CN110574546B - Corn ear lifting, conveying and peeling mechanism - Google Patents

Corn ear lifting, conveying and peeling mechanism Download PDF

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Publication number
CN110574546B
CN110574546B CN201810584000.9A CN201810584000A CN110574546B CN 110574546 B CN110574546 B CN 110574546B CN 201810584000 A CN201810584000 A CN 201810584000A CN 110574546 B CN110574546 B CN 110574546B
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China
Prior art keywords
conveying
gear
roller
sprocket
peeling
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CN201810584000.9A
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CN110574546A (en
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张凤武
门楹
李玉成
王开生
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D45/00Harvesting of standing crops
    • A01D45/02Harvesting of standing crops of maize, i.e. kernel harvesting
    • A01D45/021Cornheaders
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D69/00Driving mechanisms or parts thereof for harvesters or mowers
    • A01D69/06Gearings

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Harvesting Machines For Specific Crops (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The invention relates to the field of agricultural machinery, in particular to a corn ear lifting, conveying and peeling mechanism, which comprises a peeling power box, a conveying channel bracket, a first transmission assembly, a second transmission assembly, a conveying system, a peeling roller system and a roller system transmission assembly, wherein the input end of the first transmission assembly is arranged on an output shaft of the peeling power box, the output end of the first transmission assembly is provided with a first gear, the input end of the second transmission assembly is provided with a second gear, the first gear is meshed with the second gear, the conveying system is arranged in the conveying channel bracket, the output end of the second transmission assembly is connected with the input end of the conveying system, the peeling roller system is arranged at the bottom of the conveying channel bracket and is driven to synchronously rotate through the second gear, and the second gear transmits torque through the roller system transmission assembly. According to the corn cob peeling device, corn cob peeling operation is completed in the corn cob conveying process, the operation efficiency is improved, meanwhile, the device structure is simplified, and the power consumption is effectively reduced.

Description

Corn ear lifting, conveying and peeling mechanism
Technical Field
The invention relates to the field of agricultural machinery, in particular to a corncob lifting, conveying and peeling mechanism.
Background
With the development of agricultural machinery technology, mechanical harvesting is commonly adopted for crops, and the appearance of the corn harvesting mechanical equipment realizes multi-mechanism linkage and large-area harvesting, so that the corn harvesting operation efficiency is greatly improved. Corn harvesting equipment in the prior art generally comprises a plurality of mechanisms such as a harvesting mechanism, a corn cob conveying mechanism, a straw processing mechanism and a peeling mechanism, wherein the harvesting mechanism is used for harvesting corn cobs and separating corn cobs from straw, the straw is processed by the straw processing mechanism, corn cobs are conveyed to the peeling mechanism through the corn cob conveying mechanism to be peeled, corn cobs after being peeled are conveyed to a corn cob collecting box to be concentrated and stored, the whole process is complex, the harvesting operation efficiency is reduced, the consumption power is high, the whole mechanism is complex, and the volume of the harvesting equipment is greatly increased.
Disclosure of Invention
The invention aims to provide the corncob lifting, conveying and peeling mechanism, which completes corncob peeling operation in the corncob lifting and conveying process, improves the operation efficiency, simplifies the equipment structure and effectively reduces the power consumption.
The aim of the invention is realized by the following technical scheme:
the utility model provides a corncob promotes conveying peeling mechanism, includes peeling power case, transfer way support, first drive assembly, second drive assembly, conveying system, peeling roller system and roller system drive assembly, wherein the input of first drive assembly is installed on peeling power case's output shaft, and the output of first drive assembly is equipped with first gear, and the input of second drive assembly is equipped with the second gear, just first gear and second gear engagement, conveying system set up in the transfer way support, and the output of second drive assembly with conveying system's input links to each other, is equipped with the transport star wheel at transfer way support lower extreme, just it drives rotatoryly to carry the star wheel through the second drive assembly the transfer way support bottom is equipped with peeling roller system, each roller in the peeling roller system all passes through the synchronous rotation of second gear drive, just the second gear passes through roller system drive assembly transmission torque.
The first transmission assembly comprises a first driving sprocket, a first middle sprocket, a first output sprocket and a first gear, wherein the first driving sprocket is arranged on an output shaft of the peeling power box, the first middle sprocket comprises two-stage coaxially arranged sprockets, one-stage sprockets are connected with the first driving sprocket through chains, the other-stage sprockets are connected with the first output sprocket through chains, and the first gear and the first output sprocket are fixedly connected coaxially.
The second transmission assembly comprises a second gear, a second driving sprocket, a second middle sprocket and a second output sprocket, the second gear is coaxially and fixedly connected with the second driving sprocket, the second middle sprocket comprises two stages of sprockets, one stage of sprockets is connected with the second driving sprocket through a chain, the other stage of sprockets is connected with the second output sprocket through a chain, and the second output sprocket is connected with the conveying system.
The second middle chain wheel is fixedly connected with the conveying star wheel coaxially.
The conveying system comprises a plurality of conveying shafts, each conveying shaft is arranged in a conveying channel support, conveying members are arranged on each conveying shaft, conveying chain wheels are arranged at the shaft ends of each conveying shaft, each conveying chain wheel is connected through a chain in sequence, a second output chain wheel is arranged at the output end of the second transmission assembly, and the conveying chain wheel at the bottommost end of the conveying system is fixedly connected with the second output chain wheel in a coaxial mode.
The peeling roller system comprises a driving roller and a driven roller, the roller system transmission assembly comprises an input bevel gear, an output bevel gear, a driving roller gear and a driven roller gear, the input bevel gear and the second gear are coaxially arranged, the output bevel gear and the driving roller gear are both arranged at the roller end of the driving roller, the output bevel gear is meshed with the input bevel gear, the driven roller gear is arranged at the roller end of the driven roller, and the driving roller gear is meshed with the driven roller gear.
The end plate of the conveying channel support is provided with sliding grooves for the driven roller end to move, the lower side of the driven roller end is provided with a connecting plate, the middle of the connecting plate is hinged to the end plate of the conveying channel support, the lower side of the end of the conveying channel support is provided with a tension spring, the outer side of the end of the conveying channel support is provided with a support plate, one end of the tension spring is connected with the lower end of the connecting plate, the other end of the tension spring is connected with the support plate, and the tension spring is in a stretching state.
The upper end of the conveying channel support is arranged above a spike collecting box, a guide plate is arranged on the upper side of the spike collecting box, and a spike collecting box door capable of being opened and closed is arranged on one side of the spike collecting box.
The invention has the advantages and positive effects that:
1. according to the corn cob peeling device, corn cob peeling operation is completed in the lifting and conveying process from bottom to top, and the corn cobs are directly output to the corn cob collecting box, so that the operation efficiency is greatly improved, parts such as a peeling mechanism are omitted, the power consumption is effectively reduced, the energy is saved, the equipment structure is greatly simplified, and the volume of harvesting equipment is effectively reduced.
2. The driving roller and the driven roller in the peeling roller system are provided with the spiral lines which rotate upwards, the conveying parts in the conveying system compress corn ears during conveying, the corn ears are lifted upwards under the combined action of the driving roller, the driven roller and the conveying system, and the driving roller and the driven roller synchronously rotate in opposite directions, so that peeling operation in the corn ear lifting and conveying process is realized.
3. The driven roller in the peeling roller system is controlled by the tension spring, so that the corn cob peeling operation is finished, and meanwhile, the corn cob skin can be smoothly discharged, and the corn cob skin is prevented from accumulating in the conveying path bracket.
Drawings
Figure 1 is a schematic view of the structure of the present invention,
figure 2 is a cross-sectional view A-A of figure 1,
fig. 3 is a top view of the roller train transmission assembly of fig. 2.
Wherein 1 is a peeling power box, 2 is a first transmission component, 201 is a first driving sprocket, 202 is a first middle sprocket, 203 is a first output sprocket, 204 is a first gear, 3 is a main gearbox, 4 is a travelling wheel, 5 is a second transmission component, 501 is a second driving sprocket, 502 is a second middle sprocket, 503 is a second output sprocket, 504 is a second gear, 6 is a conveying star wheel, 7 is a conveying system, 701 is a conveying sprocket, 702 is a conveying member, 8 is a conveying channel bracket, 9 is a guide plate, 10 is a spike collecting box, 11 is a spike collecting box door, 12 is an engine, 13 is a driving roller, 14 is a driven roller, 15 is a roller system transmission component, 151 is a driven roller gear, 152 is a driving roller gear, 153 is an input bevel gear, 154 is an output bevel gear, 155 is a tension spring, 156 is a hinge shaft, and 157 is a support plate.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
As shown in fig. 1, the invention is arranged at one side of corn harvesting equipment, the corn harvesting equipment main body comprises an engine 12, a travelling wheel 4, a main gearbox 4, a spike collecting box 10 and other parts,
as shown in fig. 1 to 3, the peeling machine comprises a peeling power box 1, a conveying path support 8, a first transmission component 2, a second transmission component 5, a conveying system 7, a peeling roller system and a roller system transmission component 15, wherein the peeling power box 1, the first transmission component 2, the second transmission component 5 and the roller system transmission component 15 are all arranged at the lower end of the conveying path support 8, the upper end of the conveying path support 8 is arranged above a spike collecting box 10, the input end of the first transmission component 2 is arranged on an output shaft of the peeling power box 1, a first gear 204 is arranged at the output end of the first transmission component 2, a second gear 504 is arranged at the input end of the second transmission component 5, the first gear 204 is meshed with the second gear 504, the conveying system 7 is arranged in the conveying path support 8, the output end of the second transmission component 5 is connected with the input end of the conveying system 7, the conveying star wheel 6 is arranged at the lower end of the conveying path support 8 and is driven to rotate by the second transmission component 5, as shown in fig. 2 to 3, a first gear 204 is arranged at the bottom of the conveying path support 8, the second gear 504 is arranged along the length of the conveying roller system and the second transmission system is driven by the second gear system 15 to rotate along the length of the conveying roller system in the conveying path along the conveying path 15. When the corn cob peeling machine works, as shown in fig. 1, a conveying star wheel 6 arranged at the lower end of a conveying channel support 8 sends harvested corn cobs into the conveying channel support 8, the corn cobs move upwards under the action of a conveying system 7, in the moving process, a corn cob peeling roller system finishes corn cob peeling operation, and peeled corn cobs are output from the upper end of the conveying channel support 8 and fall into a corn cob collecting box 10.
As shown in fig. 1, the first transmission assembly 2 includes a first driving sprocket 201, a first intermediate sprocket 202, a first output sprocket 203 and a first gear 204, where the first driving sprocket 201 is mounted on an output shaft of the peeling power box 1, the first intermediate sprocket 202 includes two stages of sprockets coaxially arranged, one stage of sprockets is connected with the first driving sprocket 201 through a chain, the other stage of sprockets is connected with the first output sprocket 203 through a chain, and the first gear 204 and the first output sprocket 203 are coaxially fixedly connected. When the mechanism works, the peeling power box 1 drives the first gear 204 to rotate through torque transmitted by the first driving sprocket 201, the first middle sprocket 202 and the first output sprocket 203 in sequence.
As shown in fig. 1, the second transmission assembly 5 includes a second gear 504, a second driving sprocket 501, a second intermediate sprocket 502 and a second output sprocket 503, where the second gear 504 is coaxially and fixedly connected with the second driving sprocket 501, the second intermediate sprocket 502 includes two stages of sprockets, one stage of sprockets is connected with the second driving sprocket 501 through a chain, the other stage of sprockets is connected with the second output sprocket 503 through a chain, the transmission system 7 includes a plurality of transmission sprockets 701, and the second output sprocket 503 is coaxially and fixedly connected with the transmission sprocket 701 at the lowermost end of the transmission system 7. When the mechanism works, the first gear 204 drives the second gear 504 to rotate, and torque is transmitted through the second driving sprocket 501, the second intermediate sprocket 502 and the second output sprocket 503 in sequence, so that the action of the conveying system 7 is realized.
As shown in fig. 1, the second intermediate sprocket 502 is coaxially and fixedly connected to the conveying star wheel 6, and the conveying star wheel 6 drives rotation to complete the cob conveying operation through the second intermediate sprocket 502.
As shown in fig. 1, the conveying system 7 includes a plurality of conveying shafts, each conveying shaft is mounted in the conveying channel support 8, each conveying shaft is provided with a conveying member 702, the corn ear is pressed by the conveying member 702 and is pushed by the peeling roller to move upwards, in this embodiment, the conveying member 702 is a conveying star wheel or a conveying blade, the shaft end of each conveying shaft is provided with a conveying sprocket 701, and each conveying sprocket 701 is sequentially connected through a chain, so that each conveying shaft sequentially rotates, and the conveying sprocket 701 at the lowermost end of the conveying system 7 is coaxially and fixedly connected with the second output sprocket 503 in the second transmission assembly 5, and each transmission shaft drives rotation through the second output sprocket 503, so that upward conveying of the corn ear is realized.
As shown in fig. 2 to 3, a peeling roller system is arranged at the bottom of the conveyor support 8, the peeling roller system comprises a driving roller 13 and a driven roller 14, threads which rotate upwards in opposite directions are arranged on the driving roller 13 and the driven roller 14, and the driving roller 13 and the driven roller 14 synchronously rotate inwards, so that the function of peeling corncob and ear skin is realized.
As shown in fig. 2 to 3, the roller system transmission assembly 15 includes an input bevel gear 153, an output bevel gear 154, a driving roller gear 152 and a driven roller gear 151, wherein the input bevel gear 153 is coaxially and fixedly connected with the second gear 504, the output bevel gear 154 and the driving roller gear 152 are both mounted at the roller end of the driving roller 13, the output bevel gear 154 is meshed with the input bevel gear 153, the driven roller gear 151 is mounted at the roller end of the driven roller 14, and the driving roller gear 152 is meshed with the driven roller gear 151. When the mechanism works, the second gear 504 transmits torque through the input bevel gear 153, the output bevel gear 154, the driving roller gear 152 and the driven roller gear 151 in sequence, so as to drive the driving roller 13 and the driven roller 14 to synchronously rotate inwards.
As shown in fig. 2, the driven roller 14 is a movable roller, and the end plates of the conveyor support 8 are each provided with a chute for moving the roller end of the driven roller 14. The driven roller 14 is provided with a connecting plate at the lower side of the roller end, the middle part of the connecting plate is hinged on the end plate of the conveying path support 8 through a hinge shaft 156, a tension spring 155 is arranged at the lower side of the end part of the conveying path support 8, a support plate 157 is arranged at the outer side of the end part of the conveying path support 8, one end of the tension spring 155 is connected with the lower end of the connecting plate, the other end of the tension spring is connected with the support plate 157, the tension spring 155 is in a stretching state and gives an outward force to the lower end of the connecting plate, the connecting plate ensures that the driven roller 14 is inwards matched with the driving roller 13 to finish corn cob peeling operation, and meanwhile, a certain amount of movement is ensured between the driving roller 13 and the driven roller 14, so that peeled corn cob skin can smoothly fall into a field between the driving roller 13 and the driven roller 14, and corn cob skin cannot be accumulated on the conveying path support 8.
As shown in fig. 1, a guide plate 9 is arranged on the upper side of the ear collecting box 10, peeled corn ears are output from the upper end of the conveying channel bracket 8 and then fall into the ear collecting box 10 along the guide plate 9, an openable ear collecting box door 11 is arranged on one side of the ear collecting box 10, and corn ears in the box can be output by opening the ear collecting box door 11.
The working principle of the invention is as follows:
as shown in fig. 1, in the working process of the invention, the harvesting mechanism at the front end of the corn harvesting device sends corn ears to the lower end of the conveyor support 8, the peeling power box 1 sequentially drives the conveyor system 7 in the conveyor support 8 to run through the transmission torque of the first transmission component 2 and the second transmission component 5, the second middle chain wheel 502 in the second transmission component 5 is coaxially arranged with the conveying star wheel 6 at the lower end of the conveyor support 8 to realize the rotation of the conveying star wheel 6 to input corn ears into the conveyor support 8, meanwhile, the first gear 201 at the output end of the first transmission component 2 is meshed with the second gear 504 at the input end of the second transmission component 5, the second gear 504 drives the peeling roller system arranged at the bottom of the conveyor support 8 to rotate through the transmission torque of the roller system transmission component 15, the driving roller 13 and the driven roller 14 in the peeling roller system are provided with upward rotating threads, the conveying piece 702 in the conveying system 7 compresses corn ears during conveying, the corn ears are conveyed upwards under the combined action of the driving roller 13, the driven roller 14 and the conveying piece 702, the driving roller 13 and the driven roller 14 in the peeling roller system synchronously rotate in opposite directions during conveying, corn ear peeling operation is completed in the corn ear lifting conveying process, the driven roller 14 is a movable roller and is controlled by the tension spring 155, the driven roller 14 is guaranteed to be matched with the driving roller 13 inwards to complete corn ear peeling operation, meanwhile, the peeled corn ear leather can be smoothly dropped into a field between the driving roller 13 and the driven roller 14, and the corn ear leather cannot be accumulated on the conveying channel support 8. The harvesting mechanism on the corn harvesting device is well known in the art.

Claims (2)

1. The utility model provides a corncob promotes conveying peeling mechanism which characterized in that: the peeling machine comprises a peeling power box (1), a conveying channel bracket (8), a first transmission assembly (2), a second transmission assembly (5), a conveying system (7), a peeling roller system and a roller system transmission assembly (15), wherein the input end of the first transmission assembly (2) is arranged on an output shaft of the peeling power box (1), a first gear (204) is arranged at the output end of the first transmission assembly (2), a second gear (504) is arranged at the input end of the second transmission assembly (5), the first gear (204) is meshed with the second gear (504), the conveying system (7) is arranged in the conveying channel bracket (8), the output end of the second transmission assembly (5) is connected with the input end of the conveying system (7), a conveying star wheel (6) is arranged at the lower end of the conveying channel bracket (8), the conveying star wheel (6) is driven to rotate through the second transmission assembly (5), peeling roller systems are arranged at the bottom of the conveying channel bracket (8), all rollers in the peeling roller systems synchronously rotate through the second gear (504), and the torque of the second gear systems (15) are transmitted through the conveying roller systems;
the first transmission assembly (2) comprises a first driving sprocket (201), a first middle sprocket (202), a first output sprocket (203) and a first gear (204), wherein the first driving sprocket (201) is arranged on an output shaft of the peeling power box (1), the first middle sprocket (202) comprises two-stage coaxially arranged sprockets, one-stage sprockets are connected with the first driving sprocket (201) through a chain, the other-stage sprockets are connected with the first output sprocket (203) through a chain, and the first gear (204) and the first output sprocket (203) are coaxially fixedly connected;
the second transmission assembly (5) comprises a second gear (504), a second driving sprocket (501), a second middle sprocket (502) and a second output sprocket (503), the second gear (504) is coaxially and fixedly connected with the second driving sprocket (501), the second middle sprocket (502) comprises two stages of sprockets, one stage of sprockets is connected with the second driving sprocket (501) through a chain, the other stage of sprockets is connected with the second output sprocket (503) through a chain, and the second output sprocket (503) is connected with the conveying system (7); the second intermediate chain wheel (502) is coaxially and fixedly connected with the conveying star wheel (6);
the conveying system (7) comprises a plurality of conveying shafts, each conveying shaft is arranged in a conveying channel bracket (8), conveying members (702) are arranged on each conveying shaft, conveying chain wheels (701) are arranged at the shaft ends of each conveying shaft, the conveying chain wheels (701) are sequentially connected through chains, a second output chain wheel (503) is arranged at the output end of the second transmission assembly (5), and the conveying chain wheel (701) at the lowest end of the conveying system (7) is fixedly connected with the second output chain wheel (503) in a coaxial manner;
the peeling roller system comprises a driving roller (13) and a driven roller (14), the roller system transmission assembly (15) comprises an input bevel gear (153), an output bevel gear (154), a driving roller gear (152) and a driven roller gear (151), the input bevel gear (153) and the second gear (504) are coaxially arranged, the output bevel gear (154) and the driving roller gear (152) are both arranged at the roller end of the driving roller (13), the output bevel gear (154) is meshed with the input bevel gear (153), the driven roller gear (151) is arranged at the roller end of the driven roller (14), and the driving roller gear (152) is meshed with the driven roller gear (151);
the end plates of the conveying channel support (8) are provided with sliding grooves for the roller ends of the driven rollers (14) to move, connecting plates are arranged on the lower sides of the roller ends of the driven rollers (14), the middle parts of the connecting plates are hinged to the end plates of the conveying channel support (8), tension springs (155) are arranged on the lower sides of the end parts of the conveying channel support (8), support plates (157) are arranged on the outer sides of the end parts of the conveying channel support (8), one ends of the tension springs (155) are connected with the lower ends of the connecting plates, the other ends of the tension springs (155) are connected with the support plates (157), and the tension springs (155) are in a stretching state;
threads which rotate upwards in opposite directions are arranged on the driving roller (13) and the driven roller (14), and the driving roller (13) and the driven roller (14) synchronously rotate inwards.
2. The ear of corn lifting transfer peeling mechanism of claim 1, wherein: the upper end of the conveying channel support (8) is arranged above a spike collecting box (10), a material guide plate (9) is arranged on the upper side of the spike collecting box (10), and a spike collecting box door (11) capable of being opened and closed is arranged on one side of the spike collecting box (10).
CN201810584000.9A 2018-06-08 2018-06-08 Corn ear lifting, conveying and peeling mechanism Active CN110574546B (en)

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Application Number Priority Date Filing Date Title
CN201810584000.9A CN110574546B (en) 2018-06-08 2018-06-08 Corn ear lifting, conveying and peeling mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810584000.9A CN110574546B (en) 2018-06-08 2018-06-08 Corn ear lifting, conveying and peeling mechanism

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CN110574546A CN110574546A (en) 2019-12-17
CN110574546B true CN110574546B (en) 2023-12-26

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FR1220091A (en) * 1958-12-30 1960-05-23 Corn cob stripper
CN2755936Y (en) * 2004-12-03 2006-02-08 张珍 Multifunctional self walking type small corn harvester
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CN105052387A (en) * 2015-07-30 2015-11-18 朱凯凯 Multifunctional lifting conveyor of corn harvesting machine
JP2016174539A (en) * 2015-03-18 2016-10-06 株式会社クボタ Peeling device
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FR1220091A (en) * 1958-12-30 1960-05-23 Corn cob stripper
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CN203482634U (en) * 2013-10-14 2014-03-19 约翰迪尔(天津)有限公司 Peeling device for corn harvester and corn harvester
CN204272694U (en) * 2014-11-24 2015-04-22 张凤武 Little micro corn results harvesting assembly and harvest corn harvesting field-returning machine
JP2016174539A (en) * 2015-03-18 2016-10-06 株式会社クボタ Peeling device
CN105052387A (en) * 2015-07-30 2015-11-18 朱凯凯 Multifunctional lifting conveyor of corn harvesting machine
CN208590263U (en) * 2018-06-08 2019-03-12 张凤武 A kind of corncob promotion transmission peeling procedure

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玉米剥皮机的研究设计;章慧全;;农业科技与装备;第186卷(第06期);45-47 *

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