CN112170708A - Clean straightener of core for wire and cable processing - Google Patents
Clean straightener of core for wire and cable processing Download PDFInfo
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- CN112170708A CN112170708A CN202010795383.1A CN202010795383A CN112170708A CN 112170708 A CN112170708 A CN 112170708A CN 202010795383 A CN202010795383 A CN 202010795383A CN 112170708 A CN112170708 A CN 112170708A
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- cable
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- 238000004140 cleaning Methods 0.000 claims abstract description 115
- 239000011162 core material Substances 0.000 claims abstract description 107
- 230000005540 biological transmission Effects 0.000 claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 238000001035 drying Methods 0.000 claims description 25
- 238000001914 filtration Methods 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 7
- 238000005406 washing Methods 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000007602 hot air drying Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 16
- 230000007547 defect Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 230000002337 anti-port Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to the technical field of cable processing equipment, and provides a core material cleaning and straightening device for processing electric wires and cables, which aims to solve the problems that the core material of the existing electric wires and cables needs to be cleaned before processing so as to ensure the power transmission capacity of the core material, and the coiled core material needs to be straightened during processing so as to be inconvenient to straighten; the cleaning mechanism comprises a cleaning box arranged on the bottom wall of the cleaning cavity. The method is particularly suitable for pretreatment of the core material of the wire and the cable, and has higher social use value and application prospect.
Description
Technical Field
The invention relates to the technical field of cable processing equipment, in particular to a core material cleaning and straightening device for processing wires and cables.
Background
The wire and cable is used for transmitting electric (magnetic) energy, information and wire products for realizing electromagnetic energy conversion. A wire cable in a broad sense, also referred to as a cable for short, refers to an insulated cable, which can be defined as: an aggregate consisting of; one or more insulated wire cores, and their respective possible coatings, total protective layers and outer jackets, the cable may also have additional conductors without insulation.
The core of current electric wire cable is mostly metal wire, and these cores need clean before processing to guarantee its power transmission's ability, and the core of lapping need straighten it when processing, and the insulating layer of the cooperation cable processing of being convenient for is extruded, and traditional artifical straightening can cause the damage of cable core, the cable strength and the performance of direct influence output. Therefore, a core material cleaning and straightening device for processing the electric wires and the electric cables is provided.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a core material cleaning and straightening device for processing electric wires and cables, which overcomes the defects of the prior art, has reasonable design and compact structure, and aims to solve the problems that the core material of the existing electric wires and cables needs to be cleaned before processing so as to ensure the power transmission capacity of the core material, and the coiled core material needs to be straightened when being processed, so that the straightening is inconvenient.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme:
a core cleaning and straightening device for processing wires and cables comprises a case shell and a plurality of supporting pad feet arranged at the lower end of the case shell, wherein a cable core is inserted in an inner cavity of the case shell, the case shell is sequentially divided into a cleaning cavity, a drying cavity and a straightening cavity along the transmission direction of the cable core, a cleaning mechanism is arranged in the cleaning cavity, a straightening mechanism is arranged in the straightening cavity, the input end of the cable core is wound on a core winding drum, the core winding drum is arranged on the side wall of the case shell through a support I, an output supporting wheel is arranged on the lower side of the output end of the cable core in a rolling mode, and the output supporting wheel is rotatably arranged on the side wall of the case shell;
the cleaning mechanism comprises a cleaning box arranged on the bottom wall of a cleaning cavity, two turning wheels for enabling a cable core material to extend downwards to enter the cleaning box for cleaning the interior of the cleaning box are symmetrically arranged at the upper end of the cleaning box, a plurality of relay wheels which are arranged on the cable core material in a rolling mode are horizontally and rotatably arranged at the upper portion of an inner cavity of the cleaning box, a plurality of groups of cleaning brushes are arranged on one section of the cable core material between the plurality of relay wheels, each group of cleaning brushes comprises two disc brushes which are symmetrically arranged on the cable core material in a rolling mode in the horizontal direction, each group of cleaning brushes is arranged on the inner wall of the cleaning box through a brush frame, meshing gears are coaxially arranged at the lower ends of the two disc brushes, the two meshing gears in the same group are meshed with each other, a driving sprocket I is coaxially arranged at the lower end of a corresponding one meshing gear in each group of cleaning, the driving motor is fixedly arranged on the bottom wall of the chassis shell corresponding to the position of the cleaning cavity, a driving belt wheel is further sleeved on an output shaft of the driving motor, the driving belt wheel is connected with two driven belt wheels through a transmission belt, a driven shaft is arranged at the upper end of the driven belt wheel, and the upper end of the driven shaft extends to the lower part of the inner cavity of the cleaning box and is provided with a turbulent flow impeller;
the straightening intracavity is equipped with straightening mechanism, straightening mechanism sets up a set of straightening wheel down and a set of straightening wheel on in cable core both sides including the symmetry, lower straightening wheel rotates and installs on the inner wall in washing chamber, and the rear shaft end of straightening wheel extends to chassis exterior of shell and coaxial arrangement has sprocket II down, a plurality of sprockets II are connected through chain II, one of them sprocket II is installed on the output of transmission motor, and transmission motor fixed mounting is on chassis exterior's rear wall, go up the straightening wheel and pass through the rotating turret and install the lower extreme at the lifter plate, and the upper end of lifter plate is installed on the interior roof in straightening chamber through a plurality of lift cylinders, and the flexible of lift cylinder is served and is installed pressure sensor.
Preferably, the stoving intracavity is equipped with the stoving mechanism, and the stoving mechanism is including setting up the hot-air pipe network on stoving intracavity cavity upper portion, and the lower extreme of hot-air pipe network installs a plurality of nozzles that are used for hot-blast drying to the cable core, installs the gas-supply pipe on the input end of hot-air pipe network, and the other end of gas-supply pipe extends to the exocoel in straightening chamber and the output of through connection air heater, and air heater fixed mounting is on chassis exterior's roof, and chassis exterior has seted up a plurality of steam discharge ports on the roof that corresponds stoving chamber position.
Preferably, stoving mechanism is still including setting up the return flow fill in hot-air pipe network below, and the output of return flow fill and the lateral wall lower part through connection of clean case, and is equipped with the backwash valve on the output of return flow fill, and the filter core is installed through the screw thread to one side that the return flow fill output is close to the backwash valve, and the filter core matches with the inner wall shape of return flow fill output.
Preferably, an access door is arranged on the front wall of the case shell corresponding to the position of the filter element.
Preferably, the inner chamber middle part horizontal installation of cleaning box has the filter sieve board, and filters the sieve board setting between meshing gear and drive sprocket I, and a plurality of meshing gear revolve installs the upper end at filtering the sieve board.
Preferably, a plurality of transmission wheels for transmitting the cable core are horizontally and rotatably arranged in the inner cavity of the drying cavity.
Preferably, a plurality of chain wheel protective shells are arranged on the outer sides of the chain wheels II and fixedly mounted on the rear wall of the chassis shell.
Preferably, a control panel is installed on the front wall of the chassis shell, a display screen and a control button are arranged on the control panel, and a PLC is arranged in the control panel.
(III) advantageous effects
The embodiment of the invention provides a core material cleaning and straightening device for wire and cable processing, which has the following beneficial effects:
1. through the setting of clean mechanism, two disc brush antiport of every group cleaning brush, and then scrub the mixed washing liquid of cable core of centre gripping between the multiunit cleaning brush, the integrated configuration of drive band pulley, driving belt and driven pulley drives the synchronous rotation of vortex impeller simultaneously, and the rotation of vortex impeller has realized that the washing liquid that holds in the clean box inner chamber flows and the vortex, has guaranteed that the flow of washing liquid washes the cable core, improves the cleaning efficiency.
2. Through the setting of straightening wheel and last straightening wheel down, the control of cooperation lift cylinder has guaranteed the centre gripping aligning to different diameter cable core, combines the start-up of transmission motor again, drives the pull force that cable core towed, has realized the transmission of cable core, guarantees that the cable core washs and straightens in continuous transmission.
3. Through the combined structure of the cleaning mechanism and the straightening mechanism, the cleaned cable core material is straightened, the cable core material which is originally wound into a drum is directly straightened after being cleaned, and is conveyed to the next procedure to be coated with the insulating layer for extrusion, so that the secondary pollution is avoided, and meanwhile, the processing efficiency of the cable can be improved.
4. Through the cleaning mechanism, the drying mechanism and the straightening mechanism which are sequentially arranged in the case shell, the cable core material is sequentially cleaned, dried and straightened, the cleaning treatment of the cable core material is effectively guaranteed, the cable core material is conveniently and directly conveyed to the next procedure for cable processing, the processing efficiency is improved, and meanwhile the standard of cable production is also guaranteed.
Drawings
The above features, technical features, advantages and implementation modes of the core material cleaning and straightening device for wire and cable processing are further described in the following preferred embodiment in a clearly understandable way by combining with the accompanying drawings.
FIG. 1 is a schematic external view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a rear view structural diagram of the present invention;
FIG. 4 is a schematic view showing the structure of a straightening mechanism according to the present invention;
FIG. 5 is a schematic view of the cleaning mechanism of the present invention;
FIG. 6 is an enlarged view of the structure A in FIG. 2 according to the present invention.
In the figure: the machine case comprises a machine case shell 1, a cleaning cavity 101, a drying cavity 102, a straightening cavity 103, a supporting foot 2, a core material winding drum 3, an output supporting wheel 4, a straightening mechanism 5, a lower straightening wheel 51, an upper straightening wheel 52, a lifting plate 53, a lifting cylinder 54, a pressure sensor 55, a chain wheel II 56, a chain wheel protective shell 57, a transmission motor 58, a cleaning mechanism 6, a cleaning box 61, a turning wheel 62, a relay wheel 63, a disc brush 64, a brush holder 65, a meshing gear 66, a transmission chain wheel I67, a filter sieve plate 68, a chain I69, a driving motor 610, a driving belt wheel 611, a transmission belt 612, a driven belt wheel 613, an impeller 614, a drying mechanism 7, a hot air pipe network 70, a nozzle 71, an air conveying pipe 72, a turbulent fan 73, a water vapor discharge port 74, a transmission wheel 75, a backflow bucket 76, a backflow valve 77, a filter element 78, a threaded piece 79, an access door 8, a control.
Detailed Description
The invention will be further illustrated with reference to the following figures 1-6 and examples:
example 1
A core material cleaning and straightening device for processing wires and cables comprises a case shell 1 and a plurality of supporting foot pads 2 arranged at the lower end of the case shell 1, wherein a cable core material b is inserted in the inner cavity of the case shell 1, and the case housing 1 is sequentially divided into a cleaning cavity 101, a drying cavity 102 and a straightening cavity 103 along the transmission direction of the cable core material b, a cleaning mechanism 6 is arranged in the cleaning cavity 101, used for cleaning the transmitted cable core material b, a straightening mechanism 5 is arranged in the straightening cavity 103, for straightening the cleaned cable core material b, the input end of the cable core material b is wound on a core material winding drum 3, and the core material winding drum 3 is arranged on the side wall of the case shell 1 through a bracket I, an output support wheel 4 is arranged on the lower side of the output end of the cable core material b in a rolling way, the output supporting wheel 4 is rotatably arranged on the side wall of the case shell 1 through a bracket II, so that the output of the cable core material b after cleaning and straightening is ensured;
in the embodiment, as shown in fig. 2 and 5, the cleaning mechanism 6 includes a cleaning box 61 installed on the bottom wall of the cleaning cavity 101, two direction-changing wheels 62 for the cable core b to extend downwards into the cleaning box 61 for cleaning are symmetrically arranged on the upper end of the cleaning box 61, a plurality of relay wheels 63 roll-installed on the cable core b are horizontally and rotatably installed on the upper portion of the inner cavity of the cleaning box 61, a plurality of sets of cleaning brushes are installed on a section of the cable core b between the relay wheels 63, each set of cleaning brushes includes two disk brushes 64 roll-installed on the cable core b horizontally and symmetrically, each set of cleaning brushes is installed on the inner wall of the cleaning box 61 through a brush holder 65, the engaging gears 66 are coaxially installed on the lower ends of the two disk brushes 64, the two engaging gears 66 in the same set are engaged with each other, the driving sprocket i 67 is coaxially installed on the lower end of the corresponding one, the plurality of transmission chain wheels I67 are connected through a chain I69, the lower end of the transmission chain wheel I67 positioned in the middle is arranged on an output shaft of a driving motor 610, the driving motor 610 is fixedly arranged on the bottom wall of the case shell 1 corresponding to the position of the cleaning cavity 101, the output shaft of the driving motor 610 is also sleeved with a driving belt wheel 611, the driving belt wheel 611 is connected with two driven belt wheels 613 through a transmission belt 612, the upper ends of the driven belt wheels 613 are provided with driven shafts, and the upper ends of the driven shafts extend to the lower part of the inner cavity of the cleaning box 61 and are provided with turbulent flow impellers 614;
in the embodiment, the cable core material b is turned by the two turning wheels 62 and enters a position below the liquid level of the cleaning liquid in the inner cavity of the cleaning box 61, and is horizontally conveyed by the plurality of relay wheels 63, at this time, the driving motor 610 is started, one disk brush 64 in each group of cleaning brushes is driven to rotate through the transmission mechanisms of the plurality of transmission chain wheels I67 and the chains I69, and then the two disk brushes 64 of each group of cleaning brushes reversely rotate by matching with the engagement mechanisms of the two engagement gears 66, so that the mixed cleaning liquid of the cable core material b clamped among the plurality of groups of cleaning brushes is scrubbed;
meanwhile, it can be understood that when the driving motor 610 is started, the spoiler impeller 614 is driven to synchronously rotate through the combined structure of the driving pulley 611, the transmission belt 612 and the driven pulley 613, the rotation of the spoiler impeller 614 realizes the flowing and the spoiler of the cleaning liquid contained in the inner cavity of the cleaning tank 61, the flowing of the cleaning liquid is ensured to wash the cable core b, and the cleaning efficiency is improved.
In this embodiment, as shown in fig. 2 and 4, a straightening mechanism 5 is disposed in the straightening cavity 103, the straightening mechanism 5 includes a set of lower straightening wheels 51 and a set of upper straightening wheels 52 symmetrically disposed on both sides of the cable core material b, the lower straightening wheels 51 are rotatably mounted on the inner wall of the cleaning cavity 101, a rear shaft end of the lower straightening wheels 51 extends to the outer cavity of the chassis housing 1 and is coaxially mounted with a sprocket ii 56, the plurality of sprockets ii 56 are connected by a chain ii, one sprocket ii 56 is mounted on an output end of the transmission motor 58, the transmission motor 58 is fixedly mounted on the rear wall of the chassis housing 1, the upper straightening wheels 52 are mounted at a lower end of the lifting plate 53 by a rotating frame, an upper end of the lifting plate 53 is mounted on an inner top wall of the straightening cavity 103 by a plurality of lifting cylinders 54, and a pressure sensor 55 is mounted on a telescopic end of the lifting cylinder 54, the lifting cylinder 54 is activated to drive the lifting plate 53 to, with the arrangement of the pressure sensor 55, the upper straightening wheels 52 are matched with the lower straightening wheels 51 for clamping and giving the cable core material b upward and downward clamping and straightening force, so that the straightening of the cable core material b is realized, meanwhile, the transmission motor 58 is started, and the transmission mechanisms of the chain wheels II 56 and the chain II are matched to drive the tensile force of the cable core material b, so that the transmission of the cable core material b is realized, and the cable core material b is ensured to be cleaned and straightened in continuous transmission.
In this embodiment, as shown in fig. 1, an access door 8 is disposed on a front wall of the chassis housing 1 corresponding to the filter element 78, so as to facilitate replacement and inspection of the filter element 78, thereby ensuring cleanness of the cleaning liquid in the cleaning tank 61.
In this embodiment, as shown in fig. 4, a filtering sieve plate 68 is horizontally installed in the middle of an inner cavity of the cleaning box 61, the filtering sieve plate 68 is arranged between the meshing gear 66 and the transmission chain wheel i 67, the meshing gears 66 are rotatably installed at the upper end of the filtering sieve plate 68, and due to the arrangement of the filtering sieve plate 68, impurities washed out from the cable core material b can be filtered out of the upper portion of the filtering sieve plate 68, so that the cleaning is facilitated, and the purity of the cleaning liquid can be ensured.
In this embodiment, as shown in fig. 3, a plurality of sprocket shields 57 are disposed on the outer sides of the sprockets ii 56, and the sprocket shields 57 are fixedly mounted on the rear wall of the chassis housing 1, so as to effectively shield the transmission of the sprockets ii 56 and the chains ii.
In this embodiment, as shown in fig. 1, a control panel 9 is installed on the front wall of the chassis housing 1, a display screen and a control button are installed on the control panel 9, and a PLC controller is installed in the control panel 9, in this embodiment, the model of the PLC controller is siemens S7-300, and the control panel 9 is connected to the lifting cylinder 54, the transmission motor 58 and the driving motor 610 through an electrical control line;
the processing personnel effectively ensure the control of the lifting cylinder 54 and the clamping and straightening of the cable core materials b with different diameters by controlling the control buttons on the control panel 9 and combining the PLC controller, and drives the pulling force of the traction of the cable core materials b by matching with the starting of the transmission motor 58 and the transmission mechanism of the plurality of chain wheels II 56 and the chains II, thereby realizing the transmission of the cable core materials b and ensuring the cleaning and straightening of the cable core materials b in the continuous transmission process; the start of the driving motor 610 is effectively controlled, the two disc brushes 64 of each group of cleaning brushes rotate reversely, so that the mixed cleaning solution of the cable core b clamped among the multiple groups of cleaning brushes is scrubbed, meanwhile, the combined structure of the driving belt wheel 611, the driving belt 612 and the driven belt wheel 613 drives the turbulent flow impeller 614 to rotate synchronously, the rotation of the turbulent flow impeller 614 realizes the flowing and turbulent flow of the cleaning solution in the inner cavity of the cleaning box 61, the flowing of the cleaning solution is ensured to wash the cable core b, and the cleaning efficiency is improved.
Example 2
The difference between this embodiment and embodiment 1 is that, as shown in fig. 2 and 6, a drying mechanism 7 is disposed in the drying cavity 102 and used for drying the cleaned cable core b, the drying mechanism 7 includes a hot air pipe network 70 disposed at the upper portion of the inner cavity of the drying cavity 102, a plurality of nozzles 71 for hot air drying the cable core b are mounted at the lower end of the hot air pipe network 70, an air pipe 72 is mounted at the input end of the hot air pipe network 70, the other end of the air pipe 72 extends to the outer cavity of the straightening cavity 103 and is connected to the output end of a hot air blower 73, the hot air blower 73 is fixedly mounted on the top wall of the chassis housing 1, a plurality of water vapor outlets 74 are disposed on the top wall of the chassis housing 1 corresponding to the drying cavity 102, the hot air blower 73 is started, the input hot air enters the hot air pipe network 70 through the air pipe 72 and is ejected through the plurality of nozzles 71 at the lower, and drying the cleaned cable core material b, and discharging water vapor generated by drying through a plurality of water vapor discharge ports 74, so that the drying efficiency is improved.
In this embodiment, as shown in fig. 2 and 6, the drying mechanism 7 further includes a backflow bucket 76 disposed below the hot air pipe network 70, an output end of the backflow bucket 76 is connected to a lower portion of a side wall of the cleaning box 61, a backflow valve 77 is disposed on an output end of the backflow bucket 76, a filter element 78 is installed at a side of the output end of the backflow bucket 76, which is close to the backflow valve 77, through a screw 79, and the filter element 78 is in threaded connection with an inner wall of the output end of the backflow bucket 76, by the arrangement of the backflow bucket 76, liquid droplets remaining on the cable core material b can be effectively recovered, meanwhile, backflow of the cleaning liquid is realized by matching with the backflow valve 77, utilization efficiency of the cleaning liquid is improved, meanwhile, the inside of the chassis housing 1 is prevented from being corroded by the remaining cleaning liquid, filtering of impurities in the backflow cleaning liquid can be effectively guaranteed by combining with installation of the, the purity of the cleaning liquid is ensured.
In this embodiment, as shown in fig. 2, a plurality of transmission wheels 75 for transmitting the cable core b are horizontally and rotatably installed in the inner cavity of the drying cavity 102, and the plurality of transmission wheels 75 synchronously support the transmitted cable core b, so that the cable core b is continuously transmitted and dried.
Other undescribed structures refer to example 1.
The embodiments of the present invention are disclosed as the preferred embodiments, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention and make various extensions and changes without departing from the spirit of the present invention.
Claims (8)
1. A core cleaning and straightening device for processing wires and cables comprises a case shell and a plurality of supporting foot pads arranged at the lower end of the case shell, and is characterized in that a cable core is inserted into an inner cavity of the case shell, the case shell is sequentially divided into a cleaning cavity, a drying cavity and a straightening cavity along the transmission direction of the cable core, a cleaning mechanism is arranged in the cleaning cavity, a straightening mechanism is arranged in the straightening cavity, the input end of the cable core is wound on a core winding drum, the core winding drum is arranged on the side wall of the case shell through a support I, an output supporting wheel is arranged on the lower side of the output end of the cable core in a rolling mode, and the output supporting wheel is rotatably arranged on the side wall of the case shell;
the cleaning mechanism comprises a cleaning box arranged on the bottom wall of a cleaning cavity, two turning wheels for enabling a cable core material to extend downwards to enter the cleaning box for cleaning the interior of the cleaning box are symmetrically arranged at the upper end of the cleaning box, a plurality of relay wheels which are arranged on the cable core material in a rolling mode are horizontally and rotatably arranged at the upper portion of an inner cavity of the cleaning box, a plurality of groups of cleaning brushes are arranged on one section of the cable core material between the plurality of relay wheels, each group of cleaning brushes comprises two disc brushes which are symmetrically arranged on the cable core material in a rolling mode in the horizontal direction, each group of cleaning brushes is arranged on the inner wall of the cleaning box through a brush frame, meshing gears are coaxially arranged at the lower ends of the two disc brushes, the two meshing gears in the same group are meshed with each other, a driving sprocket I is coaxially arranged at the lower end of a corresponding one meshing gear in each group of cleaning, the driving motor is fixedly arranged on the bottom wall of the chassis shell corresponding to the position of the cleaning cavity, a driving belt wheel is further sleeved on an output shaft of the driving motor, the driving belt wheel is connected with two driven belt wheels through a transmission belt, a driven shaft is arranged at the upper end of the driven belt wheel, and the upper end of the driven shaft extends to the lower part of the inner cavity of the cleaning box and is provided with a turbulent flow impeller;
the straightening intracavity is equipped with straightening mechanism, straightening mechanism sets up a set of straightening wheel down and a set of straightening wheel on in cable core both sides including the symmetry, lower straightening wheel rotates and installs on the inner wall in washing chamber, and the rear shaft end of straightening wheel extends to chassis exterior of shell and coaxial arrangement has sprocket II down, a plurality of sprockets II are connected through chain II, one of them sprocket II is installed on the output of transmission motor, and transmission motor fixed mounting is on chassis exterior's rear wall, go up the straightening wheel and pass through the rotating turret and install the lower extreme at the lifter plate, and the upper end of lifter plate is installed on the interior roof in straightening chamber through a plurality of lift cylinders, and the flexible of lift cylinder is served and is installed pressure sensor.
2. The core material cleaning and straightening device for processing the electric wire and the cable as claimed in claim 1, wherein: the drying mechanism is arranged in the drying cavity and comprises a hot air pipe network arranged on the upper portion of the drying cavity inner cavity, a plurality of nozzles used for hot air drying of the cable core material are installed at the lower end of the hot air pipe network, a gas pipe is installed at the input end of the hot air pipe network, the other end of the gas pipe extends to the outer cavity of the straightening cavity and is connected with the output end of the air heater in a penetrating mode, the air heater is fixedly installed on the top wall of the case shell, and a plurality of water vapor discharge ports are formed in the top wall of the case shell corresponding to the drying cavity position.
3. The core material cleaning and straightening device for processing the electric wire and the cable as claimed in claim 2, wherein: drying mechanism is still including setting up the return flow fill in hot-air pipe network below, and the output of return flow fill and the lateral wall lower part through connection of clean case, and is equipped with the backwash valve on the output of return flow fill, and the filter core is installed through the screw thread to one side that the return flow fill output is close to the backwash valve, and the filter core matches with the inner wall shape of return flow fill output.
4. The core material cleaning and straightening device for processing the electric wire and the cable as claimed in claim 3, wherein: and an access door is arranged on the front wall of the case shell corresponding to the position of the filter element.
5. The core material cleaning and straightening device for processing the electric wire and the cable as claimed in claim 1, wherein: the inner chamber middle part horizontal installation of cleaning box has the filter sieve, and filters the sieve setting between meshing gear and drive sprocket I, and a plurality of meshing gear rotations are installed in the upper end of filtering the sieve.
6. The core material cleaning and straightening device for processing the electric wire and the cable as claimed in claim 1, wherein: and a plurality of transmission wheels for transmitting cable core materials are horizontally and rotatably arranged in the inner cavity of the drying cavity.
7. The core material cleaning and straightening device for processing the electric wire and the cable as claimed in claim 1, wherein: and a plurality of chain wheel protective shells are arranged on the outer sides of the chain wheels II and are fixedly installed on the rear wall of the case shell.
8. The core material cleaning and straightening device for processing the electric wire and the cable as claimed in claim 1, wherein: the front wall of the case shell is provided with a control panel, the control panel is provided with a display screen and a control button, and the control panel is internally provided with a PLC (programmable logic controller).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010795383.1A CN112170708A (en) | 2020-08-10 | 2020-08-10 | Clean straightener of core for wire and cable processing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010795383.1A CN112170708A (en) | 2020-08-10 | 2020-08-10 | Clean straightener of core for wire and cable processing |
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| CN112170708A true CN112170708A (en) | 2021-01-05 |
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| CN202010795383.1A Pending CN112170708A (en) | 2020-08-10 | 2020-08-10 | Clean straightener of core for wire and cable processing |
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| CN114093569A (en) * | 2021-10-09 | 2022-02-25 | 安徽富悦达电子有限公司 | Wire and cable core wire cladding device |
| CN114749396A (en) * | 2022-06-14 | 2022-07-15 | 苏州骐骥焊接材料有限公司 | Self-cleaning device of welding wire material loading |
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Application publication date: 20210105 |