CN110560325A

CN110560325A - Cable spraying equipment

Info

Publication number: CN110560325A
Application number: CN201910698112.1A
Authority: CN
Inventors: 黄诚
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-07-31
Filing date: 2019-07-31
Publication date: 2019-12-13

Abstract

The invention provides a cable spraying device which structurally comprises a pay-off rack, a first lifter, a spraying and air-drying mechanism, a bottom plate, a second lifter, a fixed block, a rotary motor and a take-up mechanism, wherein the lower left side of the pay-off rack is welded with the upper side of the first lifter, the lower side of the first lifter is mechanically connected with the upper side of the bottom plate, the lower side of the spraying and air-drying mechanism is attached to the upper side of the bottom plate and is connected with the upper side of the bottom plate through electric welding, a spraying and drying chamber is arranged, a cable is driven by a rotating shaft rod to pull the cable on the pay-off rack, so that the cable is conveyed to five support rods in a protective shell, the cable penetrates through guide holes in the support rods, the cable is soaked and dyed through solution in the spraying chamber, then slowly enters the air drying chamber, the cable is dried through wind energy generated by an air blower in the air drying chamber, and a, thereby can be quick carry out the effect that the spraying was dried to the cable, the inhomogeneous problem of effectual spraying of avoiding takes place.

Description

Cable spraying equipment

Technical Field

The invention relates to the technical field of cables, in particular to a cable spraying device.

Background

The cable is the most common cable in people's life, usually the cable of the similar rope that twists by several or several groups wire (every group is at least two), each group wire is insulating each other, and often twists round a center, and whole outside is wrapped up with highly insulating overburden, because the cable exposes in the air for a long time, so usually need to scribble a layer of coating liquid on the insulating outer casing of cable, make it can play corrosion resistance and ageing resistance's effect more, but when spraying coating liquid to the cable inlet wire, usually scribble through the manual work, or put into the cable conductor of bundle directly to scribble the liquid bucket and carry out stirring spraying to it, have following defect:

Owing to paint the cable through the manual work, need consume a large amount of labours, efficiency is lower, and the smell that the masking liquid gived off easily causes harm to the manual work, and directly put into the masking liquid bucket with the cable conductor of bundling and stir the spraying to it, because the area of inside cable conductor and solution contact is less, and solution causes paints inhomogeneous condition and takes place, and the cable of inside is great with the isolated degree of air simultaneously, so is difficult for drying.

Summary of the invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides cable spraying equipment, which solves the problems that a large amount of labor is consumed and the efficiency is low because a cable is manually coated, the odor emitted by coating liquid is easy to cause harm to the human beings, and the cable is directly put into a coating liquid barrel to be stirred and sprayed, the solution is not uniformly coated because the contact area of the inner cable and the solution is small, and the isolation degree of the inner cable and the air is large, so the cable is not easy to dry.

(II) technical scheme

in order to achieve the purpose, the invention is realized by the following technical scheme: a cable spraying device structurally comprises a pay-off rack, a first lifter, a spraying air-drying mechanism, a bottom plate, a second lifter, fixed blocks, a rotary motor and a take-up mechanism, wherein the left lower side of the pay-off rack is welded with the upper side of the first lifter, the lower side of the first lifter is mechanically connected with the upper side of the bottom plate, the lower side of the spraying air-drying mechanism is jointed with the upper side of the bottom plate through electric welding, the lower side of the second lifter is mechanically connected with the right upper side of the bottom plate, the fixed blocks are welded on the upper side of the second lifter, the take-up mechanism penetrates through the fixed blocks and is connected with the fixed blocks through electric welding, the rotary motor is fixedly installed above the fixed blocks, the spraying air-drying mechanism comprises a fixed support mechanism, an air blower, a spraying drying chamber and an auxiliary tractor, the fixed support mechanism is provided with, the air-blower fixed mounting is in the indoor left side of spraying drying, supplementary tractor is equipped with 2 altogether, and is located spraying drying both sides respectively and passes through mechanical connection.

Preferably, the fixed support mechanism comprises embedded guide rods, support rods and guide holes, the embedded guide rods are provided with roots, every two embedded guide rods are welded at two ends of each support rod in a group, the support rods and the guide holes are of an integrated structure, the two embedded guide rods at the uppermost ends are embedded, and the mounting positions of the left embedded guide rods are lower than those of the right embedded guide rods.

As preferred, the spraying drying chamber includes protecting sheathing, feed port, liquid level window, guide arm embedding hole, air-drying chamber, baffle, spray booth, outage, the protecting sheathing upper end is equipped with entrance hole and wire hole, and the left side is entrance hole, right side for the wire hole, protecting sheathing and feed port structure as an organic whole, liquid level window embedding is installed in the protecting sheathing front end, the air-drying chamber passes through the baffle and is isolated each other with the spray booth, the baffle welds all around in the protecting sheathing inner wall, protecting sheathing and guide arm embedding hole structure as an organic whole, protecting sheathing and outage structure as an organic whole, the indoor lower extreme of spray booth is the tilt state, and the right side is higher than the left side.

As preferred, supplementary tractor includes retainer ring frame, pull wire, bottom plate frame, fixed cardboard, rotatory hand wheel, the retainer ring frame is installed on fixed cardboard, and the pivot at retainer ring frame center runs through the through-hole on fixed cardboard, rotatory hand wheel welds in the pivot at retainer ring frame center, bottom plate frame top welds with fixed cardboard below mutually, the pull wire twines on the retainer ring frame, the winding pull wire is 2 with the than pull wire that is located in the protecting sheathing on the left retainer ring frame of protecting sheathing: 1.

Preferably, the take-up mechanism comprises a rotating rod and a limiting cylinder, and the rotating rod is embedded in the limiting cylinder.

preferably, the rotating rod comprises a rotating shaft rod and a toothed ring, and the rotating shaft rod and the toothed ring are of an integrated structure.

Preferably, the limiting cylinder comprises a shell, a groove and limiting blocks, the shell and the groove are of an integrated structure, the number of the limiting blocks is 4, and the limiting blocks and the shell are integrally cast and molded.

(III) advantageous effects

The invention provides a cable spraying device. The method has the following beneficial effects:

1. According to the invention, the auxiliary tractor is arranged and fixed on the traction line at the upper left end of the protective shell, then the rotating hand wheel on the auxiliary tractor at the upper right end of the protective shell is rotated, so that the rotating hand wheel drives the retainer ring frame to rotate, the traction line in the protective shell is wound up, the cable is driven to move towards the right side, the cable slowly passes through the guide holes in the five support rods from left to right in sequence, and when the cable is seen at the upper right end, the cable is manually fixed on the winding frame on the rotating rod, and the cable can be quickly pulled from the left side to the winding frame at the right side.

2. According to the invention, the spraying drying chamber is arranged, the cable on the pay-off rack is pulled under the driving of the rotating shaft rod, so that the cable goes to five support rods in the protective shell, passes through the guide holes in the support rods, is soaked and dyed by the solution in the spraying chamber, slowly enters the air drying chamber, and is dried by wind energy generated by the air blower in the air drying chamber, and a large amount of solution is prevented from remaining on the cable when the cable goes out of the protective shell, so that the spraying drying effect on the cable can be rapidly realized, and the problem of uneven spraying is effectively avoided.

drawings

FIG. 1 is a schematic structural view of a cable spraying apparatus according to the present invention;

FIG. 2 is a schematic front view of the spray drying mechanism of the present invention;

FIG. 3 is a schematic three-dimensional structure of the fixing bracket mechanism of the present invention;

FIG. 4 is a front view of the mounting bracket assembly of the present invention;

FIG. 5 is a schematic front view of a spray drying chamber according to the present invention;

FIG. 6 is a perspective view of the auxiliary retractor of the present invention;

FIG. 7 is a schematic three-dimensional structure of a take-up mechanism according to the present invention;

FIG. 8 is a perspective structural view of a limiting cylinder according to the present invention;

FIG. 9 is a front view of the wire rewinding mechanism of the present invention;

Fig. 10 is an enlarged schematic structural view of a wire rewinding mechanism a according to the present invention.

In the figure: pay-off rack-1, first lifter-2, spraying and air-drying mechanism-3, bottom plate-4, second lifter-5, fixed block-6, rotating motor-7, take-up mechanism-8, fixed support mechanism-31, blower-32, spraying and drying chamber-33, auxiliary tractor-34, embedded guide rod-311, support rod-312, guide hole-313, protective shell-331, feed hole-332, liquid level window-333, guide rod embedded hole-334, air-drying chamber-335, baffle-336, spraying chamber-337, liquid discharge hole-338, retainer ring frame-341, traction line-342, bottom plate frame-343, fixed clamp plate-344, rotating hand wheel-345, rotating rod-81, limiting cylinder-82, position-limiting cylinder-82, A rotating shaft rod-811, a gear ring-812, a shell-821, a groove-822 and a limiting block-823.

Detailed Description

the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 10, an embodiment of the present invention provides a cable spraying apparatus, which includes a pay-off rack 1, a first elevator 2, a spraying and air-drying mechanism 3, a bottom plate 4, a second elevator 5, a fixing block 6, a rotating motor 7, and a take-up mechanism 8, wherein a lower left side of the pay-off rack 1 is welded to an upper side of the first elevator 2, a lower side of the first elevator 2 is mechanically connected to an upper side of the bottom plate 4, a lower side of the spraying and air-drying mechanism 3 is attached to an upper side of the bottom plate 4 by electric welding, a lower side of the second elevator 5 is mechanically connected to an upper right side of the bottom plate 4, the fixing block 6 is welded to an upper side of the second elevator 5, the take-up mechanism 8 penetrates through the fixing block 6 to be connected by electric welding, the rotating motor 7 is fixedly installed above the fixing block 6, the spraying and air-drying mechanism 3, Spraying drying chamber 33, supplementary tractor 34, fixed bolster mechanism 31 is equipped with 5 altogether, and respectively fixed mounting in the inner wall of spraying drying chamber 33, air-blower 32 fixed mounting is left side in spraying drying chamber 33, supplementary tractor 34 is equipped with 2 altogether, and is located spraying drying chamber 33 respectively and goes up both sides and pass through mechanical connection.

The fixed support mechanism 31 comprises embedded guide rods 311, support rods 312 and guide holes 313, wherein 10 embedded guide rods 311 are arranged, every two embedded guide rods are welded at two ends of the support rods 312 in a group, the support rods 312 and the guide holes 313 are of an integrated structure, the two uppermost ends of the embedded guide rods 311 are arranged at positions lower than the right embedded guide rods 311, so that the application function can be realized, after the cables are sprayed, a large amount of coating liquid is directly carried above the air blower 32, under the action of the air blower 32, a large amount of coating liquid drops fall on the air blower 32, waste is caused, and the inner walls of the guide holes 313 are in a smooth state, so that the problems that the cables are abraded and broken due to contact with the inner walls of the guide holes 313 when the cables pass through the guide holes 313 can be effectively avoided.

Wherein, the spraying drying chamber 33 includes a protective casing 331, a feeding hole 332, a liquid level window 333, a guide rod inserting hole 334, an air drying chamber 335, a baffle 336, a spraying chamber 337, and a liquid discharge hole 338, the upper end of the protective casing 331 is provided with a wire inlet hole and a wire outlet hole, the left side is the wire inlet hole, the right side is the wire outlet hole, the protective casing 331 and the feeding hole 332 are integrated, the liquid level window 333 is inserted and installed at the front end of the protective casing 331, the air drying chamber 335 is isolated from the spraying chamber 337 by the baffle 336, the periphery of the baffle 336 is welded on the inner wall of the protective casing 331, the protective casing 331 and the guide rod inserting hole 334 are integrated, the protective casing 331 and the liquid discharge hole 338 are integrated, the lower end in the spraying chamber 337 is in an inclined state, and the right side is higher than the left side, so that the coating liquid inside can be conveniently discharged from the liquid discharge hole 338, and the liquid level window, the solution inside is prevented from flowing into the air drying chamber 335 through the through holes of the baffle 336.

The auxiliary retractor 34 includes a retainer ring frame 341, a traction wire 342, a bottom plate frame 343, a fixed clamping plate 344, and a rotating handwheel 345, the retainer ring frame 341 is mounted on the fixed clamping plate 344, a rotating shaft at the center of the retainer ring frame 341 penetrates through a through hole on the fixed clamping plate 344, the rotating handwheel 345 is welded on the rotating shaft at the center of the retainer ring frame 341, the top of the bottom plate frame 343 is welded with the bottom of the fixed clamping plate 344, the traction wire 342 is wound on the retainer ring frame 341 on the left side of the protective casing 331, and the traction wire 342 and the ratio traction wire 342 located in the protective casing 331 are 2: 1 for when drawing, fix the cable to left side pull wire 342 on, then through rotatory hand wheel 345 on rotatory right side, make rotatory hand wheel 345 drive and keep off the trap frame 341 and roll up pull wire 342, when seeing the wire in the upper right end of protective housing 331, stop the rotation then through artifical pulling wire earlier, fix it on admission machine 8.

the take-up mechanism 8 comprises a rotating rod 81 and a limiting cylinder 82, wherein the rotating rod 81 is embedded in the limiting cylinder 82.

Wherein, the rotary rod 81 includes a rotation shaft 811 and a toothed ring 812, the rotation shaft 811 and the toothed ring 812 are integrated, when the rotating electrical machine 7 rotates, the belt is driven to rotate, so that the toothed ring 812 connected with the belt also rotates, and the rotation shaft 811 rotates to wind the cable because the rotation shaft 811 and the toothed ring 812 are integrated.

Wherein, spacing drum 82 includes shell 821, recess 822, stopper 823, shell 821 and recess 822 are the integral structure, stopper 823 is equipped with 4 altogether, and is integrative cast molding with shell 821 inside, installs rotation axostylus axostyle 811 in shell 821 for on stopper 823 card goes into the guide ring on rotating axostylus axostyle 811, thereby spacing to it, effectual avoiding ring gear 812 when rotatory, takes place the dislocation, and cause and rotate that axostylus axostyle 811 can't rotate.

The specific working process is as follows:

When a worker sprays a cable, a cable coil is placed on the pay-off rack 1, one end of the cable is pulled and fixed on a traction wire 342 at the left upper end of the protective shell 331, then a rotating hand wheel 345 on an auxiliary tractor 34 at the right upper end of the protective shell 331 is rotated, the rotating hand wheel 345 drives the ring blocking rack 341 to rotate, the traction wire 342 in the protective shell 331 is wound up to drive the cable to move towards the right side, the cable slowly passes through the guide holes 313 on the five support rods 312 from left to right in sequence, when the cable is seen at the right upper end, the cable is fixed on the winding rack on the rotating rod 81 manually, then the rotating motor 7 is started, the belt drives the toothed ring 812 to rotate through the rotating motor 7, so that the rotating shaft 811 rotates, and the winding rack on the rotating shaft 811 also rotates along with the belt, and stopper 823 in the spacing drum 82 can carry on spacingly to rotating shaft 811, avoid rotating shaft 811 when rotatory, break away from original movement track, cause rotating shaft 811 can't rotate, the cable is under rotating shaft 811 drives, will stimulate the cable on the pay off rack 1, make the cable go on five support rods 312 in protective housing 331, pass guide hole 313 on the support rod 312, soak the cable through the solution in the spray booth 337 and scribble the dyeing, then slowly enter into air-dry chamber 335, air-dry it through the produced wind energy of the inside air-blower 32 of air-dry chamber 335, avoid the cable when leaving protective housing 331, still remain a large amount of solution on the cable, the cable after the air-drying will rotate the effect of 811 thereupon, move up, collect the cable through placing the spool on rotating shaft 811.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. a cable spraying apparatus, characterized in that: its structure includes pay off rack (1), first lift (2), spraying air-dry mechanism (3), bottom plate (4), second lift (5), fixed block (6), rotating electrical machines (7), admission machine (8), pay off rack (1) left side below welds with first lift (2) top mutually, first lift (2) below and bottom plate (4) top mechanical connection, the spraying air-dries mechanism (3) below and is connected through the electric welding with bottom plate (4) top laminating mutually, second lift (5) below and bottom plate (4) upper right side mechanical connection, the welding of second lift (5) top has fixed block (6), admission machine (8) run through in fixed block (6) and are connected through the electric welding, rotating electrical machines (7) fixed mounting is in fixed block (6) top.

2. a cable spray apparatus as claimed in claim 1, wherein: spraying air-dry mechanism (3) are including fixed bolster mechanism (31), air-blower (32), spraying drying chamber (33), supplementary tractor (34), fixed bolster mechanism (31) are equipped with 5 altogether, and respectively fixed mounting in spraying drying chamber (33) inner wall, air-blower (32) fixed mounting is left side in spraying drying chamber (33), supplementary tractor (34) are equipped with 2 altogether, and lie in spraying drying chamber (33) respectively and go up both sides and pass through mechanical connection, fixed bolster mechanism (31) are including embedding guide arm (311), support rod (312), guide hole (313), embedding guide arm (311) welds in support rod (312) both ends, support rod (312) and guide hole (313) are the integrated structure.

3. a cable spray apparatus as claimed in claim 1, wherein: spraying drying chamber (33) are including protecting sheathing (331), feed port (332), liquid level window (333), guide arm embedding hole (334), air-drying chamber (335), baffle (336), spray booth (337), outage (338), protecting sheathing (331) and feed port (332) be the integral structure, liquid level window (333) embedding is installed in protecting sheathing (331) front end, air-drying chamber (335) are isolated each other through baffle (336) and spray booth (337), baffle (336) weld all around in protecting sheathing (331) inner wall, protecting sheathing (331) and guide arm embedding hole (334) be the integral structure, protecting sheathing (331) and outage (338) are the integral structure.

4. a cable spray apparatus as claimed in claim 1, wherein: the auxiliary tractor (34) comprises a retainer ring frame (341), a traction wire (342), a bottom plate frame (343), a fixed clamping plate (344) and a rotary hand wheel (345), wherein the retainer ring frame (341) is installed on the fixed clamping plate (344), a rotary shaft at the center of the retainer ring frame (341) penetrates through a through hole in the fixed clamping plate (344), the rotary hand wheel (345) is welded on the rotary shaft at the center of the retainer ring frame (341), the upper part of the bottom plate frame (343) is welded with the lower part of the fixed clamping plate (344), and the traction wire (342) is wound on the retainer ring frame (341).