CN205537192U - Closed cooling tower automatic antifreeze crack heating cycle protection system - Google Patents

Closed cooling tower automatic antifreeze crack heating cycle protection system Download PDF

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Publication number
CN205537192U
CN205537192U CN201620290250.8U CN201620290250U CN205537192U CN 205537192 U CN205537192 U CN 205537192U CN 201620290250 U CN201620290250 U CN 201620290250U CN 205537192 U CN205537192 U CN 205537192U
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water
pipe
cooling tower
protection system
heating cycle
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仓敏伟
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Zhejiang Cangsen Environmental Technology Co ltd
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Abstract

The utility model discloses a heating cycle protection system is split to automatic preventing frostbite of closed cooling tower, including setting up the heat exchanger in the cooling tower, its end of intaking communicates the inlet tube through the water knockout drum, its water end (W. E. ) process water collector intercommunication outlet pipe, and the intercommunication is provided with the wet return between inlet tube and the outlet pipe, and the one end of returning the water piping connection inlet tube is higher than other end setting, and the lower one end of wet return is equipped with circulating water pump, and the higher one end of wet return is equipped with the stop valve for the electric heater of heating pipe water -logging, be used for temperature in the monitoring pipe temperature sensor and circulating water pump all is connected with the temperature control device electricity. The utility model provides an it is rational in infrastructure, can realize automatic preventing frostbite, save the electric energy, need not anti -icing fluid, have energy -concerving and environment -protective effect.

Description

闭式冷却塔自动防冻裂加热循环保护系统Closed cooling tower automatic antifreeze crack heating cycle protection system

技术领域technical field

本实用新型涉及一种闭式冷却塔自动防冻裂加热循环保护系统,属于冷却塔防冻技术领域。The utility model relates to an automatic antifreeze crack heating cycle protection system for a closed cooling tower, which belongs to the technical field of antifreeze for cooling towers.

背景技术Background technique

闭式冷却塔用于很多需要降温的地方,目前主要应用于电炉(熔炼炉、保温炉、透热炉、真空炉、淬火炉)的感应加热设备、中央空调、液压系统、锻造、冶金、纺织及化工等领域。闭式冷却塔的底部有进风口和集水槽、顶部有风机、中间安装有换热器,换热器上方有喷淋管。换热管通过管路和回水水泵、循环水箱相连,其中有一部分管路位于被冷却设备处,通过管路中的水带走被冷却设备的热量。Closed cooling towers are used in many places that need to cool down. At present, they are mainly used in induction heating equipment of electric furnaces (smelting furnaces, holding furnaces, diathermy furnaces, vacuum furnaces, quenching furnaces), central air conditioning, hydraulic systems, forging, metallurgy, textiles and chemical industries. The closed cooling tower has an air inlet and a water collection tank at the bottom, a fan at the top, a heat exchanger in the middle, and a spray pipe above the heat exchanger. The heat exchange tubes are connected to the return water pump and the circulating water tank through pipelines, and some of the pipelines are located at the equipment to be cooled, and the heat of the equipment to be cooled is taken away by the water in the pipelines.

现有技术中,在主冷却循环管路关闭且外界环境温度较低时,为了防止换热器内的水冻结进而导致盘管冻裂,因此必须对换热器做防冻处理。现有防冻措施之一是:在外界环境温度很低时,加热冷却塔底部集水槽内的水并通过喷淋管对换热器喷淋进行加热,以避免换热器内的液体冻结,在此过程中水泵需要持续工作,上述做法存在的问题是,由于集水槽内的水较多,且水泵功率大,导致能耗很大,不利于节能;现有防冻措施之二是:通过在主冷却循环管路的水中添加防冻液,此做法存在的问题是,防冻液易挥发,排放后对环境造成污染,不利于环保。In the prior art, when the main cooling circulation pipeline is closed and the ambient temperature is low, in order to prevent the water in the heat exchanger from freezing and causing the coil to crack, antifreezing treatment must be performed on the heat exchanger. One of the existing antifreeze measures is: when the external ambient temperature is very low, heat the water in the sump at the bottom of the cooling tower and spray the heat exchanger through the spray pipe to heat the heat exchanger to avoid freezing of the liquid in the heat exchanger. During this process, the water pump needs to continue to work. The problem with the above method is that due to the large amount of water in the sump and the high power of the water pump, the energy consumption is large, which is not conducive to energy saving; the second existing antifreeze measure is: The problem of adding antifreeze to the water in the cooling circulation pipeline is that the antifreeze is volatile and pollutes the environment after discharge, which is not conducive to environmental protection.

实用新型内容Utility model content

对此,本实用新型旨在提供一种节能且环保的闭式冷却塔自动防冻裂加热循环保护系统。In this regard, the utility model aims to provide an energy-saving and environment-friendly closed cooling tower automatic antifreeze crack heating cycle protection system.

实现本实用新型目的的技术方案是:The technical scheme that realizes the utility model purpose is:

一种闭式冷却塔自动防冻裂加热循环保护系统,包括设置在冷却塔内的换热器,其进水端经过分水器连通进水管,其出水端经过集水器连通出水管,所述进水管与所述出水管之间连通设置有回水管,所述回水管与进水管连接的一端高于另一端设置,所述回水管较低的一端装有循环水泵,所述回水管较高的一端装有截止阀,用于加热管内水的电加热器、用于监测管内温度的温度传感器及所述循环水泵均与温控装置电连接。A closed cooling tower automatic anti-freezing crack heating cycle protection system, including a heat exchanger arranged in the cooling tower, the water inlet end is connected to the water inlet pipe through the water separator, and the water outlet end is connected to the water outlet pipe through the water collector. A water return pipe is connected between the water inlet pipe and the water outlet pipe. One end of the water return pipe connected to the water inlet pipe is higher than the other end. The lower end of the water return pipe is equipped with a circulating water pump, and the return pipe is higher. A cut-off valve is installed at one end of the pipe, and the electric heater for heating the water in the pipe, the temperature sensor for monitoring the temperature in the pipe and the circulating water pump are all electrically connected to the temperature control device.

上述技术方案中,所述电加热器为插入式电加热管或外置加热器。In the above technical solution, the electric heater is a plug-in electric heating tube or an external heater.

上述技术方案中,所述进水管上设置有水流开关,所述水流开关串联在所述电加热器和循环水泵的控制线路上。In the above technical solution, a water flow switch is provided on the water inlet pipe, and the water flow switch is connected in series with the electric heater and the control circuit of the circulating water pump.

上述技术方案中,所述进水管和所述出水管上设置有排污阀。In the above technical solution, the water inlet pipe and the water outlet pipe are provided with drain valves.

本实用新型具有积极的效果:(1)采用本实用新型中的结构,在主冷却循环管路关闭后,保持该加热循环系统处于通电状态,当温度传感器监测到管内温度低于温控装置的设定温度T1(如设定3℃)时,温控装置控制电加热器开始加热,同时循环水泵工作带动管内水在由循环水泵、回水管、截止阀、进水管、分水器、换热器、集水器及出水管构成的回路中定向流动从而达到防冻效果,当温度传感器监测到温度高于温控装置的设定温度T2(如设定20℃)时,温控装置控制电加热器停止加热,同时循环水泵停止工作;在本实用新型中,由于电加热器加热水量小,且该循环水泵可采用小功率水泵,同时也无须添加防冻液防冻,因此达到节能环保的效果。The utility model has positive effects: (1) adopting the structure in the utility model, after the main cooling circulation pipeline is closed, the heating circulation system is kept in the energized state, when the temperature sensor monitors that the temperature in the tube is lower than that of the temperature control device When the temperature T1 is set (for example, 3°C), the temperature control device controls the electric heater to start heating. The directional flow in the circuit composed of the water collector, the water collector and the outlet pipe achieves the antifreeze effect. When the temperature sensor detects that the temperature is higher than the set temperature T2 of the temperature control device (such as setting 20°C), the temperature control device controls the electric heating The heater stops heating, and the circulating water pump stops working at the same time; in the utility model, since the electric heater heats a small amount of water, and the circulating water pump can use a low-power water pump, and there is no need to add antifreeze to prevent freezing, so the effect of energy saving and environmental protection is achieved.

附图说明Description of drawings

图1为本实用新型中闭式冷却塔自动防冻裂加热循环保护系统的结构示意图。Fig. 1 is a structural schematic diagram of the automatic anti-freezing and cracking heating cycle protection system of the centrally closed cooling tower of the present invention.

图中所示附图标记为:1-冷却塔;2-换热器;3-分水器;4-进水管;5-集水器;6-出水管;7-水流开关;8-排污阀;9-回水管;10-截止阀;11-电加热器;12-温度传感器;13-循环水泵。The reference signs shown in the figure are: 1-cooling tower; 2-heat exchanger; 3-water separator; 4-water inlet pipe; 5-water collector; 6-water outlet pipe; 7-water flow switch; Valve; 9-return pipe; 10-stop valve; 11-electric heater; 12-temperature sensor; 13-circulating water pump.

具体实施方式detailed description

下面结合说明书附图对本实用新型中的具体结构做以说明:The concrete structure in the utility model is described below in conjunction with accompanying drawing of description:

一种闭式冷却塔自动防冻裂加热循环保护系统,如图1所示,包括设置在冷却塔1内的换热器2,其进水端经过分水器3连通进水管4,其出水端经过集水器5连通出水管6,所述进水管4与所述出水管6之间连通设置有回水管9,所述回水管9与进水管4连接的一端高于另一端(即回水管临近出水管6的一端)设置,所述回水管9较低一端即靠近出水管6的一端装有循环水泵13,所述回水管9较高一端即靠近进水管4的一端装有截止阀10(在此处设置截止阀10的作用是确保水流不能由进水管4流进回水管9但却能由回水管9流进进水管4,从而避免主冷却循环管路在工作时水流绕过换热器2而直接由进水管4流经回水管9进入出水管6),用于加热管内水的电加热器11、用于监测管内温度的温度传感器12及所述循环水泵13均与温控装置电连接。采用本实施例中的结构,主冷却循环管路关闭后,开启该加热循环系统,当温度传感器12监测到管内温度低于温控装置的设定温度T1(如设定3℃)时,温控装置控制电加热器11加热,同时循环水泵13工作带动管内水在由循环水泵13、回水管9、截止阀10、进水管4、分水器3、换热器2、集水器5及出水管6构成的回路中定向流动从而达到防冻效果,当温度传感器12监测到温度高于温控装置的设定温度T2(如设定20℃)时,温控装置控制电加热器11停止加热,同时循环水泵13停止工作;本实用新型中,由于电加热器11加热水量小,且该循环水泵13可采用小功率水泵,同时也无须添加防冻液防冻,因此达到节能环保的效果。A closed cooling tower automatic anti-freezing crack heating cycle protection system, as shown in Figure 1, includes a heat exchanger 2 arranged in the cooling tower 1, its water inlet is connected to the water inlet pipe 4 through the water separator 3, and its water outlet The water outlet pipe 6 is communicated with through the water collector 5, and a water return pipe 9 is communicated between the water inlet pipe 4 and the water outlet pipe 6. One end near the water outlet pipe 6) is provided, the lower end of the return pipe 9 is equipped with a circulating water pump 13 near the end of the water outlet pipe 6, and the higher end of the return pipe 9 is equipped with a shut-off valve 10 near the end of the water inlet pipe 4 (The function of setting the shut-off valve 10 here is to ensure that the water flow cannot flow into the return pipe 9 by the water inlet pipe 4 but can flow into the water inlet pipe 4 by the return pipe 9, thereby preventing the water flow from bypassing the replacement pipe when the main cooling circulation line is working. The heater 2 directly flows from the water inlet pipe 4 through the return pipe 9 and enters the outlet pipe 6), the electric heater 11 for heating the water in the pipe, the temperature sensor 12 for monitoring the temperature in the pipe and the circulating water pump 13 are all connected with the temperature control The device is electrically connected. With the structure in this embodiment, after the main cooling circulation pipeline is closed, the heating circulation system is turned on. When the temperature sensor 12 monitors that the temperature in the tube is lower than the set temperature T1 (such as setting 3° C.) of the temperature control device, the temperature The control device controls the heating of the electric heater 11, and the circulating water pump 13 works to drive the water in the pipe to flow through the circulating water pump 13, the return pipe 9, the stop valve 10, the water inlet pipe 4, the water separator 3, the heat exchanger 2, the water collector 5 and The directional flow in the circuit formed by the outlet pipe 6 achieves the anti-freezing effect. When the temperature sensor 12 detects that the temperature is higher than the set temperature T2 (such as setting 20°C) of the temperature control device, the temperature control device controls the electric heater 11 to stop heating , while the circulating water pump 13 stops working; in the utility model, because the electric heater 11 heats a small amount of water, and the circulating water pump 13 can use a low-power water pump, and it is not necessary to add antifreeze to prevent freezing, so the effect of energy saving and environmental protection is achieved.

本实施例中的所述电加热器11为插入式电热管或外置加热器。The electric heater 11 in this embodiment is a plug-in electric heating tube or an external heater.

进一步,所述进水管4上设置有水流开关7,所述水流开关7串联在所述电加热器11和循环水泵13的控制线路上,该水流开关7处于常开状态,也就是在主冷却循环管路中水发生定向流动(即主冷却循环管路工作)时,水流开关7受到主冷却循环管路中水流作用始终处于断开状态,此时电加热器11、循环水泵13的控制线路未接通,从而避免在主冷却循环管路工作时电加热器11和循环水泵13可能发生的误动作,而当主冷却循环管路中水不流动(即主冷却循环管路关闭)时,水流开关7会因失去主冷却循环管路中水流的作用而闭合从而将电加热器11、循环水泵13的控制线路接通,此时电加热器11、循环水泵13才进入受温控装置控制的状态,当温控装置发出动作信号后,电加热器11和循环水泵13开始工作,因此具有很好的防护作用。Further, the water inlet pipe 4 is provided with a water flow switch 7, the water flow switch 7 is connected in series with the control circuit of the electric heater 11 and the circulating water pump 13, and the water flow switch 7 is in the normally open state, that is, in the main cooling When the water in the circulation pipeline flows directionally (that is, the main cooling circulation pipeline is working), the water flow switch 7 is always in the off state due to the water flow in the main cooling circulation pipeline. At this time, the control circuit of the electric heater 11 and the circulating water pump 13 It is not connected, so as to avoid the possible malfunction of the electric heater 11 and the circulating water pump 13 when the main cooling circulation pipeline is working, and when the water in the main cooling circulation pipeline does not flow (that is, the main cooling circulation pipeline is closed), the water flow The switch 7 will be closed due to losing the effect of the water flow in the main cooling circulation pipeline so as to connect the control lines of the electric heater 11 and the circulating water pump 13. state, when the temperature control device sends an action signal, the electric heater 11 and the circulating water pump 13 start to work, so it has a good protective effect.

本实施例中,所述进水管4和所述出水管6上设置有排污阀8,采用这种结构,在打开排污阀8后利于管路内管内水排出。In this embodiment, the water inlet pipe 4 and the water outlet pipe 6 are provided with a drain valve 8, and this structure facilitates the discharge of water in the pipeline after the drain valve 8 is opened.

显然,本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而这些属于本实用新型的实质精神所引伸出的显而易见的变化或变动仍属于本实用新型的保护范围。Apparently, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, rather than limiting the implementation manner of the present utility model. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in different forms can also be made. It is not necessary and impossible to exhaustively list all the implementation manners here. And these obvious changes or changes derived from the essential spirit of the present utility model still belong to the protection scope of the present utility model.

Claims (4)

1.一种闭式冷却塔自动防冻裂加热循环保护系统,包括设置在冷却塔(1)内的换热器(2),其进水端经过分水器(3)连通进水管(4),其出水端经过集水器(5)连通出水管(6),其特征在于,所述进水管(4)与所述出水管(6)之间连设有回水管(9),所述回水管(9)与进水管(4)连接的一端高于另一端设置,所述回水管(9)较低的一端装有循环水泵(13),所述回水管(9)较高的一端装有截止阀(10),用于加热管内水的电加热器(11)、用于监测管内温度的温度传感器(12)及所述循环水泵(13)均与温控装置电连接。1. A closed cooling tower automatic antifreeze crack heating cycle protection system, including a heat exchanger (2) arranged in the cooling tower (1), the water inlet end of which is connected to the water inlet pipe (4) through the water separator (3) , the water outlet is connected to the water outlet pipe (6) through the water collector (5), and it is characterized in that a return pipe (9) is connected between the water inlet pipe (4) and the water outlet pipe (6), and the One end of the return pipe (9) connected to the water inlet pipe (4) is set higher than the other end, the lower end of the return pipe (9) is equipped with a circulating water pump (13), and the higher end of the return pipe (9) A stop valve (10), an electric heater (11) for heating the water in the pipe, a temperature sensor (12) for monitoring the temperature in the pipe and the circulating water pump (13) are all electrically connected to the temperature control device. 2.根据权利要求1所述的闭式冷却塔自动防冻裂加热循环保护系统,其特征在于,所述电加热器(11)为插入式电加热管或外置加热器。2. The closed cooling tower automatic anti-freezing crack heating cycle protection system according to claim 1, characterized in that, the electric heater (11) is a plug-in electric heating tube or an external heater. 3.根据权利要求1或2所述的闭式冷却塔自动防冻裂加热循环保护系统,其特征在于,所述进水管(4)上设置有水流开关(7),所述水流开关(7)串联在所述电加热器(11)和循环水泵(13)的控制线路上。3. The closed cooling tower automatic antifreeze crack heating cycle protection system according to claim 1 or 2, characterized in that, the water inlet pipe (4) is provided with a water flow switch (7), and the water flow switch (7) It is connected in series on the control circuit of the electric heater (11) and the circulating water pump (13). 4.根据权利要求1所述的闭式冷却塔自动防冻裂加热循环保护系统,其特征在于,所述进水管(4)和所述出水管(6)上设置有排污阀(8)。4. The closed cooling tower automatic anti-freeze crack heating cycle protection system according to claim 1, characterized in that, the water inlet pipe (4) and the water outlet pipe (6) are provided with a drain valve (8).
CN201620290250.8U 2016-04-08 2016-04-08 Closed cooling tower automatic antifreeze crack heating cycle protection system Expired - Lifetime CN205537192U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107869713A (en) * 2017-11-24 2018-04-03 浙江巨化热电有限公司 A kind of steam power plant's low grade residual heat reuse means and method
CN113499670A (en) * 2021-08-25 2021-10-15 鼎信阳光环境技术有限公司 Automatic anti-freezing spraying device suitable for north
CN114440657A (en) * 2022-01-27 2022-05-06 江苏格陵兰传热科技有限公司 A closed cooling tower antifreeze module

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107869713A (en) * 2017-11-24 2018-04-03 浙江巨化热电有限公司 A kind of steam power plant's low grade residual heat reuse means and method
CN113499670A (en) * 2021-08-25 2021-10-15 鼎信阳光环境技术有限公司 Automatic anti-freezing spraying device suitable for north
CN114440657A (en) * 2022-01-27 2022-05-06 江苏格陵兰传热科技有限公司 A closed cooling tower antifreeze module

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