CN110588675B - Automatic cleaning system and method for diesel locomotive radar - Google Patents
Automatic cleaning system and method for diesel locomotive radar Download PDFInfo
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- CN110588675B CN110588675B CN201910908297.4A CN201910908297A CN110588675B CN 110588675 B CN110588675 B CN 110588675B CN 201910908297 A CN201910908297 A CN 201910908297A CN 110588675 B CN110588675 B CN 110588675B
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- 230000003137 locomotive effect Effects 0.000 title claims abstract description 67
- 238000004140 cleaning Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000010926 purge Methods 0.000 claims abstract description 133
- 238000002844 melting Methods 0.000 claims abstract description 34
- 230000008018 melting Effects 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 26
- 238000007664 blowing Methods 0.000 claims abstract description 10
- 239000000523 sample Substances 0.000 claims description 30
- 238000010438 heat treatment Methods 0.000 claims description 26
- 238000009434 installation Methods 0.000 claims description 26
- 239000007788 liquid Substances 0.000 claims description 14
- 238000012546 transfer Methods 0.000 claims description 13
- 238000005259 measurement Methods 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 4
- 238000010248 power generation Methods 0.000 claims description 3
- 238000002485 combustion reaction Methods 0.000 claims 3
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 13
- 238000005336 cracking Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000007710 freezing Methods 0.000 description 5
- 230000008014 freezing Effects 0.000 description 5
- 238000005485 electric heating Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000005457 ice water Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000011217 control strategy Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
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- 239000000155 melt Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S1/00—Cleaning of vehicles
- B60S1/02—Cleaning windscreens, windows or optical devices
- B60S1/56—Cleaning windscreens, windows or optical devices specially adapted for cleaning other parts or devices than front windows or windscreens
- B60S1/60—Cleaning windscreens, windows or optical devices specially adapted for cleaning other parts or devices than front windows or windscreens for signalling devices, e.g. reflectors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61C—LOCOMOTIVES; MOTOR RAILCARS
- B61C17/00—Arrangement or disposition of parts; Details or accessories not otherwise provided for; Use of control gear and control systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61C—LOCOMOTIVES; MOTOR RAILCARS
- B61C5/00—Locomotives or motor railcars with IC engines or gas turbines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61H—BRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
- B61H11/00—Applications or arrangements of braking or retarding apparatus not otherwise provided for; Combinations of apparatus of different kinds or types
- B61H11/06—Applications or arrangements of braking or retarding apparatus not otherwise provided for; Combinations of apparatus of different kinds or types of hydrostatic, hydrodynamic, or aerodynamic brakes
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Abstract
Description
技术领域technical field
本发明涉及雷达技术应用领域,并且更具体地,涉及一种内燃机车雷达自动清洁系统,以及内燃机车雷达自动清洁的方法。The present invention relates to the application field of radar technology, and more particularly, to an automatic cleaning system for a diesel locomotive radar, and a method for automatically cleaning a diesel locomotive radar.
背景技术Background technique
机车很多控制功能都可以通过安装雷达实现(例如机车轮径自动测量,粘着控制等等),因为雷达可以获得机车真实的地面速度。但当雷达探头被灰尘或冰雪覆盖后,如果不能及时清除,将会影响雷达的使用效果。由于机车大部分时间都处于运行中,无法实现实时地人工手动清除。Many control functions of the locomotive can be realized by installing radar (such as automatic measurement of locomotive wheel diameter, adhesion control, etc.), because the radar can obtain the real ground speed of the locomotive. However, when the radar probe is covered with dust or ice and snow, if it cannot be removed in time, it will affect the use effect of the radar. Since the locomotive is in operation most of the time, it is impossible to manually remove it manually in real time.
现有技术中存在利用压缩空气吹扫清洗雷达的方式,通过为雷达配空气压缩机,使得空气压缩机提供的压缩空气由气体通道进入雷达以达到吹扫清洗雷达的功能。但是上述技术存在如下缺点:需要单独设置空气压缩机;没有脏污检测装置,压缩空气一直吹扫雷达,造成能源浪费;无法解决冬季雷达探头冰雪覆盖而使得吹扫效果变差的问题。In the prior art, there is a method of using compressed air to purge and clean the radar. By equipping the radar with an air compressor, the compressed air provided by the air compressor enters the radar through the gas channel to achieve the function of purging and cleaning the radar. However, the above technology has the following disadvantages: a separate air compressor is required; there is no contamination detection device, and the compressed air keeps purging the radar, causing energy waste; it cannot solve the problem that the radar probe is covered with ice and snow in winter, which makes the purging effect worse.
针对结冰问题,现有技术中使用雷达电加热融冰除霜装置,通过电加热方式融化雷达上的冰雪。但是上述技术存在如下缺点:无法清除粉尘;利用电进行加热融冰,造成能源浪费;在气温过低条件下,没有防止融化的冰水再次结冰措施,要靠加热蒸发掉融化后的冰水,电加热功率需求较大,易造成雷达烧损。To solve the problem of icing, in the prior art, a radar electric heating ice-melting and defrosting device is used to melt the ice and snow on the radar through electric heating. However, the above-mentioned technologies have the following disadvantages: the dust cannot be removed; the use of electricity to heat and melt the ice results in a waste of energy; under the condition of too low temperature, there is no measure to prevent the melted ice water from freezing again, and the melted ice water must be evaporated by heating , the electric heating power demand is large, and it is easy to cause the radar to burn.
因此,仍需要一种针对内燃机车雷达的自动清洁系统及方法,能够低成本、高效率的清除雷达探头上的灰尘或冰雪。Therefore, there is still a need for an automatic cleaning system and method for diesel locomotive radar, which can remove dust or ice and snow on radar probes with low cost and high efficiency.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术不足,本发明的目的在于提供一种内燃机车雷达自动清洁系统,以及内燃机车雷达自动清洁的方法,利用内燃机车柴油机冷却系统中的高温水对雷达进行加热除冰、利用内燃机车空气制动系统中的压缩空气进行雷达的吹扫除尘。In order to overcome the deficiencies in the prior art, the purpose of the present invention is to provide an automatic cleaning system for a diesel locomotive radar, and a method for automatic cleaning of the diesel locomotive radar. The compressed air in the air brake system of the locomotive carries out the purging and dust removal of the radar.
基于上述目的,采用如下技术方案:Based on the above purpose, the following technical solutions are adopted:
根据本发明,提供一种内燃机车雷达自动清洁系统,包括:According to the present invention, an automatic cleaning system for a diesel locomotive radar is provided, comprising:
雷达安装面板,雷达安装面板上设置有雷达、温度传感器和超声波测量装置;雷达安装面板内部设置有导热介质流通管路;导热介质流通管路包含进口和出口;Radar installation panel, the radar installation panel is provided with radar, temperature sensor and ultrasonic measuring device; the inside of the radar installation panel is provided with a heat conduction medium circulation pipeline; the heat conduction medium circulation pipeline includes an inlet and an outlet;
融化系统,融化系统包括柴油机冷却系统、第一升温操作管路、第二升温操作管路、第一电磁阀以及第二电磁阀;其中,所述第一升温操作管路的一端连通至所述导热介质流通管路的进口以及另一端连接至所述柴油机冷却系统,所述第二升温操作管路的一端连通至所述导热介质流通管路的出口以及另一端连接至所述柴油机冷却系统;第一电磁阀设置在第一升温操作管路上,第二电磁阀设置在第二升温操作管路上;A melting system, the melting system includes a diesel engine cooling system, a first temperature rise operation pipeline, a second temperature rise operation pipeline, a first solenoid valve and a second solenoid valve; wherein one end of the first temperature rise operation pipeline is connected to the The inlet and the other end of the heat-conducting medium circulation pipeline are connected to the diesel engine cooling system, one end of the second temperature-raising operation pipeline is connected to the outlet of the heat-conducting medium circulation pipeline, and the other end is connected to the diesel engine cooling system; The first solenoid valve is arranged on the first heating operation pipeline, and the second solenoid valve is arranged on the second heating operation pipeline;
吹扫系统,吹扫系统包括空气制动系统、雷达吹扫喷嘴以及用于控制雷达吹扫喷嘴喷气的第三电磁阀,雷达吹扫喷嘴外接在空气制动系统的压缩空气气路上;雷达吹扫喷嘴朝向雷达设置;The purging system includes an air brake system, a radar purging nozzle and a third solenoid valve for controlling the air jet of the radar purging nozzle. The radar purging nozzle is externally connected to the compressed air path of the air brake system; Sweep the nozzle towards the radar setting;
雷达吹扫控制系统,雷达吹扫控制系统与温度传感器和超声波测量装置通信连接,以控制第一电磁阀、第二电磁阀和第三电磁阀。The radar purge control system is connected in communication with the temperature sensor and the ultrasonic measuring device to control the first solenoid valve, the second solenoid valve and the third solenoid valve.
进一步地,柴油机冷却系统包含高温水循环管路;第一升温操作管路和第二升温操作管路均连通至在高温水循环管路上,;第二升温操作管路设置在第一升温操作管路的下游位置。Further, the diesel engine cooling system includes a high-temperature water circulation pipeline; the first temperature-raising operation pipeline and the second temperature-raising operation pipeline are both connected to the high-temperature water circulation pipeline; downstream location.
进一步地,导热介质流通管路的出口和第二电磁阀之间设置第四电磁阀。Further, a fourth solenoid valve is arranged between the outlet of the heat transfer medium circulation pipeline and the second solenoid valve.
进一步地,第四电磁阀为三通阀,,三通阀的进液口连通至导热介质流通管路的出口,三通阀的第一出液口连通至第二电磁阀,三通阀的第二出液口设置关闭阀。第一电磁阀、第二电磁阀和第三电磁阀为两通阀。Further, the fourth solenoid valve is a three-way valve, the liquid inlet of the three-way valve is connected to the outlet of the heat transfer medium circulation pipeline, the first liquid outlet of the three-way valve is connected to the second solenoid valve, and the The second liquid outlet is provided with a shut-off valve. The first solenoid valve, the second solenoid valve and the third solenoid valve are two-way valves.
进一步地,雷达吹扫喷嘴设置在雷达的上方,并且雷达吹扫喷嘴设置成使得空气喷出的气流路径与雷达表面呈20-40度角。Further, the radar purging nozzle is arranged above the radar, and the radar purging nozzle is arranged so that the air flow path of the air jet is at an angle of 20-40 degrees to the radar surface.
进一步地,导热介质流通管路包括一端封口且一端为进口的左竖管、一端封口且一端为出口的右竖管、以及在与左竖管和右竖管连通的沿纵向依次布置的若干组数的流通管。Further, the heat-conducting medium circulation pipeline includes a left vertical pipe with one end sealed and one end being an inlet, a right vertical pipe with one end sealed and one end being an outlet, and several groups arranged in sequence along the longitudinal direction in communication with the left vertical pipe and the right vertical pipe. number of flow tubes.
进一步地,雷达吹扫喷嘴将从空气制动系统中的压缩空气分成3路吹向雷达探头,进行除尘操作。Further, the radar blowing nozzle will divide the compressed air in the air brake system into 3 paths and blow it towards the radar probe for dust removal operation.
进一步地,第一升温操作管路和第二升温操作管路上会包上保温护套,防止热量散失和管路冻裂。Further, the first heating operation pipeline and the second heating operation pipeline will be covered with thermal insulation jackets to prevent heat loss and freeze cracking of the pipelines.
进一步地,第四电磁阀用于排空导热介质流通管路中的高温水,当长时间(超过2小时)不需要对雷达进行升温操作时,打开第四电磁阀的第二出液口将管路中高温水排空,防止第一升温操作管路和第二升温操作管路冻裂。Further, the fourth solenoid valve is used to empty the high-temperature water in the heat transfer medium circulation pipeline. When the radar does not need to be heated for a long time (more than 2 hours), opening the second liquid outlet of the fourth solenoid valve will The high-temperature water in the pipeline is emptied to prevent the first heating operation pipeline and the second heating operation pipeline from freezing and cracking.
根据本发明,还提供一种内燃机车雷达自动清洁的方法,采用如上的内燃机车雷达自动清洁系统,其方法包括:According to the present invention, a method for automatic cleaning of a diesel locomotive radar is also provided, using the above automatic cleaning system for a diesel locomotive radar, and the method includes:
雷达吹扫控制系统根据实时采集雷达安装面板上的温度传感器和超声波测量装置的数据中的一种或多种来进行控制吹扫系统和融化系统,以实现内燃机车雷达的自动清洁。The radar purging control system controls the purging system and the melting system according to one or more of the data collected in real time from the temperature sensor on the radar installation panel and the ultrasonic measuring device, so as to realize the automatic cleaning of the diesel locomotive radar.
进一步地,实时采集雷达安装面板上的温度传感器和超声波测量装置的数据后,方法包括如下情形:Further, after collecting the data of the temperature sensor and the ultrasonic measuring device on the radar installation panel in real time, the method includes the following situations:
当温度传感器检测到雷达安装面板的温度高于-2℃的情况下:When the temperature sensor detects that the temperature of the radar mounting panel is higher than -2℃:
若超声波测量装置检测到雷达探头上覆盖物的厚度超过2mm,则雷达吹扫控制系统仅指示吹扫系统进行吹扫操作;If the ultrasonic measuring device detects that the thickness of the cover on the radar probe exceeds 2mm, the radar purging control system only instructs the purging system to carry out the purging operation;
若超声波测量装置检测到雷达探头上覆盖物的厚度小于0.5mm时,则雷达吹扫控制系统指示吹扫系统停止吹扫操作;If the ultrasonic measuring device detects that the thickness of the cover on the radar probe is less than 0.5mm, the radar purging control system instructs the purging system to stop the purging operation;
或者,or,
当温度传感器检测到雷达安装面板的温度低于-2℃的情况下:When the temperature sensor detects that the temperature of the radar mounting panel is lower than -2°C:
若超声波测量装置检测到雷达探头上覆盖物的厚度超过3mm时,雷达吹扫控制系统指示融化系统先进行升温操作;当超声波测量装置检测到覆盖物的厚度降低至1mm以下时,雷达吹扫控制系统指示吹扫系统开始进行吹扫操作,此时升温操作和吹扫操作同时进行;若超声波测量装置检测到雷达探头上覆盖物的厚度小于0.5mm时,则雷达吹扫控制系统停止吹扫系统和融化系统;If the ultrasonic measuring device detects that the thickness of the cover on the radar probe exceeds 3mm, the radar purging control system instructs the melting system to perform the heating operation first; when the ultrasonic measuring device detects that the thickness of the cover decreases below 1mm, the radar purging control system The system instructs the purging system to start the purging operation. At this time, the heating operation and the purging operation are carried out at the same time; if the ultrasonic measuring device detects that the thickness of the cover on the radar probe is less than 0.5mm, the radar purging control system stops the purging system. and melting systems;
或者,or,
当温度传感器检测到雷达安装面板的温度低于-6℃时,无论此时超声波测量装置是否检测到雷达探头上存在覆盖物,雷达吹扫控制系统指示融化系统每间隔30分钟进行5分钟的升温操作;当温度传感器检测到雷达安装面板的温度高于-2℃情况下,雷达吹扫控制系统停止融化系统。When the temperature sensor detects that the temperature of the radar installation panel is lower than -6°C, regardless of whether the ultrasonic measuring device detects that there is a covering on the radar probe, the radar purge control system instructs the melting system to heat up for 5 minutes every 30 minutes. Operation; when the temperature sensor detects that the temperature of the radar installation panel is higher than -2°C, the radar purge control system stops the melting system.
进一步地,融化系统的升温操作包括:雷达吹扫控制系统控制第一电磁阀、第二电磁阀打开且第四电磁阀的第二出液口关闭;柴油机冷却系统的高温水从第一电磁阀进入雷达安装面板内部设置的导热介质流通管路,流经导热介质流通管路后,高温水依次通过第四电磁阀和第二电磁阀回到柴油机冷却系统,形成循环;Further, the heating operation of the melting system includes: the radar purging control system controls the first solenoid valve, the second solenoid valve to open, and the second liquid outlet of the fourth solenoid valve to close; the high temperature water of the diesel engine cooling system is removed from the first solenoid valve. After entering the heat-conducting medium circulation pipe set inside the radar installation panel, after flowing through the heat-conducting medium circulation pipe, the high-temperature water returns to the diesel engine cooling system through the fourth solenoid valve and the second solenoid valve in turn to form a cycle;
吹扫系统的吹扫操作包括:雷达吹扫控制系统控制第三电磁阀打开,空气制动系统中的压缩空气通过雷达吹扫喷嘴喷出。The purging operation of the purging system includes: the radar purging control system controls the third solenoid valve to open, and the compressed air in the air brake system is ejected through the radar purging nozzle.
进一步地,由于机车空气制动系统是机车的刹车系统,影响机车行车安全的系统,必须时刻保证制动风缸的压力,而本发明的吹扫系统的吹扫操作将会降低制动风缸的压力,影响到行车的安全,此外会导致制动系统的空气压缩机频繁启动,造成能源浪费,针对上述两个问题,本发明采用如下方案:在至少满足下列条件后,雷达吹扫控制系统才会激活吹扫系统:Further, since the locomotive air brake system is the brake system of the locomotive, the system that affects the safety of the locomotive must always ensure the pressure of the brake air cylinder, and the purging operation of the purging system of the present invention will reduce the pressure of the brake air cylinder. In addition, it will cause the air compressor of the braking system to start frequently, resulting in energy waste. In view of the above two problems, the present invention adopts the following scheme: after at least the following conditions are met, the radar purges the control system To activate the purge system:
机车柴油发电系统处于运行状态、机车方向手柄在前进或后退位置、机车控制系统断路器处于闭合状态、机车微机系统正常工作且蓄电池投入使用以及机车不处于紧急制动状态。以及The diesel power generation system of the locomotive is running, the locomotive steering handle is in the forward or reverse position, the circuit breaker of the locomotive control system is closed, the locomotive microcomputer system is working normally and the battery is in use, and the locomotive is not in emergency braking state. as well as
需要吹扫操作时,吹扫系统间隔一定时间进行吹扫,减少用风量,每隔30秒雷达吹扫控制系统会打开第三电磁阀,从而将压缩空气吹向雷达探头,持续吹扫时间大约为2秒钟。When a purging operation is required, the purging system is purged at certain intervals to reduce the air consumption. Every 30 seconds, the radar purging control system will open the third solenoid valve, thereby blowing the compressed air to the radar probe, and the continuous purging time is about for 2 seconds.
进一步地,覆盖物为灰尘、冰层或雪层。Further, the covering is dust, ice or snow.
进一步地,数据为雷达安装面板的温度或雷达探头上覆盖物的厚度。Further, the data is the temperature of the radar mounting panel or the thickness of the cover on the radar probe.
进一步地,当吹扫系统持续进行吹扫操作5分钟后,覆盖物的厚度仍不减少时,则雷达吹扫控制系统认为吹扫系统出现故障,进行报警;Further, when the purging system continues to carry out the purging operation for 5 minutes, and the thickness of the covering still does not decrease, the radar purging control system considers that the purging system is faulty and alarms;
当进行升温操作时,5分钟内温度上升小于5K,则雷达吹扫控制系统认为融化系统出现故障,进行报警。When the temperature rise operation is carried out, the temperature rises less than 5K within 5 minutes, the radar purging control system thinks that the melting system is faulty and alarms.
本发明的有益效果:Beneficial effects of the present invention:
根据本发明提供的系统和方法,可以实现机车雷达系统的自动清洁,无论是灰尘污染或是冰雪污染。本发明利用内燃机车自身的柴油机冷却系统中的高温水进行融冰操作,冷却系统中的高温水本身就需要降温,平时将温度排到大气中,本发明利用了这部分不需要的能量进行融冰操作,不需要单独设置电源电加热融冰,节能环保。此外,本发明吹扫操作利用了机车自身的空气制动系统的风源,风压可达600kPA以上,保证了吹扫的效果,不需要单独设置空压机,节省了系统资源。According to the system and method provided by the present invention, the automatic cleaning of the radar system of the locomotive can be realized, whether it is dust pollution or ice and snow pollution. The present invention utilizes the high-temperature water in the diesel engine cooling system of the diesel locomotive itself to perform the ice-melting operation. The high-temperature water in the cooling system itself needs to be cooled, and the temperature is usually discharged to the atmosphere, and the present invention utilizes this part of unnecessary energy to melt ice. Ice operation, no need to set a separate power supply for electric heating and melting ice, energy saving and environmental protection. In addition, the purging operation of the present invention utilizes the air source of the air brake system of the locomotive itself, and the air pressure can reach more than 600kPA, which ensures the effect of purging, does not require a separate air compressor, and saves system resources.
进行除冰操作时,融冰操作和吹扫操作配合,将融化的冰水及时蒸发掉,防止二次结冰。During the deicing operation, the ice melting operation and the purging operation are coordinated to evaporate the melted ice water in time to prevent secondary freezing.
设置温度传感器对雷达温度进行检测;设置超声波测量装置,对冰层厚度及灰尘厚度进行测量,并根据测量结果优化控制策略进行融冰及吹扫操作,减少不需要的吹扫和融冰操作,节能。A temperature sensor is set to detect the radar temperature; an ultrasonic measuring device is set to measure the thickness of the ice layer and the thickness of the dust, and the control strategy is optimized according to the measurement results to perform ice melting and purging operations to reduce unnecessary purging and ice melting operations. Energy saving.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施案例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings required for the embodiments. Obviously, the accompanying drawings in the following description are only some implementation cases of the present invention, which are very important in the art. For those of ordinary skill, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明实施例的内燃机车雷达自动清洁系统的示意图;1 is a schematic diagram of a diesel locomotive radar automatic cleaning system according to an embodiment of the present invention;
图2为本发明实施例的雷达安装面板及雷达吹扫喷嘴的示意图;2 is a schematic diagram of a radar installation panel and a radar purge nozzle according to an embodiment of the present invention;
图3为本发明实施例的雷达安装面板及雷达吹扫喷嘴的另一侧面示意图;3 is a schematic diagram of another side view of a radar installation panel and a radar purge nozzle according to an embodiment of the present invention;
图4为本发明实施例的导热介质流通管路的示意图;4 is a schematic diagram of a heat transfer medium circulation pipeline according to an embodiment of the present invention;
图5为本发明实施例的内燃机车雷达自动清洁方法中判断的逻辑示例性示意图。FIG. 5 is an exemplary schematic diagram of the logic of judgment in the automatic cleaning method of the diesel locomotive radar according to the embodiment of the present invention.
附图标记列表List of reference signs
柴油机冷却系统10、空气制动系统20、电磁阀A 31、电磁阀C 32、电磁阀B 33、温度传感器34、超声波测量装置35、雷达吹扫控制系统36、电磁阀D 37、雷达探头40、雷达安装面板41、雷达吹扫喷嘴42、导热介质流通管路43、进口431、出口432Diesel
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本发明实施例进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the embodiments of the present invention will be further described in detail below with reference to the specific embodiments and the accompanying drawings.
如图1所示,简易的示出了柴油机冷却系统10的主要部件,内燃机车上柴油机冷却系统10是使经柴油机加热后的高温水经高温散热器和冷却风扇将热量散到大气中使高温水水温冷却下来,在机车运用过程中高温水的温度一直保持在50℃~90℃左右。本发明使用的柴油机冷却系统10为现有技术中常见的柴油机冷却系统,因此,其结构及部件连接关系不作赘述。As shown in FIG. 1 , the main components of the diesel
由于高温水的温度一直保持在50℃~90℃左右,该温度适合加热雷达面板,既能够使得冰雪融化且不会引起雷达过热。Since the temperature of the high-temperature water has been maintained at about 50°C to 90°C, this temperature is suitable for heating the radar panel, which can melt the ice and snow without causing the radar to overheat.
如图1所示,简易的示出了空气制动系统20的主要部件,内燃机车的空气制动系统20主要是通过压缩空气并借助制动装置机械实现对机车的车轮控制,实现机车刹车。空气制动系统20一般包括空气压缩机,总风缸及压缩空气气路等。本发明使用的空气制动系统20为现有技术中常见的空气制动系统,因此,其结构及部件连接关系不作赘述。As shown in FIG. 1 , the main components of the air brake system 20 are simply shown. The air brake system 20 of a diesel locomotive mainly controls the wheels of the locomotive by compressing air and mechanically using a braking device to realize locomotive braking. The air brake system 20 generally includes an air compressor, a master air cylinder, a compressed air circuit, and the like. The air brake system 20 used in the present invention is a common air brake system in the prior art, therefore, the structure and the connection relationship of the components are not described in detail.
如图1所示的内燃机车雷达自动清洁系统,包括:As shown in Figure 1, the diesel locomotive radar automatic cleaning system includes:
雷达安装面板41,雷达安装面板41上设置有雷达、温度传感器34和超声波测量装置35;雷达安装面板41内部设置有导热介质流通管路43;导热介质流通管路43包含进口431和出口432;The
温度传感器34安装于雷达安装面板41上,如图2所示,用于检测雷达安装面板41的温度,判断雷达是否处于低温环境,还用于判断融化系统工作是否正常。The
超声波测量装置35安装于雷达安装面板41上,如图2所示,用于检测雷达上灰尘或冰层的厚度,用于判断是否需要进行雷达吹扫或融冰操作。The
融化系统,融化系统包括柴油机冷却系统10、第一升温操作管路、第二升温操作管路、电磁阀A 31(即第一电磁阀)以及电磁阀B 33(即第二电磁阀);其中,柴油机冷却系统10包含高温水循环管路;其中,高温水循环管路与雷达安装面板41的导热介质流通管路43连通;第一升温操作管路的一端连通至导热介质流通管路43的进口431以及另一端连接至高温水循环管路,第二升温操作管路的一端连通至导热介质流通管路43的出口432以及另一端连接至高温水循环管路。第二升温操作管路设置在第一升温操作管路的下游位置。电磁阀A 31设置在第一升温操作管路上,电磁阀B 33设置在第二升温操作管路上;电磁阀C 32(即第四电磁阀)设置在第二升温操作管路上,并且位于导热介质流通管路43的进口431和电磁阀B 33之间。Melting system, the melting system includes the diesel
雷达安装面板41用于安装雷达40,如图3所示,其内部有导热介质流通管路,利用柴油机冷却系统10的高温水将其加热同时把温度传导至雷达探头40及雷达探头40周围进行融冰操作。The
吹扫系统,融化系统包括空气制动系统20、外接在空气制动系统20的压缩空气气路上的雷达吹扫喷嘴42以及用于控制雷达吹扫喷嘴42喷气的电磁阀D 37(即第三电磁阀)。The purging system, the melting system includes the air brake system 20, the
雷达吹扫喷嘴42设置在雷达的上方,并且雷达吹扫喷嘴42设置成使得空气喷出的气流路径与雷达表面呈20-40度角,这样的角度更加能够保证吹扫的效率,使得气体以上述角度吹扫至雷达探头40时,能够更好的清除覆盖物。如图2-3所示,雷达吹扫喷嘴42将从空气制动系统20中的压缩空气分成3路吹向雷达探头40,进行除尘操作。将气路分为三路,能够保证对雷达探头40的上覆盖物进行全面的吹扫。The
雷达吹扫控制系统36,雷达吹扫控制系统36与温度传感器34和超声波测量装置35通信连接,以控制电磁阀A31、电磁阀B 33和电磁阀D 37。A radar
电磁阀C 32为三通阀,三通阀的进液口连通至导热介质流通管路43的出口432,三通阀的第一出液口连通至电磁阀B 33,三通阀的第二出液口设置关闭阀。电磁阀A 31、电磁阀B 33和电磁阀D 37为两通阀。The
如图4所示的导热介质流通管路43,其包括一端封口且一端为进口431的左竖管、一端封口且一端为出口432的右竖管、以及在与左竖管和右竖管连通的沿纵向依次布置的若干组数的流通管。左竖管、右竖管均设置若干开口与若干组数的流通管连通。As shown in FIG. 4 , the heat transfer
第一升温操作管路和第二升温操作管路上会包上保温护套,防止热量散失和管路冻裂。The first heating operation pipeline and the second heating operation pipeline will be covered with thermal insulation jackets to prevent heat loss and freeze cracking of the pipelines.
电磁阀C 32用于排空导热介质流通管路43中的高温水,当长时间(超过2小时)不需要对雷达进行升温操作时(此时电磁阀A和电磁阀B关闭),将电磁阀C 32的第二出液口处的关闭阀打开,将管路中高温水排空,防止第一升温操作管路和第二升温操作管路冻裂。The
如图5所示的内燃机车雷达自动清洁的方法,采用如上的内燃机车雷达自动清洁系统,其方法包括:As shown in Figure 5, the method for automatic cleaning of diesel locomotive radar adopts the above automatic cleaning system for diesel locomotive radar, and the method includes:
雷达吹扫控制系统36根据实时采集雷达安装面板41上的温度传感器34和超声波测量装置35的数据中的一种或多种来进行控制吹扫系统和融化系统,以实现内燃机车雷达的自动清洁。The radar
实时采集雷达安装面板41上的温度传感器34和超声波测量装置35的数据后,方法包括如下情形:After collecting the data of the
当温度传感器34检测到雷达安装面板41的温度高于-2℃情况下:When the
若超声波测量装置35检测到雷达探头40上灰尘的厚度超过2mm,则雷达吹扫控制系统36仅指示吹扫系统进行吹扫操作;If the
若超声波测量装置35检测到雷达探头40上灰尘的厚度小于0.5mm时,则雷达吹扫控制系统36指示吹扫系统停止吹扫操作;If the
或者,or,
当温度传感器34检测到雷达安装面板41的温度低于-2℃的情况:When the
若超声波测量装置35检测到雷达探头40上冰层的厚度超过3mm时,雷达吹扫控制系统36指示融化系统先进行升温操作;当超声波测量装置35检测到冰层的厚度降低至1mm以下时,雷达吹扫控制系统36指示吹扫系统开始进行吹扫操作,此时升温操作和吹扫操作同时进行;若超声波测量装置35检测到雷达探头40上冰层的厚度小于0.5mm时,则雷达吹扫控制系统36停止吹扫系统和融化系统;If the
或者,or,
当温度传感器34检测到雷达安装面板41的温度低于-6℃时,为了防止低温环境和管路冻裂,无论此时超声波测量装置35是否检测到雷达探头40上存在覆盖物,雷达吹扫控制系统36指示融化系统每间隔30分钟进行5分钟的升温操作;当温度传感器34检测到雷达安装面板41的温度高于-2℃情况下,雷达吹扫控制系统36停止融化系统。When the
当吹扫系统持续进行吹扫操作5分钟后,覆盖物的厚度仍不减少时,则雷达吹扫控制系统36认为吹扫系统出现故障,进行报警;When the purging system continues to carry out the purging operation for 5 minutes, and the thickness of the covering still does not decrease, the radar purging
当吹扫系统持续进行吹扫操作5分钟后,覆盖物的厚度仍不减少时,则雷达吹扫控制系统36认为吹扫系统出现故障,进行报警。When the purging system continues to carry out purging operation for 5 minutes and the thickness of the covering still does not decrease, the radar purging
融化系统的升温操作包括:雷达吹扫控制系统36控制电磁阀A 31、电磁阀B 33打开,电磁阀C 32的第二出液口关闭且第一出液口和进液口始终处于打开状态;柴油机冷却系统10的高温水从电磁阀A 31进入雷达安装面板41内部设置的导热介质流通管路43,流经导热介质流通管路43后,高温水依次通过电磁阀C 32和电磁阀B 33回到柴油机冷却系统10,形成循环。The heating operation of the melting system includes: the radar
停止升温操作通过同时关闭电磁阀A 31和电磁阀B 33来实现。Stopping the temperature rise operation is achieved by closing the
吹扫系统的吹扫操作包括:雷达吹扫控制系统36控制电磁阀D 37打开,空气制动系统20中的压缩空气通过雷达吹扫喷嘴42喷出。The purging operation of the purging system includes: the radar purging
停止吹扫操作通过关闭电磁阀D 37来实现。The purging operation is stopped by closing the
由于机车空气制动系统20是机车的刹车系统,影响机车行车安全的系统,必须时刻保证制动风缸的压力,而本发明的吹扫系统的吹扫操作将会降低制动风缸的压力,影响到行车的安全,此外会导致制动系统的空气压缩机频繁启动,造成能源浪费,针对上述两个问题,本发明采用如下方案:在至少满足下列条件后,雷达吹扫控制系统36才会激活吹扫系统:Since the locomotive air brake system 20 is the brake system of the locomotive, the system that affects the safety of the locomotive must always ensure the pressure of the brake air cylinder, and the purging operation of the purging system of the present invention will reduce the pressure of the brake air cylinder , affecting the safety of driving, in addition, it will cause the air compressor of the braking system to start frequently, resulting in waste of energy. In view of the above two problems, the present invention adopts the following scheme: after at least the following conditions are met, the radar purging
机车柴油发电系统处于运行状态、机车方向手柄在前进或后退位置、机车控制系统断路器处于闭合状态、机车微机系统正常工作且蓄电池投入使用以及机车不处于紧急制动状态。以及The diesel power generation system of the locomotive is running, the locomotive steering handle is in the forward or reverse position, the circuit breaker of the locomotive control system is closed, the locomotive microcomputer system is working normally and the battery is in use, and the locomotive is not in emergency braking state. as well as
需要吹扫操作时,吹扫系统间隔一定时间进行吹扫,减少用风量,每隔30秒雷达吹扫控制系统36会打开电磁阀D 37,从而将压缩空气吹向雷达探头40,持续吹扫时间大约为2秒钟。When a purging operation is required, the purging system is purged at certain intervals to reduce the air consumption. The radar
数据为雷达安装面板41的温度或雷达探头40上覆盖物的厚度。The data is the temperature of the
以上是本发明公开的示例性实施例,但是应当注意,在不背离权利要求限定的本发明实施例公开的范围的前提下,可以进行多种改变和修改。此外,尽管本发明实施例公开的元素可以以个体形式描述或要求,但除非明确限制为单数,也可以理解为多个。The above are exemplary embodiments of the present disclosure, but it should be noted that various changes and modifications may be made without departing from the scope of the disclosure of the embodiments of the present invention as defined in the claims. Furthermore, although elements disclosed in the embodiments of the present invention may be described or claimed in the singular, unless explicitly limited to the singular, the plural may also be construed.
应当理解的是,在本文中使用的,除非上下文清楚地支持例外情况,单数形式“一个”旨在也包括复数形式。还应当理解的是,在本文中使用的“和/或”是指包括一个或者一个以上相关联地列出的项目的任意和所有可能组合。It should be understood that, as used herein, the singular form "a" is intended to include the plural form as well, unless the context clearly supports an exception. It will also be understood that "and/or" as used herein is meant to include any and all possible combinations of one or more of the associated listed items.
上述本发明实施例公开实施例序号仅仅为了描述,不代表实施例的优劣。The above-mentioned embodiments of the present invention disclose the serial numbers of the embodiments only for description, and do not represent the advantages and disadvantages of the embodiments.
所属领域的普通技术人员应当理解:以上任何实施例的讨论仅为示例性的,并非旨在暗示本发明实施例公开的范围(包括权利要求)被限于这些例子;在本发明实施例的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,并存在如上所述的本发明实施例的不同方面的许多其它变化,为了简明它们没有在细节中提供。因此,凡在本发明实施例的精神和原则之内,所做的任何省略、修改、等同替换、改进等,均应包含在本发明实施例的保护范围之内。Those of ordinary skill in the art should understand that the discussion of any of the above embodiments is only exemplary, and is not intended to imply that the scope (including the claims) disclosed by the embodiments of the present invention is limited to these examples; under the idea of the embodiments of the present invention , the technical features of the above embodiments or different embodiments can also be combined, and there are many other variations of the different aspects of the embodiments of the present invention as described above, which are not provided in detail for the sake of brevity. Therefore, any omission, modification, equivalent replacement, improvement, etc. made within the spirit and principle of the embodiments of the present invention should be included within the protection scope of the embodiments of the present invention.
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