the outer clamping plate rotate downwards, the central line of the capacitor positioning groove is in a horizontal state, the capacitor positioning groove is opposite to the pin bending direction, after the pin is bent, one end of a capacitor core body in the horizontal state is fed into the capacitor positioning groove through a bending manipulator, the piston rod of the horizontal telescopic cylinder extends out to drive the horizontal moving slide rod to walk towards the direction of the fixed support rod, the capacitor is clamped through the cooperation of the inner clamping plate and the outer clamping plate, the inner clamping plate and the outer clamping plate are embedded with the synchronous groove through the synchronous inserting block to form linkage, the piston rod of the turning cylinder contracts to drive the inner clamping plate and the outer clamping plate to rotate upwards by 90 degrees by taking a hinge shaft as a circle center to enable the capacitor to be erected, the suction nozzle is positioned above the capacitor after being erected and fed, the piston, the suction nozzle sucks the capacitor, the capacitor clamping jaw looses the capacitor to reset, at the moment, the piston rod of the material control cylinder extends out to drive the ball head to descend, the ball head is contacted with the rotating arm and pushes towards one side, the rotating arm horizontally rotates by taking the pin shaft as the center, simultaneously, the rotating arm is driven to move the sucked capacitor to the position right above the discharge groove, the piston rod of the lifting cylinder continues to extend out, the bottom of the capacitor enters the patch discharge groove, the suction nozzle loosens the capacitor, the capacitor falls into the patch discharge groove, the material is conveyed to a chip mounter through the driving of a chip mounting discharge groove, after a suction nozzle loosens a capacitor, a piston rod of a lifting cylinder contracts to drive a material pressing seat to ascend, after the suction nozzle ascends to the right position, a material control cylinder contracts, a ball head leaves a rotating arm, the rotating arm resets under the driving of a reset spring, corresponding inductor is installed as required in paster row silo top, and the inductor passes through network connector and is connected with external monitoring system, and the high-rise personnel of enterprise of being convenient for in time master the production conditions.
The above-mentioned embodiments are merely preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, so that the changes in the shape and principle of the present invention should be covered within the protection scope of the present invention.
Claims (4)
1. The utility model provides an electric capacity blowing, stitch are bent, paster system, it shakes charging tray (2), stitch make-up machine (3) including chip mounter (1), electric capacity, its characterized in that: the pin discharging plate is installed at the outlet of the capacitance vibration disc (2), the pin forming machine (3) is installed at the outlet of the pin discharging plate, the pin discharging plate outlet is provided with a pin discharging limiting component, the capacitance steering component is installed at the outlet of the pin forming machine (3), the patch discharging plate is installed below the output end of the capacitance steering component, the patch discharging plate outlet and the chip mounter (1) are internally provided with a patch discharging component matched with the pin forming machine (3) on one side of the inlet of the patch discharging plate.
2. The system for capacitive discharging, pin bending and chip mounting as claimed in claim 1, wherein: the pin discharging limiting component comprises a fixed support rod (102) and a V-shaped clamp spring (106), the fixed support rod (102) is fixed on one side of an outlet of a pin discharging plate, the top and the bottom of the fixed support rod (102) extend towards the output end of the pin discharging plate to form a fixed hinged plate (103), a hinged shaft (104) is connected between the two fixed hinged plates (103), a material control plate (105) is movably hinged on the hinged shaft (104), a V-shaped clamp spring (106) is movably sleeved on the hinged shaft (104), one fork arm of the V-shaped clamp spring (106) is abutted against the pin discharging plate, the other fork arm of the V-shaped clamp spring (106) is abutted against the material control plate (105), the lower part of the abutted material control plate (105) is tightly attached to the outer side wall of the pin discharging plate, two parallel limiting rods (107) are arranged on the upper part of the material control plate (105) and on the lower part of the upper part of the material control plate, a clamping groove is formed between the two limiting rods; the inner cambered surface of the extending end of the limiting rod (107) is positioned in the feeding direction of the pin discharging plate; a limit detection plate (108) is installed above the output end of the pin discharge plate, an inductor (109) is installed at the end part of the limit detection plate (108), and the inductor (109) is located above the extending end of the limit rod (107).
3. The system for capacitive discharging, pin bending and chip mounting as claimed in claim 1, wherein: the patch discharging assembly comprises a discharging support (206) and a lifting cylinder (207), wherein the discharging support (206) is installed on one side of an inlet of a patch discharging plate, the top of the discharging support (206) is bent towards the direction of the patch discharging plate to form a cross arm, the top of the cross arm is provided with the lifting cylinder (207), a piston rod of the lifting cylinder (207) downwards penetrates through the cross arm to be connected with a pressing cup (208), the top of the pressing cup (208) extends towards the upper part of a discharging groove to form a pressing arm, the pressing arm is provided with a material control cylinder (209), a piston rod of the material control cylinder (209) downwards penetrates through the pressing arm to be connected with a ball head (2010), the lower part of the pressing cup (208) extends towards the lower part of the ball head (2010) to form a hinged plate, the hinged plate is hinged with a rotating arm (2013) through a pin shaft, the installed rotating arm (2013) is positioned below one side of a central line of the ball head (2010, the adjusting groove is installed on the rotating arm (2013) through an adjusting bolt, the suction nozzle (2012) is installed at the end part of the short arm of the rotating arm (2011), a reset spring (2014) connected with the material pressing seat (208) is arranged on the rotating arm (2013), and the reset spring (2014) and the suction nozzle (2012) are respectively located on two sides of the center line of the ball head (2010).
4. The system for capacitive discharging, pin bending and chip mounting as claimed in claim 1, wherein: the capacitance steering component comprises a fixed supporting rod (3011) arranged on a discharging sliding seat of the stitch forming machine (3), the fixed supporting rod (3011) is in a 7 shape, one end of a cross arm of the bending machine is connected with a discharging sliding seat of the bending machine, a vertical arm of a fixed supporting rod (3011) extends downwards to form a hinge rod, a horizontal telescopic cylinder (3015) is horizontally arranged in the discharging sliding seat below the fixed supporting rod (3011), a piston rod of the horizontal telescopic cylinder (3015) extends out of the discharging sliding seat to be connected with the top of a horizontal moving sliding rod (3014), the installed horizontal moving sliding rod (3014) is located between the hinge rod and the discharging sliding seat, an inner clamping plate (3016) is movably hinged to the bottom of the horizontal moving sliding rod (3014), an outer clamping plate (3012) is movably hinged to the bottom of the hinge rod, a turnover cylinder (3019) is hinged to the lower portion of the outer side of the hinge rod, the turnover cylinder (3019) is hinged to the middle of the outer clamping plate (3012), and; the inner splint (3016) and the outer splint (3012) are hinged through the same hinge shaft (3013), a square synchronous insert block (3017) is arranged on the side wall of the outer splint (3012) on one side of the inner splint (3016), a synchronous groove (3018) matched with the synchronous insert block (3017) is arranged on the inner splint (3016) on one side of the outer splint (3012), and the synchronous insert block (3017) is inserted into the synchronous groove (3018).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911009222.9A CN110600288B (en) | 2019-10-23 | 2019-10-23 | Capacitor discharging, stitch bending and pasting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911009222.9A CN110600288B (en) | 2019-10-23 | 2019-10-23 | Capacitor discharging, stitch bending and pasting system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110600288A true CN110600288A (en) | 2019-12-20 |
| CN110600288B CN110600288B (en) | 2024-03-26 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911009222.9A Active CN110600288B (en) | 2019-10-23 | 2019-10-23 | Capacitor discharging, stitch bending and pasting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110600288B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111038795A (en) * | 2020-01-16 | 2020-04-21 | 益阳市和天电子有限公司 | Intelligent counting, transferring, discharging, packaging and outputting system for capacitors |
| CN113593935A (en) * | 2021-06-29 | 2021-11-02 | 湖南灏森新材料科技有限责任公司 | Automatic change capacitor case production system |
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| CN106973564A (en) * | 2017-05-17 | 2017-07-21 | 台州学院 | A kind of installation equipment for being used to be installed to safety electric capacity on circuit board |
| CN107068405A (en) * | 2017-04-27 | 2017-08-18 | 东莞首科电子科技有限公司 | A kind of automatic chip mounting all-in-one of chip capacitor |
| CN110155422A (en) * | 2019-05-29 | 2019-08-23 | 深圳市图谱锐科技有限公司 | A kind of side rubber-wrapped capacitor automatic moulding production line and its production technology |
| CN209447692U (en) * | 2019-03-11 | 2019-09-27 | 东莞市钜业机械有限公司 | A kind of vibration resistance patch capacitor assembling device |
| CN210378774U (en) * | 2019-10-23 | 2020-04-21 | 益阳市和天电子有限公司 | Capacitor discharging, pin bending and chip mounting system |
-
2019
- 2019-10-23 CN CN201911009222.9A patent/CN110600288B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107068405A (en) * | 2017-04-27 | 2017-08-18 | 东莞首科电子科技有限公司 | A kind of automatic chip mounting all-in-one of chip capacitor |
| CN106973564A (en) * | 2017-05-17 | 2017-07-21 | 台州学院 | A kind of installation equipment for being used to be installed to safety electric capacity on circuit board |
| CN209447692U (en) * | 2019-03-11 | 2019-09-27 | 东莞市钜业机械有限公司 | A kind of vibration resistance patch capacitor assembling device |
| CN110155422A (en) * | 2019-05-29 | 2019-08-23 | 深圳市图谱锐科技有限公司 | A kind of side rubber-wrapped capacitor automatic moulding production line and its production technology |
| CN210378774U (en) * | 2019-10-23 | 2020-04-21 | 益阳市和天电子有限公司 | Capacitor discharging, pin bending and chip mounting system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111038795A (en) * | 2020-01-16 | 2020-04-21 | 益阳市和天电子有限公司 | Intelligent counting, transferring, discharging, packaging and outputting system for capacitors |
| CN113593935A (en) * | 2021-06-29 | 2021-11-02 | 湖南灏森新材料科技有限责任公司 | Automatic change capacitor case production system |
| CN113593935B (en) * | 2021-06-29 | 2022-09-06 | 湖南灏森新材料科技有限责任公司 | Automatic change capacitor case production system |
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| Publication number | Publication date |
|---|---|
| CN110600288B (en) | 2024-03-26 |
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