CN110589160A - Automatic marking method and system for yarn roll - Google Patents
Automatic marking method and system for yarn roll Download PDFInfo
- Publication number
- CN110589160A CN110589160A CN201910919228.3A CN201910919228A CN110589160A CN 110589160 A CN110589160 A CN 110589160A CN 201910919228 A CN201910919228 A CN 201910919228A CN 110589160 A CN110589160 A CN 110589160A
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- China
- Prior art keywords
- information
- yarn
- module
- yarn roll
- tray
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/46—Applying date marks, code marks, or the like, to the label during labelling
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- Tyre Moulding (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
The invention discloses an automatic marking method for a yarn roll, which comprises the following steps: the method comprises the following steps that a transfer module is used for placing yarn rolls on a tray, a detection module is used for detecting the appearance, the height and the tex index of the yarn rolls, a weighing module is used for weighing the yarn rolls, and yarn roll information, detection results and weighing results are respectively bound with corresponding tray information and sent to a server; the marking module acquires tray information and sends the tray information to the server, and the server acquires the yarn roll information, the detection result and the weighing result bound with the tray information and generates code printing information; the marking CPU receives and prints the marking information, generates a yarn roll label and pastes the label; and the code reading module reads the labeled yarn roll label, judges the printing and labeling quality of the yarn roll label, and gives an abnormal alarm if the quality is unqualified. The invention further provides an automatic marking system for the yarn roll. The problems that manual marking is low in efficiency and poor in marking quality, errors are prone to occurring in marking of multiple types of yarn rolls, and production efficiency and economic benefits are affected are solved.
Description
Technical Field
The invention relates to the technical field of glass fiber marking, in particular to an automatic marking method and system for a yarn roll.
Background
In the production process of the existing fiber checking and loading process, yarn rolls need to be distinguished according to requirements of different customers or different varieties and specifications, and the yarn roll information of various types of yarn rolls is more, such as tray information, yarn roll weight, yarn roll position, yarn trolley information and the like. The prior art method employs manual marking, sheet by sheet, and one-to-one application of marking labels to each package in the proper position. The process involves many operation links and personnel, consumes a large amount of manpower and material resources, has low manual marking efficiency and poor marking quality, is easy to generate errors aiming at the marking of various types of yarn rolls, and seriously affects the production efficiency and the economic benefit.
Disclosure of Invention
In order to solve the problems of low efficiency and poor quality of manual marking and easy error of marking of various types of yarn rolls, the invention provides an automatic marking method of yarn rolls, which comprises the following specific steps:
the transfer module is used for placing the yarn roll from the yarn car onto the tray, binding the information of the yarn roll and the information of the tray and sending the information of the yarn roll and the information of the tray to the server;
detecting the appearance, height and tex indexes of the yarn roll on the tray by using a detection module, binding the detection result with the tray information and sending the detection result to a server;
weighing the yarn roll on the tray by using a weighing module, binding a weighing result with tray information and sending the weighing result to a server;
the method comprises the steps that a marking module is used for obtaining tray information and sending the tray information to a server, the server obtains yarn roll information, a detection result and a weighing result which are bound with the tray information, and code printing information is generated based on the yarn roll information, the detection result and the weighing result;
the marking CPU receives and prints the marking information sent by the server, generates a yarn roll label and pastes the yarn roll label;
the code reading module reads the labeled yarn roll label, the printing and labeling quality of the yarn roll label is judged, and if the quality is not qualified, the alarm module is used for carrying out abnormity alarm.
Preferably, the transfer module sends the bound yarn roll information and the bound tray information to the server once when taking out one yarn roll from the yarn car and placing the yarn roll on the tray.
Preferably, the package information includes a cart barcode carrying the package and the location of the package on the cart; the tray information includes a tray number; the detection result comprises the appearance, height and tex indexes of the yarn roll; the weighing result includes reel weight information.
Preferably, the marking module acquires the tray information by scanning the RFID module.
Preferably, the quality failure comprises spool label print blur and/or label peel.
The invention also provides a system for automatically marking a yarn roll, which comprises: server, move and carry module, detection module, weighing module, beat the mark module, beat mark CPU, read sign indicating number module and alarm module, the server with move and carry module, detection module, weighing module, beat the mark module and beat mark CPU and be connected, read the sign indicating number module and be connected with alarm module, wherein:
the transfer module is used for placing the yarn roll from the yarn car onto the tray, binding the information of the yarn roll and the information of the tray and sending the information of the yarn roll and the information of the tray to the server;
the detection module is used for detecting the appearance, the height and the tex index of the yarn roll on the tray, binding the detection result with the tray information and sending the detection result to the server;
the weighing module is used for weighing the yarn roll, binding the weighing result with the tray information and sending the weighing result to the server;
the marking module is used for acquiring tray information and sending the tray information to the server, the server acquires yarn roll information, a detection result and a weighing result which are bound with the tray information, and code printing information is generated based on the yarn roll information, the detection result and the weighing result;
the marking CPU is used for receiving and printing the marking information sent by the server, generating a yarn roll label and labeling the yarn roll label;
and the code reading module is used for reading the labeled yarn roll label, judging the printing and labeling quality of the yarn roll label, and performing abnormal alarm by using the alarm module if the quality is not qualified.
Preferably, the transfer module sends the bound yarn roll information and the bound tray information to the server once when taking out one yarn roll from the yarn car and placing the yarn roll on the tray.
Preferably, the package information includes a cart barcode carrying the package and the location of the package on the cart; the tray information includes a tray number; the detection result comprises the appearance, height and tex indexes of the yarn roll; the weighing result includes reel weight information.
Preferably, the marking module acquires the tray information by scanning the RFID module.
Preferably, the quality failure comprises spool label print blur and/or label peel.
The invention provides a method and a system for automatically marking yarn rolls.A transfer module is used for placing the yarn rolls from a yarn car to a tray, binding yarn roll information and tray information and sending the bound yarn roll information and the tray information to a server; detecting the appearance, height and tex indexes of the yarn roll on the tray by using a detection module, binding the detection result with the tray information and sending the detection result to a server; weighing the yarn roll on the tray by using a weighing module, binding a weighing result with tray information and sending the weighing result to a server; the method comprises the steps that a marking module is used for obtaining tray information and sending the tray information to a server, the server obtains yarn roll information, a detection result and a weighing result which are bound with the tray information, and code printing information is generated based on the yarn roll information, the detection result and the weighing result; the marking CPU receives and prints the marking information sent by the server to generate a yarn roll label, the yarn roll label is labeled, the code reading module reads the labeled yarn roll label, the yarn roll label printing and labeling quality is judged, and if the quality is not qualified, the alarm module is used for carrying out abnormal alarm. The invention adopts the tray information as an information carrier, and the yarn roll information, the detection result and the weighing result of each yarn roll are in one-to-one correspondence, so that the error of the marking information of various types of yarn rolls is avoided, the code reading module is adopted to read the labeled yarn roll labels, the printing and labeling quality of the yarn roll labels is judged, and the alarm module is used for carrying out abnormal alarm when the quality is unqualified. The automatic marking method for the yarn roll has the advantages that the automatic marking of the yarn roll is adopted to replace manual marking, the speed and the efficiency are high, and the problems that the manual marking efficiency is low, the marking quality is poor, and the production efficiency and the economic benefit are influenced are solved.
Drawings
FIG. 1 is a flow chart of an automatic marking method for a yarn roll provided by the invention;
FIG. 2 is a block diagram of an automatic marking system for reels;
fig. 3 is a block diagram for detecting the quality of label printing and labeling of a yarn roll provided by the invention.
Wherein: 1. the system comprises a server, a transfer module 2, a detection module 3, a weighing module 4, a marking module 5, a marking CPU6, a code reading module 7 and an alarm module 8.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In order to solve the problems of low efficiency, poor marking quality and easy error marking of various types of yarn rolls in manual marking, the invention transfers the yarn rolls on a yarn trolley onto a tray by using a transfer module, detects the yarn rolls on the tray by using a detection module, weighs the yarn rolls on the tray by using a weighing module, binds yarn roll information, detection results and weighing results with corresponding tray information respectively, and sends the information to a server for storage; the marking module is used for acquiring tray information and sending the tray information to the server, and the server acquires the yarn roll information, the detection result and the weighing result bound with the tray information according to the tray information so as to generate code printing information; the marking CPU receives and prints the marking information sent by the server, generates a yarn roll label and pastes the yarn roll label; the code reading module reads the labeled yarn roll label, the printing and labeling quality of the yarn roll label is judged, and if the quality is not qualified, the alarm module is used for carrying out abnormity alarm.
The embodiment of the automatic marking method for the yarn roll provided by the invention is shown in the figure 1 in particular, and the method comprises the following steps:
s101: and the yarn roll is placed on the tray from the yarn car by using the transfer module, and the information of the yarn roll and the information of the tray are bound and sent to the server.
It should be noted that the reels are typically placed on a cart prior to marking and labeling. Taking a transfer module PLC And a Data acquisition And monitoring Control system SCADA (Supervisory Control And Data acquisition) as an example, the transfer module PLC is utilized to place the reels onto the tray from the yarn car one by one, when the transfer module PLC takes one reel from the yarn car And places the reel onto the tray, the transfer module PLC sends the reel information And the tray information which are bound once to the SCADA server, And the reel information comprises: a cart bar code carrying the reels and the location of the reels on the cart, and the tray information includes the number of the tray carrying the reels.
S102: and detecting the appearance, height and tex indexes of the yarn roll on the tray by using a detection module, binding the detection result with the tray number and sending the detection result to the SCADA server.
It should be noted that, taking the detection module PLC as an example, the detection module PLC detects the appearance, height, and TEX index of the yarn package on the tray, detects whether the appearance of the yarn package is damaged, whether the height and height of the yarn package exceed standards, and whether the TEX (TEX) index and index of the yarn package are qualified, and binds the detection result with the tray number bearing the detected yarn package and sends the detection result to the SCADA server for storage.
S103: and weighing the yarn roll on the tray by using the weighing module, binding the weighing result with the tray number and sending the weighing result to the SCADA server.
It should be noted that, taking the weighing module PLC as an example, the reels on the tray are weighed, and the weighing result includes weight information in units of grams or pounds. And binding the weight information with the tray number bearing the weighing yarn roll and sending the weight information to the SCADA server for storage.
S104: utilize and beat the mark module and acquire the tray number and send the tray number to SCADA server, the SCADA server acquires the yarn car bar code that binds with the tray number, the position of yarn book on the yarn car, testing result and weight information, and the generation is beaten sign indicating number information.
It should be noted that, taking the marking module PLC as an example, the marking module PLC acquires the tray number by scanning the RFID module (not shown in the figure), and sends the tray number to the SCADA server, and the SCADA server calls the stored data according to the tray number to obtain the cart bar code bound with the tray number, the position of the yarn roll on the cart, the appearance, height, tex index, and weight information of the yarn roll, and generate the coding information. The tray number is used as an information carrier, and the yarn car bar code where each yarn roll is located, the position of the yarn roll on the yarn car, the appearance, the height, the tex index and the weight information of the yarn roll, which are stored in the SCADA server, are called, so that the condition that the marking information of various types of yarn rolls is wrong is avoided.
S105: and the marking CPU receives and prints the marking information sent by the SCADA server, generates a yarn roll label and pastes the yarn roll label.
The marking CPU is used for receiving the marking information sent by the SCADA server, connecting the marking information with a printer for printing, generating a yarn roll label, and attaching the yarn roll label to a proper position of the film-wrapped yarn roll.
S106: the code reading module reads the labeled yarn roll label, the printing and labeling quality of the yarn roll label is judged, and if the quality is not qualified, the alarm module is used for carrying out abnormity alarm.
The code reading module reads the labeled yarn roll label, judges whether the yarn roll label is clearly printed and whether the yarn roll label falls off, if the yarn roll label is blurred in printing and/or the label falls off, the yarn roll label printing and/or labeling quality is considered to be unqualified, the code reading module sends abnormal alarm information to the alarm module, and the alarm module is started to output abnormal alarm.
The present invention also provides an embodiment of a system for automatically marking a yarn package, and in particular, with reference to fig. 2 to 3, the system includes:
server 1, move and carry module 2, detection module 3, weighing module 4, mark module 5, mark CPU6, read code module 7 and alarm module 8, server 1 with move and carry module 2, detection module 3, weighing module 4, mark module 5 and mark CPU6 and be connected, read code module 7 and be connected with alarm module 8, wherein:
the transfer module 2 is used for placing the yarn roll from the yarn car onto the tray, binding the information of the yarn roll and the information of the tray and sending the information of the yarn roll to the server 1;
the detection module 3 is used for detecting the appearance, the height and the tex index of the yarn roll on the tray, binding the detection result with the tray information and sending the detection result to the server 1;
the weighing module 4 is used for weighing the yarn roll, binding the weighing result with the tray information and sending the weighing result to the server 1;
the marking module 5 is used for acquiring tray information and sending the tray information to the server 1, the server 1 acquires yarn roll information, a detection result and a weighing result bound with the tray information, and code printing information is generated based on the yarn roll information, the detection result and the weighing result;
the marking CPU6 is used for receiving and printing the coding information sent by the server 1, generating a yarn roll label and labeling the yarn roll label;
and the code reading module 7 is used for reading the labeled yarn roll label, judging the printing and labeling quality of the yarn roll label, and performing abnormal alarm by using the alarm module 8 if the quality is not qualified.
The transferring module 2 sends the bound yarn roll information and the bound tray information to the server 1 every time when taking one yarn roll from the yarn car and placing the yarn roll on the tray.
The yarn roll information comprises a yarn car bar code for bearing the yarn roll and the position of the yarn roll on the yarn car; the tray information includes a tray number; the detection result comprises the appearance, height and tex indexes of the yarn roll; the weighing result includes reel weight information.
The marking module 5 acquires the tray information by scanning the RFID module.
The unqualified quality comprises fuzzy printing of the yarn roll label and/or falling off of the label.
According to the automatic marking method and system for the yarn roll, provided by the invention, the automatic marking of the yarn roll is adopted to replace manual marking, the efficiency is improved, the problem that errors are easily caused in manual marking and labeling is solved, the code reading module 7 is adopted to read the labeled yarn roll label, the printing and labeling quality of the yarn roll label is judged, and an alarm module 8 is used for carrying out abnormal alarm when the quality is unqualified.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An automatic marking method for a yarn roll is characterized by comprising the following steps:
the method comprises the following steps that a transfer module is used for placing yarn rolls from a yarn car onto a tray, and the information of the yarn rolls and the information of the tray are bound and sent to a server;
detecting the appearance, height and tex indexes of the yarn roll on the tray by using a detection module, binding a detection result with the tray information and sending the detection result to the server;
weighing the yarn roll on the tray by using a weighing module, binding a weighing result with the tray information and sending the weighing result to the server;
the tray information is obtained by a marking module, the tray information is sent to the server, the server obtains the yarn roll information, the detection result and the weighing result bound with the tray information, and code printing information is generated based on the yarn roll information, the detection result and the weighing result;
the marking CPU receives and prints the marking information sent by the server, generates a yarn roll label and pastes the yarn roll label;
and the code reading module reads the yarn roll label after labeling, the printing and labeling quality of the yarn roll label is judged, and if the quality is not qualified, an alarm module is used for carrying out abnormal alarm.
2. The automatic marking method for reels of claim 1, characterized in that: and the shifting module sends the bound yarn roll information and the pallet information to the server once when taking one yarn roll from the yarn car and placing the yarn roll on the pallet.
3. The automatic marking method for reels of claim 1, characterized in that: the yarn roll information comprises a yarn car bar code for bearing the yarn roll and the position of the yarn roll on the yarn car; the tray information includes a tray number; the detection result comprises the appearance, height and tex indexes of the yarn roll; the weighing result comprises the weight information of the yarn roll.
4. The automatic marking method for reels of claim 1, characterized in that: the marking module acquires the tray information by scanning the RFID module.
5. The automatic marking method for reels of claim 1, characterized in that: the unqualified quality comprises fuzzy printing and/or label falling of the yarn roll label.
6. An automatic marking system for reels, comprising: server, move and carry module, detection module, weighing module, beat the mark module, beat mark CPU, read code module and alarm module, the server with move and carry module, detection module, weighing module, beat the mark module and beat mark CPU and be connected, read code module with alarm module is connected, wherein:
the transfer module is used for placing the yarn roll from the yarn car onto the tray, binding the information of the yarn roll and the information of the tray and sending the information of the yarn roll to the server;
the detection module is used for detecting the appearance, the height and the tex index of the yarn roll on the tray, binding the detection result with the tray information and sending the detection result to the server;
the weighing module is used for weighing the yarn roll, binding the weighing result with the tray information and sending the weighing result to the server;
the marking module is used for acquiring the tray information and sending the tray information to the server, the server acquires the yarn roll information, the detection result and the weighing result bound with the tray information, and code printing information is generated based on the yarn roll information, the detection result and the weighing result;
the marking CPU is used for receiving and printing the marking information sent by the server, generating a yarn roll label and labeling the yarn roll label;
the code reading module is used for reading the yarn roll label after labeling, judging the printing and labeling quality of the yarn roll label, and performing abnormal alarm by using the alarm module if the quality is not qualified.
7. The automatic marking system for reels of claim 6, characterized in that: and the shifting module sends the bound yarn roll information and the pallet information to the server once when taking one yarn roll from the yarn car and placing the yarn roll on the pallet.
8. The automatic marking system for reels of claim 6, characterized in that: the yarn roll information comprises a yarn car bar code for bearing the yarn roll and the position of the yarn roll on the yarn car; the tray information includes a tray number; the detection result comprises the appearance, height and tex indexes of the yarn roll; the weighing result comprises the weight information of the yarn roll.
9. The automatic marking system for reels of claim 6, characterized in that: the marking module acquires the tray information by scanning the RFID module.
10. The automatic marking system for reels of claim 6, characterized in that: the unqualified quality comprises fuzzy printing and/or label falling of the yarn roll label.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910919228.3A CN110589160A (en) | 2019-09-26 | 2019-09-26 | Automatic marking method and system for yarn roll |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910919228.3A CN110589160A (en) | 2019-09-26 | 2019-09-26 | Automatic marking method and system for yarn roll |
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| CN110589160A true CN110589160A (en) | 2019-12-20 |
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| CN201910919228.3A Pending CN110589160A (en) | 2019-09-26 | 2019-09-26 | Automatic marking method and system for yarn roll |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111252327A (en) * | 2020-01-20 | 2020-06-09 | 深圳赛意法微电子有限公司 | Automatic reel packaging production line and reel packaging method |
| CN111553598A (en) * | 2020-04-29 | 2020-08-18 | 泰山玻璃纤维邹城有限公司 | Superfine yarn quality management system |
| CN115384894A (en) * | 2022-08-02 | 2022-11-25 | 江苏吉龙运动休闲用品有限公司 | Integrated marking system for PVC material roll |
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Application publication date: 20191220 |