CN110565300A - Short fiber treatment process of fabric - Google Patents
Short fiber treatment process of fabric Download PDFInfo
- Publication number
- CN110565300A CN110565300A CN201810566927.XA CN201810566927A CN110565300A CN 110565300 A CN110565300 A CN 110565300A CN 201810566927 A CN201810566927 A CN 201810566927A CN 110565300 A CN110565300 A CN 110565300A
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- fabric
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- short
- mechanical roughening
- air
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a short fiber treatment process of fabric, which can greatly improve the cleaning effect of short fluff fiber and effectively clean the residual short fluff fiber on the surface of the fabric and embedded in the gap of the knitted fabric, thereby effectively avoiding the problems of harm to the breathing health of textile workers, poor visual effect caused by the pollution of the short fluff of different colors on the fabric and the like, and the treatment steps comprise: (1) the method comprises the following steps of (1) cleaning the fabric by adopting cellulose decomposition enzyme, (2) washing wool, placing the fabric in a dye vat for cleaning, (3) drying the fabric cleaned in the step (2), and (4) placing the fabric dried in the step (3) on a mechanical wool-beating device for blowing wool.
Description
Technical Field
The invention relates to the technical field of textile process processing, in particular to a short fiber treatment process of fabric.
Background
With continuous progress of science and technology, the requirements of people on the quality of knitted fabrics are higher and higher, common knitwear is made of pure cotton fabrics or CVC fabrics, a layer of short fluff is generally generated on the pure cotton fabrics or the CVC fabrics after enzyme washing, the pure cotton fabrics or the CVC fabrics can cause discomfort when being worn on the body, and the wearing grade and experience of the fabrics and clothes are greatly reduced. At present, the enzyme washing process is commonly adopted in the market to break down short fluff fibers on the fabric, the enzyme is cellulase, the enzyme can degrade cellulose fibers at a certain pH value and temperature to achieve the effect of hair shedding, so that the bright and clean grade texture of the fabric surface is enhanced, then a dye vat is used for washing the short fluff fibers fallen down from the fabric, but the cleaning effect of the dye vat is poor, the short fluff fibers on the fabric cannot be completely removed, a part of residual short fluff fibers can fall on the fabric surface, the appearance is affected and the fabric is easily polluted due to the falling of the residual short fluff, the residual short fluff fibers can harm the breathing health of textile workers, the short fluff fibers with different colors can pollute the fabric, the fabric is stained with different colors, the visual effect is poor, and the like, and the other part of the residual short fluff fibers can be embedded in gaps of the knitted fabric, difficult to remove.
Disclosure of Invention
Aiming at the problems that the dye vat cleaning effect is poor, short fluff fibers on the fabric cannot be completely removed, residual short fluff fibers are difficult to remove and the like in the prior art, the invention provides a short fiber treatment process of the fabric, which can greatly improve the removal effect of the short fluff fibers and effectively remove the residual short fluff fibers on the surface of the fabric and embedded in gaps of the knitted fabric, so that the problems that the breathing health of textile workers is harmed, the short fluff with different colors pollutes the fabric, the visual effect is poor and the like can be effectively avoided.
A short fiber treatment process of fabric comprises the following treatment steps: (1) cleaning the fabric by adopting cellulose decomposition enzyme;
(2) Wool washing, namely putting the fabric into a dye vat for washing;
(3) drying the fabric cleaned in the step (2);
The method is characterized by further comprising the following processing steps: (4) and (4) placing the fabric dried in the step (3) on a mechanical roughening device for hair blowing.
Preferably, the detergent used in wool washing in the step (2) is water, the temperature of the detergent is set to be 20 ℃ and ~ 50 ℃, the washing time is set according to the thicknesses of fabrics made of different materials, the washing time is set to be 20min ~ 60min, the dye vat is oval, and the fabric is rotationally washed in the dye vat under the action of mechanical disturbance;
Preferably, the drying device in the step (3) is an oven, the fabric enters the oven in a stretching state, the fabric stepping speed is 10m/min ~ 40m/min, and the temperature in the oven is set to be 100 ℃ ~ 140 ℃;
Preferably, the mechanical roughening device involved in step (4) is a PENTEK einit and air beating softener; a ventilating device is arranged at a fabric feeding port of the mechanical roughening device, so that residual fibers are removed under the action of air and mechanical force in the shaking process of the fabric;
preferably, the ventilation device comprises a blower and an exhaust fan, strong convection air is formed between the blower and the exhaust fan, the blower is used for blowing the fabric to shake under the action of air and mechanical force, the exhaust fan is used for absorbing residual fibers which are shaken and fall, the wind speeds of the blower and the exhaust fan are 5 m/s ~ 15 m/s, and the stepping speed of the fabric in the mechanical roughening device is 10m/min ~ 20 m/min;
preferably, the fabric is an all-cotton single jersey structure or a terry structure.
By adopting the structure, the fabric is cleaned by adopting the cellulolytic enzyme, so that short fluff fibers on the fabric are broken off, part of the short fluff fibers falling off from the fabric are cleaned by using the dye vat, then the fabric is dried, the dried fabric is subjected to the hair blowing operation by adopting the mechanical roughening device, strong convection air can be formed in the mechanical roughening device to shake the fabric, so that the residual short fluff fibers are removed by the action of air and mechanical force in the shaking of the fabric, the short fluff fibers on the fabric surface and embedded in the gaps of the knitted fabric are effectively removed, the removing effect of the short fluff fibers of the fabric is greatly improved, and the problems that the breathing health of textile workers is harmed, the short fluff of different colors pollutes the fabric, the visual effect is poor and the like are effectively avoided.
Detailed Description
The first embodiment is a short fiber treatment process of fabric, which comprises the following treatment steps: (1) cleaning the fabric by adopting cellulose decomposition enzyme; (2) wool washing, namely putting cloth into a dye vat for washing, wherein the detergent adopted for wool washing is water, the temperature of the detergent is set to be 20 ℃, the washing time is set according to the thicknesses of fabrics made of different materials, in the embodiment, the washing time is set to be 60min, the dye vat is oval, and the cloth is rotationally washed in the dye vat under the action of mechanical disturbance to remove part of short fluff fibers on the fabrics; (3) drying the fabric cleaned in the step (2), wherein the drying equipment is an oven, the fabric enters the oven in a stretching state, the stepping speed of the fabric is 10m/min, the temperature in the oven is set to be 140 ℃, and the stepping speed of the fabric and the temperature in the oven are matched to greatly improve the drying effect of the fabric; (4) the fabric dried in the step (3) is stretched and enters a mechanical roughening device for roughening by blowing, the type of the mechanical roughening device is Italy PENTEK energy and air patting softening machine, in the prior art, the Italy PENTEK energy and air patting softening machine are used for softening the fabric, the device is used for mechanically roughening, the stepping speed of the fabric in the mechanical roughening device is 20m/min, a ventilation device is arranged at a fabric feeding port of the mechanical roughening device and comprises a blower and an exhaust fan, a plurality of blowing ports are arranged below the fabric feeding port and close to the fabric feeding port, the blower blows the fabric uniformly through the blowing ports and shakes under the action of air and mechanical force, a baffle plate is arranged at the discharging side of the fabric feeding port and consists of a plurality of folding rods, the fabric can be turned downwards and fall to a fabric discharging port under the action of the baffle plate, an exhaust fan is arranged on one side of the folding rod, namely the side opposite to the fabric feeding hole, and is used for absorbing and removing the shaken residual fibers, strong convection air is formed between the blower and the exhaust fan, so that the residual fibers are removed under the action of air and mechanical force in the shaking process of the fabric, and the air speeds of the blower and the exhaust fan are set to be 5 m/s; in this embodiment, the fabric is an all-cotton single jersey structure. And (5) after the unhairing is finished, shaping the finished fabric, rolling and packaging.
The second embodiment is a short fiber treatment process of fabric, which comprises the following treatment steps: (1) cleaning the fabric by adopting cellulose decomposition enzyme; (2) wool washing, namely putting cloth into a dye vat for washing, wherein the detergent adopted for wool washing is water, the temperature of the detergent is set to be 50 ℃, the washing time is set according to the thicknesses of fabrics made of different materials, in the embodiment, the washing time is set to be 20min, the dye vat is oval, and the cloth is rotationally washed in the dye vat under the action of mechanical disturbance to remove part of short fluff fibers on the fabrics; (3) drying the fabric cleaned in the step (2), wherein the drying equipment is an oven, the fabric enters the oven in a stretching state, the stepping speed of the fabric is 40m/min, and the temperature in the oven is set to be 100 ℃; (4) the fabric dried in the step (3) is stretched and enters a mechanical roughening device for roughening by blowing, the type of the mechanical roughening device is Italy PENTEK energy and air patting softening machine, in the prior art, the Italy PENTEK energy and air patting softening machine are used for softening the fabric, the device is used for mechanically roughening, the stepping speed of the fabric in the mechanical roughening device is 10m/min, a ventilation device is arranged at a fabric feeding port of the mechanical roughening device and comprises a blower and an exhaust fan, a plurality of blowing ports are arranged below the fabric feeding port and close to the fabric feeding port, the blower blows the fabric through the blowing ports and shakes under the action of air and mechanical force, a baffle plate is arranged at the discharging side of the fabric feeding port and consists of a plurality of folding rods, the fabric can be turned downwards and fall to the fabric discharging port under the action of the baffle plate, an exhaust fan is arranged on one side of the folding rod, namely the side opposite to the fabric feeding hole, and is used for absorbing and removing the shaken residual fibers, strong convection air is formed between the blower and the exhaust fan, so that the residual fibers are removed under the action of air and mechanical force in the shaking process of the fabric, and the air speeds of the blower and the exhaust fan are set to be 15 m/s; in this embodiment, the fabric is an all-cotton single jersey structure. And (5) after the unhairing is finished, shaping the finished fabric, rolling and packaging.
In the third embodiment, a short fiber treatment process of a fabric comprises the following treatment steps: (1) cleaning the fabric by adopting cellulose decomposition enzyme; (2) wool washing, namely putting cloth into a dye vat for washing, wherein the detergent adopted for wool washing is water, the temperature of the detergent is set to be 35 ℃, the washing time is set according to the thicknesses of fabrics made of different materials, in the embodiment, the washing time is set to be 40min, the dye vat is oval, and the cloth is rotationally washed in the dye vat under the action of mechanical disturbance to remove part of short fluff fibers on the fabrics; (3) drying the fabric cleaned in the step (2), wherein the drying equipment is an oven, the fabric enters the oven in a stretching state, the stepping speed of the fabric is 30m/min, and the temperature in the oven is set to be 120 ℃; (4) the fabric dried in the step (3) is stretched and enters a mechanical roughening device for roughening by blowing, the type of the mechanical roughening device is Italy PENTEK energy and air patting softening machine, in the prior art, the Italy PENTEK energy and air patting softening machine are used for softening the fabric, the device is used for mechanically roughening, the stepping speed of the fabric in the mechanical roughening device is 15m/min, a ventilation device is arranged at a fabric feeding port of the mechanical roughening device and comprises a blower and an exhaust fan, a plurality of blowing ports are arranged below the fabric feeding port and close to the fabric feeding port, the blower blows the fabric through the blowing ports and shakes under the action of air and mechanical force, a baffle plate is arranged at the discharging side of the fabric feeding port and consists of a plurality of folding rods, the fabric can be turned downwards and fall to the fabric discharging port under the action of the baffle plate, an exhaust fan is arranged on one side of the folding rod, namely the side opposite to the fabric feeding hole, and is used for absorbing and removing the shaken residual fibers, strong convection air is formed between the blower and the exhaust fan, so that the residual fibers are removed under the action of air and mechanical force in the shaking process of the fabric, and the air speeds of the blower and the exhaust fan are set to be 10 m/s; in this embodiment, the fabric is a terry structure. And (5) after the unhairing is finished, shaping the finished fabric, rolling and packaging.
Claims (6)
1. A short fiber treatment process of fabric comprises the following treatment steps: (1) cleaning the fabric by adopting cellulose decomposition enzyme; (2) putting the fabric cleaned in the step (1) into a dye vat for wool washing; (3) drying the fabric cleaned in the step (2); the method is characterized by further comprising the following processing steps: (4) and (4) placing the fabric dried in the step (3) on a mechanical roughening device for hair blowing.
2. the process of claim 1, wherein the fabric is an all cotton single jersey structure or a terry structure.
3. the process for treating short fibers of fabric according to claim 1, wherein the detergent used in wool washing in the step (2) is water, the temperature of the detergent is set to 20 ℃ ~ 50 ℃, and the washing time is set to 20min ~ 60 min.
4. The process for treating short fibers of fabric according to claim 1, wherein the drying device in the step (3) is an oven, the fabric enters the oven in a stretched state, the fabric is stepped at a speed of 10m/min ~ 40m/min, and the temperature in the oven is set to be 100 ℃ ~ -140 ℃.
5. a process for treating face fabric staple fibers according to claim 1, wherein the mechanical roughening device in step (4) is PENTEK aeenergy and air beating softener in italy.
6. A fabric short fiber treatment process according to claim 5, wherein a blower and a suction fan are arranged at a fabric feeding port of the mechanical roughening device, the air speed of the blower is 5 m/s ~ 15 m/s, the air speed of the suction fan is 5 m/s ~ 15 m/s, and the stepping speed of the fabric in the mechanical roughening device is 10m/min ~ 20 m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810566927.XA CN110565300A (en) | 2018-06-05 | 2018-06-05 | Short fiber treatment process of fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810566927.XA CN110565300A (en) | 2018-06-05 | 2018-06-05 | Short fiber treatment process of fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110565300A true CN110565300A (en) | 2019-12-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810566927.XA Pending CN110565300A (en) | 2018-06-05 | 2018-06-05 | Short fiber treatment process of fabric |
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| Country | Link |
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| CN (1) | CN110565300A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111501332A (en) * | 2020-04-21 | 2020-08-07 | 浙江国富纺织科技有限公司 | Production process of curtain fabric with fireproof and flame-retardant functions |
| CN112430945A (en) * | 2020-10-12 | 2021-03-02 | 安徽明华纺织科技有限公司 | Waterproof coating treatment process for polyester fabric |
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| CN106563653A (en) * | 2016-11-07 | 2017-04-19 | 东莞华南设计创新院 | Dedusting device for manufacturing shoes |
| CN206266937U (en) * | 2016-11-03 | 2017-06-20 | 佛山市科伦机电设备有限公司 | Hair fur-absorbing device is clapped in brooming |
| CN207362425U (en) * | 2017-09-22 | 2018-05-15 | 新疆石河子职业技术学院（石河子市技工学校） | A kind of weaving loom weaving dirt collection device |
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2018
- 2018-06-05 CN CN201810566927.XA patent/CN110565300A/en active Pending
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|---|---|---|---|---|
| TW201128011A (en) * | 2010-02-01 | 2011-08-16 | rong-hao Hong | Air pumping device of vertical color-change circular knitting machine |
| CN104264491A (en) * | 2014-09-15 | 2015-01-07 | 河南工程学院 | Method for low-temperature refining, bleaching and surface cleaning treatment of cotton knitted fabric by virtue of one-bath process |
| CN105063984A (en) * | 2015-08-17 | 2015-11-18 | 吴江金叶织造有限公司 | Novel weaving unhairing machine |
| CN206266937U (en) * | 2016-11-03 | 2017-06-20 | 佛山市科伦机电设备有限公司 | Hair fur-absorbing device is clapped in brooming |
| CN106563653A (en) * | 2016-11-07 | 2017-04-19 | 东莞华南设计创新院 | Dedusting device for manufacturing shoes |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111501332A (en) * | 2020-04-21 | 2020-08-07 | 浙江国富纺织科技有限公司 | Production process of curtain fabric with fireproof and flame-retardant functions |
| CN112430945A (en) * | 2020-10-12 | 2021-03-02 | 安徽明华纺织科技有限公司 | Waterproof coating treatment process for polyester fabric |
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Application publication date: 20191213 |