CN110552454A - brick structure with glazed porcelain surface and production process thereof - Google Patents
brick structure with glazed porcelain surface and production process thereof Download PDFInfo
- Publication number
- CN110552454A CN110552454A CN201910993280.3A CN201910993280A CN110552454A CN 110552454 A CN110552454 A CN 110552454A CN 201910993280 A CN201910993280 A CN 201910993280A CN 110552454 A CN110552454 A CN 110552454A
- Authority
- CN
- China
- Prior art keywords
- parts
- brick
- tile
- raw materials
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/1324—Recycled material, e.g. tile dust, stone waste, spent refractory material
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
- C04B33/34—Burning methods combined with glazing
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/04—Walls having neither cavities between, nor in, the solid elements
- E04B2/06—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position
- E04B2/08—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3208—Calcium oxide or oxide-forming salts thereof, e.g. lime
- C04B2235/321—Dolomites, i.e. mixed calcium magnesium carbonates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
- C04B2235/3472—Alkali metal alumino-silicates other than clay, e.g. spodumene, alkali feldspars such as albite or orthoclase, micas such as muscovite, zeolites such as natrolite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
- C04B2235/6567—Treatment time
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Architecture (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Civil Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a brick structure with a glazed porcelain face and a production process thereof, belonging to the field of brick structures. By arranging the tile surface on one surface of the wall tile, the tile surface is uniformly prepared during production, and slurry is not required to be smeared to paste the tile, so that the construction period is greatly shortened; the problem of uneven slurry amount between the ceramic tiles and the brick bodies smeared by constructors is effectively avoided, and the size error of splicing between the ceramic tiles and the brick bodies is reduced; even under the higher condition of outer wall, the phenomenon that outer wall wainscot ceramic tile dropped can not take place, and factor of safety is high, avoids causing the threat to people's personal safety.
Description
Technical Field
the invention belongs to the field of brick structures, and relates to a brick structure with a glazed porcelain surface and a production process thereof.
Background
The wall body can ensure moderate indoor temperature and humidity, and simultaneously ensures good sound insulation effect. Wall bricks are common building materials in the field of construction, and aerated bricks, sintered bricks and the like are common according to different materials, and the wall bricks are used for building walls.
the existing exterior wall is usually paved by smearing a layer of slurry on the periphery of bricks and decorating by adopting a tiling mode. When the ceramic tiles are pasted, a layer of slurry is smeared on the side surface of each wall tile, so that the efficiency is low, the manpower is wasted, and the wall building period is prolonged; in addition, because the plastering slurry is manually plastered, the plastering amount is not uniform, so that the plastering slurry amount between the ceramic tiles and the wall bricks is not uniform, the splicing size between the ceramic tiles and the brick blocks has certain errors, and the construction difficulty is increased; in addition, under the higher condition of outer wall, the wainscot ceramic tile of outer wall drops easily, causes the threat for people's personal safety.
Disclosure of Invention
The invention aims to: a tile structure having a glazed porcelain face and a process for its production are provided which solve the problems mentioned in the background art above.
the technical scheme adopted by the invention is as follows:
the utility model provides a brick structure with area glaze porcelain facing, includes the brick body, the brick body is the cuboid, and its length coats with the porcelain facing with the first side of high constitution.
The existing exterior wall is usually paved by smearing a layer of slurry on the periphery of bricks and decorating by adopting a tiling mode. When the ceramic tiles are pasted, a layer of slurry is smeared on the side surface of each wall tile, so that the efficiency is low and the manpower is wasted; and because the plastering mud is all smeared manually, the amount of smearing is not even, and this mud volume that leads to between ceramic tile and the wall brick is inhomogeneous, leads to the size of concatenation between ceramic tile and the fragment of brick to have certain error, has increased the construction degree of difficulty. According to the tile structure with the glazed ceramic surface, the ceramic surface is arranged on one surface of the tile body, so that a constructor does not need to paint slurry to paste the ceramic tile after piling and building the tile body according to construction requirements, and the construction period is greatly shortened. Just unified when production prepares the ceramic tile face, effectively avoids constructor to paint the inhomogeneous problem of mud volume between ceramic tile and the brick body, has reduced the dimensional error of concatenation between ceramic tile and the brick body. Meanwhile, even under the condition that the outer wall is higher, the phenomenon that the outer wall veneering ceramic tile falls off cannot occur, the safety factor is high, and the personal safety of people is prevented from being threatened.
further, be provided with the through-hole along the direction of altitude on the brick body, the through-hole is located one of the last top surface of length and width constitution and is served and be provided with the position circle, the position circle is cylindricly, position circle and through-hole transition fit. The outer diameter of the positioning ring of one brick body is matched with the aperture of the through hole of the brick body adjacent to the upper end of the positioning ring, so that the brick body can be quickly positioned when being piled, the wall building time is saved, and the construction period is shortened.
furthermore, a circle of mounting groove is arranged outside the positioning ring, a buffering ring is arranged in the mounting groove, the buffering ring comprises two half rings, and two ends of the two half rings are connected through a spring. The locating ring all has the condition of expend with heat and contract with cold in the transportation of the brick body and the piling process, and under the severe condition, then causes the fracture of locating ring structure. Therefore, when the wall is built, the quick positioning function of the wall building machine cannot be realized, the construction period is greatly prolonged, and the difficulty in the wall building process is increased. After the wall building is finished, the wall body is broken, so that the structure of the wall body is unstable, and potential safety hazards are caused. The buffer ring consisting of two semi-rings connected by a spring is arranged to fix the positioning ring. When the positioning ring deforms due to thermal expansion and cold contraction, the positioning ring is fixedly protected by the buffer ring, the spring elastically deforms, and the diameter of the buffer ring changes according to the change of the diameter of the positioning ring; the spring generates restoring force after being elastically deformed, so that the buffer ring has the tendency of recovering the original state, and the influence caused by the deformation of the positioning ring is buffered. Even after the brick body is piled up, the locating ring structure is broken, and the buffer ring can also play a temporary fixing role in the through hole matched with the locating ring. The mounting groove is used for guaranteeing that the buffer ring is connected with the positioning ring in a matched mode, and the mounting groove can still be connected with the through hole in a matched mode. The buffer ring can be made of HFe59-1-1 brass, HFe59-1-1 iron brass has high strength and high toughness, and the friction reducing performance is good.
furthermore, the upper top surface formed by the length and the width of the brick body is provided with a positioning hole, and the lower bottom surface formed by the length and the width of the brick body is provided with a positioning block matched with the positioning hole. The locating hole can be in transition fit with the locating piece, both can be used for the quick location when piling up the wall body, can be used for further fastening the connection face again.
a brick structure with a glazed porcelain surface is prepared by mixing the following raw materials in parts by weight: 30-50 parts of clay, 80-100 parts of tailing sand, 5-10 parts of shale, 3-5 parts of aluminum ore and 20-30 parts of auxiliary materials.
Further, the clay is white mud, and the auxiliary materials are prepared from the following raw materials in parts by weight: 10-18 parts of potassium-sodium sand, 20-30 parts of mung bean paste, 45-55 parts of dolomite, 30-35 parts of edge grinding powder, 20-30 parts of potassium feldspar and 20-35 parts of albite. The bottom blank of the ceramic brick produced by adopting the white mud and the auxiliary materials is white.
further, the clay is red mud, and the auxiliary material is vanadium-titanium sand. The bottom blank of the ceramic brick produced by the red mud and the auxiliary materials is red.
further, the preparation method of the brick with the glazed porcelain surface is characterized by comprising the following steps: comprises the following steps which are carried out in sequence:
S1, mixing raw materials: uniformly mixing various raw materials in parts by weight;
s2, ball milling and pulping: ball-milling and mixing the raw materials in the step S1 according to the ratio of the raw materials, the balls and the water being 1: 2.5: 0.7; after ball milling, the mixture is sieved by a 250-mesh sieve to form slurry with the sieve residue of 2-2.5%;
s3, drying and pulverizing: drying the slurry obtained in the step S2 in a spray drying tower to prepare powder, and then ageing for 4-5 days, wherein the powder is prepared according to the particle grade ratio: 35-45% of volume ratio of < 40 meshes, 55-65% of volume ratio of 40-140 meshes and 7.0-7.5% of water in percentage by weight;
s4, press forming: pressing the powder obtained in the step S3 into a green brick with a positioning ring;
S5, low-temperature drying: the green brick obtained in the step S4 is subjected to gradient temperature rise to 200 ℃, the moisture content of the dried green brick is 0.5-1%, and the temperature of the green brick is 65-70 ℃;
S6, glazing and printing: applying a base coat and an overglaze to the first side face of the dried green brick with the length and height obtained in the step S5, and then performing printing and ink-jet operation;
s7, firing: the blank in the step S6 is sent to a kiln to be sintered, the sintering temperature is 1120-1150 ℃, and the sintering period is 45-50 min;
s8, fine trimming and packaging: and (5) performing edge cutting, edge grinding, polishing and packaging on the ceramic tile fired in the step S7 to obtain a finished product.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. according to the tile structure with the glazed ceramic surface, the ceramic tile surface is uniformly prepared during production by arranging the ceramic tile surface on one surface of the wall tile, and slurry is not required to be coated to paste the ceramic tile, so that the construction period is greatly shortened; the problem of uneven slurry amount between the ceramic tiles and the brick bodies smeared by constructors is effectively avoided, and the size error of splicing between the ceramic tiles and the brick bodies is reduced; even under the higher condition of outer wall, the phenomenon that outer wall wainscot ceramic tile dropped can not take place, and factor of safety is high, avoids causing the threat to people's personal safety.
2. according to the brick structure with the glazed porcelain surface, the positioning ring is in transition fit with the through hole, so that the brick body can be quickly positioned during stacking, and the wall building time is saved.
3. According to the brick structure with the glazed porcelain surface, the buffer ring is arranged to fix and protect the positioning ring, so that the positioning ring structure is prevented from being broken, the situation that the rapid positioning function cannot be realized during wall building is avoided, the construction period is greatly prolonged, and the difficulty in the wall building process is increased.
4. the preparation method of the brick with the glazed porcelain surface has the advantages of simple process, easy operation, low firing temperature and energy consumption saving.
Drawings
in order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and that for those skilled in the art, other relevant drawings can be obtained according to the drawings without inventive effort, wherein:
FIG. 1 is a schematic view of a tile structure having a glazed ceramic face;
FIG. 2 is a schematic view of the positioning block of the present invention;
FIG. 3 is a schematic view of the construction of the buffer ring of the present invention;
the labels in the figure are: 1-brick body, 101-porcelain surface, 102-through hole, 103-positioning ring, 104-positioning hole, 105-positioning block, 2-buffer ring, 201-semi-ring, 202-spring.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
the features and properties of the present invention are described in further detail below with reference to examples. In the present invention, "long" refers to a line segment parallel to the y direction in the drawing, "wide" refers to a line segment parallel to the x direction in the drawing, and "high" refers to a line segment parallel to the z direction in the drawing.
Example one
Including the brick body 1, the brick body 1 is the cuboid, and it has porcelain face 101 to cover on the first side of long and high constitution.
The existing exterior wall is usually paved by smearing a layer of slurry on the periphery of bricks and decorating by adopting a tiling mode. When the ceramic tiles are pasted, a layer of slurry is smeared on the side surface of each wall tile, so that the efficiency is low and the manpower is wasted; and because the plastering mud is all smeared manually, the amount of smearing is not even, and this mud volume that leads to between ceramic tile and the wall brick is inhomogeneous, leads to the size of concatenation between ceramic tile and the fragment of brick to have certain error, has increased the construction degree of difficulty. According to the brick structure with the glazed ceramic surface, the ceramic surface is arranged on one surface of the brick body 1, so that after the brick body 1 is piled and built according to construction requirements, construction personnel do not need to paint slurry to paste the ceramic tile, and the construction period is greatly shortened. Just unified when production prepares the ceramic tile face, effectively avoids constructor to paint the inhomogeneous problem of mud volume between ceramic tile and the brick body, has reduced the dimensional error of concatenation between ceramic tile and the brick body. Meanwhile, even under the condition that the outer wall is higher, the phenomenon that the outer wall veneering ceramic tile falls off cannot occur, the safety factor is high, and the personal safety of people is prevented from being threatened.
example two
According to the brick structure with the glazed ceramic surface provided by the preferred embodiment of the invention, the brick body 1 is provided with the through hole 102 along the direction of the high line, one end of the through hole 102, which is positioned on the upper top surface formed by the length and the width, is provided with the positioning ring 103, the positioning ring 103 is cylindrical, and the positioning ring 103 is in transition fit with the through hole 102.
A brick structure with a glazed porcelain surface is prepared by mixing the following raw materials in parts by weight: the clay is white clay, and the auxiliary material is prepared from the following raw materials in parts by weight: 10 parts of potassium-sodium sand, 20 parts of mung bean paste, 455 parts of dolomite, 30 parts of edging powder, 20 parts of potassium feldspar and 20-35 parts of albite.
A preparation method of a brick with a glazed porcelain surface comprises the following steps in sequence:
S1, mixing raw materials: uniformly mixing various raw materials in parts by weight;
S2, ball milling and pulping: ball-milling and mixing the raw materials in the step S1 according to the ratio of the raw materials, the balls and the water being 1: 2.5: 0.7; after ball milling, the mixture is sieved by a 250-mesh sieve to form slurry with the sieve residue of 2 percent;
S3, drying and pulverizing: drying the slurry obtained in the step S2 in a spray drying tower to prepare powder, and then ageing for 4 days, wherein the powder particle-grade ratio is as follows: 35% of volume ratio of < 40 meshes, 58% of volume ratio of 40-140 meshes and 7.0% of water in percentage by weight;
S4, press forming: pressing the powder obtained in the step S3 into a green brick with a positioning ring;
S5, low-temperature drying: the green brick obtained in the step S4 is heated to 200 ℃ in a gradient manner, the moisture content of the dried green brick is 0.5%, and the temperature of the green brick is 65 ℃;
s6, glazing and printing: applying a base coat and an overglaze to the first side face of the dried green brick with the length and height obtained in the step S5, and then performing printing and ink-jet operation;
S7, firing: the green body in the step S6 is sent to a kiln to be sintered, the sintering temperature is 1120 ℃, and the sintering period is 45 min;
S8, fine trimming and packaging: and (5) performing edge cutting, edge grinding, polishing and packaging on the ceramic tile sintered in the step S7 to obtain a finished product A.
EXAMPLE III
According to the formula of the ceramic tile provided by the preferred embodiment of the invention, the tile body 1 is provided with the through hole 102 along the direction of the high line, one end of the through hole 102, which is positioned on the upper top surface formed by the length and the width, is provided with the positioning ring 103, the positioning ring 103 is cylindrical, and the positioning ring 103 is in transition fit with the through hole 102.
a brick structure with a glazed porcelain surface is prepared by mixing the following raw materials in parts by weight: the clay is white clay, and the auxiliary material is prepared from the following raw materials in parts by weight: 10 parts of potassium-sodium sand, 25 parts of mung bean paste, 455 parts of dolomite, 30 parts of edging powder, 20 parts of potassium feldspar and 20-35 parts of albite.
A preparation method of a brick with a glazed porcelain surface comprises the following steps in sequence:
S1, mixing raw materials: uniformly mixing various raw materials in parts by weight;
s2, ball milling and pulping: ball-milling and mixing the raw materials in the step S1 according to the ratio of the raw materials, the balls and the water being 1: 2.5: 0.7; after ball milling, the mixture is sieved by a 250-mesh sieve to form slurry with the sieve residue of 2 percent;
S3, drying and pulverizing: drying the slurry obtained in the step S2 in a spray drying tower to prepare powder, and then ageing for 4 days, wherein the powder particle-grade ratio is as follows: 35% of volume ratio of < 40 meshes, 58% of volume ratio of 40-140 meshes and 7.0% of water in percentage by weight;
S4, press forming: pressing the powder obtained in the step S3 into a green brick with a positioning ring;
S5, low-temperature drying: the green brick obtained in the step S4 is heated to 200 ℃ in a gradient manner, the moisture content of the dried green brick is 0.5%, and the temperature of the green brick is 65 ℃;
S6, glazing and printing: applying a base coat and an overglaze to the first side face of the dried green brick with the length and height obtained in the step S5, and then performing printing and ink-jet operation;
S7, firing: the green body in the step S6 is sent to a kiln to be sintered, the sintering temperature is 1120 ℃, and the sintering period is 45 min;
S8, fine trimming and packaging: and (5) performing edge cutting, edge grinding, polishing and packaging on the ceramic tile sintered in the step S7 to obtain a finished product B.
example four
according to the brick structure with the glazed ceramic surface provided by the preferred embodiment of the invention, the brick body 1 is provided with the through hole 102 along the direction of the high line, one end of the through hole 102, which is positioned on the upper top surface formed by the length and the width, is provided with the positioning ring 103, the positioning ring 103 is cylindrical, and the positioning ring 103 is in transition fit with the through hole 102.
A brick structure with a glazed porcelain surface is prepared by mixing the following raw materials in parts by weight: the clay is white clay, and the auxiliary material is prepared from the following raw materials in parts by weight: 10 parts of potassium-sodium sand, 30 parts of mung bean paste, 455 parts of dolomite, 30 parts of edging powder, 20 parts of potassium feldspar and 20-35 parts of albite.
A preparation method of a brick with a glazed porcelain surface comprises the following steps in sequence:
s1, mixing raw materials: uniformly mixing various raw materials in parts by weight;
s2, ball milling and pulping: ball-milling and mixing the raw materials in the step S1 according to the ratio of the raw materials, the balls and the water being 1: 2.5: 0.7; after ball milling, the mixture is sieved by a 250-mesh sieve to form slurry with the sieve residue of 2 percent;
s3, drying and pulverizing: drying the slurry obtained in the step S2 in a spray drying tower to prepare powder, and then ageing for 4 days, wherein the powder particle-grade ratio is as follows: 35% of volume ratio of < 40 meshes, 58% of volume ratio of 40-140 meshes and 7.0% of water in percentage by weight;
s4, press forming: pressing the powder obtained in the step S3 into a green brick with a positioning ring;
s5, low-temperature drying: the green brick obtained in the step S4 is heated to 200 ℃ in a gradient manner, the moisture content of the dried green brick is 0.5%, and the temperature of the green brick is 65 ℃;
S6, glazing and printing: applying a base coat and an overglaze to the first side face of the dried green brick with the length and height obtained in the step S5, and then performing printing and ink-jet operation;
s7, firing: the green body in the step S6 is sent to a kiln to be sintered, the sintering temperature is 1120 ℃, and the sintering period is 45 min;
S8, fine trimming and packaging: and (5) performing edge cutting, edge grinding, polishing and packaging on the ceramic tile fired in the step S7 to obtain a finished product C.
the influence of the parameters of the mung bean paste in parts by weight on the structural performance of the brick is as follows:
The ceramic tile products a to C obtained in examples two to four were subjected to performance tests, and the structures thereof are shown in the following table:
in conclusion, the mung bean paste with the weight portion of 25 parts is the best parameter, and the compression strength, the water absorption rate, the folding degree and the cracking degree of the glaze surface are not good enough and the performance is better.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention, and any modifications, equivalents and improvements made by those skilled in the art within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (8)
1. A brick structure with a glazed porcelain surface is characterized in that: including the brick body (1), the brick body (1) is the cuboid, and it coats on the first side of long and high constitution has porcelain face (101).
2. A tile structure having a glazed ceramic face, according to claim 1, wherein: the brick body (1) is provided with through-hole (102) along the direction of altitude, through-hole (102) are located one of length and width constitution and are served and be provided with position circle (103), position circle (103) are cylindricly, position circle (103) and through-hole (102) transition fit.
3. A tile structure having a glazed ceramic face, according to claim 2, wherein: the positioning ring is characterized in that a circle of mounting groove is formed in the outer portion of the positioning ring (103), a buffering ring (2) is arranged in the mounting groove, the buffering ring (2) comprises two half rings (201), and two ends of the two half rings (201) are connected through a spring (202).
4. A tile structure having a glazed ceramic face, according to claim 1, wherein: the brick is characterized in that a positioning hole (104) is formed in the upper top surface formed by the length and the width of the brick body (1), and a positioning block (105) matched with the positioning hole (104) is arranged on the lower bottom surface formed by the length and the width of the brick body (1).
5. A tile structure having a glazed ceramic face, according to claim 2, wherein: the material is prepared by mixing the following raw materials in parts by weight: 30-50 parts of clay, 80-100 parts of tailing sand, 5-10 parts of shale, 3-5 parts of aluminum ore and 20-30 parts of auxiliary materials.
6. a tile structure having a glazed ceramic face, according to claim 5, wherein: the clay is white mud, and the auxiliary materials are prepared from the following raw materials in parts by weight: 10-18 parts of potassium-sodium sand, 20-30 parts of mung bean paste, 45-55 parts of dolomite, 30-35 parts of edge grinding powder, 20-30 parts of potassium feldspar and 20-35 parts of albite.
7. a tile structure having a glazed ceramic face, according to claim 5, wherein: the clay is red mud, and the auxiliary material is vanadium-titanium sand.
8. a process for the preparation of tiles having a glazed ceramic surface according to claim 5, characterized in that: comprises the following steps which are carried out in sequence:
s1, mixing raw materials: uniformly mixing various raw materials in parts by weight;
S2, ball milling and pulping: ball-milling and mixing the raw materials in the step S1 according to the ratio of the raw materials, the balls and the water being 1: 2.5: 0.7; after ball milling, the mixture is sieved by a 250-mesh sieve to form slurry with the sieve residue of 2-2.5%;
S3, drying and pulverizing: drying the slurry obtained in the step S2 in a spray drying tower to prepare powder, and then ageing for 4-5 days, wherein the powder is prepared according to the particle grade ratio: 35-45% of volume ratio of < 40 meshes, 55-65% of volume ratio of 40-140 meshes and 7.0-7.5% of water in percentage by weight;
s4, press forming: pressing the powder obtained in the step S3 into a green brick with a positioning ring;
s5, low-temperature drying: the green brick obtained in the step S4 is subjected to gradient temperature rise to 200 ℃, the moisture content of the dried green brick is 0.5-1%, and the temperature of the green brick is 65-70 ℃;
S6, glazing and printing: applying a base coat and an overglaze to the first side face of the dried green brick with the length and height obtained in the step S5, and then performing printing and ink-jet operation;
S7, firing: conveying the blank obtained in the step S6 to a kiln for firing, wherein the firing temperature is 1120-1150 ℃, and the firing period is 45-50 min;
s8, fine trimming and packaging: and (5) performing edge cutting, edge grinding, polishing and packaging on the ceramic tile fired in the step S7 to obtain a finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910993280.3A CN110552454A (en) | 2019-10-15 | 2019-10-15 | brick structure with glazed porcelain surface and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910993280.3A CN110552454A (en) | 2019-10-15 | 2019-10-15 | brick structure with glazed porcelain surface and production process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110552454A true CN110552454A (en) | 2019-12-10 |
Family
ID=68743229
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910993280.3A Pending CN110552454A (en) | 2019-10-15 | 2019-10-15 | brick structure with glazed porcelain surface and production process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110552454A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2890216Y (en) * | 2006-05-11 | 2007-04-18 | 熊国华 | Wall brick with vitreous enamel surface |
| CN102515703A (en) * | 2011-12-20 | 2012-06-27 | 四川新中源陶瓷有限公司 | Production technology of super-flat high-crystal stone tile |
| CN103951383A (en) * | 2014-04-08 | 2014-07-30 | 安徽省亚欧陶瓷有限责任公司 | Ceramic tile with low water absorption rate and preparation method thereof |
| KR101430128B1 (en) * | 2014-04-16 | 2014-08-18 | 채홍우 | Manufacturing method for toy bricks treated firing of clay and using method of the toy bricks |
| CN105254277A (en) * | 2014-12-04 | 2016-01-20 | 四川白塔新联兴陶瓷集团有限责任公司 | Purple sand ceramic tile prepared from vanadium-titanium industrial waste residue and preparation method thereof |
| CN106760142A (en) * | 2016-12-02 | 2017-05-31 | 黎明 | Wall brick with glazed layer |
| CN206712383U (en) * | 2017-05-18 | 2017-12-05 | 湖北讯华浩鼎电子科技有限公司 | A kind of cable stationary barrier |
| CN211286254U (en) * | 2019-10-15 | 2020-08-18 | 张伟 | Brick structure with glazed porcelain surface |
-
2019
- 2019-10-15 CN CN201910993280.3A patent/CN110552454A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2890216Y (en) * | 2006-05-11 | 2007-04-18 | 熊国华 | Wall brick with vitreous enamel surface |
| CN102515703A (en) * | 2011-12-20 | 2012-06-27 | 四川新中源陶瓷有限公司 | Production technology of super-flat high-crystal stone tile |
| CN103951383A (en) * | 2014-04-08 | 2014-07-30 | 安徽省亚欧陶瓷有限责任公司 | Ceramic tile with low water absorption rate and preparation method thereof |
| KR101430128B1 (en) * | 2014-04-16 | 2014-08-18 | 채홍우 | Manufacturing method for toy bricks treated firing of clay and using method of the toy bricks |
| CN105254277A (en) * | 2014-12-04 | 2016-01-20 | 四川白塔新联兴陶瓷集团有限责任公司 | Purple sand ceramic tile prepared from vanadium-titanium industrial waste residue and preparation method thereof |
| CN106760142A (en) * | 2016-12-02 | 2017-05-31 | 黎明 | Wall brick with glazed layer |
| CN206712383U (en) * | 2017-05-18 | 2017-12-05 | 湖北讯华浩鼎电子科技有限公司 | A kind of cable stationary barrier |
| CN211286254U (en) * | 2019-10-15 | 2020-08-18 | 张伟 | Brick structure with glazed porcelain surface |
Non-Patent Citations (1)
| Title |
|---|
| 张秀芳，赵立群等: "建筑砂浆技术解读470问", 北京：中国建材工业出版社, pages: 79 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110723988B (en) | Gradient coating prestress reinforced building ceramic product and preparation method thereof | |
| CN107827363B (en) | High-temperature golden yellow pearlescent glaze and application thereof | |
| CN112608162A (en) | Preparation process of ultrathin rock plate | |
| CN111453993A (en) | Super wear-resistant polished glaze and preparation method thereof | |
| CN103821306A (en) | Antipollution high-simulation wall flexible stone facing material and production method thereof | |
| CN105064638A (en) | Antistatic ceramic tile and manufacturing method thereof | |
| CN105753449B (en) | A kind of adjustable silicon porcelain thin plate of water absorption rate and preparation method thereof | |
| CN110552454A (en) | brick structure with glazed porcelain surface and production process thereof | |
| CN113402170A (en) | Glaze material for honeycomb ceramic tile | |
| CN110511055B (en) | Transmutation sintered ceramic plate and preparation method thereof | |
| CN110330324A (en) | Ceramic thin plate of high tenacity and preparation method thereof | |
| CN113442269A (en) | Preparation process of multifunctional composite appearance beauty wall material | |
| CN111534197B (en) | Flexible coating for ceramic tile and ceramic tile using flexible coating | |
| CN104634113A (en) | Silicon carbide burning bearing plate used for novel ceramic kiln and manufacturing method thereof | |
| CN101871254A (en) | Siliceous shale stoneware glazed tile and production method thereof | |
| CN204510659U (en) | A kind of Ceramic Tiles combination being applicable to body of wall external corner | |
| CN105690896A (en) | Aluminum alloy and ceramic board composite board and formula technology | |
| CN114736543B (en) | Primer for ceramic tile production and preparation method thereof | |
| CN208329220U (en) | A kind of rock wool plate thinly plastered external insulation system of outer wall | |
| CN220451301U (en) | Ceramic anti-deformation glazed tile | |
| CN212507193U (en) | Non-deformable's ceramic tile floor | |
| CN202450734U (en) | Composite ceramic plate | |
| CN117124441B (en) | Preparation device and method of light stone-like foaming ceramic insulation board | |
| CN113404243B (en) | Ink-jet printing ultrathin ceramic decorative material and preparation method thereof | |
| CN215254181U (en) | High-strength ceramic tile with anti-striking capability |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |