CN110583727A - Automatic change millet cake production line - Google Patents

Automatic change millet cake production line Download PDF

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Publication number
CN110583727A
CN110583727A CN201911049518.3A CN201911049518A CN110583727A CN 110583727 A CN110583727 A CN 110583727A CN 201911049518 A CN201911049518 A CN 201911049518A CN 110583727 A CN110583727 A CN 110583727A
Authority
CN
China
Prior art keywords
unit
dough
pastry
conveying
pressing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201911049518.3A
Other languages
Chinese (zh)
Inventor
蒋光中
侯永刚
梁友车
杨庆
戚慧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Hengyuan Food Machinery Co Ltd
Original Assignee
Suzhou Hengyuan Food Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Hengyuan Food Machinery Co Ltd filed Critical Suzhou Hengyuan Food Machinery Co Ltd
Priority to CN201911049518.3A priority Critical patent/CN110583727A/en
Publication of CN110583727A publication Critical patent/CN110583727A/en
Withdrawn legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/10Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C3/00Machines or apparatus for shaping batches of dough before subdivision
    • A21C3/02Dough-sheeters; Rolling-machines; Rolling-pins
    • A21C3/024Dough-sheeters; Rolling-machines; Rolling-pins using one or more rollers with an axis of rotation substantially parallel or oblique to the direction of dough transport
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C3/00Machines or apparatus for shaping batches of dough before subdivision
    • A21C3/06Machines for coiling sheets of dough, e.g. for producing rolls
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C3/00Machines or apparatus for shaping batches of dough before subdivision
    • A21C3/10Machines or apparatus for shaping batches of dough before subdivision combined with dough-dividing apparatus
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C5/00Dough-dividing machines
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/054Input/output

Abstract

The invention discloses an automatic pastry production line.A pastry conveying device conveys well kneaded pastry to a pre-pressing and dividing device to divide the pastry into a plurality of pastry belts, then the pastry belts enter a continuous pastry device to automatically realize S-shaped folding and rolling for a plurality of times by the continuous pastry device, then the pastry belts with set length and thickness are output to enter a pastry belt transition device, the pastry belts are sent to a pastry belt overlapping device by the pastry belt transition device, the pastry belts are rolled again by the pastry belt overlapping device, the rolled pastry belts enter a pastry forming device, the pastry forming device is pressed for two times, pastry columns are rolled and cut to form pastry products, and finally the pastry products enter an automatic disc arranging machine to arrange discs, proofed and steamed. The invention realizes the automatic continuous production of the whole process, has high production efficiency, keeps the integrity and the uniformity of a gluten network, makes gluten stronger, avoids tearing of a flour strip, has more accurate product weight and convenient operation, and can be used for manufacturing staple food products such as wheat flour pastries, coarse cereal pastries, steamed stuffed buns and the like.

Description

Automatic change millet cake production line
Technical Field
The invention relates to an automatic pastry production line, and belongs to the technical field of food processing.
Background
Pastry, also known as "steamed bread", "steamed bread" or "steamed bread", is one of the traditional Chinese wheaten foods, invented by the minister Zhuge Liang in the three kingdoms Shuhan, and is a food steamed by fermented flour. The pastry takes wheat flour as a main raw material and is one of the daily staple foods of Chinese people. In north, the main food is cooked wheaten food, and the staple food is cooked wheaten food mostly. The pastry machine is used for making pastries in places with large supply demands on pastries, such as canteens, factories, pastry pavements and the like, and the automatic pastry production line comprises the links of delivering pastries, kneading pastries, forming and the like in the process of making pastries. However, the existing automatic pastry production line still has the problems of low automation degree and low efficiency due to unsatisfactory process design, and moreover, for the treatment of the pastry, the gluten structure of the pastry is torn and damaged, layered gluten cannot be formed, the gluten network is incomplete and uniform, and the pastry taste and the product quality are influenced; and the problems that automatic continuous production cannot be realized, the conveying of the flour belts among the mechanisms is not matched, the flour belts are torn, the weight of products is inaccurate and the like are caused.
Disclosure of Invention
The invention provides an automatic pastry production line for solving the problems.
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides an automatic change millet cake production line, a flour piece conveyor will be with good face piece and carry to the pre-compaction cutting device, cut apart into a plurality of face areas, then the face area gets into and presses the face device in succession, realize a plurality of times "S" type folding roll extrusion by pressing the face device in succession automatically, then the output has the face area of setting length and thickness and gets into face area transition device, send the face area into face area bridging device by face area transition device, the face area rolls once more through face area bridging device, the face area after the roll extrusion gets into the millet cake forming device, through twice pressure face in the millet cake forming device, roll up the system face post, cut and form the millet cake product, get into automatic arrangement dish machine balance at last, proofly, steam.
The prepressing and cutting device comprises a prepressing and cutting rack, a pressing surface unit, a prepressing and cutting conveying unit and a rolling and cutting unit, wherein the pressing surface unit is installed on the prepressing and cutting rack; the dough pressing unit comprises a main dough pressing roller positioned at the lower part in the shell of the dough pressing unit and an adjustable auxiliary dough pressing roller positioned at the upper part in the shell of the dough pressing unit, the adjustable auxiliary dough pressing roller comprises an auxiliary dough pressing roller and an auxiliary dough pressing roller adjusting frame for installing the auxiliary dough pressing roller, the auxiliary dough pressing roller adjusting frame is installed at the top in the shell of the dough pressing unit, and the main dough pressing roller is connected with a dough pressing motor; the rolling cutting unit comprises a rolling cutting unit frame, a rolling cutter is arranged on a rolling cutting cutter frame, the rolling cutting cutter frame is arranged on a sliding block, and the air cylinder is connected with the sliding block; the conveyer belt of conveying unit is cut apart to the pre-compaction includes from the slope section conveyer belt that presses a unit side direction hobbing unit incline to incline and connects the horizontal segment conveyer belt at slope section conveyer belt output, and the hobbing unit is installed at the output of slope section conveyer belt, and the face area after the pre-compaction is carried to the hobbing unit under, is cut apart into the face area of setting for length by the hobbing unit.
Furthermore, the continuous noodle pressing device comprises a continuous noodle pressing device rack, an auxiliary conveying belt which is installed on the rack and is located at the input end, the output end of the auxiliary conveying belt is located above the upper conveying unit, the output end of the upper conveying unit is connected with the front roller group unit, the cut noodle belt is fed into the front roller group unit through the upper conveying unit for rolling, the powder scattering unit is installed on the noodle pressing device rack and is located above the upper conveying unit, the noodle belt is scattered with powder, the rolled noodle belt falls into the S-shaped folding unit with 90-degree turnover, the folded noodle belt falls onto the lower conveying unit, the lower conveying unit feeds the rear roller group unit for rolling again, the upper conveying unit is fed after the noodle belt is fed, and the noodle belt is led out through the sliding roller unit after the rolling times are repeatedly circulated.
Further, the face area bridging device includes the bridging device frame, and overlap joint pressure face unit and overlap joint conveying unit, overlap joint pressure face unit are located the device input, by overlap joint pressure face motor drive, and overlap joint conveying unit one end is located the output below of overlap joint pressure face unit, and the other end passes through the landing leg to be fixed in the bridging device frame, is the climbing form, and overlap joint conveying unit is by overlap joint conveying motor drive, and the face area after overlap joint pressure face unit roll extrusion is sent into face point forming device by overlap joint conveying unit.
Furthermore, the dough point forming device comprises a forming device frame, a forming noodle pressing unit I and a forming noodle pressing unit II are sequentially arranged from the input end of the forming device frame to the output end direction, two groups of noodle pressing units are respectively driven by two forming noodle pressing motors, a thinned noodle belt is rolled into a long strip cylinder by a noodle rolling unit, then products with the same specification are cut by a cutter unit, the products are sent into an automatic arranging disc device swinging disc by a forming and conveying unit, the cutter unit comprises a cutter frame arranged on the forming device frame, a cutter motor, a clutch and a cutter which are arranged on the cutter frame, a cutter table plate positioned under the cutter, and the cutter table plate is fixed on the forming device frame through a support rod.
Furthermore, the automatic disc discharging device comprises a disc discharging device rack, and a disc falling unit, a disc moving unit, a disc conveying unit and a disc placing unit which are arranged on the disc discharging device rack, wherein the disc falling unit comprises a disc falling motor, a toothed chain wheel mechanism, a portal frame and a disc placing plate;
the tray moving unit comprises a tray moving motor, a tray moving toothed chain wheel mechanism and a tray pushing claw, the tray moving motor is connected with the tray moving toothed chain wheel mechanism, the tray pushing claw is arranged on the chain, and the tray is pushed by the tray pushing claw to move out;
the cake placing unit comprises a guide rail plate and a guide rail mechanism arranged on the guide rail plate, the cake placing plate is arranged on the guide rail mechanism, the cake placing motor drives the cake placing plate through a chain wheel and a chain to realize the forward and backward movement,
the conveying unit comprises an auxiliary frame front plate and a conveying unit motor arranged on the auxiliary frame front plate, the conveying unit motor is connected with a tape roller, a conveying belt penetrates through the tape roller and is arranged on the conveying frame, the conveying unit motor drives the tape roller to drive the conveying belt to operate, and the cake placing plate moves forwards and backwards and is synchronous with the operation time sequence of the conveying belt.
Further, the surface belt transition device comprises a transition device frame, a rotating roller, a transition conveying frame and supporting legs are installed on the transition device frame, the rotating roller is driven by a transition motor, the transition conveying frame is installed on the transition device frame through the supporting legs and is arranged in an inclined mode, and the input end of the transition conveying frame is lower than the output end.
Furthermore, the automatic pastry production line further comprises a control unit, and the control unit comprises a PLC circuit, a touch screen and a photoelectric sensor, wherein the touch screen and the photoelectric sensor are connected with the PLC circuit.
The invention has the beneficial effects that:
1. the automatic continuous production of the whole process of conveying dough blocks, prepressing, quantitative cutting, continuous dough pressing, automatic splicing, forming and tray placing is realized, and the production efficiency is high;
2. the dough pressing mode adopts 90-degree turning and S-shaped folding dough pressing, so that the gluten structure of the dough is not torn and damaged, the completeness and uniformity of a gluten network are kept, the gluten is more flexible, the size of a product is consistent, and the appearance is smooth;
3. adopt PLC control, photoelectric sensing collection information replaces manual operation, has realized the intelligent shaping speed that matches of flour tape conveying speed, avoids appearing tearing of flour tape, and goods weight is more accurate, and the simple operation can be used to make staple food products such as wheat flour pastry, coarse cereals pastry, steamed stuffed bun.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a device for dividing dough pieces by pre-pressing according to the present invention;
FIG. 3 is a schematic view of the automatic continuous noodle press of the present invention;
FIG. 4 is a schematic view of the construction of the face tape splicing apparatus of the present invention;
FIG. 5 is a schematic view of the apparatus for forming dough points of the present invention;
fig. 6 is a schematic structural diagram of an automatic disk discharging device of the present invention.
In the figure: 1. dough conveying device, 2, prepressing and dividing device, 20, prepressing and dividing frame, 21, flour pressing unit, 22, prepressing and dividing conveying unit, 23, hobbing unit, 24, main flour pressing roller, 25, adjustable auxiliary flour pressing roller, 26, flour pressing motor, 3, continuous flour pressing device, 30, continuous flour pressing device frame, 31, auxiliary conveying belt, 32, upper conveying unit, 33, front roller group unit, 34, sliding roller unit, 35, S-shaped flour folding unit, 36, lower conveying unit, 37, rear roller group unit, 38, dusting unit, 4, flour belt transition device, 5, flour belt lapping device, 50, lapping device frame, 51, lapping conveying motor, 52, lapping flour pressing unit, 53, lapping conveying unit, 54, support leg, 55, lapping flour pressing motor, 6, flour point forming device, 60, forming device frame, 61, forming flour pressing unit I, 62, The forming and noodle pressing unit II, 63, a forming and noodle pressing motor 64, a noodle rolling unit 65, a cutter unit 66, a forming and conveying unit 7, an automatic disk arranging device 70, a disk arranging device rack 71, a disk falling unit 710, a disk falling motor 711, a toothed chain wheel mechanism 712, a portal frame 713, a disk placing plate 72, a disk moving unit 720, a disk moving motor 721, a disk moving toothed chain wheel mechanism 722, a disk pushing claw 73, a disk conveying unit 730, a front plate of an auxiliary machine frame 731, a conveying unit motor 732, a tape winding roller 733, a conveying belt 74, a cake placing unit 740, a guide rail plate 741, a guide rail mechanism 742, a cake placing motor 743, a cake placing plate 8 and a control unit.
Detailed Description
Example 1
An automatic noodle production line is characterized in that a noodle block conveying device 1 conveys well kneaded noodle blocks to a pre-pressing and cutting device 2 to be cut into a plurality of noodle belts, then the noodle belts enter a continuous noodle pressing device 3, S-shaped folding rolling is automatically realized for a plurality of times by the continuous noodle pressing device 3, then the noodle belts with set length and thickness are output to a noodle belt transition device 4, the noodle belts are sent to a noodle belt lapping device by the noodle belt transition device, the noodle belts are rolled again by the noodle belt lapping device, the rolled noodle belts enter a noodle point forming device, noodle point products are formed by two noodle pressing, noodle column rolling and cutting in the noodle point forming device, and finally the noodle point products enter an automatic disk arranging machine to be placed on a disk, proofed and steamed.
An automatic multifunctional pastry production line processing device as shown in fig. 1, after well-mixed pastry is conveyed to a pre-pressing and dividing device 2 through a pastry conveying device 1, a pastry belt with a certain length and thickness is pre-pressed and divided, then falls into a continuous pastry device 3, is turned for a plurality of times for 90 degrees continuously, is folded in an S shape, is guided out to a pastry belt transition device 4 and is rapidly conveyed to a pastry belt overlapping device 5, so that a continuous and automatic pastry belt connecting function is realized, the complete pastry belt enters a pastry forming device 6, is thinned through two pastry mechanisms to form the pastry belt with a certain thickness, is rolled out into a long cylindrical shape through a pastry rolling device, is cut into products with consistent specifications and smooth surfaces through a cutter mechanism, and finally enters an automatic tray arranging machine 7 to be set, proofed and steamed.
Example 2
As shown in fig. 2, as a part of the specific structural design of embodiment 1, the pre-pressing and dividing device 2 includes a pre-pressing and dividing frame 20, a pressing surface unit 21 mounted on the pre-pressing and dividing frame 20, a pre-pressing and dividing and conveying unit 22 with a feeding end located at an output end of the pressing surface unit 21, and a hobbing unit 23 mounted on the pre-pressing and dividing and conveying unit 22; the dough pressing unit 21 comprises a main dough pressing roller 24 positioned at the lower part in the shell of the dough pressing unit and an adjustable auxiliary dough pressing roller 25 positioned at the upper part in the shell of the dough pressing unit, the adjustable auxiliary dough pressing roller 25 comprises an auxiliary dough pressing roller and an auxiliary dough pressing roller adjusting frame for installing the auxiliary dough pressing roller, the auxiliary dough pressing roller adjusting frame is installed at the top in the shell of the dough pressing unit, and the main dough pressing roller 24 is connected with a dough pressing motor 26; the rolling cutting unit 23 comprises a rolling cutting unit frame, a rolling cutter is arranged on a rolling cutting cutter frame, the rolling cutting cutter frame is arranged on a sliding block, and a cylinder is connected with the sliding block; the conveying belt of the conveying unit 22 is divided by prepressing comprises an inclined section conveying belt which inclines upwards from the side direction of the face pressing unit 21 to the side direction of the rolling cutting unit 23 and a horizontal section conveying belt connected to the output end of the inclined section conveying belt, the rolling cutting unit 23 is installed at the output end of the inclined section conveying belt, the pre-pressed face belt is conveyed to the lower part of the rolling cutting unit 23, and the pre-pressed face belt is divided into face belts with set length by the rolling cutting unit 23.
The dough prepressing and cutting device sends the well kneaded dough into a dough pressing unit arranged on the prepressing and cutting rack, a dough belt with a certain thickness is prepressed, the distance between a dough pressing roller and a main dough pressing roller can be adjusted through a hand wheel of a dough pressing roller adjusting frame, so that the thickness of the dough belt is adjusted, the prepressed dough belt is conveyed and rolled to cut into small sections of dough belts with required length, and the dough pressing unit is powered by a dough pressing motor.
As shown in fig. 3, the continuous noodle press 3 includes a continuous noodle press frame 30, an auxiliary conveyor belt 31 installed on the frame and located at the input end, the output end of the auxiliary conveyor belt 31 is located above the upper conveyor unit 32, the output end of the upper conveyor unit 32 is connected to the front roller set unit 33, the divided noodle strips are fed into the front roller set unit 33 through the upper conveyor unit 32 to be rolled, the powdering unit 38 is installed on the noodle press frame 30 and located above the upper conveyor unit 31, the noodle strips are powdered, the rolled noodle strips fall into the 90 ° turnover S-shaped folding unit 35, the folded noodle strips fall onto the lower conveyor unit 36, then are fed into the rear roller set unit 37 by the lower conveyor unit 36 to be rolled again, and then are fed into the upper conveyor unit 32, and after repeated circulation is performed until the set number of rolling times, the noodle strips are led out through the slide roller unit 34.
The continuous flour pressing device enables the divided flour belts to enter the front roller set unit through the upper conveying unit for rolling, meanwhile, the flour scattering unit starts to scatter flour, the rolled flour belts fall into the 90-degree turning S-shaped folded face unit, the folded flour belts fall on the lower conveying unit and are rolled again through the rear roller set unit, and the flour belts are led out through the sliding roller unit after the rolling passes are achieved.
As shown in fig. 4, the dough strip lapping device 5 includes a lapping device frame 50, a lapping pressing unit 52 and a lapping conveying unit 53, the lapping pressing unit 52 is located at the input end of the device and is driven by a lapping pressing motor 55, one end of the lapping conveying unit 53 is located below the output end of the lapping pressing unit 52, the other end of the lapping conveying unit 53 is fixed on the lapping device frame 50 through a support leg 54, the lapping conveying unit 53 is driven by a lapping conveying motor 51, and the dough strip rolled by the lapping pressing unit 52 is sent to the dough point forming device 6 by the lapping conveying unit 53.
The flour belt lapping device arranges the flour belt in a lapping and pressing unit on the frame, and the rolled flour belt is sent to the flour point forming device through a lapping and conveying unit. The pressing surface and the conveying are respectively powered by a lapping pressing surface motor and a lapping conveying motor. The automatic splicing device realizes the continuous and automatic splicing function, does not need manual intervention, and simultaneously avoids the problem of different sizes of the surface points caused by uneven splicing.
As shown in fig. 5, the noodle point forming device 6 includes a forming device frame 60, a forming noodle pressing unit I61 and a forming noodle pressing unit II62 sequentially installed from the input end to the output end of the forming device frame 60, two sets of noodle pressing units are respectively driven by two forming noodle pressing motors 63, the thinned noodle belt is rolled into a long cylindrical shape by a noodle rolling unit 64, then a cutter unit 65 is used for cutting products with consistent specifications, the products are fed into an automatic discharge tray device 7 through a forming conveying unit 66, the cutter unit 65 includes a cutter frame installed on the forming device frame 60, a cutter motor, a clutch and a cutter installed on the cutter frame, and a cutter platen located under the cutter is fixed on the forming device frame through a support rod.
The dough point forming device thins the entering dough belt through the two groups of dough pressing units, then the dough belt is rolled into a long strip cylinder shape through the dough rolling unit, products with the same specification are cut through the cutter unit, the products are fed into the automatic disc discharging device through the forming conveying unit to swing the disc, the control unit 8 is installed on the device, and wiring among the devices is minimum.
As shown in fig. 6, the automatic disc discharging device 7 includes a disc discharging device rack 70, and a disc dropping unit 71, a disc moving unit 72, a disc conveying unit 73 and a disc placing unit 74 which are mounted on the disc discharging device rack 70, wherein the disc dropping unit 71 includes a disc dropping motor 710, a toothed chain wheel mechanism 711, a gantry 712 and a disc placing plate 713, the gantry 712 is mounted on the disc discharging device rack 70, the disc placing plate 713 is mounted on the gantry 712, and the disc dropping motor 710 drives the disc placing plate 713 through the toothed chain wheel mechanism 711 to implement disc dropping;
the tray moving unit 72 comprises a tray moving motor 720, a tray moving toothed chain wheel mechanism 721 and a tray pushing claw 722, the tray moving motor 720 is connected with the tray moving toothed chain wheel mechanism 721, the tray pushing claw 722 is installed on the chain, and the cake tray is pushed by the tray pushing claw 722 to move out;
the cake placing unit 74 comprises a guide rail plate 740, a guide rail mechanism 741 arranged on the guide rail plate 740, a cake placing plate 743 arranged on the guide rail mechanism 741, a cake placing motor 742 drives the cake placing plate 743 through a chain wheel chain to realize the forward and backward movement,
the conveying unit 73 comprises a sub-frame front plate 730 and a conveying unit motor 731 arranged on the sub-frame front plate 730, the conveying unit motor 731 is connected with a tape winding roller 732, a conveying belt 733 is arranged on the conveying frame through the tape winding roller 732, the conveying unit motor 731 drives the tape winding roller to drive the conveying belt to run, and the cake placing plate 743 moves forwards and backwards and the running time sequence of the conveying belt 733 is synchronous.
The surface belt transition device 4 comprises a transition device frame, a rotating roller, a transition conveying frame and supporting legs, wherein the rotating roller, the transition conveying frame and the supporting legs are installed on the transition device frame, the rotating roller is driven by a transition motor, the transition conveying frame is installed on the transition device frame through the supporting legs and is arranged in an inclined mode, and the input end of the transition conveying frame is lower than the output end.
The automatic pastry production line further comprises a control unit 8, wherein the control unit 8 comprises a PLC circuit, and a touch screen and a photoelectric sensor which are connected with the PLC circuit.
The whole line is controlled by the control unit, and the touch screen, the frequency conversion sensor and the photoelectric sensor are adopted, so that the full process automation of conveying from the dough block, continuous dough pressing, automatic dough splicing, forming and tray placing is realized, the intelligent matching and forming speed of the conveying speed of the dough belt is realized, and the tearing of the dough belt is avoided. The automatic continuous noodle pressing mode adopts an S-shaped folding rolling mode with 90-degree turnover of a noodle belt, so that gluten is more rigid and uniform, and the appearance of a product is smooth. The continuous automatic splicing function is realized by splicing the flour tapes in a lap joint manner, manual intervention is not needed, and the different sizes of flour spots caused by splicing unevenness are avoided. The production line has various functions, and can be used for making staple food products such as wheat flour pastries, coarse cereal pastries, steamed stuffed buns and the like.
The production line realizes automatic continuous production of the whole processes of conveying, prepressing and cutting, continuous noodle pressing, automatic splicing, forming and tray placing, adopts an S-shaped folding mode for noodle pressing, prevents the gluten structure of a dough from being torn and damaged, forms layered gluten, keeps the integrity and the uniformity of a gluten network, fully utilizes PLC programming control and photoelectric sensing technology to replace manual operation, has uniform product size, consistent appearance and convenient operation, greatly improves the yield, reduces operators and reduces the labor intensity of workers.
The embodiments of the present application are only used for illustrating the technical features disclosed in the present application, and the changes made by the simple substitution by those skilled in the art still belong to the protection scope of the present application.

Claims (8)

1. An automatic change millet cake production line which characterized in that: the dough conveying device conveys the well-mixed dough to the pre-pressing and dividing device to divide the dough into a plurality of dough belts, the dough belts enter the continuous dough pressing device, the S-shaped folding rolling is automatically realized for a plurality of times by the continuous dough pressing device, the dough belts with set length and thickness are output to enter the dough belt transition device, the dough belts are sent to the dough belt overlapping device by the dough belt transition device, the dough belts are rolled again by the dough belt overlapping device, the rolled dough belts enter the dough point forming device, dough point products are formed by two times of dough pressing, dough rolling and slitting in the dough point forming device, and finally the dough points enter the automatic arranging machine to arrange dishes, are proofed and are steamed.
2. The automated pastry line of claim 1, wherein: the prepressing and cutting device comprises a prepressing and cutting rack, a noodle pressing unit arranged on the prepressing and cutting rack, a prepressing and cutting conveying unit with a feeding end positioned at the output end of the noodle pressing unit, and a rolling and cutting unit arranged on the prepressing and cutting conveying unit; the dough pressing unit comprises a main dough pressing roller positioned at the lower part in the shell of the dough pressing unit and an adjustable auxiliary dough pressing roller positioned at the upper part in the shell of the dough pressing unit, the adjustable auxiliary dough pressing roller comprises an auxiliary dough pressing roller and an auxiliary dough pressing roller adjusting frame for installing the auxiliary dough pressing roller, the auxiliary dough pressing roller adjusting frame is installed at the top in the shell of the dough pressing unit, and the main dough pressing roller is connected with a dough pressing motor; the rolling cutting unit comprises a rolling cutting unit frame, a rolling cutter is arranged on a rolling cutting cutter frame, the rolling cutting cutter frame is arranged on a sliding block, and the air cylinder is connected with the sliding block; the conveyer belt of conveying unit is cut apart to the pre-compaction includes from the slope section conveyer belt that presses a unit side direction hobbing unit incline to incline and connects the horizontal segment conveyer belt at slope section conveyer belt output, and the hobbing unit is installed at the output of slope section conveyer belt, and the face area after the pre-compaction is carried to the hobbing unit under, is cut apart into the face area of setting for length by the hobbing unit.
3. The automated pastry line of claim 1, wherein: the continuous noodle pressing device comprises a continuous noodle pressing device rack, an auxiliary conveying belt which is installed on the rack and is positioned at an input end, the output end of the auxiliary conveying belt is positioned above an upper conveying unit, the output end of the upper conveying unit is connected with a front roller set unit, a cut noodle strip is fed into the front roller set unit through the upper conveying unit for rolling, a powder scattering unit is installed on the noodle pressing device rack and is positioned above the upper conveying unit, the noodle strip is scattered with powder, the rolled noodle strip falls into a 90-degree turnover S-shaped folded noodle unit, the folded noodle strip falls onto a lower conveying unit, then the noodle strip is fed into a rear roller set unit by the lower conveying unit for rolling again, then the upper conveying unit is fed, and the noodle strip is led out through a sliding roller unit after repeated circulation is carried out until the set rolling times.
4. The automated pastry line of claim 1, wherein: the surface belt lapping device comprises a lapping device frame, a lapping surface pressing unit and a lapping conveying unit, wherein the lapping surface pressing unit is positioned at the input end of the device and driven by a lapping surface pressing motor, one end of the lapping conveying unit is positioned below the output end of the lapping surface pressing unit, the other end of the lapping conveying unit is fixed on the lapping device frame through a supporting leg and is in a climbing shape, the lapping conveying unit is driven by a lapping conveying motor, and a surface belt rolled by the lapping surface pressing unit is conveyed into a surface point forming device by the lapping conveying unit.
5. The automated pastry line of claim 1, wherein: the dough point forming device comprises a forming device frame, a forming dough pressing unit I and a forming dough pressing unit II are sequentially installed from the input end of the forming device frame to the output end direction, two groups of dough pressing units are respectively driven by two forming dough pressing motors, a thinned dough belt is rolled into a long strip cylinder by a dough rolling unit, then products with the same specification are cut by a cutter unit, the products are sent into an automatic arranging disc device swinging disc by a forming conveying unit, the cutter unit comprises a cutter frame installed on the forming device frame, a cutter motor, a clutch and a cutter which are installed on the cutter frame, a cutter table plate located under the cutter, and the cutter table plate is fixed on the forming device frame through a support rod.
6. The automated pastry line of claim 1, wherein: the automatic disc discharging device comprises a disc discharging device rack, and a disc falling unit, a disc moving unit, a disc conveying unit and a disc placing unit which are arranged on the disc discharging device rack, wherein the disc falling unit comprises a disc falling motor, a toothed chain wheel mechanism, a portal frame and a disc placing plate;
the tray moving unit comprises a tray moving motor, a tray moving toothed chain wheel mechanism and a tray pushing claw, the tray moving motor is connected with the tray moving toothed chain wheel mechanism, the tray pushing claw is arranged on the chain, and the tray is pushed by the tray pushing claw to move out;
the cake placing unit comprises a guide rail plate and a guide rail mechanism arranged on the guide rail plate, the cake placing plate is arranged on the guide rail mechanism, the cake placing motor drives the cake placing plate through a chain wheel and a chain to realize the forward and backward movement,
the conveying unit comprises an auxiliary frame front plate and a conveying unit motor arranged on the auxiliary frame front plate, the conveying unit motor is connected with a tape roller, a conveying belt penetrates through the tape roller and is arranged on the conveying frame, the conveying unit motor drives the tape roller to drive the conveying belt to operate, and the cake placing plate moves forwards and backwards and is synchronous with the operation time sequence of the conveying belt.
7. The automated pastry line of claim 1, wherein: the surface belt transition device comprises a transition device frame, a rotating roller, a transition conveying frame and supporting legs, wherein the rotating roller, the transition conveying frame and the supporting legs are installed on the transition device frame, the rotating roller is driven by a transition motor, the transition conveying frame is installed on the transition device frame through the supporting legs and is arranged in an inclined mode, and the input end of the transition conveying frame is lower than the output end.
8. The automated pastry line of claim 1, wherein: the automatic pastry production line further comprises a control unit, and the control unit comprises a PLC circuit, a touch screen and a photoelectric sensor, wherein the touch screen and the photoelectric sensor are connected with the PLC circuit.
CN201911049518.3A 2019-10-31 2019-10-31 Automatic change millet cake production line Withdrawn CN110583727A (en)

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Application Number Priority Date Filing Date Title
CN201911049518.3A CN110583727A (en) 2019-10-31 2019-10-31 Automatic change millet cake production line

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Application Number Priority Date Filing Date Title
CN201911049518.3A CN110583727A (en) 2019-10-31 2019-10-31 Automatic change millet cake production line

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CN110583727A true CN110583727A (en) 2019-12-20

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113575632A (en) * 2021-06-29 2021-11-02 重庆西苑食品有限责任公司 Adjustable retainer plate forming device of roll-like cake for food processing
CN114946904A (en) * 2022-06-18 2022-08-30 安徽恒元食品机械有限公司 Automatic change millet cake production line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113575632A (en) * 2021-06-29 2021-11-02 重庆西苑食品有限责任公司 Adjustable retainer plate forming device of roll-like cake for food processing
CN113575632B (en) * 2021-06-29 2022-08-19 重庆西苑食品有限责任公司 Adjustable retainer plate forming device of roll-like cake for food processing
CN114946904A (en) * 2022-06-18 2022-08-30 安徽恒元食品机械有限公司 Automatic change millet cake production line

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Application publication date: 20191220