CN102960391B - Production equipment and production process of crisp and tough two-layer cake - Google Patents
Production equipment and production process of crisp and tough two-layer cake Download PDFInfo
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- CN102960391B CN102960391B CN201210485310.8A CN201210485310A CN102960391B CN 102960391 B CN102960391 B CN 102960391B CN 201210485310 A CN201210485310 A CN 201210485310A CN 102960391 B CN102960391 B CN 102960391B
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Abstract
The invention discloses production equipment of a piece of crisp and tough two-layer cake, which comprises a crisp biscuit machine and a tough biscuit machine, wherein the crisp biscuit machine is positioned at the upper layer, and the tough biscuit machine is positioned at the lower layer; and a cake crust conveyor belt terminal of the crisp biscuit machine tilts downwards to the upper part of a cake crust conveyor belt of the tough biscuit machine. By adopting a unique two-layer cake composite technology, the equipment can not only produce crisp cake or tough cake separately, but also produce the crisp and tough two-layer cake combined by the crisp cake and tough cake. The invention also discloses a production process of the crisp and tough two-layer cake.
Description
Technical field
The present invention relates to food machinery technical field, especially for the equipment of the crisp tough double-deck cake of automatic batch production.The invention still further relates to the production technology of crisp tough double-deck cake.
Background technology
The primary raw material of biscuit is wheat flour, also has in addition carbohydrate, starch, grease, dairy products, egg product, essence, leavening agent auxiliary material.Above-mentioned former, auxiliary material is modulated into dough by dough mixing machine, then rolls into dough sheet through rolling mill, and forming machine is pressed into cake skin, finally by baking oven baking, becomes loose good to eat biscuit after cooling.
The classification of biscuit is a lot, and wherein shortbread type biscuit and tough biscuit are comparatively typical two classes.During tough biscuit is raw materials used, the consumption of grease and granulated sugar is less, thereby when dough, easily forms gluten in modulation, generally needs long period modulation dough, and the method that adopts rolling, to the dough integer that extends, is thinly sliced shape baking.Because like this by processing method, can form the gluten tissue of stratiform, so the biscuit section after training is baked is more neat layer structure, become grade crisp.In order to prevent surface blistering, conventionally in the time of moulding, prick out aperture with pin hole die.
Shortbread type biscuit granulated sugar used and oil quantity will be higher than tough biscuits, and the dough elasticity of producing this biscuit is little, and plasticity is larger, and taste is loose compared with tough biscuit, and surface forms floral designs by protruding striped, whole plane free of pinholes conventionally.
Except typical process flow is identical, tough biscuit and shortbread type biscuit exist more different at batching, feeding sequence from aspects such as methods of operating.
Granted publication number is that the utility model patent description of CN 2130350Y discloses a kind of crisp tough biscuit combined machine, it is characterized in that being provided with on full machine support tough biscuit machine and shortbread type biscuit machine, be connected with power with transmission device, canvas apron, canvas delivery wheel are also installed, and configuration feed back conveyer belt forms circulation to be carried, machine volume is little, lightweight, compact conformation, high efficiency.But its object that tough biscuit and shortbread type biscuit machine are set is to realize dual-use, use this equipment only can optionally produce tough biscuit or shortbread type biscuit, can not produce tough biscuit and shortbread type biscuit simultaneously, more can not produce crisp tough double-layer biscuit.
Publication number is the preparation method that the application for a patent for invention prospectus of CN 1864498A discloses a kind of multi-layer tough biscuit, it is delivered to the dough of having beaten respectively in two or more separate feeds buckets, respectively by forming banded face base after at least two group pressure roller roll-ins, slurry coating is carried out on the surface of a face base therein, then be placed under another side base overlapping, continuously by after pressure roller roll-in for several times, be delivered to lamination machine lamination for several times, again by forming the face base of suitable thickness after at least one group of pressure roller roll-in, then baking, cooling, arrange, although the cross section of its finished product is divided into multilayer, but still be single tough biscuit.
Therefore, how producing a kind of tough double-deck cake of shortcake that has shortcake cake and toughness cake local flavor concurrently, is the current technical issues that need to address of those skilled in the art.
Summary of the invention
The first object of the present invention is to provide a kind of crisp tough double-deck cake production equipment.This equipment adopts unique double-deck cake complex technique, not only can produce separately shortcake cake or toughness cake, can also produce the tough double-deck cake of shortcake that shortcake cake combines with toughness cake.
The second object of the present invention is to provide a kind of crisp tough double-deck cake production technology.
In order to realize above-mentioned the first object, the invention provides a kind of crisp tough double-deck cake production equipment, comprise shortbread type biscuit machine and tough biscuit machine, described shortbread type biscuit machine is positioned at upper strata, described tough biscuit machine is positioned at lower floor, and the cake skin conveyer belt terminal of described shortbread type biscuit machine slopes down to the cake skin conveyer belt top of described tough biscuit machine.
Preferably, described tough biscuit machine comprises the first horizontal conveying belt and arranges along described the first horizontal conveying belt at least three group pressure rollers and pin hole die.
Preferably, described shortbread type biscuit machine comprises the second horizontal conveying belt, hopper, feed roller, embossing die and inclined conveyer belt;
Described hopper is positioned at the below of the second horizontal feed tape terminal;
Described feed roller coordinates with the roll-in of embossing die, and its feed zone is positioned at the discharging opening below of described hopper;
Described embossing die coordinates with the backing roll roll-in of inclined conveyer belt initiating terminal simultaneously, and the terminal of described inclined conveyer belt slopes down to described the first horizontal conveying belt top.
Preferably, the terminal of described inclined conveyer belt is supported by adjustable for height guide plate.
Preferably, the height adjustment mechanism of described guide plate comprises bolt, end plate and nutplate;
The two ends of described bolt are supported by end plate, and its outer end is provided with regulating wheel;
Described nutplate, between end plate, and is set in described bolt;
Described nutplate is vertically passed in the rotating shaft of described guide plate, and is provided with adjusting handle and location-plate in outer end, and described location-plate is provided with end support in the positioning screw of base.
Preferably, be provided with the guide post paralleling with described bolt between described end plate, described nutplate is provided with the pilot hole being slidably matched with described guide post.
Preferably, the embossing stamp surfaces of described shortbread type biscuit machine is protruding network structure.
Preferably, further comprise longitudinal chopper and horizontal chopper, be arranged at the cake skin conveyer belt downstream of described tough biscuit machine.
Preferably, described shortbread type biscuit machine and tough biscuit machine all dispose independently variable-frequency motor.
In order to realize above-mentioned the second object, the present invention also provides a kind of crisp tough double-deck cake production technology, comprises the following steps:
1) beat powder: upper strata shortbread type biscuit machine adopts shortbread type biscuit formula to prepare shortcake dough, lower floor's tough biscuit machine adopts tough biscuit formula to prepare toughness dough;
2) moulding: toughness dough is pressed into certain thickness musculus cutaneus by lower floor's tough biscuit machine, and move forward by horizontal conveying belt is pricked out certain density and big or small hole by pin hole die in operation way on musculus cutaneus, and on musculus cutaneus spreading seasoning material;
Upper strata shortbread type biscuit machine presses to embossing die by shortcake dough by feed roller, then is turned and be depressed into inclined conveyer belt by embossing die;
3) compound: after the shortcake musculus cutaneus moulding of upper strata, to be carried toward front lower place from inclined conveyer belt, and be laid in equably on lower floor's toughness cake skin;
4) cutting: compound good double-deck cake skin is being cut through the two-way roller of longitudinal chopper and horizontal chopper, reaches the cake tape measure cun needing;
5) baking: the cake skin after roller is cut is transported to tunnel oven by guipure and toasts, and becomes finished product finally by cooling packing.
The tough double-deck cake production equipment of shortcake provided by the invention is made up of two complete forming devices, and upper strata is shortbread type biscuit machine, and lower floor is tough biscuit machine, and wherein the cake skin conveyer belt terminal of shortbread type biscuit machine can slope down to the cake skin conveyer belt top of tough biscuit machine.In the time that shortbread type biscuit machine and tough biscuit machine turn round simultaneously, after the shortcake musculus cutaneus moulding of upper strata, carried toward front lower place from inclined conveyer belt, and be laid in equably on lower floor's toughness cake skin, thereby produce the tough double-deck cake of shortcake that shortcake cake combines with toughness cake, in the time of shortbread type biscuit machine or tough biscuit machine individual operation, can produce separately again shortcake cake or toughness cake.
In the preferred scheme of one, the terminal of described inclined conveyer belt is provided with adjustable for height guide plate.Can regulate the height of inclined conveyer belt terminal by guide plate, thereby control the distance between upper strata conveyer belt and conveying belt of lower floor, can guarantee that upper strata shortcake cake skin can intactly be laid on lower floor's toughness cake skin, can ensure that shortbread type biscuit machine and tough biscuit machine can individual operations on the other hand on the one hand.
Brief description of the drawings
Fig. 1 is the overall structure schematic diagram of the tough double-deck cake production equipment of shortcake provided by the present invention;
Fig. 2 is the decomposition texture schematic diagram of crisp tough double-deck cake production equipment shown in Fig. 1;
Fig. 3 is the structural representation of pin hole die shown in Fig. 1;
Fig. 4 is the structural representation of embossing die shown in Fig. 1;
Fig. 5 is the structural representation of guide plate height adjustment mechanism;
Fig. 6 is the top view of Fig. 5;
The front schematic view of a kind of double-deck cake that Fig. 7 produces for the tough double-deck cake production equipment of shortcake provided by the present invention;
Fig. 8 is the schematic rear view of double-deck cake shown in Fig. 7;
Fig. 9 is the side schematic view of double-deck cake shown in Fig. 7.
In figure:
1. the first horizontal conveying belt 2. pin hole die 3. second horizontal conveying belt 4. hopper 5. feed roller 6. embossing die 7. inclined conveyer belt 8. guide plate 8-1. bolt 8-2. end plate 8-3. nutplate 8-4. regulating wheel 8-5. are that seasoning material 11. lower floors are tough biscuit in the middle of regulating handle 8-6. location-plate 8-7. positioning screw 8-8. guide post 9. shortbread type biscuits 10.
Detailed description of the invention
In order to make those skilled in the art person understand better the present invention program, below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Please refer to Fig. 1 to Fig. 4, Fig. 1 is the overall structure schematic diagram of the tough double-deck cake production equipment of shortcake provided by the present invention; Fig. 2 is the decomposition texture schematic diagram of crisp tough double-deck cake production equipment shown in Fig. 1; Fig. 3 is the structural representation of pin hole die shown in Fig. 1; Fig. 4 is the structural representation of embossing die shown in Fig. 1.
In a kind of detailed description of the invention, the tough double-deck cake production equipment of shortcake provided by the invention, is mainly made up of shortbread type biscuit machine and tough biscuit machine two complete equipments, and wherein shortbread type biscuit machine is positioned at upper strata, and tough biscuit machine is positioned at lower floor.
At least three group pressure roller (not shown)s and pin hole die 2 that tough biscuit machine comprises the first horizontal conveying belt 1 and arranges along the first horizontal conveying belt.
Shortbread type biscuit machine comprises the second horizontal conveying belt 3, hopper 4, feed roller 5, embossing die 6 and inclined conveyer belt 7, the surface of embossing die 6 is protruding diamond-mesh structure, hopper 4 is positioned at the below of the second horizontal conveying belt 3 terminals, feed roller 5 coordinates with 6 roll-ins of embossing die, its feed zone is positioned at the discharging opening below of hopper 4, embossing die 6 coordinates with the backing roll roll-in of inclined conveyer belt 7 initiating terminals simultaneously, and the terminal of inclined conveyer belt 7 slopes down to the top of the first horizontal conveying belt 1.
Please refer to Fig. 5, Fig. 6, Fig. 5 is the structural representation of guide plate height adjustment mechanism; Fig. 6 is the top view of Fig. 5.
The terminal of inclined conveyer belt 7 is provided with adjustable for height guide plate 8, the cross section two ends of guide plate 8 rounding off, can be designed to the wide form in narrow centre, two ends, also can be designed to one end compared with form narrow and that the other end is wider, requirement can be effectively, support belt smoothly.Because shortcake cake cortex ground in upper strata is loose, easily cracked, compared with traditional conveying roller, under the supporting role of guide plate 8, the transporting flat of inclined conveyer belt 7 ends can approach the first horizontal conveying belt 1 more, thereby make to releive both converging more, steadily, evenly, improved greatly the skin-deep stacked shaping rate of upper and lower cake and quality.
The height adjustment mechanism of guide plate 8 comprises bolt 8-1, end plate 8-2 and nutplate 8-3, the two ends of bolt 8-1 are supported by end plate 8-2, its outer end is provided with regulating wheel 8-4, nutplate 8-3 is between end plate 8-2, and be set in bolt 8-1, nutplate 8-3 is vertically passed in the rotating shaft of guide plate 8, and is provided with adjusting handle 8-5 and location-plate 8-6 in outer end, and location-plate 8-6 is provided with positioning screw 8-7.
Between end plate 8-2, be provided with the guide post 8-8 paralleling with bolt 8-1, nutplate 8-3 is provided with the pilot hole being slidably matched with guide post 8-8.
When use, by regulating handle 8-5 to drive guide plate 8 to sway, and then change is by the height of the inclined conveyer belt terminal of its support, then regulate positioning screw 8-7, make its end support in base, thereby guide plate 8 is fixed on to needed height, by rotation regulating wheel 8-4, can make guide plate 8 move forward and backward together with nutplate 8-3, thereby reach the object that regulates inclined conveyer belt 7.
Further, be also provided with longitudinal chopper and horizontal chopper (not shown), be arranged in the cake skin conveyer belt downstream of tough biscuit machine.
In addition, shortbread type biscuit machine and tough biscuit machine all dispose variable-frequency motor, the proportioning of can independently regulating the speed, thus realize synchronous operation.
Its operation principle is as follows:
In the time that shortbread type biscuit machine and tough biscuit machine turn round simultaneously, lower floor's toughness cake skin is evenly sprayed the nutrient solution of one deck speciality before bundle hole by spray body, play the effect bonding and composition that has additional nutrients, sprayed the tiny sweet taste particle of being joined by material-feeding mechanism spreading one deck spy again on the cake skin of nutrient solution; After the shortcake musculus cutaneus moulding of upper strata, carried toward front lower place from inclined conveyer belt, and be laid in equably on lower floor's toughness cake skin, thereby produce the tough double-deck cake of shortcake that shortcake cake combines with toughness cake.
In the time of shortbread type biscuit machine individual operation, the tough biscuit machine of lower floor only the first horizontal conveying belt continues operation, the miscellaneous part of its upstream shuts down, the shortcake cake skin of shortbread type biscuit machine is delivered to the first horizontal conveying belt from inclined conveyer belt, by the first horizontal conveying belt downstream equipment carry, can produce separately shortcake cake.
In the time of tough biscuit machine individual operation, upper strata shortbread type biscuit machine is out of service, and adjust the height of shortbread type biscuit machine inclined conveyer belt end, make it exceed the first horizontal conveying belt certain distance, be advisable with the normal conveying that can not affect the first horizontal conveying belt, thereby both are separated, can separately production toughness cake.
The tough double-deck cake production equipment of above-mentioned shortcake is only a kind of preferred version, and its concrete structure is not limited to this, can make according to actual needs on this basis pointed adjustment, thereby obtain different embodiments.Because mode in the cards is more, for saving length, just illustrate no longer one by one herein.
Except above-mentioned production equipment, the present invention also provides a kind of shortcake tough double-deck cake production technology, comprises the following steps:
1) beat powder: upper strata shortbread type biscuit machine adopts shortbread type biscuit formula to prepare shortcake dough, lower floor's tough biscuit machine adopts tough biscuit formula to prepare toughness dough, the powder amount of beating of upper and lower layer is carried out according to constant weight proportioning, the compound rear raw material of biscuit is not remained as far as possible, first break toughness dough, break afterwards shortcake dough.
2) moulding: for double-deck cake, formative stage is extremely important, concerns the quality of biscuit.
Lower floor's tough biscuit machine is pressed into certain thickness musculus cutaneus dough gradually by toughness dough You San road pressure roller, and move forward by horizontal conveying belt, in operation way, on musculus cutaneus, prick out certain density and big or small hole by pin hole die, and on musculus cutaneus spreading seasoning material;
Upper strata shortbread type biscuit machine presses to embossing die by shortcake dough by feed roller, then is turned and be depressed into inclined conveyer belt by embossing die, and the mesh structural porous structure of shortcake cake surface design diamondwise, is convenient to breathe freely.
3) compound: after the shortcake musculus cutaneus moulding of upper strata, carried toward front lower place from inclined conveyer belt, by adjust guide plate even angle be laid on lower floor's toughness cake skin.
4) cutting: compound good double-deck cake skin is being cut through the two-way roller of longitudinal chopper (adjustment spacing) and horizontal chopper (adjusting frequency), reaches the cake tape measure cun needing.
5) baking: the cake skin after roller is cut is transported to tunnel oven by guipure and toasts, and becomes finished product finally by cooling packing.
Please refer to Fig. 7, Fig. 8, Fig. 9, the front schematic view of a kind of double-deck cake that Fig. 7 produces for the tough double-deck cake production equipment of shortcake provided by the present invention; Fig. 8 is the schematic rear view of double-deck cake shown in Fig. 7; Fig. 9 is the side schematic view of double-deck cake shown in Fig. 7.
As shown in the figure, in test, adopt the crisp delicious and crisp double-layer biscuit of the said equipment and explained hereafter potato, the upper strata of this double-layer biscuit is that shortbread type biscuit 9, centre are that seasoning material 10, lower floor are tough biscuit 11, crisp under upper shortcake, strength is chewed in centre, fragrant and sweet good to eat, although do not add any anticorrisive agent and essence, but potato fragrance appears vividly in mouth, enjoys endless aftertastes, and mouthfeel is excellent, high-quality yellow cream and purple sweet potato powder have been added in upper strata, color is yellowish-brown, and lower floor is pure white partially golden yellow, shade collocation, decorative pattern is deep clear, is very attractive in appearance.
Above the tough double-deck cake production equipment of shortcake provided by the present invention and production technology are described in detail.Applied specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment is just for helping to understand core concept of the present invention.It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of the claims in the present invention.
Claims (5)
1. the tough double-deck cake production equipment of shortcake, comprise shortbread type biscuit machine and tough biscuit machine, described shortbread type biscuit machine is positioned at upper strata, and described tough biscuit machine is positioned at lower floor, and the cake skin conveyer belt terminal of described shortbread type biscuit machine slopes down to the cake skin conveyer belt top of described tough biscuit machine;
It is characterized in that, described shortbread type biscuit machine comprises the second horizontal conveying belt, hopper, feed roller, embossing die and inclined conveyer belt;
At least three group pressure rollers and pin hole die that described tough biscuit machine comprises the first horizontal conveying belt and arranges along described the first horizontal conveying belt;
Described hopper is positioned at the below of the second horizontal feed tape terminal;
Described feed roller coordinates with the roll-in of embossing die, and its feed zone is positioned at the discharging opening below of described hopper;
Described embossing die coordinates with the backing roll roll-in of inclined conveyer belt initiating terminal simultaneously, and the terminal of described inclined conveyer belt slopes down to described the first horizontal conveying belt top;
The terminal of described inclined conveyer belt is supported by adjustable for height guide plate;
Described guide plate sways, and can change the height by the inclined conveyer belt terminal of its support;
Further comprise longitudinal chopper and horizontal chopper, be arranged at the cake skin conveyer belt downstream of described tough biscuit machine;
Described shortbread type biscuit machine and tough biscuit machine all dispose independently variable-frequency motor.
2. the tough double-deck cake production equipment of shortcake according to claim 1, is characterized in that, the height adjustment mechanism of described guide plate comprises bolt, end plate and nutplate;
The two ends of described bolt are supported by end plate, and its outer end is provided with regulating wheel;
Described nutplate, between end plate, and is set in described bolt;
Described nutplate is vertically passed in the rotating shaft of described guide plate, and is provided with adjusting handle and location-plate in outer end, and described location-plate is provided with end support in the positioning screw of base.
3. the tough double-deck cake production equipment of shortcake according to claim 2, is characterized in that, between described end plate, be provided with the guide post paralleling with described bolt, described nutplate is provided with the pilot hole being slidably matched with described guide post.
4. according to the tough double-deck cake production equipment of the shortcake described in claims 1 to 3 any one, it is characterized in that, the embossing stamp surfaces of described shortbread type biscuit machine is protruding network structure.
5. the tough double-deck cake production technology of shortcake of utilizing the tough double-deck cake production equipment of the arbitrary described shortcake of the claims 1 to 4 to produce crisp tough double-deck cake, comprises the following steps:
1) beat powder: upper strata shortbread type biscuit machine adopts shortbread type biscuit formula to prepare shortcake dough, lower floor's tough biscuit machine adopts tough biscuit formula to prepare toughness dough;
2) moulding: toughness dough is pressed into certain thickness musculus cutaneus by lower floor's tough biscuit machine, and move forward by horizontal conveying belt is pricked out certain density and big or small hole by pin hole die in operation way on musculus cutaneus, and on musculus cutaneus spreading seasoning material;
Upper strata shortbread type biscuit machine presses to embossing die by shortcake dough by feed roller, then is turned and be depressed into inclined conveyer belt by embossing die;
3) compound: after the shortcake musculus cutaneus moulding of upper strata, to be carried toward front lower place from inclined conveyer belt, and be laid in equably on lower floor's toughness cake skin;
4) cutting: compound good double-deck cake skin is being cut through the two-way roller of longitudinal chopper and horizontal chopper, reaches the cake tape measure cun needing;
5) baking: the cake skin after roller is cut is transported to tunnel oven by guipure and toasts, and becomes finished product finally by cooling packing.
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CN201210485310.8A CN102960391B (en) | 2012-11-26 | 2012-11-26 | Production equipment and production process of crisp and tough two-layer cake |
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CN201210485310.8A CN102960391B (en) | 2012-11-26 | 2012-11-26 | Production equipment and production process of crisp and tough two-layer cake |
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Families Citing this family (9)
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CN103250747A (en) * | 2013-05-24 | 2013-08-21 | 李江 | Automatic cake machine |
CN103891849B (en) * | 2014-04-15 | 2015-07-01 | 晋城市古陵山食品有限公司 | Crisp and high-tenacity double-layer composite biscuits and making method thereof |
CN103907653B (en) * | 2014-04-28 | 2015-09-09 | 宿迁市汇味食品有限公司 | Biscuit mould press leftover pieces retracting device |
CN104381351A (en) * | 2014-11-30 | 2015-03-04 | 重庆市天星寨粉葛食品有限公司 | General biscuit roll mark moulding machine |
CN104489018A (en) * | 2014-12-24 | 2015-04-08 | 重庆勤发食品有限公司 | Biscuit forming machine |
CN105595723B (en) * | 2016-03-07 | 2017-02-08 | 中国农业科学院农产品加工研究所 | Toast sauce smearing machine |
CN107212041A (en) * | 2017-08-02 | 2017-09-29 | 陈晓 | A kind of double-layer biscuit machine |
CN107372691A (en) * | 2017-09-12 | 2017-11-24 | 安徽汇诚精工机械制造有限公司 | Steamed bun machine is ironed in multi-functional full-automatic numerical control |
CN108812744A (en) * | 2018-02-05 | 2018-11-16 | 东莞市华美食品有限公司 | The blanking device of walnut cake roller printing machine |
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JPS592645A (en) * | 1982-06-25 | 1984-01-09 | 坂 誠 | Apparatus for baking fish contained rice cake |
CN2130350Y (en) * | 1992-03-29 | 1993-04-28 | 陈进明 | Combind crisp and tenacity biscuit making apparatus |
CN1099563A (en) * | 1993-09-01 | 1995-03-08 | 广东嘉士利集团股份有限公司 | Double-layer biscuit producing process |
CN2221301Y (en) * | 1995-03-29 | 1996-03-06 | 张树强 | Machine for shaping sandwich biscuits |
US20050249845A1 (en) * | 2004-05-10 | 2005-11-10 | Mihalos Mihaelos N | Process for preparing filled cracker products |
CN202958617U (en) * | 2012-11-26 | 2013-06-05 | 晋城市古陵山食品有限公司 | Crisp and malleable double-layer biscuit production device |
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