CN107494656B - A kind of uniform bread-making methods of spreading - Google Patents
A kind of uniform bread-making methods of spreading Download PDFInfo
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- CN107494656B CN107494656B CN201710929424.XA CN201710929424A CN107494656B CN 107494656 B CN107494656 B CN 107494656B CN 201710929424 A CN201710929424 A CN 201710929424A CN 107494656 B CN107494656 B CN 107494656B
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
- A21C15/002—Apparatus for spreading granular material on, or sweeping or coating the surface of baked articles
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/20—Partially or completely coated products
- A21D13/24—Partially or completely coated products coated after baking
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/80—Pastry not otherwise provided for elsewhere, e.g. cakes, biscuits or cookies
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/12—Apparatus or processes for applying powders or particles to foodstuffs, e.g. for breading; Such apparatus combined with means for pre-moistening or battering
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D8/00—Methods for preparing or baking dough
- A21D8/06—Baking processes
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Polymers & Plastics (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
Abstract
The invention discloses a kind of uniform bread-making methods of spreading, bread are made for primary raw material, and in bread surface upthrow sprinkled with kernel piece with egg, flour etc., to increase the taste of bread and nutrition.Material-strewing device being put down using vibrations when kernel piece is spread and carrying out spreading, high degree of automation is automatically controlled by the control device in rack, without human intervention, saves cost.The step of spreading kernel piece of the present invention, material-strewing device is put down by vibrations kernel piece can equably to be spread out to bread surface, and putty when can be effectively prevented from spreading kernel piece, sizing, windrow, lack material the occurrence of, improve production efficiency, reduce cost.
Description
Technical field
The present invention relates to a kind of bread processing technology, more particularly to a kind of uniform bread-making methods of spreading.
Background technology
Bread is that a kind of be milled with five cereals (usually wheat class) makes and heat and manufactured food.Based on wheat flour
Raw material is wanted, with yeast, egg, grease etc. for auxiliary material, water is added to be modulated into dough, through everfermentation, integer, is molded, bakes, cools down
The bakery product that process is process contains carbohydrate, protein, fat, vitamin and calcium, potassium, phosphorus, sodium, magnesium, selenium etc.
Minerals, it is convenient, it is one of cake of people's most often feeding.With the development of the times, the improvement of people's living standards and
The enhancing of health care consciousness, people are meeting the needs of of allaying one's hunger simultaneously to the selection of bread, more focus on other effects of bread, this
New subject is proposed to the manufacturing process of bread.
It has tried to shed the materials such as kernel piece in bread surface, to improve the nutrition of bread and mouthfeel.It is but traditional
It in processing, usually carries out shedding the materials such as kernel piece by artificial or mechanical equipment, using manually shedding the materials such as kernel piece
If, processing efficiency is low, and high labor cost；Using mechanical equipment shed there is also the non-uniform situations of spreading.
Invention content
It in view of this, can the uniform face of spreading when bread surface sheds kernel piece the purpose of the present invention is to provide one kind
Packet production method.
In order to achieve the above objectives, solution of the invention is：
A kind of uniform bread-making methods of spreading, include the following steps：
(1) dough makes：3 parts of egg, 0.9 part of white granulated sugar, 0.3 part of fructose syrup, yeast 0.4 are weighed by weight proportion
Part, 0.02 part of fine salt, 1.8 parts of high-strength flour, 0.65 part of malt syrup, 4 parts of 0.51 part of palm oil and pure water are uniformly mixed, pour into
19-23min is quickly stirred in dough mixing machine, mixing speed is 130~140r/min, forms dough after stirring, dough is thrown
Enter in roll squeezer；
(2) rolling：Roller gap is adjusted by the distance of setting, dough carries out tabletting using continuous rolling mode, is formed
Face band in entire roll milling process, there is the process of 2 face bands, 90 ° of steerings, to ensure face band on horizontal direction and longitudinal direction
Uniform force；
(3) it cuts：Face band is divided by noodle cutter the small dough unit of required weight；
(4) original shaping：Small dough unit after cutting is carried out respectively to rub round operation with the hands, makes small dough unit by rubbing circle with the hands
Outer surface formed one layer of smooth skins；
(5) provocation is molded：Small dough unit after stranding circle is delivered to by transport mechanism in proofing box, provocation the temperature inside the box
It is set as：32~38 DEG C, humidity is set as RH80~99%, proofing period 90min；
(6) it toasts：Provocation dough after molding is transmitted to by conveyer belt in tunnel oven and is toasted, baking temperature is
150~170 DEG C, baking time is 10~12min；
(7) kernel piece is spread：After bread after baking goes out oven, into spreading area, material-strewing device is put down using vibrations for cooling
It carries out shedding kernel piece；
(8) it packs：It sheds the bread after kernel piece and further enters packaging process.
Vibrations in above-mentioned steps (7) put down material-strewing device and include rack, be equipped in the rack vibrations drawing mechanism,
Put down material arranging apparatus and automatic material-strewing device；Correspond to described put down in the rack to install on the feed end part of material arranging apparatus
Have detection fall on the detection electric eye for putting down height of materials on material arranging apparatus, the rack be also equipped with it is above-mentioned for controlling
The control device of each device work；
The vibrations drawing mechanism includes hopper and vibration motor, and the vibration motor is installed on the hopper, institute
The corresponding output end that vibration motor is connected to the control device is stated, kernel piece is thrown in hopper in step (7)；
The material arranging apparatus of putting down includes the first conveyer belt being connected with the discharge end of above-mentioned vibrations drawing mechanism, is used for
By the first roller of the material leveling on first conveyer belt and for the first driving of the first roller rotation to be driven to fill
It puts；The conveying direction of first roller and first conveyer belt is perpendicular and accumbency be installed in rack, described the
One roller is located at the top of first conveyer belt, and first roller is sequentially connected with the first driving means；
The automatic material-strewing device includes second roller opposite with the first roller rotation direction and for driving
Second driving device of the second roller rotation, the conveying direction of second roller and first conveyer belt are perpendicular simultaneously
And accumbency be installed in rack, second roller is located above the discharge end of first conveyer belt, second roller
On along the second roller axial direction, compartment of terrain is equipped with multiple rows of for the material on the discharge end of first conveyer belt to be scanned out
Elastomeric element, elastomeric element are the silica gel piece of tooth row shape, and the tooth mutual dislocation on the silica gel piece of adjacent two rows is set；Described second
Driving device is sequentially connected with second roller；The detection electric eye is connected on the input terminal of the control device, described
The driving motor of first conveyer belt, the first driving means and second driving device are electrically connected in the control dress
The corresponding output end put.
Tunnel oven used includes three areas accepted successively, a respectively area, 2nd area and 3rd area, provocation in step (6)
Dough after molding is transmitted by guipure in the tunnel oven and at the uniform velocity passes through above three area, the length phase in each area successively
Deng for the baking temperature in one area of setting for 155-170 DEG C, the baking temperature in 2nd area is 168-183 DEG C, and the baking temperature in 3rd area is
150-170℃。
Vibrations used in step (7) put down material-strewing device the first driving means include chain wheel driving mechanism and
First motor, output shaft and the chain wheel driving mechanism of first motor are sequentially connected, the chain wheel driving mechanism and institute
The drive connection of the first roller is stated, the driving motor of first conveyer belt and first motor are connected to the control dress
The corresponding output end put；
The belt of first conveyer belt is divided into upper strata belt and lower floor's belt, and first roller is located at the upper strata skin
Above the middle part of band, the gap between first roller and the upper strata belt is more than second roller and the upper strata skin
Gap between band in step (7), according to the amount for spreading kernel piece in advance, adjusts the gap between the second roller and upper strata belt.
Second driving device that material-strewing device is put down in vibrations used in step (7) includes the second motor, described
The output shaft of second motor is sequentially connected with second roller, and second motor is connected to the corresponding defeated of the control device
Outlet.
Vibrations used in step (7) put down the detection electric eye of material-strewing device as optoelectronic switch, the optoelectronic switch
It is connected to the input terminal of the control device.
Vibrations used in step (7) put down and are also equipped with human-computer interaction module in the rack of material-strewing device, described
Human-computer interaction module is bi-directionally connected with the control device, in step (7) by human-computer interaction module control control device and
Starting shock puts down material-strewing device and enters working condition.
After adopting the above technical scheme, with egg, flour etc. bread is made, and in bread surface for primary raw material in the present invention
Upthrow is sprinkled with kernel piece, to increase the taste of bread and nutrition.When kernel piece is spread using vibrations put down material-strewing device into
Row spreading, the first roller enable the kernel piece on the first conveyer belt entirely backward to convey, at this moment the first conveyer belt
Smooth kernel piece is uniformly fed at the second roller, on the second roller under the action of the silica gel piece of flute profile, by kernel piece
It is equably sprinkling upon on the bread of bread assembly line；High degree of automation is automatically controlled by rack upper controller, without artificial
Cost is saved in operation.The step of spreading kernel piece of the present invention, can equably spread out kernel piece to bread surface, Er Qieneng
Putty when being enough effectively prevented from spreading kernel piece, sizing, windrow, lack material the occurrence of, improve production efficiency, reduce cost.
Vibrations put down material-strewing device at work, when detection electric eye does not sense kernel piece, control device control shake
Dynamic drawing mechanism and first driving means work, kernel piece automatically fall in first be connected with its discharge end from vibrations drawing mechanism
On conveyer belt, the first roller of first driving means driving will be fallen the kernel piece progress on the belt of the first transmission belt is whole
It is flat；At this point, control device controls the second driving device and the first transmission belt not to work.When detection electronic eye response to kernel piece and
When kernel piece not up to detects electric eye preset height, control device still controls vibrations drawing mechanism and first driving means to continue
Work, kernel piece are persistently fallen on the first conveyer belt being connected with its discharge end；At this point, the second driving device and the first transmission belt
It does not work still.Here it since the discharge port of the discharge end of vibrations drawing mechanism is larger, just has in a short period of time more
Kernel under piece is fallen on the first conveyer belt.Therefore, when detection electronic eye response to kernel piece and kernel piece are more than that detection electric eye is preset
During height, detection electric eye connects circuit transmission electric signal to control device, the shake of control device control connection on its output
Dynamic drawing mechanism is stopped, and first driving means continue to work；Connection the second driving dress on its output is controlled simultaneously
It puts and starts to work with the first transmission belt, due to the further conveying of the first transmission belt, fall on the upper strata belt of the first transmission belt
The kernel piece being leveled conveyed to the first transmission belt discharge end.Second roller is located above the discharge end of the first conveyer belt again,
The second roller that multiple elastomeric elements are installed with by the driving of the second driving device conveys rotation, and then by the first conveyer belt top discharge
The kernel piece at end scans out, due to the tooth mutual dislocation setting on the silica gel piece (i.e. elastomeric element) of adjacent two rows, and then in spreading
When, it can be achieved that equably kernel piece is spread out to the surface of bread.
Description of the drawings
Fig. 1 puts down the main structure diagram of material-strewing device for the vibrations used in the present invention.
Fig. 2 puts down the structure diagram of the side view of material-strewing device for the vibrations used in the present invention.(in figure to part-structure into
Row partial cutaway)
Fig. 3 puts down the simplification structure diagram of material-strewing device for the vibrations used in the present invention.(rack, first are omitted in figure
Driving device and the second driving device)
Fig. 4 puts down the schematic block circuit diagram of material-strewing device for the vibrations used in the present invention.
In figure：
10- racks；
21- hoppers；22- vibration motors；
The first conveyer belts of 31-；The first rollers of 32-；
The first motors of 33-；311- driving motors
The second rollers of 41-；42- elastomeric elements；
The second motors of 43-；51- detects electric eye；
60- human-computer interaction modules；70- control devices.
Specific embodiment
In order to further explain the technical solution of the present invention, the present invention is explained in detail below by specific embodiment
It states.
A kind of uniform bread-making methods of spreading of the present invention, include the following steps：
(1) dough makes：3 parts of egg, 0.9 part of white granulated sugar, 0.3 part of fructose syrup, yeast 0.4 are weighed by weight proportion
4 parts of part, 0.02 part of fine salt, 1.8 parts of high-strength flour, 0.65 part of malt syrup, 0.51 part of palm oil and pure water, are uniformly mixed,
Enter 19~23min of stirring in dough mixing machine, mixing speed is 130~140r/min, forms dough after stirring, dough is put into
In roll squeezer；
(2) rolling：Roller gap is adjusted by the distance of setting, dough carries out tabletting using continuous rolling mode, specifically
, roll squeezer has a plurality of rollers, and a plurality of rollers carry out dough rolling and carry out tabletting, and by thick thinning, form thickness is dough
The face band of 2.5mm, roller gap can be adjusted according to the rolling thickness of face band；The conveyer belt of roll squeezer is equipped with transfer,
It can cause face band that 90 ° of steerings occur, in entire roll milling process, have the process of 2 face bands, 90 ° of steerings, to ensure that face band exists
Horizontal direction and uniform force on longitudinal direction；It should be noted that the quantity of roll squeezer central roll can be according to actual production demand
It is configured, roller gap can carry out adaptability according to needed for production product and be adjusted flexibly.
(3) it cuts：Face band is divided by noodle cutter the small dough unit of required weight；
(4) original shaping：Small dough unit after cutting is carried out respectively to rub round operation with the hands, makes small dough unit by rubbing circle with the hands
Outer surface formed one layer of smooth skins.Conducive to the produced gas of reservation fermentation, and make dough expansion.Smooth epidermis is also advantageous
In the surface of the dough subsequently when provocation is molded will not adhesion, the bread epidermis for making follow-up finished product is smooth, and interior tissue also can
It is more uniform.It should be noted that each small dough does not have to as far as possible in stranding bowlder or less with flour, flour is available for anti-sticking, face
Powder dosage is up to the 1% of corresponding small dough weight, in order to avoid occurring larger cavity inside bread, stranding bowlder firmly needs uniform.
(5) provocation is molded：Small dough unit after stranding circle is delivered to by transport mechanism in proofing box, provocation the temperature inside the box
It is set as：32~38 DEG C, humidity is set as RH80~99%, proofing period 90min, it should be noted that the excessively high meeting of proofing temperature
The temperature difference for causing small dough unit inside and outside is larger, causes dough leavening uneven, dough interior tissue can be caused fineless and smooth etc.；
The too low then provocation speed of temperature is slow, and proofing period is longer, can also make the bread molding effect after provocation poor, in flat.Provocation
When should be noted that dough leavening cannot be made excessive, the excessive bread interior tissue of provocation is coarse, and shape is not full etc..
(6) it toasts：Provocation dough after molding is transmitted to tunnel oven, tunnel oven by conveyer belt, which bakes
Stove includes three areas accepted successively, a respectively area, 2nd area and 3rd area, and the complete bread of provocation is passed in tunnel oven by guipure
It send and successively at the uniform velocity by above three area, the equal length in each area, therefore, provocation dough after molding is in the baking of respective area
The roasting time is equal, and the baking temperature in one area of setting is 155-170 DEG C, and the baking temperature in 2nd area is 168-183 DEG C, the baking in 3rd area
Temperature is 150-170 DEG C, and the complete bread of provocation is 10~12min in the transmission time in tunnel oven, i.e. baking time；
(7) kernel piece is spread：After bread after baking goes out oven, into spreading area, material-strewing device is put down using vibrations for cooling
It carries out shedding kernel piece；It should be noted that can the slurries such as jam be applied in bread table piece according to actual needs before kernel piece is spread,
Convenient for the surface for adhering to bread that the kernel piece after shedding relatively is stablized, it is not easy to be scattered,
(8) it packs：It sheds the bread after kernel piece and further enters packaging process.
In above-mentioned steps (7), as Figure 1-Figure 4, vibrations put down material-strewing device and include organic frame 10, are installed in rack 10
There is vibrations drawing mechanism, put down material arranging apparatus and automatic material-strewing device；Material arranging apparatus is put down described in corresponding in the rack 10
Feed end part on be equipped with detection fall on the detection electric eye 51 for putting down kernel piece height on material arranging apparatus, rack 10
It is also equipped with the control device 70 for controlling above-mentioned each device work；
It puts down material arranging apparatus and includes the first conveyer belt 31 being connected with the discharge end of above-mentioned vibrations drawing mechanism, for general
First roller 32 of the kernel piece leveling on first conveyer belt 31 and for drive that first roller 32 rotates first
Driving device；First roller 32 and 31 conveying direction of the first conveyer belt be perpendicular and accumbency be installed on rack 10
On, first roller 32 is located at the top of first conveyer belt 31, first roller 32 and the first driving means
It is sequentially connected；
Automatic material-strewing device includes second roller 41 opposite with 32 rotation direction of the first roller and for driving
The second driving device that second roller 41 rotates, second roller 41 mutually hang down with 31 conveying direction of the first conveyer belt
It is installed in rack 10 to direct join and accumbency, second roller 41 is located above the discharge end of first conveyer belt 31, institute
It states and multiple rows of be used for first conveyer belt 31 is equally installed along 41 axial direction of the second roller, interval on the second roller 41
The elastomeric element 42 that kernel piece on discharge end scans out, second driving device are sequentially connected with second roller 41；
The detection electric eye 51 is connected to the input terminal of the control device 70, the driving motor of first conveyer belt 31
311st, the first driving means and second driving device are electrically connected in the corresponding output end of the control device 70.
In above-mentioned, specifically, vibrations drawing mechanism discharge end discharge port it is larger, just have in a short period of time compared with
More kernel under pieces is fallen on the first conveyer belt 31.Elastomeric element 42 is the silica gel piece of tooth row shape, on the silica gel piece of adjacent two rows
Tooth mutual dislocation setting.The tooth of mutual dislocation preferably can scatter kernel piece to come, to achieve the purpose that uniformly to spread paving.
The present invention using the direction of transfer of the first conveyer belt 31 before, after direction in contrast is.Specifically：First roller
The rotation direction of the transmission roller of 32 rotation direction and the first conveyer belt 31 is identical, in this way can will be on the first conveyer belt 31
Kernel piece constantly pushes backward, and since the first conveyer belt 31 continues forward to transfer out kernel piece, the first roller 32 will not be right
Kernel piece causes static extruding on first conveyer belt 31, just can automatically strike off kernel piece.It so will not be right because of the first roller 32
Kernel piece causes static extruding on first conveyer belt 31 and pressure occur excessive, leads to congestion phenomenon.The rotation of second roller 41
The rotation direction of direction and 31 upper roller of the first conveyer belt is on the contrary, can be directly by the kernel piece of the discharge end of the first conveyer belt 31
It scans out, equably sheds away.Avoid kernel piece without the second roller 41 act on due to kernel piece its own gravity from first transmission
It falls automatically with 31 discharge end, can not realize the expected purpose for uniformly spilling kernel piece.
Preferably, vibrations drawing mechanism includes hopper 21 and vibration motor 22, and the vibration motor 22 is installed on described
On hopper 21, the vibration motor 22 is electrically connected to the corresponding output end of the control device 70.
Preferably, the first driving means include chain wheel driving mechanism (not provided in figure) and the first motor 33, the
The output shaft of one motor 33 is sequentially connected with the chain wheel driving mechanism, and the chain wheel driving mechanism is passed with first roller 32
Dynamic connection, 311 and first motor 33 of driving motor of the first conveyer belt 31 are connected to the corresponding output end of control device 70.
Second driving device includes the second motor 43, and the output shaft of second motor 43 connects with second roller 41 transmission
It connects, second motor 43 is electrically connected to the corresponding output end of the control device 70.First motor 33 and the second motor 43 are
For stepper motor or servo motor.
It is further preferred that detection electric eye 51 is optoelectronic switch, the optoelectronic switch is connected to the input of control device 70
End.Here detection electric eye 51 can also use photoelectric sensor.
In the present invention, human-computer interaction module 60, human-computer interaction module 60 and control device 70 pairs are also equipped in rack 10
To connection.
In the present invention, conventional control device can be used in control device 70, passes through conventional control mode control vibrations electricity
Machine 22, the first conveyer belt 31, the first motor 33 and the second motor 43 work.
For the convenience of description, using Fig. 3 as reference azimuth.The belt of first conveyer belt 31 is divided into upper strata belt and lower floor's skin
Band, the first roller 32 are located above the middle part of the upper strata belt.Gap between first roller 32 and upper strata belt is more than the
Gap between two rollers 41 and upper strata belt.
The step of putting down material-strewing device progress spreading using vibrations in the present invention is as follows：
According to the amount for spreading kernel piece in advance, the gap between the second roller 41 and upper strata belt is adjusted, and then control and spread fruit
The density and thickness of benevolence piece.The present invention not limits the density and thickness of spread kernel piece, it is only necessary to which meeting consumer taste needs
It asks.Kernel piece is thrown in hopper 21, material-strewing device is put down with vibrations and just to have started to work not having started and spread kernel piece
State be original state.Control device 70 is controlled to put down and starting shock by human-computer interaction module 60 in the initial state to spread
Material device enters working condition.
Under original state, detection electric eye 51 is not when sensing kernel piece, the control of control device 70 vibrations drawing mechanism and
First driving means work, and kernel piece is automatically fallen in from vibrations drawing mechanism on the first conveyer belt 31 being connected with its discharge end,
First roller 32 of first driving means driving will be fallen to be flattened by the kernel piece on the belt of the first transmission belt 31；This
When, control device 70 controls the second driving device and the first transmission belt 31 not to work.
In the operating condition, when detection electric eye 51 senses kernel piece and kernel piece not up to detects 51 preset height of electric eye
When, control device 70 still controls vibrations drawing mechanism and first driving means to work on, and kernel piece is persistently fallen to be gone out with it
On the first conveyer belt 31 for expecting end linking；At this point, the second driving device and the first transmission belt 31 do not work still.Here due to vibrations
The discharge port of the discharge end of drawing mechanism is larger, just has more kernel under piece in a short period of time and falls within the first conveyer belt
On 31.Therefore, when it is more than to detect 51 preset height of electric eye to detect electric eye 51 to sense kernel piece and kernel piece, electric eye 51 is detected
Circuit transmission electric signal is connected to control device 70, the vibrations drawing mechanism of the control of control device 70 connection on its output stops
It only works, first driving means continue to work；Connection the second driving device and the first transmission on its output are controlled simultaneously
Band 31 is started to work, and due to the further conveying of the first transmission belt 31, is fallen whole on the upper strata belt of the first transmission belt 31
Flat kernel piece is conveyed to 31 discharge end of the first transmission belt.Second roller 41 is located above the discharge end of the first conveyer belt 31 again,
The second roller 41 that multiple elastomeric elements 42 are installed with by the driving of the second driving device conveys rotation, and then by the first conveyer belt 31
The kernel piece at top discharge end scans out, since the tooth mutual dislocation on the silica gel piece (i.e. elastomeric element 42) of adjacent two rows is set, into
And, it can be achieved that equably spreading out kernel piece to the surface of bread when spreading.
Bread is made for primary raw material with egg, flour etc. in the present invention, and in bread surface upthrow sprinkled with kernel piece, to increase
Add taste and the nutrition of bread.Material-strewing device being put down using vibrations when kernel piece is spread and carrying out spreading, the first roller 32 makes
Kernel piece on the first conveyer belt 31 entirely can be conveyed backward, at this moment the first conveyer belt 31 is by smooth kernel piece
It is uniformly fed at the second roller 41, on the second roller 41 under the action of the silica gel piece of flute profile, kernel piece is equably sprinkling upon
On the bread of bread assembly line；High degree of automation is automatically controlled by 10 upper controller 70 of rack, without human intervention,
Save cost.The step of spreading kernel piece of the present invention, can equably spread out kernel piece to bread surface, and can be effective
Putty when ground avoids the occurrence of spreading kernel piece, windrow, lacks material at sizing, improves production efficiency, reduces cost.
The formula and production method of above-described embodiment and the non-limiting present invention, the ordinary skill people of any technical field
The appropriate variation or modification that member does it all should be regarded as not departing from the patent category of the present invention.
Claims (6)
1. a kind of uniform bread-making methods of spreading, which is characterized in that include the following steps：
(1) dough makes：3 parts of egg of weighing by weight proportion, 0.9 part of white granulated sugar, 0.3 part of fructose syrup, 0.4 part of yeast, carefully
4 parts of 0.02 part of salt, 1.8 parts of high-strength flour, 0.65 part of malt syrup, 0.51 part of palm oil and pure water, are uniformly mixed, pour into knead dough
19-23min is quickly stirred in machine, mixing speed is 130~140r/min, forms dough after stirring, dough is put into roller
In press；
(2) rolling：Roller gap is adjusted by the distance of setting, dough carries out tabletting using continuous rolling mode, forming face band,
In entire roll milling process, there is the process of 2 face bands, 90 ° of steerings, to ensure face band stress on horizontal direction and longitudinal direction
Uniformly；
(3) it cuts：Face band is divided by noodle cutter the small dough unit of required weight；
(4) original shaping：Small dough unit after cutting is carried out respectively to rub round operation with the hands, makes the outer of small dough unit by rubbing circle with the hands
Surface forms one layer of smooth skins；
(5) provocation is molded：Small dough unit after stranding circle is delivered to by transport mechanism in proofing box, provocation the temperature inside the box is set
For：32~38 DEG C, humidity is set as RH80~99%, proofing period 90min；
(6) it toasts：Provocation dough after molding is transmitted to by conveyer belt in tunnel oven and is toasted, baking temperature for 150~
183 DEG C, baking time is 10~12min；
(7) kernel piece is spread：After bread after baking goes out oven, cooling into spreading area, is put down material-strewing device using vibrations and is carried out
Shed kernel piece；
(8) it packs：It sheds the bread after kernel piece and further enters packaging process；
Vibrations in above-mentioned steps (7) put down material-strewing device and include rack, and vibrations drawing mechanism is equipped in the rack, is put down
Material arranging apparatus and automatic material-strewing device；Correspond to described put down in the rack and inspection is installed on the feed end part of material arranging apparatus
Survey, which is fallen on the detection electric eye for putting down height of materials on material arranging apparatus, the rack, to be also equipped with controlling above-mentioned each dress
Put the control device of work；
The vibrations drawing mechanism includes hopper and vibration motor, and the vibration motor is installed on the hopper, the shake
Dynamic motor is connected to the corresponding output end of the control device, and ready kernel piece is thrown in hopper；
The material arranging apparatus of putting down includes the first conveyer belt being connected with the discharge end of above-mentioned vibrations drawing mechanism, for by institute
State the first roller of the material leveling on the first conveyer belt and the first driving means for driving the first roller rotation；Institute
State the first roller and first conveyer belt conveying direction is perpendicular and accumbency be installed in rack, first roller
Positioned at the top of first conveyer belt, first roller is sequentially connected with the first driving means；
The automatic material-strewing device includes second roller opposite with the first roller rotation direction and described for driving
Second driving device of the second roller rotation, the conveying direction of second roller and first conveyer belt are perpendicular and horizontal
It is installed in rack sleepingly, second roller is located above the discharge end of first conveyer belt, the second roller upper edge
The second roller axial direction, compartment of terrain is equipped with multiple rows of elasticity for the material on the discharge end of first conveyer belt to be scanned out
Component, elastomeric element are the silica gel piece of tooth row shape, and the tooth mutual dislocation on the silica gel piece of adjacent two rows is set；Second driving
Device is sequentially connected with second roller；
The detection electric eye is connected on the input terminal of the control device, the driving motor of first conveyer belt, described the
One driving device and second driving device are electrically connected in the corresponding output end of the control device.
2. a kind of uniform bread-making methods of spreading according to claim 1, it is characterised in that：It is used in step (6)
Tunnel oven includes three areas accepted successively, and a respectively area, 2nd area and 3rd area, provocation dough after molding is in the tunnel
It is transmitted and successively at the uniform velocity by above three area, the equal length in each area, the baking temperature in one area of setting by guipure in oven
It it is 155-170 DEG C, the baking temperature in 2nd area is 168-183 DEG C, and the baking temperature in 3rd area is 150-170 DEG C.
3. a kind of uniform bread-making methods of spreading according to claim 2, it is characterised in that：Institute in step (7)
The first driving means that material-strewing device is put down with vibrations include chain wheel driving mechanism and the first motor, first motor
Output shaft and the chain wheel driving mechanism be sequentially connected, the chain wheel driving mechanism is sequentially connected with first roller, institute
It states the driving motor of the first conveyer belt and first motor is connected to the corresponding output end of the control device；
The belt of first conveyer belt is divided into upper strata belt and lower floor's belt, and first roller is located at the upper strata belt
Above middle part, the gap between first roller and the upper strata belt be more than second roller and the upper strata belt it
Between gap, in step (7), according to the amount for spreading kernel piece in advance, adjust the gap between the second roller and upper strata belt.
4. a kind of uniform bread-making methods of spreading according to claim 3, it is characterised in that：Institute in step (7)
Second driving device that material-strewing device is put down with vibrations includes the second motor, the output shaft of second motor with it is described
Second roller is sequentially connected, and second motor is connected to the corresponding output end of the control device.
5. a kind of uniform bread-making methods of spreading according to claim 4, it is characterised in that：Institute in step (7)
The detection electric eye that material-strewing device is put down with vibrations is optoelectronic switch, and the optoelectronic switch is connected to the defeated of the control device
Enter end.
6. a kind of uniform bread-making methods of spreading according to claim 5, it is characterised in that：Institute in step (7)
It is put down with vibrations and human-computer interaction module is also equipped in the rack of material-strewing device, the human-computer interaction module and the control
Device is bi-directionally connected, in step (7) by human-computer interaction module control control device and starting shock put down material-strewing device into
Enter working condition.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710929424.XA CN107494656B (en) | 2017-10-09 | 2017-10-09 | A kind of uniform bread-making methods of spreading |
| GB1801787.1A GB2567263A (en) | 2017-10-09 | 2018-02-05 | Method for making a bread with even spreading of ingredients |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710929424.XA CN107494656B (en) | 2017-10-09 | 2017-10-09 | A kind of uniform bread-making methods of spreading |
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| Publication Number | Publication Date |
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| CN107494656A CN107494656A (en) | 2017-12-22 |
| CN107494656B true CN107494656B (en) | 2018-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710929424.XA Active CN107494656B (en) | 2017-10-09 | 2017-10-09 | A kind of uniform bread-making methods of spreading |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN107494656B (en) |
| GB (1) | GB2567263A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112640925B (en) * | 2020-12-05 | 2022-01-28 | 阜阳市家居乐食品有限公司 | Production process of bread |
| CN112826116A (en) * | 2020-12-28 | 2021-05-25 | 诸城市博康机械有限公司 | Chaff machine is mended to pine chaff |
| CN115581245B (en) * | 2022-09-08 | 2024-03-29 | 龙海市安得马富机械有限公司 | Pattern bread production line and pattern bread production method |
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Also Published As
| Publication number | Publication date |
|---|---|
| GB201801787D0 (en) | 2018-03-21 |
| CN107494656A (en) | 2017-12-22 |
| GB2567263A (en) | 2019-04-10 |
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