CN110561624B - Flat plate material punching, edging and water cutting processing equipment and processing method using vacuum synchronous belt - Google Patents
Flat plate material punching, edging and water cutting processing equipment and processing method using vacuum synchronous belt Download PDFInfo
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- CN110561624B CN110561624B CN201910858017.3A CN201910858017A CN110561624B CN 110561624 B CN110561624 B CN 110561624B CN 201910858017 A CN201910858017 A CN 201910858017A CN 110561624 B CN110561624 B CN 110561624B
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 126
- 239000000463 material Substances 0.000 title claims abstract description 115
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 106
- 238000012545 processing Methods 0.000 title claims abstract description 54
- 238000007688 edging Methods 0.000 title claims abstract description 45
- 238000005520 cutting process Methods 0.000 title claims abstract description 33
- 238000004080 punching Methods 0.000 title claims abstract description 33
- 238000003672 processing method Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 42
- 238000007599 discharging Methods 0.000 claims abstract description 20
- 230000008569 process Effects 0.000 claims abstract description 16
- 239000000523 sample Substances 0.000 claims description 74
- 238000001514 detection method Methods 0.000 claims description 68
- 239000011521 glass Substances 0.000 claims description 62
- 230000000712 assembly Effects 0.000 claims description 14
- 238000000429 assembly Methods 0.000 claims description 14
- 239000004576 sand Substances 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 8
- 244000035744 Hura crepitans Species 0.000 claims description 7
- 239000004677 Nylon Substances 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- 238000003708 edge detection Methods 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims description 3
- 230000001174 ascending effect Effects 0.000 claims description 2
- 238000007689 inspection Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/08—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
- B24B9/10—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/04—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass
- B24C1/045—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass for cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0007—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier
- B24C7/0015—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier with control of feed parameters, e.g. feed rate of abrasive material or carrier
- B24C7/0023—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier with control of feed parameters, e.g. feed rate of abrasive material or carrier of feed pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/14—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The application relates to a processing device and a processing method for punching, edging and water cutting of a flat plate material by using a vacuum synchronous belt, wherein the processing device comprises an industrial computer, a portal frame, a vacuum synchronous belt conveying table, a set of CNC main shaft, a set of water feeding cutter head and water discharging cutter head, a set of eight-head punching machine head and eight-head punching machine head; the vacuum synchronous belt conveying table is used for adsorbing the flat plate material and inputting and outputting the flat plate material along the X-axis direction; the CNC main shaft is used for edging the flat plate material; the upper water cutter head and the lower water cutter head are used for carrying out water cutting processing on the flat plate material; the upper eight-head puncher head and the lower eight-head puncher head are arranged up and down along the Z-axis direction and are used for punching the flat plate material; the industrial computer controls the vacuum synchronous belt conveying table, the CNC spindle, the upper water cutter head, the lower water cutter head, the upper eight-head perforating machine head and the lower eight-head perforating machine head to process. The application has multiple functions, and greatly reduces the purchase cost of equipment.
Description
Technical Field
The application relates to the field of mechanical equipment for plate processing, in particular to equipment and a processing method for punching, edging and water cutting of a flat plate material by using a vacuum synchronous belt.
Background
The existing flat plate material processing equipment has the defect of single function, so that the equipment purchasing cost is increased, the labor cost is increased, the efficiency is low, for example, the processing equipment is only suitable for punching a plate in the patent application with the application publication number of CN108526505A, and the requirements of edging or cutting the glass plate cannot be met, so that the function of the processing equipment has great limitation. At present, no equipment which has perfect functions and can carry out punching, edging and water cutting processing on the plate exists.
In view of this, improvements and optimizations should be made to existing sheet processing equipment.
Disclosure of Invention
The application aims to overcome the defects in the prior art, and provides equipment which has reasonable structural design and perfect functions and can be used for punching, edging and water cutting processing of a flat plate material, and a processing method thereof.
The application solves the problems by adopting the following technical scheme: a flat plate material punching, edging and water cutting processing device using a vacuum synchronous belt comprises an industrial computer and a portal frame, and is characterized in that: and also comprises
A vacuum synchronous belt conveying table for adsorbing the flat plate material and inputting and outputting the flat plate material along the X-axis direction;
the CNC spindle is movably arranged on the portal frame along the Y-axis direction and is used for edging the flat plate material;
the upper water cutter head and the lower water cutter head are arranged up and down along the Z-axis direction and can be movably arranged on the portal frame along the Y-axis direction and used for carrying out water cutting processing on the flat plate material; and
the upper eight-head perforating machine head and the lower eight-head perforating machine head are arranged up and down along the Z-axis direction and can be movably arranged on the portal frame along the Y-axis direction and used for perforating the flat plate material;
the industrial computer controls the vacuum synchronous belt conveying table, the CNC spindle, the water feeding cutter head, the water discharging cutter head, the upper eight-head perforating machine head and the lower eight-head perforating machine head to process.
Preferably, the vacuum synchronous belt conveying table comprises a sheet-entering vacuum synchronous belt conveying table and a sheet-exiting vacuum synchronous belt conveying table which are identical in structure, wherein the distance between the output end of the sheet-entering vacuum synchronous belt conveying table and the input end of the sheet-exiting vacuum synchronous belt conveying table is 350-400mm, and the area at the distance is a processing area.
Preferably, the feeding vacuum synchronous belt conveying table comprises a vacuum fan and three vacuum synchronous belt assemblies, and each vacuum synchronous belt assembly comprises a mounting beam and a vacuum synchronous belt; the vacuum synchronous belt is sleeved on the mounting beam, a groove is formed in the mounting beam, the mounting beam is of a hollow structure, small holes corresponding to the groove of the vacuum synchronous belt are formed in the mounting beam, the mounting beam is connected with the vacuum fan through a pipeline, and the vacuum fan is used for vacuumizing the inside of the mounting beam, so that a vacuum negative pressure area is formed in the groove of the vacuum synchronous belt.
Preferably, the vacuum synchronous belt assemblies positioned at one side of the three vacuum synchronous belt assemblies are fixedly arranged, the side edge of the side vacuum synchronous belt assembly is used as a positioning edge, and the other two vacuum synchronous belt assemblies can be movably arranged along the Y-axis direction so as to adapt to flat plate materials without widths.
Preferably, the CNC spindle, the upper water cutter head, the lower water cutter head, the upper eight-head perforating machine head and the lower eight-head perforating machine head can move in the Y-axis direction and in the Z-axis direction.
Preferably, a CNC tool changing tool magazine matched with a CNC spindle is arranged on the portal frame, the CNC spindle can clamp grinding wheels, a rotatable cutter disc is arranged in the CNC tool changing tool magazine, a nylon cutter holder is arranged on the cutter disc, grinding wheels with different diameters are clamped in the nylon cutter holder, and when the cutter disc rotates to a required angle, the cutter disc is locked by a locking cylinder; one side of the CNC tool changing tool magazine is provided with an induction block.
Preferably, the water feeding knife head is provided with a high-pressure sand-carrying water flow device, the high-pressure sand-carrying water flow generated by the high-pressure sand-carrying water flow device is used for carrying out water cutting processing, the high-pressure sand-carrying water flow device comprises a water knife high-pressure generator, a water knife clear water tank, a sand box and a high-pressure pipe, sand in the sand box is mixed with water in the water knife clear water tank to generate sand water, and the sand water is pressurized by the water knife high-pressure generator and then is supplied to the water feeding knife head through the high-pressure pipe.
Preferably, an upper detection probe is installed on the upper eight-head perforating machine head, the upper detection probe is driven by a cylinder to move up and down, a lower detection probe is installed on the lower eight-head perforating machine head, and the lower detection probe is driven by the cylinder to move up and down.
The application also provides another technical scheme: a processing method of a flat plate material punching, edging and water cutting processing device using a vacuum synchronous belt is characterized by comprising the following steps of: the method comprises the following steps:
step one: the flat plate material enters a sheet entering area of the equipment through a production line step, is firmly sucked when contacting a sheet entering vacuum synchronous belt conveying table, and then enters a processing area of the equipment along a positioning edge;
step two: in the processing area, a worker controls equipment to perform detection positioning, punching, cutting and edging processes on the flat plate material through an industrial computer, and the industrial computer can complete mass processing of a production line by inputting a specific program or can process any pattern by inputting a graph;
step three: after the flat plate material is processed, the flat plate material passes through the processing area and contacts the conveying table of the sheet discharging vacuum synchronous belt, and after the flat plate material is firmly sucked by the conveying table of the sheet discharging vacuum synchronous belt, the flat plate material is conveyed out of the equipment along the positioning edge.
In the processing method of the processing equipment for punching, edging and water cutting of the flat plate material by using the vacuum synchronous belt,
(a) The working method of the feeding vacuum synchronous belt conveying table comprises the following steps: the installation beam is used as a negative pressure tank of the vacuum synchronous belt, the vacuum fan is started, the vacuum fan vacuumizes the inside of the installation beam, a vacuum negative pressure area is formed in a groove of the vacuum synchronous belt through small holes in the installation beam, and the flat plate material is firmly adsorbed on the vacuum synchronous belt and is driven along with the synchronous belt; when conveying flat plate materials with different widths, the vacuum synchronous belt assembly is moved along the Y-axis direction so as to adapt to flat plate materials with different widths;
(b) The method for detecting and positioning the flat plate material comprises the following steps: the method comprises detecting front and back edges of a flat material and detecting left and right edges of the flat material, setting the front and back direction along X axis direction and the left and right direction along Y axis direction,
the front and rear edge detection method of the flat plate material comprises the following steps: the upper eight-head punch head and the lower eight-head punch head are kept still,
step one: the upper detection probe and the lower detection probe are driven by the air cylinder to extend out, the flat plate material moves along the X-axis direction, the front edge of the flat plate material is respectively contacted with the upper detection probe and the lower detection probe, and the industrial computer determines the size angle and the position of the front edge of the flat plate material through two points fed back by the probes;
step two: the upper detection probe and the lower detection probe retract, and the flat plate material continues to advance along the X-axis direction;
step three: the rear edge of the flat plate material passes over the positions of the upper detection probe and the lower detection probe, and then the upper detection probe and the lower detection probe extend out;
step four: the flat plate material retreats along the X-axis direction, the rear edge of the flat plate material contacts with the upper detection probe and the lower detection probe respectively, and the industrial computer determines the size angle and the position of the rear edge of the flat plate material through two points fed back by the probes;
the method for detecting the left and right edges of the flat plate material comprises the following steps: the plate material is kept still and,
step one: the lower eight-head perforating machine head moves along the Y-axis direction and passes through the flat plate material, and the upper detection probe and the lower detection probe extend out;
step two: the upper eight-head perforating machine head and the lower eight-head perforating machine head are close along the Y-axis direction until the upper detecting probe and the lower detecting probe contact the left and right sides of the flat plate material, and the industrial computer determines the size angle and the position of the left and right sides of the flat plate material and the angle size position of the front and rear sides calculated before through two points fed back by the probes, so that the shape angle and the position of the whole flat plate material can be obtained;
step three: the upper detection probe and the lower detection probe retract;
step four: the upper eight-head puncher head and the lower eight-head puncher head move along the Y-axis direction until the upper eight-head puncher head and the lower eight-head puncher head are aligned, and positioning detection of the flat plate material is completed;
(c) The edging method for the flat plate material comprises the following steps:
the industrial computer generates an edging program according to the specific data obtained after the detection and positioning of the flat plate material, starts edging,
step one, grinding the rear edge:
the flat plate material is firmly sucked by a conveying table of the discharging vacuum synchronous belt, the flat plate material moves to a designated position (the rear edge is flush with the grinding wheel) along the X-axis direction and is stopped, the CNC spindle controls the grinding wheel to move along the Y-axis direction, and the rear edge is finished;
step two, grinding the front edge:
the flat plate material is firmly sucked by a conveying table of the sheet-feeding vacuum synchronous belt, the flat plate material moves to a designated position (the front edge is flush with the grinding wheel) along the X-axis direction and is stopped, the CNC spindle controls the grinding wheel to move along the Y-axis direction, and the grinding back edge is finished;
grinding the left side:
the plate material is firmly sucked by the sheet feeding vacuum synchronous belt conveying table and the sheet discharging vacuum synchronous belt conveying table at the same time, after the CNC main shaft moves to a designated position (the left side is parallel to the grinding wheel) along the Y-axis direction, the CNC main shaft is not moved, the grinding wheel rotates, and the plate material moves along the X-axis direction to finish grinding the left side;
grinding the right side:
the plate material is firmly sucked by the sheet feeding vacuum synchronous belt conveying table and the sheet discharging vacuum synchronous belt conveying table at the same time, after the CNC main shaft moves to a designated position (the right side is parallel to the grinding wheel) along the Y-axis direction, the CNC main shaft is not moved, the grinding wheel rotates, and the plate material moves along the X-axis direction to finish grinding the right side;
(d) In the edging processing of the flat plate material, when the CNC main shaft needs to replace a grinding wheel, the CNC main shaft tool changing method comprises the following steps: firstly, a CNC spindle is opened into a tool changing area along a Y axis, and then a tool changing step is carried out:
step one: the CNC spindle is lifted along the Z axis to cross the area of the induction block, so that collision is prevented;
step two: the CNC spindle enters a tool changing position along the Y axis;
step three: the CNC spindle descends along the Z axis, so that a clamping groove of a knife handle clamped on the spindle is aligned with the tool magazine;
step four: the CNC spindle is clamped into a tool holder of the tool magazine;
step five: loosening the cutter handle in the CNC spindle, and then ascending along the Z axis, wherein the cutter handle and the grinding wheel are left on the cutter holder;
step six: loosening the cutter disc, rotating the cutter disc by a set angle under the drive of a servo motor, unscrewing a required grinding wheel cutter, and then locking the cutter disc;
step seven: the CNC main shaft descends to clamp the tool shank on the newly replaced grinding wheel;
step eight: the CNC spindle moves along the Y axis until the CNC spindle contacts the sensing block, the sensing block obtains the model of the grinding wheel cutter, the industrial computer calculates the size of the grinding wheel according to the position, and edging compensation data are replaced;
step nine: after the measurement is completed, the CNC spindle is lifted;
step ten: the CNC spindle moves out of the tool change area along the Y axis into the work area.
Compared with the prior art, the application has the following advantages and effects: 1. the vacuum synchronous belt is used for conveying the flat plate material on one hand and firmly adsorbing and positioning the flat plate material on the other hand, so that the processing technologies of punching, edging, cutting and the like are carried out, one machine is multifunctional, and the equipment purchasing cost is greatly reduced; 2. the upper and lower detection probes are used for detecting and positioning the flat plate material, the method is simple and convenient, the detection efficiency is high, and the detection result precision is high; 3. the method for edging the flat plate material has reasonable step design and simple process.
Drawings
In order to more clearly illustrate the embodiments of the application or the solutions in the prior art, a brief description will be given below of the drawings that are needed in the description of the embodiments or the prior art, it being obvious that the drawings in the description below are some embodiments of the application and that other drawings can be obtained from them without inventive effort for a person skilled in the art.
Fig. 1 is a schematic perspective view of an embodiment of the present application.
Fig. 2 is a schematic perspective view of a conveying table for a vacuum synchronous belt for feeding sheets in an embodiment of the present application.
Fig. 3 is a schematic cross-sectional view of a vacuum timing belt assembly in accordance with an embodiment of the present application.
Fig. 4 to 6 are schematic diagrams of glass running water type conveying, positioning and processing process flow in the embodiment of the application.
Fig. 7 is a schematic view showing the direction setting of the glass for edging in the embodiment of the present application.
Fig. 8 to 11 are schematic views of a glass edging process according to an embodiment of the application.
Fig. 12 is a schematic perspective view of a gantry with various heads according to an embodiment of the present application.
Fig. 13 to 22 are schematic diagrams of CNC spindle tool changing process according to an embodiment of the present application.
Fig. 23 is a schematic view of the direction setting of the glass in the detection positioning according to the embodiment of the present application.
Fig. 24 to 27 are schematic views of a glass front-rear edge detection process according to an embodiment of the application.
Fig. 28 to 31 are schematic diagrams of a glass left-right edge inspection process according to an embodiment of the application.
Reference numerals illustrate: industrial computer 1, portal frame 2, feeding piece vacuum synchronous belt conveying table 31, discharging piece vacuum synchronous belt conveying table 32, vacuum fan 311, mounting beam 312, vacuum synchronous belt 313, supporting beam 314, CNC main shaft 4, upper water knife head 5, lower water knife head 6, upper eight-head perforating machine head 7, lower eight-head perforating machine head 8, CNC knife changing tool magazine 9, grinding wheel 10, induction block 11, water knife high-pressure generator 12, water knife clear water tank 13, sandbox 14, high-pressure pipe 15, upper detection probe 71, lower detection probe 81.
Detailed Description
The present application will be described in further detail by way of examples with reference to the accompanying drawings, which are illustrative of the present application and not limited to the following examples.
Examples
See fig. 1-31.
The embodiment discloses a flat material punching, edging and water cutting processing device using a vacuum synchronous belt, and as a special example, glass is selected as the flat material, and the processing device comprises an industrial computer 1, a portal frame 2, a vacuum synchronous belt conveying table, a set of CNC main shaft 4, a set of water feeding cutter head 5 and water discharging cutter head 6, a set of eight-head punching machine head 7 and eight-head punching machine head 8. And the vacuum synchronous belt conveying table is used for adsorbing the glass and inputting and outputting the glass along the X-axis direction. A set of CNC spindles 4, which are movably installed on the portal frame 2 along the Y-axis direction, for edging glass. The upper water cutter head 5 and the lower water cutter head 6 are arranged up and down along the Z-axis direction and can be movably arranged on the portal frame 2 along the Y-axis direction for carrying out water cutting processing on glass. An upper eight-head punch head 7 and a lower eight-head punch head 8 are arranged up and down along the Z-axis direction, and are movably arranged on the portal frame 2 along the Y-axis direction for punching glass. The industrial computer 1 controls a vacuum synchronous belt conveying table, a CNC spindle 4, an upper water cutter head 5, a lower water cutter head 6, an upper eight-head perforating machine head 7 and a lower eight-head perforating machine head 8 for processing.
In this embodiment, the vacuum synchronous belt conveying table includes a sheet-in vacuum synchronous belt conveying table 31 and a sheet-out vacuum synchronous belt conveying table 32 with the same structure, the sheet-in vacuum synchronous belt conveying table 31 is arranged at the sheet-in end of the device, the sheet-out vacuum synchronous belt conveying table 32 is arranged at the sheet-out end of the device, the interval between the output end of the sheet-in vacuum synchronous belt conveying table 31 and the input end of the sheet-out vacuum synchronous belt conveying table 32 is 350mm, and the area at the interval is a processing area.
In this embodiment, the feeding vacuum synchronous belt conveying table 31 includes a vacuum blower 311 and three vacuum synchronous belt assemblies, and the vacuum synchronous belt assemblies include a mounting beam 312 and a vacuum synchronous belt 313; the vacuum synchronous belt 313 is sleeved on the mounting beam 312, a groove is formed in the mounting beam 312, the mounting beam 312 is of a hollow structure, small holes corresponding to the groove of the vacuum synchronous belt 313 are formed in the mounting beam 312, the mounting beam 312 is connected with the vacuum fan 311 through a pipeline, and the vacuum fan 311 is used for vacuumizing the inside of the mounting beam 312, so that a vacuum negative pressure area is formed in the groove of the vacuum synchronous belt 313. When the servo motor drives the vacuum synchronous belt 313 to drive the glass to drive, the glass is firmly adsorbed on the vacuum synchronous belt 313, and the adsorption function of the vacuum synchronous belt 313 replaces the traditional glass pressing mechanism along with the driving of the synchronous belt.
In the embodiment, one side of the three vacuum synchronous belt assemblies is fixedly arranged, the side edge of the side vacuum synchronous belt assembly is used as a positioning edge, and the other two vacuum synchronous belt assemblies can be movably arranged along the Y-axis direction so as to adapt to glass without width; one end of a mounting beam 312 in the fixedly mounted vacuum synchronous belt assembly is fixed on the ground through a stand column, and the other end of the mounting beam is fixed on the portal frame 2 through a support; the mounting beams of the other two movably mounted vacuum synchronous belt assemblies are mounted on a supporting beam 314 which is arranged along the Y-axis direction, and the transmission mechanism of the servo motor-screw rod-guide rail is utilized to drive the vacuum synchronous belt assemblies to move along the Y-axis direction along the supporting beam 314, so that the requirements of conveying glass with different widths are met.
In this embodiment, the CNC spindle 4, the upper water jet head 5, the lower water jet head 6, the upper eight-head punch head 7, and the lower eight-head punch head 8 can move not only in the Y-axis direction but also in the Z-axis direction, wherein the Y-axis direction movement is achieved by means of a gear driven by a servo motor engaged with a rack (prior art). The CNC tool changing tool magazine 9 matched with the CNC spindle 4 is arranged on the portal frame 2, the CNC spindle 4 can clamp the grinding wheel 10, a rotatable cutter disc is arranged in the CNC tool changing tool magazine 9, a nylon cutter holder is arranged on the cutter disc, grinding wheels 10 with different diameters are clamped in the nylon cutter holder, and when the cutter disc rotates to a required angle, the cutter disc is locked by a locking cylinder; one side of the CNC tool changing tool magazine 9 is provided with an induction block 11 for inducing the model of the grinding wheel 10 and transmitting the model information to the industrial computer 1.
In this embodiment, the water feeding cutter head 5 is configured with a high-pressure sand-carrying water flow device, and the high-pressure sand-carrying water flow generated by the high-pressure sand-carrying water flow device is used for carrying out water cutting processing, and the high-pressure sand-carrying water flow device comprises a water cutter high-pressure generator 12, a water cutter clean water tank 13, a sand box 14 and a high-pressure pipe 15, wherein sand in the sand box 14 is mixed with water in the water cutter clean water tank 13 to generate sand water, and the water cutter high-pressure generator 12 pressurizes the sand water and then supplies the sand water to the water feeding cutter head 5 through the high-pressure pipe 15.
In this embodiment, an upper detection probe 71 is mounted on the upper eight-head punch head 7, the upper detection probe 71 is driven by a cylinder to move up and down, a lower detection probe 81 is mounted on the lower eight-head punch head 8, and the lower detection probe 81 is driven by a cylinder to move up and down. When the size of the glass needs to be detected, the detection probe extends out for detection, and when the glass needs to be processed, the detection probe retracts. The upper detection probe 71 and the lower detection probe 81 are both in communication connection with the industrial computer 1. The specific structure of the upper eight-head punch head 7 and the lower eight-head punch head 8 and the punching working method thereof can refer to the prior art.
In this embodiment, the processing method of the glass punching, edging and water cutting processing equipment using the vacuum synchronous belt comprises the following steps:
step one: glass enters a sheet entering area of the equipment through a production line step, is firmly sucked when contacting a sheet entering vacuum synchronous belt conveying table 31, and then enters a processing area of the equipment along a positioning edge;
step two: in the processing area, a worker controls equipment to perform detection positioning, punching, cutting and edging processes on glass through an industrial computer 1, and the industrial computer 1 can complete mass processing of a production line by inputting a specific program and can also input a graph to process any pattern;
step three: after the glass is processed, the glass passes through a processing area, contacts the sheet discharging vacuum synchronous belt conveying table 32, is firmly sucked by the sheet discharging vacuum synchronous belt conveying table 32, and is conveyed out of the equipment along the positioning edge.
In the above processing method, the working method of the feeding vacuum synchronous belt conveying table 31 is as follows: the mounting beam 312 is used as a negative pressure tank of the vacuum synchronous belt, the vacuum fan 311 is started, the vacuum fan 311 vacuumizes the inside of the mounting beam 312, a vacuum negative pressure area is formed in a groove of the vacuum synchronous belt through small holes on the mounting beam 312, and glass is firmly adsorbed on the vacuum synchronous belt and is driven along with the synchronous belt; when conveying glass with different widths, the vacuum synchronous belt assembly is moved along the Y-axis direction to adapt to glass with different widths.
In the processing method, the method for detecting and positioning the glass comprises the following steps: the method is divided into glass front-rear detection and glass left-right detection, wherein the front-rear direction is set along the X-axis direction, the left-right direction is set along the Y-axis direction,
referring to fig. 24 to 27, the glass front and rear edge detection method is as follows: the upper eight-head punch head 7 and the lower eight-head punch head 8 remain stationary,
step one: referring to fig. 24, the upper and lower inspection probes 71 and 81 are extended under the driving of the cylinder, the glass moves along the X-axis direction, the front edge of the glass contacts the upper and lower inspection probes 71 and 81, respectively, and the industrial computer 1 determines the size angle and position of the front edge of the glass through two points fed back by the probes;
step two: referring to fig. 25, the upper and lower inspection probes 71 and 81 are retracted, and the glass continues to advance in the X-axis direction;
step three: referring to fig. 26, the rear edge of the glass passes over the positions of the upper and lower inspection probes 71 and 81, and then the upper and lower inspection probes 71 and 81 protrude;
step four: referring to fig. 27, the glass retreats along the X-axis direction, the rear edge of the glass contacts the upper and lower inspection probes 71 and 81, respectively, and the industrial computer 1 determines the rear edge size angle and position of the glass through two points fed back by the probes;
referring to fig. 28 to 31, the glass left and right edge detection method is as follows: the glass is kept still and the glass is not moved,
step one: referring to fig. 28, the lower eight-head punch head 8 moves in the Y-axis direction, and the upper and lower inspection probes 71 and 81 protrude beyond the glass;
step two: referring to fig. 29, the upper eight-head punch head 7 and the lower eight-head punch head 8 approach along the Y-axis direction until the upper detection probe 71 and the lower detection probe 81 contact the left and right sides of the glass, and the industrial computer 1 determines the size angle and position of the left and right sides of the glass and the previously calculated angle size position of the front and rear sides through two points fed back by the probes, so that the shape angle and position of the whole glass can be obtained;
step three: referring to fig. 30, the upper and lower detection probes 71 and 81 are retracted;
step four: referring to fig. 31, the upper eight-head punch head 7 and the lower eight-head punch head 8 are moved in the Y-axis direction until aligned up and down, completing the glass positioning detection.
In the above processing method, the method for edging glass comprises the following steps: the industrial computer 1 generates an edging program based on specific data obtained after the glass is detected and positioned, starts edging, and referring to fig. 8 to 11,
step one, grinding the rear edge: referring to fig. 8:
the glass is firmly sucked by the conveying table 32 of the vacuum synchronous belt for discharging sheets, the glass moves to a designated position along the X-axis direction (the rear edge is flush with the grinding wheel 10) and is stopped, the CNC spindle 4 controls the grinding wheel 10 to move along the Y-axis direction, and the grinding rear edge is finished;
step two, grinding the front edge: referring to fig. 9:
the glass is firmly sucked by a conveying table 31 of the sheet-feeding vacuum synchronous belt, the glass moves to a designated position along the X-axis direction (the front edge is parallel to the grinding wheel 10) and is stopped, the CNC spindle 4 controls the grinding wheel 10 to move along the Y-axis direction, and the grinding back edge is finished;
grinding the left side: referring to fig. 10:
the glass is firmly sucked by the sheet feeding vacuum synchronous belt conveying table 31 and the sheet discharging vacuum synchronous belt conveying table 32, after the CNC main shaft 4 moves to a designated position (the left side is parallel to the grinding wheel 10) along the Y-axis direction, the CNC main shaft 4 is still, the grinding wheel 10 rotates, and the glass moves along the X-axis direction to finish grinding the left side;
grinding the right side: referring to fig. 11:
the glass is sucked firmly by the sheet feeding vacuum synchronous belt conveying table 31 and the sheet discharging vacuum synchronous belt conveying table 32, after the CNC main shaft 4 moves to a designated position (the right side is flush with the grinding wheel 10) along the Y-axis direction, the CNC main shaft 4 is not moved, the grinding wheel 10 rotates, and the glass moves along the X-axis direction to finish grinding the right side.
In the glass edging process described above, when the CNC spindle 4 needs to replace the grinding wheel 10, the tool changing method of the CNC spindle 4 is as follows: first the CNC spindle 4 opens into the tool change area along the Y axis, then enters the tool change step: referring to fig. 13 to 22:
step one: referring to fig. 13, the cnc spindle 4 is raised along the Z-axis, over the area of the sensing mass 11, preventing collisions;
step two: referring to fig. 14, the cnc spindle 4 enters the tool changing position along the Y axis;
step three: referring to fig. 15, the cnc spindle 4 is lowered along the Z axis to align the clamping groove of the tool shank clamped on the spindle with the tool magazine;
step four: referring to fig. 16, the cnc spindle 4 is snapped into the tool holder of the tool magazine;
step five: referring to fig. 17, the cnc spindle 4 internally loosens the shank and then rises along the Z-axis, leaving the shank and grinding wheel 10 on the tool holder;
step six: referring to fig. 18, the cutterhead is loosened, the cutterhead is driven by a servo motor to rotate by a set angle, the required grinding wheel 10 cutter is unscrewed, and then the cutterhead is locked;
step seven: referring to fig. 19, the cnc spindle 4 is lowered to clamp the shank on the newly replaced grinding wheel 10;
step eight: referring to fig. 20, the cnc spindle 4 moves along the Y axis until the sensing block 11 is contacted, the sensing block 11 obtains the type of the tool of the grinding wheel 10, the industrial computer 1 calculates the size of the grinding wheel 10 according to the position, and the edging compensation data is replaced;
step nine: referring to fig. 21, after the measurement is completed, the CNC spindle 4 is lifted;
step ten: referring to fig. 22, the cnc spindle 4 moves out of the tool change area along the Y-axis into the working area.
Although the present application has been described with reference to the above embodiments, it should be understood that the application is not limited to the embodiments described above, but is capable of modification and variation without departing from the spirit and scope of the present application.
Claims (10)
1. A processing method of a flat material punching, edging and water cutting processing device using a vacuum synchronous belt comprises an industrial computer and a portal frame, and further comprises the following steps of
The vacuum synchronous belt conveying table is used for adsorbing the flat plate material and inputting and outputting the flat plate material along the X-axis direction, and comprises a sheet-entering vacuum synchronous belt conveying table and a sheet-exiting vacuum synchronous belt conveying table which are identical in structure, wherein a processing area is arranged between the output end of the sheet-entering vacuum synchronous belt conveying table and the input end of the sheet-exiting vacuum synchronous belt conveying table, the sheet-entering vacuum synchronous belt conveying table comprises a vacuum fan and three vacuum synchronous belt assemblies, each vacuum synchronous belt assembly comprises a mounting beam and a vacuum synchronous belt, and the mounting beam is used as a negative pressure tank of the vacuum synchronous belt; the vacuum synchronous belt assemblies positioned on one side of the three vacuum synchronous belt assemblies are fixedly arranged, the side edge of the side vacuum synchronous belt assembly is used as a positioning edge, and the other two vacuum synchronous belt assemblies can be movably arranged along the Y-axis direction so as to adapt to flat plate materials without widths;
the CNC spindle is movably arranged on the portal frame along the Y-axis direction and is used for edging the flat plate material;
the upper water cutter head and the lower water cutter head are arranged up and down along the Z-axis direction and can be movably arranged on the portal frame along the Y-axis direction and used for carrying out water cutting processing on the flat plate material; and
the upper eight-head perforating machine head and the lower eight-head perforating machine head are arranged up and down along the Z-axis direction and can be movably arranged on the portal frame along the Y-axis direction and used for perforating the flat plate material;
the industrial computer controls the vacuum synchronous belt conveying table, the CNC spindle, the upper water cutter head, the lower water cutter head, the upper eight-head perforating machine head and the lower eight-head perforating machine head to process;
the method is characterized by comprising the following steps of:
step one: the flat plate material enters a sheet entering area of the equipment through a production line step, is firmly sucked when contacting a sheet entering vacuum synchronous belt conveying table, and then enters a processing area of the equipment along a positioning edge;
step two: in the processing area, a worker controls equipment to perform detection positioning, punching, cutting and edging processes on glass through an industrial computer, and the industrial computer can complete mass processing of a production line by inputting a specific program or process any pattern by inputting a graph;
step three: after the glass is processed, the glass passes through a processing area, contacts a sheet discharging vacuum synchronous belt conveying table, is firmly sucked by the sheet discharging vacuum synchronous belt conveying table, and is conveyed out of the equipment along a positioning edge;
the edging method for the flat plate material comprises the following steps:
the industrial computer generates an edging program according to the specific data obtained after the detection and positioning of the flat plate material, starts edging,
step one, grinding the rear edge:
the flat plate material is firmly sucked by a conveying table of the sheet discharging vacuum synchronous belt, the flat plate material is stopped after moving to the rear side along the X-axis direction and being flush with the grinding wheel, and the CNC spindle controls the grinding wheel to move along the Y-axis direction to finish grinding the rear side;
step two, grinding the front edge:
the flat plate material is firmly sucked by a conveying table of the sheet-feeding vacuum synchronous belt, the flat plate material is stopped after moving to the front side along the X-axis direction and being flush with the grinding wheel, the CNC spindle controls the grinding wheel to move along the Y-axis direction, and the grinding back side is finished;
grinding the left side:
the flat plate material is firmly sucked by the sheet feeding vacuum synchronous belt conveying table and the sheet discharging vacuum synchronous belt conveying table at the same time, after the CNC main shaft moves to the left along the Y-axis direction and is flush with the grinding wheel, the CNC main shaft is not moved, the grinding wheel rotates, and the flat plate material moves along the X-axis direction to finish grinding the left;
grinding the right side:
the flat plate material is firmly sucked by the sheet feeding vacuum synchronous belt conveying table and the sheet discharging vacuum synchronous belt conveying table, after the CNC main shaft moves to the right along the Y-axis direction and is flush with the grinding wheel, the CNC main shaft is not moved, the grinding wheel rotates, and the flat plate material moves along the X-axis direction to finish grinding the right.
2. The processing method of the flat material punching, edging, water cutting processing apparatus using the vacuum timing belt according to claim 1, characterized in that: the distance between the output end of the feeding vacuum synchronous belt conveying table and the input end of the discharging vacuum synchronous belt conveying table is 350-400mm.
3. The processing method of the flat material punching, edging, water cutting processing apparatus using the vacuum timing belt according to claim 1, characterized in that: the installation beam is provided with a groove, the installation beam is of a hollow structure, small holes corresponding to the grooves of the vacuum synchronous belt are formed in the installation beam, the installation beam is connected with the vacuum fan through a pipeline, and the vacuum fan is used for vacuumizing the inside of the installation beam, so that a vacuum negative pressure area is formed in the grooves of the vacuum synchronous belt.
4. The processing method of the flat material punching, edging, water cutting processing apparatus using the vacuum timing belt according to claim 1, characterized in that: CNC main shaft, last water sword aircraft nose, lower water sword aircraft nose, go up eight puncher aircraft nose and eight puncher aircraft nose down can do not only Y axial direction and remove, can do Z axial direction and remove.
5. The processing method of the flat material punching, edging, water cutting processing apparatus using the vacuum timing belt according to claim 1, characterized in that: the CNC tool changing tool magazine matched with the CNC spindle is arranged on the portal frame, the CNC spindle can clamp grinding wheels, a rotatable cutter disc is arranged in the CNC tool changing tool magazine, a nylon cutter holder is arranged on the cutter disc, grinding wheels with different diameters are clamped in the nylon cutter holder, and when the cutter disc rotates to a required angle, the cutter disc is locked by a locking cylinder; one side of the CNC tool changing tool magazine is provided with an induction block.
6. The processing method of the flat material punching, edging, water cutting processing apparatus using the vacuum timing belt according to claim 1, characterized in that: the high-pressure sand-carrying water flow device is arranged on the water feeding cutter head, the high-pressure sand-carrying water flow generated by the high-pressure sand-carrying water flow device is used for carrying out water cutting processing, the high-pressure sand-carrying water flow device comprises a water cutter high-pressure generator, a water cutter clean water tank, a sand box and a high-pressure pipe, sand in the sand box is mixed with water in the water cutter clean water tank to generate sand water, and the sand water is pressurized by the water cutter high-pressure generator and then is supplied to the water feeding cutter head through the high-pressure pipe.
7. The processing method of the flat material punching, edging, water cutting processing apparatus using the vacuum timing belt according to claim 1, characterized in that: an upper detection probe is arranged on the upper eight-head perforating machine head, the upper detection probe is driven by a cylinder to move up and down, a lower detection probe is arranged on the lower eight-head perforating machine head, and the lower detection probe is driven by the cylinder to move up and down.
8. The processing method of the flat material punching, edging, water cutting processing apparatus using the vacuum timing belt according to claim 1, characterized in that:
the working method of the feeding vacuum synchronous belt conveying table comprises the following steps: starting a vacuum fan, vacuumizing the inside of the mounting beam by the vacuum fan, forming a vacuum negative pressure area in a groove of the vacuum synchronous belt through a small hole on the mounting beam, firmly adsorbing a flat plate material on the vacuum synchronous belt, and driving along with the synchronous belt; when conveying flat plate materials with different widths, the vacuum synchronous belt assembly is moved along the Y-axis direction to adapt to flat plate materials with different widths.
9. The processing method of the flat material punching, edging, water cutting processing apparatus using the vacuum timing belt according to claim 1, characterized in that:
the method for detecting and positioning the flat plate material comprises the following steps: the method comprises detecting front and back edges of a flat material and detecting left and right edges of the flat material, setting the front and back direction along X axis direction and the left and right direction along Y axis direction,
the front and rear edge detection method of the flat plate material comprises the following steps: the upper eight-head punch head and the lower eight-head punch head are kept still,
step one: the upper detection probe and the lower detection probe are driven by the air cylinder to extend out, the flat plate material moves along the X-axis direction, the front edge of the flat plate material is respectively contacted with the upper detection probe and the lower detection probe, and the industrial computer determines the size angle and the position of the front edge of the flat plate material through two points fed back by the probes;
step two: the upper detection probe and the lower detection probe retract, and the flat plate material continues to advance along the X-axis direction;
step three: the rear edge of the flat plate material passes over the positions of the upper detection probe and the lower detection probe, and then the upper detection probe and the lower detection probe extend out;
step four: the flat plate material retreats along the X-axis direction, the rear edge of the flat plate material contacts with the upper detection probe and the lower detection probe respectively, and the industrial computer determines the size angle and the position of the rear edge of the flat plate material through two points fed back by the probes;
the method for detecting the left and right edges of the flat plate material comprises the following steps: the plate material is kept still and,
step one: the lower eight-head perforating machine head moves along the Y-axis direction and passes through the flat plate material, and the upper detection probe and the lower detection probe extend out;
step two: the upper eight-head perforating machine head and the lower eight-head perforating machine head are close along the Y-axis direction until the upper detecting probe and the lower detecting probe contact the left and right sides of the flat plate material, and the industrial computer determines the size angle and the position of the left and right sides of the flat plate material and the angle size position of the front and rear sides calculated before through two points fed back by the probes, so that the shape angle and the position of the whole flat plate material can be obtained;
step three: the upper detection probe and the lower detection probe retract;
step four: the upper eight-head puncher head and the lower eight-head puncher head move along the Y-axis direction until the upper eight-head puncher head and the lower eight-head puncher head are aligned up and down, and the positioning detection of the flat plate material is completed.
10. The processing method of the flat material punching, edging, water cutting processing apparatus using the vacuum timing belt according to claim 1, characterized in that: in the edging processing of the flat plate material, when the CNC main shaft needs to replace a grinding wheel, the CNC main shaft tool changing method comprises the following steps: firstly, a CNC spindle is opened into a tool changing area along a Y axis, and then a tool changing step is carried out:
step one: the CNC spindle is lifted along the Z axis to cross the area of the induction block, so that collision is prevented;
step two: the CNC spindle enters a tool changing position along the Y axis;
step three: the CNC spindle descends along the Z axis, so that a clamping groove of a knife handle clamped on the spindle is aligned with the tool magazine;
step four: the CNC spindle is clamped into a tool holder of the tool magazine;
step five: loosening the cutter handle in the CNC spindle, and then ascending along the Z axis, wherein the cutter handle and the grinding wheel are left on the cutter holder;
step six: loosening the cutter disc, rotating the cutter disc by a set angle under the drive of a servo motor, unscrewing a required grinding wheel cutter, and then locking the cutter disc;
step seven: the CNC main shaft descends to clamp the tool shank on the newly replaced grinding wheel;
step eight: the CNC spindle moves along the Y axis until the CNC spindle contacts the sensing block, the sensing block obtains the model of the grinding wheel cutter, the industrial computer calculates the size of the grinding wheel according to the position, and edging compensation data are replaced;
step nine: after the measurement is completed, the CNC spindle is lifted;
step ten: the CNC spindle moves out of the tool change area along the Y axis into the work area.
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Denomination of invention: A flat material drilling, edge grinding, water cutting processing equipment and processing method using vacuum synchronous belts Granted publication date: 20231212 Pledgee: The Bank of Hangzhou Fuyang branch of the new Limited by Share Ltd. Pledgor: ZHEJIANG DEMAN MACHINE CO.,LTD. Registration number: Y2024980018194 |
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