CN110593580A - Large-scale curtain wall large panel material and unit plate turning device - Google Patents
Large-scale curtain wall large panel material and unit plate turning device Download PDFInfo
- Publication number
- CN110593580A CN110593580A CN201910983110.7A CN201910983110A CN110593580A CN 110593580 A CN110593580 A CN 110593580A CN 201910983110 A CN201910983110 A CN 201910983110A CN 110593580 A CN110593580 A CN 110593580A
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- China
- Prior art keywords
- steel frame
- frame
- lower fixed
- upper sliding
- turnover
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000000463 material Substances 0.000 title claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 97
- 239000010959 steel Substances 0.000 claims abstract description 97
- 230000007306 turnover Effects 0.000 claims abstract description 59
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 230000000149 penetrating effect Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/88—Curtain walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
Abstract
The technical scheme adopted by the invention is to provide a large-scale curtain wall panel material and unit plate overturning device, which comprises a lower fixed steel frame, an upper sliding steel frame, an electric sucker mechanism and an overturning mechanism, wherein the electric sucker mechanism of the overturning mechanism is arranged on the top surface of the upper sliding steel frame; the upper sliding steel frame can slide back and forth on the top surfaces of the lower fixed steel frame and the turnover mechanism, and the front end of the lower fixed steel frame is turned over between a horizontal position and a vertical position in a reciprocating mode under the driving of the turnover mechanism. The invention realizes the rapid turnover of the unit plate, is safe and reliable, does not need to horizontally rotate and turn over the unit plate in the air outdoors, is beneficial to the protection of finished products, and has the advantages of difficult collision of the unit plate and personnel safety.
Description
Technical Field
The invention relates to special mechanical equipment in the field of building construction, in particular to a large-scale curtain wall large panel material and a unit plate overturning device.
Background
In the construction process of modern curtain walls, designers seek the visual effect of a building with a through building and an atmosphere, the exterior finish of a building wall usually uses glass panels, metal panels, unit plates and the like with larger sizes, the unit plates of the curtain walls have large areas and heavy mass, the common width can reach 1.5m-3m, and the height generally reaches 4m-7m and the like of a building layer. In the conventional installation, as shown in fig. 1, before installation, the unit block 80 is placed on a trolley in a floor with the appearance surface a facing upwards, and during installation, the unit block 80 needs to be safely translated from the floor to the outside of the floor, and then turned over for 180 degrees along a vertical axis in the air so that the appearance surface a faces outwards. The process from flat placement to erection and the process of turning over the unit plate block have high difficulty, and easily cause deformation and damage of materials or safety accidents caused by collision.
In the prior art, a winch or an electric hoist is used for pulling the curtain wall unit plate out of the building from the floor, so that the panel is suspended outside the building wall, the turnover process of the unit plate is completed in the air, and then the panel is installed outside the building wall. Or the large panel is adsorbed by a sucking disc tool and the like, and is hung out of the outer vertical surface of the building and then is installed in a rotating mode, and the hoisting and overturning installation mode has the following defects: 1. the outward dragging acting force of the unit plate blocks at the moment of leaving the floor surface is large, so that the safety of the unit plate blocks and personnel is very unfavorable, and the unit plate blocks are easy to collide and scratch; 2. the unit plates with larger width are more difficult to turn over outside the building, and the unit plates can be turned over only by pulling the unit plates out of the building by a farther distance by a winch or an electric hoist; 3. the unit plates are difficult to horizontally turn outside the building and are easy to collide and scratch; it is more difficult to turn the unit plates with larger width and the unit plates with large decorative lines out of the building.
Disclosure of Invention
The invention provides a large-scale curtain wall panel material and a unit plate turning device for solving the technical problems, which realize the rapid turning of the unit plate, are safe and reliable, do not need to horizontally rotate and turn over the unit plate in the air outdoors, are beneficial to protecting finished products, and are not easy to collide with the unit plate and ensure the safety of personnel.
In order to solve the technical problems, the technical scheme adopted by the invention is to provide a large panel material and unit plate turnover device for a large curtain wall, which comprises a lower fixed steel frame, an upper sliding steel frame, an electric sucker mechanism and a turnover mechanism, wherein the lower fixed steel frame is fixedly connected with a lower fixed steel frame; the electric sucker mechanism for adsorbing the unit plate is arranged on the top surface of the upper sliding steel frame, the upper sliding steel frame is slidably and detachably arranged on the top surface of the lower fixed steel frame, the turnover mechanism is hinged to the front end of the bottom of the lower fixed steel frame along a horizontal shaft, and the rear end of the top of the turnover mechanism is butted with the front end of the top of the lower fixed steel frame in an unturning state; the upper sliding steel frame can slide back and forth on the top surfaces of the lower fixing steel frame and the turnover mechanism, and under the driving of the turnover mechanism, the front end of the lower fixing steel frame is turned over in a reciprocating mode between a horizontal position and a vertical position, and when the upper sliding steel frame is located at the vertical position, the front end of the upper sliding steel frame extends downwards beyond the lower surface of the lower fixing steel frame.
Preferably, the lower fixed steel frame comprises a lower layer frame, an upper layer frame and a support column connected between the lower layer frame and the upper layer frame, and the lower layer frame is longer than the upper layer frame, so that the lower fixed steel frame forms a double-layer three-dimensional frame similar to a right-angle step.
Preferably, the turnover mechanism is powered by an electric push rod.
Preferably, the turnover mechanism comprises a tripod at the bottom, a steel frame arranged on the top surface of the tripod and an electric push rod; the bottoms of the tips at two sides of the tripod are hinged with the front ends at two sides of the lower-layer frame, and the front end of the steel frame horizontally overhangs forwards relative to the front end of the lower-layer frame; the fixed ends of the two electric push rods are arranged on the lower layer frame, and the pushing ends of the two electric push rods are propped on the tripod; the top surface of the steel frame and the top surface of the upper layer frame are provided with communicated sliding grooves.
Preferably, in the non-overturned state, the rear end of the steel frame is butted with the front end of the upper frame, and the steel frame and the upper frame are connected through the locking bolt.
As a preferred mode, the upper sliding steel frame is a rectangular frame, a plurality of travelling wheels are arranged on the bottom surface of the upper sliding steel frame, and the upper sliding steel frame is connected in the sliding groove in a sliding mode in an adaptive mode.
Preferably, the front end of the upper sliding steel frame is provided with a blocking frame for preventing the curtain wall unit from falling.
As an optimal mode, the vacuum suckers are uniformly distributed on a rectangular support frame, and the support frame is installed in the middle of the top surface of the upper sliding steel frame.
As a preferred mode, a safety rope which can guarantee safety is also arranged between the lower fixed steel frame and the turnover mechanism in a penetrating and penetrating mode.
Preferably, the balance weight is used for realizing overall balance and is arranged at the inner rear part of the lower fixed steel frame.
Compared with the prior art, the invention has the beneficial effects that: the large curtain wall unit plate overturning device can control the overturning angle and the overturning speed of the unit plate, and the overturning process is controllable. The appearance of the unit plate can be turned outwards, and the unit plate does not need to be turned horizontally along a vertical axis in the air outdoors like the prior art, so that high-risk operation is reduced, the hanging time of the unit plate in the air can be shortened, the unit plate is safe and reliable, finished product protection is facilitated, and the unit plate is prevented from colliding and being scratched. The unit plate does not need personnel direct contact unit plate in the upset process of unit plate, ensures unit plate and personnel's safety, practices thrift the manpower, improves frock efficiency. The problems that the ultra-wide and ultra-thick unit plates are far in required distance and easy to collide and have large risk coefficients when horizontally turned around a vertical shaft are solved.
In addition, the electric sucker is arranged on the turnover device, so that the turnover device is safer, not only can unit plates be hoisted, but also various panels such as metal panels, glass panels, PC boards, polycarbonate boards, stone materials and the like or combined panels, and special and special-shaped plates can be hoisted, the application range of the turnover device is greatly expanded, and the turnover device is wide in prospect.
Drawings
FIG. 1 is a schematic illustration of the flipping mechanism of the present invention prior to flipping;
FIG. 2 is a schematic diagram of the turning apparatus of the present invention after turning;
FIG. 3 is a schematic longitudinal sectional view of the joint between the sliding outer frame beam and the turnover outer frame beam according to the present invention;
FIG. 4 is a schematic longitudinal sectional view of the junction of the sliding outer frame beam and the upper outer frame beam of the present invention;
FIG. 5 is a first schematic diagram of the turning apparatus of the present invention;
FIG. 6 is a second schematic diagram of the turning apparatus of the present invention;
FIG. 7 is a third schematic diagram of the flipping mechanism of the present invention;
fig. 8 is a fourth schematic diagram of the turning apparatus of the present invention.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings. For convenience of description, the direction of the turning device approaching the outdoor in the embodiment is defined as front, and the opposite direction is defined as back.
As shown in fig. 1-2, the turnover device for large panel materials and unit panels of large curtain walls comprises a lower fixed steel frame 10, an upper sliding steel frame 20, an electric suction cup mechanism 30, a turnover mechanism 40, and a counterweight block 50. The upper sliding steel frame 20 is connected to the top surface of the lower fixed steel frame 10, the turnover mechanism 40 is hinged to the front end of the lower fixed steel frame 10 along a horizontal axis, the upper sliding steel frame 20 can slide back and forth on the lower fixed steel frame 10 and the turnover mechanism 40, the front end of the lower fixed steel frame 10 is driven by the turnover mechanism 40 to turn back and forth between a horizontal position and a vertical position, and when the upper sliding steel frame 20 is in the vertical position, the front end of the upper sliding steel frame 20 extends downwards beyond the lower surface of the lower fixed steel frame 10. The counter weight block 50 is arranged at the inner rear part of the lower fixed steel frame 10 and is used for realizing the integral balance of the turnover device of large panel materials or unit plates of the large curtain wall.
The lower fixed steel frame 10 includes a lower frame 11, an upper frame 12 and a support column 13 connected therebetween, the lower frame 11 includes a lower beam 111 and two lower outer beams 112 at the left and right sides, the upper frame 12 includes an upper beam 121 and two upper outer beams 122 at the left and right sides, the lower outer beams 112 are longer than the upper outer beams 122, so that the lower fixed steel frame 10 constitutes a double-layer three-dimensional frame similar to a right-angle stairway.
The top surfaces of the two upper outer frame beams 122 are provided with sliding grooves 14. The bottom surfaces of the two lower outer frame beams 112 are provided with pulleys 15 and a top screw rod 16 capable of being adjusted up and down, and after the pulleys 15 move the lower fixed steel frame 10 to a target position, the top screw rod 16 is rotated to be arranged on the ground in an overhead mode, so that the positioning and supporting effects are achieved.
The turnover mechanism 40 includes a tripod 41 at the bottom, a steel frame 42 provided on the top surface of the tripod 41, and an electric push rod 43. The tip bottoms of both sides of the tripod 41 are hinged to the front ends of the two lower frame beams 112 of the lower frame 11 through the bearings 44. The steel frame 42 includes a turning beam 421 and two turning outer frame beams 422 on the left and right sides, the rear end of the turning outer frame beam 422 is butted with the front end of the upper outer frame beam 122 of the upper frame 12 in a non-turned state, the two are connected by a locking bolt 60, and the top surface of the turning outer frame beam 422 is provided with a sliding groove 14 communicated with the sliding groove on the top surface of the upper outer frame beam 122. The front end of the steel frame 42 of the turnover mechanism 40 horizontally overhangs forward relative to the front end of the lower frame 11. The fixed ends of the two electric push rods 43 are arranged on the two lower outer frame beams 112 of the lower frame 11, and the push ends thereof are propped on the tripod 41; in the overturning state, the locking bolt 60 is loosened, and the overturning mechanism 40 is overturned back and forth relative to the front end of the lower fixed steel frame 10 by pushing and pulling back the electric push rod 43. A motor for providing power to the electric push rod 43 is installed inside the frame of the lower fixed steel frame 10. Specifically, the portion of the locking bolt 60 with the movable rod is mounted to the side of the upper frame rail 122 and the portion of the bolt hole is mounted to the side of the flip frame rail 422. A safety rope 70 for ensuring safety is also arranged between the lower fixed steel frame 10 and the turnover mechanism 40 in a matching and penetrating way, so that the safety is further improved.
The upper sliding steel frame 20 is a rectangular frame and comprises a sliding cross beam 21 and two sliding outer frame beams 22 on the left side and the right side, a blocking frame 23 for preventing the curtain wall unit from falling off in the process of hoisting the curtain wall unit plate 80 is arranged at the front end of the upper sliding steel frame 20, and the blocking frame 23 is perpendicular to a plane formed by the sliding cross beam 21 and the sliding outer frame beams 22. As shown in fig. 3, a plurality of first traveling wheels 241 are fixed on the bottom surface of the front portion of the sliding outer frame 22, and the first traveling wheels 241 are slidably, non-detachably and fittingly engaged with the sliding grooves 14 on the top surface of the turnover mechanism 40, so that the upper sliding steel frame 20 can slide along the top surface of the turnover mechanism 40 and turn over synchronously. As shown in fig. 4, a plurality of second traveling wheels 242 are fixed to the bottom surface of the rear portion of the sliding outer frame 22, and the second traveling wheels 242 are slidably and detachably disposed in the sliding groove 14 on the top surface of the lower fixing steel frame 10, so that the upper sliding steel frame 20 can slide along the top surface of the lower fixing steel frame 10 and can be separated from the lower fixing steel frame 10 when the upper sliding steel frame 20 is turned over.
The top surface of the upper sliding steel frame 20 is provided with an electric suction cup mechanism 30, and the electric suction cup mechanism 30 belongs to the existing product and comprises a vacuum suction cup 31, a support frame 32, a negative pressure generator (not shown in the figure) and the like. The six vacuum suction cups 31 are uniformly distributed on a rectangular support frame 32, and the support frame 32 is installed on two sliding beams 21 positioned in the middle of the upper sliding steel frame 20. The vacuum chuck 31 firmly sucks the curtain wall large panel material or the unit plate 80 by generating negative air pressure, thereby avoiding falling risks.
The large panel material and unit plate turning device of the large curtain wall comprises the following use steps: (1) the unit plate 80 is placed on the vacuum chuck of the electric chuck mechanism in a manner that the appearance surface faces upward, and is adsorbed by negative pressure, as shown in fig. 5; (2) the upper sliding steel frame is pushed forwards to slide to the foremost end of the turnover mechanism, as shown in fig. 6; (3) loosening the locking bolt to disconnect the turnover mechanism from the lower fixed steel frame, starting the electric push rod to push the turnover mechanism, separating the upper sliding steel frame from the lower fixed steel frame, and simultaneously downwards inclining and vertically overturning under the driving of the turnover mechanism, so as to realize the overturning of the unit plate 80 until the unit plate 80 is rotated to be vertical, as shown in fig. 7-8; (4) the unit plate 80 is hoisted to a target installation position, and the electric push rod is recovered, so that the turnover mechanism and the upper sliding steel frame are driven to rotate and return to the original position, and the rear end of the top of the turnover mechanism is connected with the front end of the top of the lower fixed steel frame through the locking bolt after being butted.
Claims (10)
1. A large panel material and unit plate turnover device for large curtain walls is characterized by comprising a lower fixed steel frame (10), an upper sliding steel frame (20), an electric sucker mechanism (30) and a turnover mechanism (40); an electric sucker mechanism (30) for adsorbing unit plates is arranged on the top surface of an upper sliding steel frame (20), the upper sliding steel frame (20) is slidably and detachably arranged on the top surface of a lower fixed steel frame (10), a turnover mechanism (40) is hinged to the front end of the bottom of the lower fixed steel frame (10) along a horizontal shaft, and the rear end of the top of the turnover mechanism (40) is butted with the front end of the top of the lower fixed steel frame (10) in a non-turnover state; the upper sliding steel frame (20) can slide back and forth on the top surfaces of the lower fixed steel frame (10) and the turnover mechanism (40) and can be driven by the turnover mechanism (40) to turn over at the front end of the lower fixed steel frame (10) between a horizontal position and a vertical position in a reciprocating mode, and when the upper sliding steel frame (20) is located at the vertical position, the front end of the upper sliding steel frame (20) exceeds the lower surface of the lower fixed steel frame (10) downwards.
2. The large panel material and unit panel turnover device of large curtain wall as claimed in claim 1, wherein said lower fixed steel frame (10) comprises a lower frame (11), an upper frame (12) and a support column (13) connected therebetween, the lower frame (11) is longer than the upper frame (12), so that the lower fixed steel frame (10) forms a double-layer three-dimensional frame similar to a right-angle terrace.
3. The turnover device for large panel materials and unit panels of large curtain walls according to claim 1, wherein the turnover mechanism (40) is powered by an electric push rod (43).
4. The turnover device of large panel material and unit panels of large curtain wall as claimed in claim 2 or 3, wherein the turnover mechanism (40) comprises a tripod (41) at the bottom, a steel frame (42) on the top of the tripod (41), and an electric push rod (43); the bottoms of the tips at two sides of the triangular support (41) are hinged to the front ends at two sides of the lower-layer frame (11), and the front end of the steel frame (42) horizontally overhangs forwards relative to the front end of the lower-layer frame (11); the fixed ends of the two electric push rods (43) are arranged on the lower layer frame (11), and the push ends of the electric push rods are propped against the tripod (41); the top surface of the steel frame (42) and the top surface of the upper layer frame (12) are provided with a sliding groove (14) which is communicated.
5. The turnover device of large panel material and unit panels of large curtain wall as claimed in claim 4, wherein in the non-turned state, the rear end of the steel frame (42) is butted against the front end of the upper frame (12), and the two are connected by the locking bolt (60).
6. The large panel material and unit panel turnover device of claim 4, wherein the upper sliding steel frame (20) is a rectangular frame, and the bottom surface of the upper sliding steel frame (20) is provided with a plurality of road wheels (24) adapted to be slidably connected in the sliding grooves (14).
7. The large panel material and unit panel turnover device for large curtain walls according to claim 1 or 6, wherein the front end of the upper sliding steel frame (20) is provided with a blocking frame (23) for preventing the curtain wall units from falling.
8. The large panel material and unit panel turnover device of large curtain wall as claimed in claim 1, wherein several vacuum suction cups (31) are uniformly distributed on a rectangular support frame (32), and the support frame (32) is installed at the middle of the top surface of the upper sliding steel frame (20).
9. The turnover device of large panel materials and unit panels of large curtain walls as claimed in claim 1, wherein a safety cable (70) for ensuring safety is further disposed between the lower fixed steel frame (10) and the turnover mechanism (40).
10. The large panel material and unit panel turnover device of large curtain wall as claimed in claim 1, further comprising a weight block (50) for overall balance, wherein the weight block (50) is disposed at the inner rear portion of the lower fixed steel frame (10).
Priority Applications (1)
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CN201910983110.7A CN110593580A (en) | 2019-10-16 | 2019-10-16 | Large-scale curtain wall large panel material and unit plate turning device |
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CN201910983110.7A CN110593580A (en) | 2019-10-16 | 2019-10-16 | Large-scale curtain wall large panel material and unit plate turning device |
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CN110593580A true CN110593580A (en) | 2019-12-20 |
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CN201910983110.7A Pending CN110593580A (en) | 2019-10-16 | 2019-10-16 | Large-scale curtain wall large panel material and unit plate turning device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111764556A (en) * | 2020-07-14 | 2020-10-13 | 钱昌杰 | Installation and construction method for metal framework of glass curtain wall |
CN112576016A (en) * | 2020-12-10 | 2021-03-30 | 魏信武 | Auxiliary erecting equipment for installation of light partition wall |
CN113247821A (en) * | 2021-06-28 | 2021-08-13 | 新乡职业技术学院 | Hoisting device for mounting steel structure of light steel building |
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CN106013820A (en) * | 2016-07-22 | 2016-10-12 | 深圳市三鑫幕墙工程有限公司 | Interlaminar electric turning frame for unit plate block |
CN211173159U (en) * | 2019-10-16 | 2020-08-04 | 深圳广田集团股份有限公司 | Large-scale curtain wall large panel material and unit plate turning device |
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JPH0718865A (en) * | 1993-06-30 | 1995-01-20 | Sato Kogyo Co Ltd | Method for preassembling glass to curtain wall panel |
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CN111764556A (en) * | 2020-07-14 | 2020-10-13 | 钱昌杰 | Installation and construction method for metal framework of glass curtain wall |
CN111764556B (en) * | 2020-07-14 | 2021-09-03 | 上海平易装潢材料有限公司 | Installation and construction method for metal framework of glass curtain wall |
CN112576016A (en) * | 2020-12-10 | 2021-03-30 | 魏信武 | Auxiliary erecting equipment for installation of light partition wall |
CN113247821A (en) * | 2021-06-28 | 2021-08-13 | 新乡职业技术学院 | Hoisting device for mounting steel structure of light steel building |
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