CN110552095A - yarn splicing device - Google Patents
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- CN110552095A CN110552095A CN201910742304.8A CN201910742304A CN110552095A CN 110552095 A CN110552095 A CN 110552095A CN 201910742304 A CN201910742304 A CN 201910742304A CN 110552095 A CN110552095 A CN 110552095A
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- 238000005304 joining Methods 0.000 claims abstract description 39
- 238000009987 spinning Methods 0.000 claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 230000008878 coupling Effects 0.000 claims description 17
- 238000010168 coupling process Methods 0.000 claims description 17
- 238000005859 coupling reaction Methods 0.000 claims description 17
- 230000032258 transport Effects 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 230000000994 depressogenic effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 42
- 230000008569 process Effects 0.000 description 34
- 239000004753 textile Substances 0.000 description 16
- 230000009471 action Effects 0.000 description 12
- 238000010586 diagram Methods 0.000 description 10
- 230000007246 mechanism Effects 0.000 description 5
- 239000010902 straw Substances 0.000 description 4
- 238000007378 ring spinning Methods 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002040 relaxant effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H15/00—Piecing arrangements ; Automatic end-finding, e.g. by suction and reverse package rotation; Devices for temporarily storing yarn during piecing
- D01H15/013—Carriages travelling along the machines
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Abstract
本发明涉及一种接纱装置,包括纱筒夹手、驱动系统I、吸嘴组件、负压装置、驱动系统II、找磁固定体、驱动系统III、纱线夹手和工业机器人;驱动系统I用于驱动纱筒夹手沿空间直角坐标系的X轴、Y轴和Z轴运动,同时用于驱动纱筒夹手夹取纱筒、释放纱筒和自转;驱动系统II用于驱动吸嘴组件沿所述X轴、Y轴运动,同时用于驱动负压装置产生负压将纱筒上的纱线断头吸到待夹持位置;驱动系统III用于驱动找磁固定体沿所述X轴、Y轴运动,以将钢丝圈拨动到指定位置;工业机器人用于驱动纱线夹手夹住纱线断头后,将其依次挂钢丝圈、气环圈和导纱钩后放入细纱机的前罗拉钳口后松开。本发明的接纱装置,可进行复杂三维路线的接纱工作。
The invention relates to a yarn splicing device, which includes a yarn bobbin gripper, a drive system I, a suction nozzle assembly, a negative pressure device, a drive system II, a magnetic fixer, a drive system III, a yarn gripper and an industrial robot; the drive system I is used to drive the yarn bobbin gripper to move along the X-axis, Y-axis and Z-axis of the space Cartesian coordinate system, and is used to drive the yarn bobbin gripper to grip the bobbin, release the bobbin and rotate; the drive system II is used to drive the suction The nozzle assembly moves along the X-axis and Y-axis, and is used to drive the negative pressure device to generate negative pressure to suck the broken yarn on the bobbin to the position to be clamped; the drive system III is used to drive the magnetically-finding fixed body along the Describe the X-axis and Y-axis movement to move the traveler to the designated position; the industrial robot is used to drive the yarn gripper to clamp the yarn broken end, and then hang it on the traveler, air ring and yarn guide hook in sequence Put it into the front roller jaw of the spinning machine and release it. The yarn joining device of the present invention can perform yarn joining work of complicated three-dimensional routes.
Description
技术领域technical field
本发明属于纺织机械技术领域,涉及一种接纱装置,特别涉及一种用于细纱机断线后自动接纱线的装置。The invention belongs to the technical field of textile machinery and relates to a yarn joining device, in particular to a device for automatically joining yarns after a spinning frame breaks.
背景技术Background technique
现有的细纱机断线后,采用的接纱技术的主流是人工手动将纱线进行重新接纱,即工人将断线的纱锭取出,手动寻找纱线断头,然后使用传统的掐头法,将断线重新接上继续纺纱,这种技术对工人熟练度要求较高,操作繁琐,易污染纱线,且自动化水平低,人工手动寻找纱线断头,然后接线,出错率较高,接线质量差,效率低,造成时间浪费。After the existing spinning frame breaks, the mainstream of the yarn splicing technology is to manually resplice the yarn, that is, the worker takes out the broken spindle, manually finds the broken end of the yarn, and then uses the traditional pinching method. , reconnect the broken thread and continue spinning. This technology requires high proficiency of workers, cumbersome operation, easy to pollute the yarn, and low automation level. Manually find the broken end of the yarn, and then connect it, and the error rate is high. , The quality of the wiring is poor, the efficiency is low, and time is wasted.
专利CN105568455A公开了一种断线自动接线器,其以驱动罗拉、加持罗拉共同作用将断线前端拉回送入加捻接线装置然后接线,此过程中可对断线进行开松,接出的线结构紧凑、质量好,但仅适用于二维水平方式的接线,无法应用于环锭细纱机等具有在三维立体空间中进行接线需求的纺织机械。Patent CN105568455A discloses a broken wire automatic splicer, which pulls the front end of the broken wire back into the twisting wiring device with the joint action of the driving roller and the holding roller, and then connects it. During this process, the broken wire can be loosened and the spliced wire The thread has compact structure and good quality, but it is only suitable for two-dimensional and horizontal wiring, and cannot be applied to textile machines such as ring spinning machines that require wiring in three-dimensional space.
专利CN20670687U公开了一种接线自动并线机,通过伺服电机和牵引电磁铁将纱线断头送入并股纱锭,并股纱锭和滚筒之间的距离通过推力电磁铁控制,如此可实现自动接线。此装置可以进行垂直或者水平方式的接线,且不会污染纱线,但使用牵引电磁铁和伺服电机配合将纱线断头送入并股纱锭,这个过程和专利CN105568455A公开的断线自动接线器类似,整个将纱线断头送到接线位置的过程是在一条直线上运动,完全无法应用于细纱机这种接线过程中的路径为复杂三维路线的纺织机械。Patent CN20670687U discloses an automatic doubling machine for wiring. The broken end of the yarn is sent to the ply spindle through the servo motor and the traction electromagnet, and the distance between the ply spindle and the drum is controlled by the thrust electromagnet, so that automatic wiring can be realized. . This device can be connected vertically or horizontally without polluting the yarn, but it uses the traction electromagnet and the servo motor to send the broken end of the yarn into the ply spindle. This process is similar to the automatic wire breaker disclosed in the patent CN105568455A Similarly, the entire process of sending the broken ends of the yarn to the wiring position moves in a straight line, which cannot be applied to textile machinery such as spinning frames whose wiring process is a complex three-dimensional route.
因此,亟待研究一种接纱装置,可以自动寻找纱线断头,且能够实现在三维空间内有复杂接线路线的自动接线。Therefore, there is an urgent need to study a yarn splicing device that can automatically find yarn breakages and can realize automatic wiring with complex wiring routes in three-dimensional space.
发明内容Contents of the invention
本发明的目的是解决现有技术中的接纱装置不适用于接纱路径为复杂三维路线的纺织机械的问题,提供一种效率较高、可自动寻找纱线断头、适用于在三维空间内有复杂接线路线且实现一台装置可为多条纱线提供服务的自动接纱的装置。The purpose of the present invention is to solve the problem that the yarn joining device in the prior art is not suitable for textile machines whose yarn joining path is a complex three-dimensional route, and to provide a yarn jointing device with high efficiency, which can automatically find broken ends of yarns, and is suitable for use in three-dimensional space. It is an automatic yarn splicing device that has complex wiring routes and realizes that one device can provide services for multiple yarns.
为达到上述目的,本发明采用的方案如下:In order to achieve the above object, the scheme adopted by the present invention is as follows:
一种接纱装置,包括纱筒夹手、驱动系统I、吸嘴组件、负压装置、驱动系统II、找磁固定体、驱动系统III、纱线夹手和工业机器人;A yarn splicing device, comprising a yarn bobbin gripper, a drive system I, a suction nozzle assembly, a negative pressure device, a drive system II, a magnetic fixer, a drive system III, a yarn gripper and an industrial robot;
驱动系统I用于驱动纱筒夹手沿空间直角坐标系的X轴、Y轴和Z轴运动,同时用于驱动纱筒夹手夹取纱筒、释放纱筒和自转。The driving system I is used to drive the yarn bobbin gripper to move along the X-axis, Y-axis and Z-axis of the space Cartesian coordinate system, and is used to drive the yarn bobbin gripper to grip the yarn bobbin, release the yarn bobbin and rotate.
驱动系统I可以由多个相互关联的部件组成,也可以是由多个独立的部件组成,当组成部件相互关联时,这种驱动系统I是未被现有技术公开过的,当组成部件相互独立时,驱动系统I由一个用于驱动纱筒夹手沿空间直角坐标系的X轴运动的部件、一个用于驱动纱筒夹手沿空间直角坐标系的Y轴运动的部件、一个用于驱动纱筒夹手沿空间直角坐标系的Z轴运动的部件、一个用于驱动纱筒夹手夹取和释放纱筒的部件、一个用于驱动纱筒夹手自转的部件组成,各组成部件都可以从现有技术中找到,各部件相互独立的驱动系统I相对于各部件相互关联的驱动系统I结构更加复杂,本发明优选使用各部件相互关联的驱动系统I;在上述各个组成部件的相互配合作用下,驱动系统I能够驱动纱筒夹手在三维空间内运动,从而即使接纱过程中的路径为复杂三维路线,也能轻易地将纱线断头送到接纱位置完成自动接纱;The driving system 1 can be made up of a plurality of interrelated parts, and can also be made up of a plurality of independent parts. When the components are related to each other, this driving system 1 has not been disclosed by the prior art. When independent, the drive system 1 consists of a part for driving the yarn bobbin gripper to move along the X-axis of the space Cartesian coordinate system, a part for driving the yarn bobbin gripper to move along the Y-axis of the space Cartesian coordinate system, and a component for driving the yarn bobbin gripper to move along the space Cartesian coordinate system. It consists of a part that drives the yarn bobbin gripper to move along the Z-axis of the space Cartesian coordinate system, a component that drives the yarn bobbin gripper to grip and release the yarn bobbin, and a component that drives the yarn bobbin gripper to rotate on its own. All can be found in the prior art, the drive system 1 that each component is independent of each other is more complex in structure with respect to the drive system 1 that each component is interrelated, the present invention preferably uses the drive system 1 that each component is interrelated; Under the cooperation of each other, the drive system I can drive the yarn bobbin gripper to move in three-dimensional space, so that even if the path in the yarn joining process is a complex three-dimensional route, it can easily send the broken end of the yarn to the yarn joining position to complete the automatic jointing yarn;
现有技术中整个将纱线断头送到接纱位置的过程是在一条直线上或一个平面上运动,例如,专利CN105568455A采用导条架、四队罗拉、加捻接线装置、驱动罗拉对、加持罗拉对,当检测到断线,驱动罗拉和加持罗拉将断线前段往后拉到加捻接线装置中进行接线,可以不用取出纱筒就进行接线但仅适用于纺织过程在一条直线上且纺织过程不复杂的纺织机械,专利CN20670687U也是适用纺织过程在一条直线上且纺织过程不复杂的纺织机械,且上述的现有技术都必须有导引断头纱线的装置,对细纱机等复杂纺织过程的机械完全不适用;而本发明的接纱装置与纺织机械是相对独立的,接纱过程不采用驱动罗拉对与加持罗拉对等,也不需要导纱的装置(如导纱管、导纱架等),结构上各个部分负责一个接纱功能,通过相互配合来完成接纱,不需要将纱线断头穿过导纱管等导纱装置进行导引就可完成接纱;In the prior art, the whole process of sending the yarn broken end to the yarn joining position is to move on a straight line or on a plane. For example, the patent CN105568455A adopts a creel, four rollers, a twisting connection device, a pair of driving rollers, For the support roller pair, when a thread breakage is detected, the driving roller and the support roller will pull the broken thread back to the twisting wiring device for wiring. It is possible to perform wiring without taking out the bobbin, but it is only suitable for the textile process in a straight line and The textile machinery with an uncomplicated textile process, the patent CN20670687U is also suitable for a textile machine with an uncomplicated textile process in a straight line, and the above-mentioned prior art must have a device for guiding broken yarns. The machinery of weaving process is not applicable at all; And yarn splicing device of the present invention is relatively independent with textile machinery, and yarn splicing process does not adopt driving roller to be equal to with reinforcing roller, also does not need the device of guiding yarn (as guiding tube, Yarn guide frame, etc.), each part of the structure is responsible for a yarn splicing function, and the yarn splicing is completed through mutual cooperation, and the yarn splicing can be completed without guiding the broken end of the yarn through the yarn guide device such as the yarn guide tube;
吸嘴组件位于纱筒夹手的侧下方,且与负压装置连通,用于将纱线吸出,纱筒夹手夹取纱筒运送到吸嘴组件的吸入侧位置时,吸嘴组件的工作端正对纱筒轴线;The suction nozzle assembly is located under the side of the bobbin gripper and communicated with the negative pressure device for sucking out the yarn. Orientate to the axis of the bobbin;
驱动系统II用于驱动吸嘴组件沿所述X轴和所述Y轴运动,同时用于驱动负压装置产生负压将纱筒上的纱线断头吸到待夹持位置;驱动系统II同驱动系统I,可以由多个相互关联的部件组成,也可以由多个相互独立的部件组成,前者相对于后者更有利于简化结构,因而作为本发明的优选方案;驱动系统II与驱动系统I可以相互独立,也可以相互关联,例如二者共用一些部件,后者相对于前者更有利于简化结构,因而作为本发明的优选方案;The drive system II is used to drive the suction nozzle assembly to move along the X-axis and the Y-axis, and at the same time to drive the negative pressure device to generate negative pressure to suck the broken yarn on the bobbin to the position to be clamped; the drive system II The same driving system I can be made up of a plurality of interrelated parts, and can also be made up of a plurality of mutually independent parts, and the former is more conducive to simplifying the structure relative to the latter, so as the preferred solution of the present invention; the driving system II and the driving System 1 can be mutually independent, also can be interrelated, for example, both share some parts, and the latter is more conducive to simplifying the structure relative to the former, thus as the preferred scheme of the present invention;
找磁固定体位于吸嘴组件的正下方,包括钢丝圈拨动块,钢丝圈拨动块为具有电磁铁功能的T形块,由第一块体和第二块体组成,第一块体位于找磁固定体的端部,且其下表面向上凹陷形成倒凹状结构,钢领位置的空间有限,钢丝圈拨动块设定为T形块可节省空间,避免在进行动作时与纺织机械产生接触造成损坏,此外还可以最大限度地减少对装置中其它部件动作的影响;第一块体下表面向上凹陷形成倒凹状结构,也是为了节省空间,但更重要是为了保证带着钢丝圈在钢领上运动时,始终将钢丝圈限定在钢丝圈拨动块区域内,避免在拨动过程中钢丝圈脱落,从而提高连接的可靠性,之所以能保证钢丝圈被限定在钢丝圈拨动块区域内,是因为:钢领圈可以划分左右两个半圆,倒凹状块体的两个端部各负责一个半圆的运动,如钢丝圈拨动块在钢领上逆时针运动时,钢领右半圆是由倒凹状块体的左端为工作端带着钢丝圈运动,等到达钢领左半圆时,由凹状块体的右端为工作端带着钢丝圈运动,这就确保了钢丝圈始终被带着运动而不会从拨动块滑脱;The magnetic fixing body is located directly below the suction nozzle assembly, including the traveler toggle block. The traveler toggle block is a T-shaped block with an electromagnet function, consisting of the first block and the second block. The first block It is located at the end of the magnet-seeking fixed body, and its lower surface is sunken upwards to form an inverted concave structure. The space at the position of the steel ring is limited. The traveler toggle block is set as a T-shaped block to save space and avoid contact with the textile machine during the action. In addition, it can minimize the impact on the movement of other parts in the device; the lower surface of the first block is recessed upwards to form an inverted concave structure, which is also to save space, but more importantly, to ensure that the traveler with the traveler in the When moving on the steel ring, the traveler is always limited to the area of the traveler toggle block to avoid the traveler falling off during the toggle process, thereby improving the reliability of the connection. The reason why the traveler can be guaranteed to be limited to the traveler toggle In the block area, it is because: the ring ring can be divided into two semicircles on the left and right, and the two ends of the concave block are responsible for the movement of a semicircle. For example, when the traveler block moves counterclockwise on the ring, the ring The right semicircle is driven by the left end of the concave block as the working end to move the traveler, and when it reaches the left semicircle of the steel collar, the right end of the concave block is the working end to move the traveler, which ensures that the traveler is always with movement without slipping off the toggle;
驱动系统III用于驱动找磁固定体沿所述X轴和所述Y轴运动,以将钢丝圈拨动到指定位置(纺织机械中环锭细纱机的钢丝圈是在钢领上运动进行纱线的加捻,因此钢丝圈是可以沿着纲领运动,找磁固定体从特定的位置沿钢领走一圈时,其前端的钢丝圈拨动块会将钢领上随机位置的钢丝圈带着一起走,从而找磁固定体会改变钢丝圈的位置),指定位置为钢领上最靠近接纱装置的位置;驱动系统III同驱动系统I,可以由多个相互关联的部件组成,也可以由多个相互独立的部件组成,前者相对于后者更有利于简化结构,因而作为本发明的优选方案;驱动系统III与驱动系统I可以相互独立,也可以相互关联,例如二者共用一些部件,后者相对于前者更有利于简化结构,因而作为本发明的优选方案;The drive system III is used to drive the magnetic fixed body to move along the X-axis and the Y-axis to move the traveler to a designated position (the traveler of the ring spinning machine in textile machinery moves on the ring to carry out yarn Twisting, so the traveler can move along the program. When the magnetic fixed body walks a circle from a specific position along the steel ring, the traveler shifting block at the front end will bring the traveler at a random position on the steel ring with it. go together, so that finding the magnetic fixation will change the position of the traveler), the designated position is the position on the steel ring closest to the yarn splicing device; the driving system III is the same as the driving system I, and can be composed of multiple interrelated components, or can be composed of The former is more conducive to simplifying the structure than the latter, so it is a preferred solution of the present invention; the drive system III and the drive system I can be independent of each other, and can also be related to each other, for example, the two share some components, The latter is more conducive to simplifying the structure relative to the former, and thus serves as a preferred solution of the present invention;
纱线夹手位于吸嘴组件远离纱筒夹手的一侧,且与工业机器人连接;The yarn gripper is located on the side of the suction nozzle assembly away from the yarn bobbin gripper, and is connected to the industrial robot;
工业机器人用于驱动纱线夹手运动到待夹持位置夹住纱线断头后,驱动纱线夹手将纱线断头依次挂钢丝圈、气环圈和导纱钩后放入细纱机的前罗拉钳口后,松开纱线断头。The industrial robot is used to drive the yarn gripper to move to the position to be clamped to clamp the broken end of the yarn, and then drive the yarn gripper to hang the broken end of the yarn in turn on the steel traveler, air ring and yarn guide hook, and then put it into the spinning machine After the nip of the front roller, loosen the broken ends of the yarn.
本发明的接纱装置可以为非自动接纱装置,即人工控制的接纱装置,也可以与控制系统配合构成一自动接纱装置,控制系统可采用PLC、工控机、DSP等,具体形式不限,现以PLC为例进行说明,控制系统的总控制是使用PLC(总控PLC,作用统筹全局),机器人的控制是用一个分PLC(只负责控制工业机器人)控制,分PLC接受总控PLC的控制,运动方面的控制是使用传感器和总控PLC配合控制,具体配合方式为:控制系统与驱动系统I、驱动系统II、驱动系统III和工业机器人连接,控制系统的控制步骤如下:The yarn joining device of the present invention can be a non-automatic yarn joining device, that is, a manually controlled yarn joining device, and can also cooperate with a control system to form an automatic yarn joining device. The control system can adopt PLC, industrial computer, DSP, etc., and the specific form is different. Now take PLC as an example to explain, the overall control of the control system is to use PLC (general control PLC, the function of overall planning), the control of the robot is controlled by a sub-PLC (only responsible for controlling industrial robots), and the sub-PLC accepts the general control The control of PLC, the control of movement is to use the sensor and the general control PLC to cooperate with the control. The specific cooperation method is: the control system is connected with the drive system I, drive system II, drive system III and industrial robots. The control steps of the control system are as follows:
(1)控制纱筒夹手夹取纱筒;(1) Control the yarn bobbin gripper to pick up the bobbin;
(2)控制纱筒夹手运动至纱筒位于吸嘴组件的吸入侧;(2) Control the movement of the yarn bobbin gripper until the yarn bobbin is located on the suction side of the suction nozzle assembly;
(3)控制找磁固定体将钢丝圈拨动到指定位置;(3) Control the magnet-finding fixture to move the traveler to the designated position;
(4)控制纱筒夹手开始自转,控制负压装置开始工作;(4) Control the yarn bobbin gripper to start to rotate, and control the negative pressure device to start working;
(5)吸嘴组件吸入纱线断头后,控制纱筒夹手停止自转,控制吸嘴组件运动至纱线断头从吸嘴组件中伸出一段长度;(5) After the suction nozzle assembly sucks the yarn breakage, control the yarn bobbin gripper to stop the rotation, and control the movement of the suction nozzle assembly until the yarn breakage protrudes from the suction nozzle assembly for a certain length;
(6)控制纱线夹手运动到待夹持位置夹住纱线断头;(6) Control the movement of the yarn clamp hand to the position to be clamped to clamp the broken end of the yarn;
(7)控制负压装置停止工作,控制纱筒夹手将纱筒放回至细纱机纱锭上后释放纱筒;(7) Control the negative pressure device to stop working, control the yarn bobbin gripper to put the bobbin back on the spindle of the spinning frame and release the bobbin;
(8)控制纱线夹手将纱线断头依次挂钢丝圈、气环圈和导纱钩后放入细纱机的前罗拉钳口;(8) Control the yarn gripper to hang the broken end of the yarn in turn on the traveler, air ring and yarn guide hook, and then put it into the front roller jaw of the spinning frame;
(9)控制纱线夹手松开纱线断头;(9) Control the yarn clamp to loosen the broken end of the yarn;
(10)控制自动接纱装置复位。(10) Control the reset of the automatic yarn splicing device.
上述控制步骤不限于此,还可以进行适当调整,例如步骤(4)控制纱筒夹手开始自转和控制负压装置开始工作是同步进行的,还可以是非同步进行的,先控制纱筒夹手开始自转,再控制负压装置开始工作,也可以先控制负压装置开始工作,再控制纱筒夹手开始自转,只要能达到控制目的,都可适用于本发明。The above-mentioned control steps are not limited to this, and appropriate adjustments can also be made. For example, step (4) controlling the spinning of the yarn bobbin gripper and the control of the negative pressure device to start working is carried out synchronously or asynchronously. First, control the yarn bobbin gripper Start to rotate, and then control the negative pressure device to start to work, or first control the negative pressure device to start to work, and then control the yarn bobbin gripper to start to rotate, as long as the control purpose can be achieved, it can be applied to the present invention.
需要注意的是,本发明的自动接纱装置所指的自动是指接纱动作的自动,即接纱装置从到达纱线断头位置以后的动作过程是自动的,并非指从发现纱线断头到完成接纱整个过程的自动,当然整个过程的自动也是可以实现的,本发明的自动接纱装置也可以与运输小车、断线检测装置等等相互配合,实现整个过程的自动,自动接纱装置固定在运输小车上,当细纱机上的断线检测装置检测到断线后,发送信号至运输小车,运输小车就带着自动接纱装置移动到断线信号发出的纱线位置处进行接纱,从而可以实现一台接纱装置作用于多条纱线;而现有技术中的接纱装置大多数都是安装在纺织机械上的,且一台接纱装置只能作用于一台纺织机械中的一条纱线,如现有技术专利CN20670687U和专利CN105568455A中采用的接线方式是对纺织机械进行改装,将断掉的纱线通过不同的原理(如使用空气导引,机械装置导引,或者使用电磁体作为导引装置等)导引回罗拉处进行接线,导引装置必须安装在纺织机械的一个工作纱锭上的,且只能对该纱锭上的断头纱线进行导引服务,无法实现一对多,造成成本上升,资源浪费。It should be noted that the automatic yarn splicing device of the present invention refers to the automaticity of the yarn splicing action, that is, the action process of the yarn splicing device after reaching the yarn breakage position is automatic. The automation of the entire process from the beginning to the completion of the yarn splicing, of course, the automation of the entire process can also be realized. The automatic yarn splicing device of the present invention can also cooperate with the transport trolley, the broken thread detection device, etc. to realize the automatic and automatic splicing of the entire process. The yarn device is fixed on the transport trolley. When the thread break detection device on the spinning frame detects a thread break, it sends a signal to the transport trolley, and the transport trolley moves to the yarn position sent by the yarn breakage signal with the automatic yarn splicing device. Yarn, so that one yarn joining device can act on multiple yarns; while most of the yarn joining devices in the prior art are installed on textile machinery, and one yarn joining device can only act on one textile machine A yarn in the machine, such as the wiring method adopted in the prior art patent CN20670687U and the patent CN105568455A, is to refit the textile machinery, and the broken yarn is passed through different principles (such as using air guidance, mechanical device guidance, Or use an electromagnet as a guide device, etc.) to guide the return roller for wiring. The guide device must be installed on a working spindle of the textile machine, and can only guide the broken yarn on the spindle. Unable to achieve one-to-many, resulting in increased costs and waste of resources.
作为优选的方案:As a preferred solution:
如上所述的一种接纱装置,纱筒夹手主要由板体和与板体垂直连接的多根柱状夹指组成,多根柱状夹指通过收缩放松可夹放纱筒上端,实现收缩放松的原理类似于三转卡盘进行收缩放松的原理:电机控制齿轮与碟形伞齿轮背面的平面螺纹相啮合,夹指的上端有与碟形伞齿轮正面的螺纹槽相啮合的齿,夹指与其安装固定,当电机正向旋转时带动碟形伞齿轮正向运动,碟形伞齿轮正面的螺纹槽运动使安装在上面夹指进行收缩动作,当电机反向旋转时,与上述动作相逆,夹指进行放松动作;多根柱状夹指围成的空间形状与纱筒上端的形状相同,可在夹紧纱筒时,使纱筒受力均匀,避免纱筒损伤,提高夹放纱筒稳定性,多根柱状夹指的内侧表面设有防滑部件(具体为微小的凹凸沟痕,也可以是凸点、凸条等等);专利CN108842239A中的纱筒夹取器是现有技术的一种纱筒夹手,采用夹纱器管和夹纱器头套接且滑动的连接方式,纱筒上端位于两者之间的间隙,通过夹纱器头在夹纱器管内伸缩实现对纱筒上端的夹取;还有一种就是采用机械手夹持器夹取纱筒,通过电机(或气动)驱动机械结构来让机械手开合与关闭,实现对纱筒的夹取释放。In the above-mentioned yarn joining device, the yarn bobbin gripper is mainly composed of a plate body and a plurality of columnar fingers vertically connected to the plate body, and the plurality of columnar fingers can clamp and release the upper end of the yarn bobbin by shrinking and relaxing, so as to realize contraction and relaxation The principle is similar to the principle of contraction and relaxation of the three-turn chuck: the motor control gear meshes with the plane thread on the back of the bevel gear, and the upper end of the clamp finger has teeth that mesh with the thread groove on the front of the bevel gear. Instead of being installed and fixed, when the motor rotates in the forward direction, it drives the bevel gear to move forward. The movement of the threaded groove on the front of the bevel gear makes the fingers mounted on it shrink. When the motor rotates in the reverse direction, it is the opposite of the above action. , the clamping fingers perform a relaxing action; the shape of the space surrounded by multiple columnar clamping fingers is the same as the shape of the upper end of the bobbin, which can make the bobbin bear even force when clamping the bobbin, avoid damage to the bobbin, and improve the efficiency of clamping and placing the bobbin. Stability, the inner surface of multiple columnar fingers is provided with non-slip parts (specifically small concave-convex grooves, but also bumps, convex lines, etc.); the bobbin gripper in the patent CN108842239A is a prior art A kind of gripper for a yarn tube, which adopts the connection mode of the yarn gripper tube and the yarn gripper head sleeved and slides, the upper end of the yarn barrel is located in the gap between the two, and the yarn bobbin is aligned by the yarn gripper head stretching and contracting in the yarn gripper tube Clamping at the upper end; another is to use a manipulator gripper to clamp the bobbin, and drive the mechanical structure through a motor (or pneumatically) to make the manipulator open and close, so as to realize the gripping and releasing of the bobbin.
如上所述的一种接纱装置,驱动系统I主要由电机夹手联轴器、电机安装板、夹手电机、气缸推杆、气缸、气缸固定-滑块连接板、直线导轨滑动架γ、直线导轨滑动架γ的滑动块、电机a、滑台座、主导轨滑动架、主导轨滑动架的滑动块、电机b、辅助导轨滑动架和辅助导轨滑动架的滑动块组成;电机安装板、夹手电机、纱筒夹手、电机夹手联轴器、气缸及推杆、气缸固定—滑块连接板共同构成夹管组件;A kind of yarn splicing device as mentioned above, drive system 1 is mainly made up of motor clamping hand coupling, motor mounting plate, clamping hand motor, cylinder push rod, cylinder, cylinder fixing-slider connecting plate, linear guide rail sliding frame γ, The sliding block of the linear guide rail sliding frame γ, the motor a, the sliding table seat, the main rail sliding frame, the sliding block of the main rail sliding frame, the motor b, the auxiliary rail sliding frame and the sliding block of the auxiliary rail sliding frame; the motor mounting plate, the clip Hand motor, bobbin gripper, motor gripper coupling, cylinder and push rod, cylinder fixation—slider connecting plate together constitute the clamping assembly;
电机安装板和滑台座都为L形板状结构,由横板和竖板组成,电机安装板的横板在上,竖板在下,滑台座的横板在下,竖板在上;气缸固定-滑块连接板由横板和L形竖板组成,L形竖板由竖板P和竖板Q组成,竖板P远离竖板Q的端部的上方与横板连接成L形,横板和竖板Q分别位于竖板P的两侧;Both the motor mounting plate and the sliding table base are L-shaped plate-shaped structures, which are composed of horizontal plates and vertical plates. The horizontal plate of the motor mounting plate is on the top, and the vertical plate is on the bottom. The slider connecting plate is composed of a horizontal plate and an L-shaped vertical plate. The L-shaped vertical plate is composed of a vertical plate P and a vertical plate Q. The upper part of the vertical plate P away from the end of the vertical plate Q is connected with the horizontal plate to form an L shape. and the vertical plate Q are located on both sides of the vertical plate P;
纱筒夹手的板体与电机夹手联轴器的下端连接,电机夹手联轴器的上端通过电机安装板的横板上的孔与夹手电机连接,夹手电机用于控制纱筒夹手带动纱筒匀速旋转,起到取放和旋转纱筒的作用,夹手电机连接固定在电机安装板上,电机安装板的竖板与气缸推杆连接,气缸推杆与气缸连接,同时平行于所述Y轴方向,气缸固定在气缸固定—滑块连接板的横板上,气缸固定—滑块连接板的竖板Q与直线导轨γ的滑动块的工作面固定连接,直线导轨γ的滑动架与滑台座的竖板的A面固定连接,同时平行于所述Z轴方向,滑台座的横板的下面与主导轨滑动架的滑动块的工作面和辅助导轨滑动架的滑动块的工作面固定连接,主导轨滑动架和辅助导轨滑动架平行于所述X轴方向,电机a和电机b分别与直线导轨滑动架γ和主导轨滑动架连接,在机械中一般直线导轨滑动架中都有滚珠丝杠(辅助导向的直线滑动导轨除外,因不需要电机驱动,所以可以没有滚珠丝杠只有导轨),电机转动滚珠丝杠驱动滑动块沿直线导轨滑动架运动,直线导轨滑动架γ和电机a用于导向和驱动直线导轨滑动架γ的滑动块沿所述Z轴运动,主导轨滑动架和电机b用于导向和驱动主导轨滑动架的滑动块沿所述X轴运动,辅助导轨滑动架用于导向辅助导轨滑动架的滑动块沿所述X轴运动,气缸推杆用于推动电机安装板沿所述Y轴运动。The plate body of the yarn tube gripper is connected with the lower end of the motor gripper coupling, and the upper end of the motor gripper coupling is connected with the gripper motor through the hole on the horizontal plate of the motor mounting plate, and the gripper motor is used to control the yarn bobbin The clamping hand drives the yarn reel to rotate at a constant speed, and plays the role of picking, placing and rotating the yarn reel. The motor of the clamping hand is connected and fixed on the motor mounting plate, the vertical plate of the motor mounting plate is connected with the cylinder push rod, and the cylinder push rod is connected with the cylinder. Parallel to the Y-axis direction, the cylinder is fixed on the horizontal plate of the cylinder fixing-slider connecting plate, the vertical plate Q of the cylinder fixing-sliding block connecting plate is fixedly connected with the working surface of the sliding block of the linear guide rail γ, and the linear guide rail γ The sliding frame of the sliding frame is fixedly connected with the A surface of the vertical plate of the sliding table seat, and parallel to the Z-axis direction, the lower side of the horizontal plate of the sliding table seat is connected with the working surface of the sliding block of the main rail sliding frame and the sliding block of the auxiliary rail sliding frame The working surface is fixedly connected, the main guide rail slide frame and the auxiliary guide rail slide frame are parallel to the X-axis direction, and the motor a and the motor b are respectively connected with the linear guide rail slide frame γ and the main guide rail slide frame. In machinery, the linear guide rail slide frame is generally There are ball screws (except for the linear sliding guide rail for auxiliary guidance, because there is no need for motor drive, so there is no ball screw and only guide rails), the motor rotates the ball screw to drive the sliding block to move along the linear guide rail sliding frame, and the linear guide rail sliding frame γ and motor a are used to guide and drive the sliding block of the linear guide carriage γ to move along the Z axis, the main guide carriage and motor b are used to guide and drive the sliding block of the main guide carriage to move along the X axis, The auxiliary rail sliding frame is used to guide the sliding block of the auxiliary rail sliding frame to move along the X-axis, and the cylinder push rod is used to push the motor mounting plate to move along the Y-axis.
如上所述的一种接纱装置,电机a安装在直线导轨滑动架γ的下端部,直线导轨滑动架γ的竖直一侧自上而下依次固定有第一U型限位器、第二U型限位器和第三U型限位器,第一U型限位器安装在第一T型槽内,第二U型限位器和第三U型限位器安装在第二T型槽内,直线导轨滑动架γ的滑动块的竖直一侧安装有第一外置感应器,第一外置感应器位于第一U型限位器和第三U型限位器之间;In the yarn joining device as described above, the motor a is installed on the lower end of the linear guide carriage γ, and the vertical side of the linear guide carriage γ is sequentially fixed with a first U-shaped limiter, a second U-shaped limiter and the third U-shaped limiter, the first U-shaped limiter is installed in the first T-shaped slot, the second U-shaped limiter and the third U-shaped limiter are installed in the second T In the groove, a first external sensor is installed on the vertical side of the sliding block of the linear guide rail sliding frame γ, and the first external sensor is located between the first U-shaped limiter and the third U-shaped limiter ;
电机b安装在主导轨滑动架的一侧且靠近端部位置,主导轨滑动架的水平一侧自靠近电机b的位置向远离电机b的位置依次固定有第四U型限位器、第五U型限位器和第六U型限位器,第四U型限位器和第五U型限位器安装在第三T型槽内,第六U型限位器安装在第四T型槽内,主导轨滑动架的滑动块与第四U型限位器同侧的面上安装有第二外置感应器,第二外置感应器位于第四U型限位器和第六U型限位器之间;本发明的一种接纱装置的T型槽、外置感应器和限位器等部件是现有技术中已有的,与现有技术中的结构差异不大。The motor b is installed on one side of the main rail sliding frame and close to the end position, and the horizontal side of the main rail sliding frame is sequentially fixed with the fourth U-shaped limiter, the fifth The U-shaped limiter and the sixth U-shaped limiter, the fourth U-shaped limiter and the fifth U-shaped limiter are installed in the third T-shaped slot, and the sixth U-shaped limiter is installed in the fourth T. In the groove, a second external sensor is installed on the same side of the sliding block of the main rail sliding frame as the fourth U-shaped stopper, and the second external sensor is located between the fourth U-shaped stopper and the sixth U-shaped stopper. Between the U-shaped stoppers; the components such as T-shaped slots, external sensors and stoppers of a yarn splicing device of the present invention are existing in the prior art, and have little structural difference from the prior art. .
如上所述的一种接纱装置,吸嘴组件主要由吸嘴、吸管和吸嘴座组成,吸嘴为喇叭筒状结构,m端的尺寸大于n端,吸嘴的m端朝向纱筒夹手的正下方,吸嘴的n端与吸管连接,吸管穿透吸嘴座,且与吸嘴座固定连接;专利CN 108842239A中的吸嘴组件为一个中空的梯形体和中空长方体的组合,梯形体的窄端(即端面面积小的那端)正对着纱筒,宽端(即端面面积大的那端)与中空长方体连接;本发明的吸嘴的m端的尺寸较大主要是为了方便吸嘴组件有效吸取纱线断头,n端尺寸较小主要是为了与吸管的形状匹配,吸管的横截面面积小于m端的面积主要是为了方便纱线夹手夹住纱线断头,m端和n端的具体形状不限,优选m端为扁平口,n端为圆口,待夹持位置为与吸管远离吸嘴的端头保持一段距离的位置,即吸嘴组件主要用于寻找纱线断头,并对纱线断头的位置、吸入的纱线长度和露出的纱线长度进行控制;对纱线断头的位置进行控制即将纱线断头的位置由纱筒转移到吸嘴组件的吸管管口附近,之所以对纱线断头的位置进行控制是因为断线后,纱线断头在纱筒上的位置是不能被具体确定,也就是不知道断线后的纱线断头是位于纱筒的上端部分还是中间部分还是下端部分,它的位置是随机的,而吸嘴组件是对整个纱筒进行吸取,工作区域很大,因此纱线断头被吸嘴组件吸出时的位置就不能被明确地知道,而不知道纱线断头的位置,纱线夹手就不知道去什么位置进行夹取,所以就需要对吸出的纱线断头进行位置的控制,使它无论从什么位置被吸出都会被气流带到吸管的位置,这样就使它的位置从吸嘴口一个大的区域变成了一个吸管周围的小区域,从而纱线夹手直接到这个小区域夹取纱线断头;对吸入的纱线长度进行控制即对从吸管穿入的纱线的长度进行控制,具体是通过规定一个时间来进行模糊控制或者在吸管内加入传感器检测吸入的纱线长度进行控制两种方式实现的;对露出的纱线长度进行控制即通过吸嘴组件后撤直到上直线导轨滑动架的滑动块上的第三外置感应器被第八U型限位器检测到为止;之所以对吸入的纱线长度和露出的纱线长度进行控制是因为若不对长度进行控制,纱线夹手就不能准确地夹持到纱线断头的断线端部,夹持纱线断头的位置过长或过短都会对后续的接纱过程影响很大,甚至造成接纱失败。A yarn splicing device as described above, the suction nozzle assembly is mainly composed of a suction nozzle, a suction pipe and a suction nozzle seat, the suction nozzle is a trumpet-shaped structure, the size of the m end is larger than the n end, and the m end of the suction nozzle is facing the yarn tube to clamp the hand directly below the suction nozzle, the n-end of the suction nozzle is connected with the suction pipe, and the suction pipe penetrates the suction nozzle seat and is fixedly connected with the suction nozzle seat; the suction nozzle assembly in the patent CN 108842239A is a combination of a hollow trapezoid and a hollow cuboid, and the trapezoid The narrow end (i.e. the end with a small end surface area) of the tube is facing the bobbin, and the wide end (i.e. the end with a large end surface area) is connected with the hollow cuboid; the size of the m end of the suction nozzle of the present invention is larger mainly for the convenience of suction The nozzle assembly effectively absorbs the broken ends of the yarn. The size of the n-end is small mainly to match the shape of the straw. The cross-sectional area of the straw is smaller than the area of the m-end mainly for the convenience of the yarn clamp to clamp the broken yarn. The m-end and the The specific shape of the n-end is not limited, preferably the m-end is a flat mouth, and the n-end is a round mouth, and the position to be clamped is a position keeping a certain distance from the end of the suction pipe away from the suction nozzle, that is, the suction nozzle assembly is mainly used to find yarn breaks head, and control the position of the yarn breakage, the length of the sucked yarn and the length of the exposed yarn; the control of the position of the yarn breakage is to transfer the position of the yarn breakage from the yarn bobbin to the suction nozzle assembly Near the mouth of the suction pipe, the reason for controlling the position of the yarn breakage is that after the yarn breakage, the position of the yarn breakage on the bobbin cannot be specifically determined, that is, the yarn breakage after the yarn breakage is unknown Whether it is located at the upper part, the middle part or the lower part of the yarn bobbin, its position is random, and the suction nozzle assembly sucks the whole yarn bobbin, and the working area is very large, so when the broken end of the yarn is sucked out by the suction nozzle assembly The position cannot be clearly known, and if the position of the yarn breakage is not known, the yarn gripper does not know where to clamp it, so it is necessary to control the position of the sucked yarn breakage so that it does not matter Wherever it is sucked out, it will be brought to the position of the straw by the airflow, so that its position is changed from a large area at the mouth of the suction nozzle to a small area around the straw, so that the yarn gripper can directly go to this small area to grab Yarn breakage; controlling the length of the sucked yarn is to control the length of the yarn passing through the suction tube, specifically by specifying a time for fuzzy control or adding a sensor in the suction tube to detect the length of the sucked yarn. The control is realized in two ways; to control the length of the exposed yarn is to withdraw the suction nozzle assembly until the third external sensor on the sliding block of the upper linear guide rail carriage is detected by the eighth U-shaped limiter ; The reason why the length of the sucked yarn and the length of the exposed yarn is controlled is because if the length is not controlled, the yarn gripper cannot accurately clamp the broken end of the broken yarn, and the clamped yarn If the position of the broken end is too long or too short, it will have a great influence on the subsequent yarn splicing process, and even cause yarn splicing failure.
如上所述的一种接纱装置,驱动系统II主要由所述滑台座、上直线导轨滑动架、上直线导轨滑动架的滑动块、电机c、所述主导轨滑动架、所述主导轨滑动架的滑动块、所述电机b、所述辅助导轨滑动架和所述辅助导轨滑动架的滑动块组成;In the yarn joining device as described above, the drive system II is mainly composed of the sliding platform seat, the upper linear guide rail carriage, the sliding block of the upper linear guide rail carriage, the motor c, the main guide rail carriage, and the main guide rail sliding The sliding block of the frame, the motor b, the auxiliary guide rail sliding frame and the sliding block of the auxiliary guiding rail sliding frame;
吸嘴座与上直线导轨滑动架的滑动块的工作面固定连接,电机c与上直线导轨滑动架连接,上直线导轨滑动架与滑台座的竖板的B面固定连接,同时平行于所述Y轴方向。The nozzle seat is fixedly connected with the working surface of the sliding block of the upper linear guide rail sliding frame, the motor c is connected with the upper linear guide rail sliding frame, and the upper linear guide rail sliding frame is fixedly connected with the B surface of the vertical plate of the sliding platform seat, and is parallel to the Y-axis direction.
如上所述的一种接纱装置,电机c安装在上直线导轨滑动架的端部,上直线导轨滑动架的上侧自远离电机c的位置向靠近电机c的位置依次固定有第七U型限位器、第八U型限位器和第九U型限位器,第七U型限位器安装在第五T型槽内,第八U型限位器和第九U型限位器安装在第六T型槽内,上直线导轨滑动架的滑动块的上侧安装有第三外置感应器,第三外置感应器位于第七U型限位器和第九U型限位器之间。In the above-mentioned yarn joining device, the motor c is installed at the end of the upper linear guide rail carriage, and the upper side of the upper linear guide rail carriage is sequentially fixed with a seventh U-shaped The limiter, the eighth U-shaped limiter and the ninth U-shaped limiter, the seventh U-shaped limiter is installed in the fifth T-shaped slot, the eighth U-shaped limiter and the ninth U-shaped limiter The sensor is installed in the sixth T-shaped slot, and the upper side of the sliding block of the upper linear guide rail sliding frame is installed with a third external sensor, and the third external sensor is located at the seventh U-shaped limiter and the ninth U-shaped limiter. between bit registers.
如上所述的一种接纱装置,其特征在于,找磁固定体还包括支撑固定块,钢丝圈拨动块固定在支撑固定块的头端;A yarn joining device as described above is characterized in that the magnet-finding fixed body also includes a supporting fixed block, and the traveler moving block is fixed on the head end of the supporting fixed block;
驱动系统III主要由所述滑台座、下直线导轨滑动架、下直线导轨滑动架的滑动块、电机d、所述主导轨滑动架、所述主导轨滑动架的滑动块、所述电机b、所述辅助导轨滑动架和所述辅助导轨滑动架的滑动块组成;Drive system III is mainly composed of the sliding platform seat, the lower linear guide rail sliding frame, the sliding block of the lower linear guide rail sliding frame, the motor d, the main rail sliding frame, the sliding block of the main rail sliding frame, the motor b, The auxiliary guide rail sliding frame and the sliding block of the auxiliary guide rail sliding frame are composed;
支撑固定块的尾端与下直线导轨滑动架的滑动块的工作面固定连接,电机d与下直线导轨滑动架连接,下直线导轨滑动架位于上直线导轨滑动架下方,且与滑台座的竖板的B面固定连接,同时平行于所述Y轴方向。The tail end of the support fixed block is fixedly connected with the working surface of the sliding block of the lower linear guide rail sliding frame, the motor d is connected with the lower linear guide rail sliding frame, and the lower linear guide rail sliding frame is located below the upper linear guide rail sliding frame, and is vertical to the slide table seat. The B side of the plate is fixedly connected while being parallel to the Y-axis direction.
如上所述的一种接纱装置,电机d安装在下直线导轨滑动架的端部,下直线导轨滑动架的上侧自靠近电机d的位置向远离电机d的位置依次固定有第十U型限位器、第十一U型限位器和第十二U型限位器,第十U型限位器和第十一U型限位器安装在第七T型槽内,第十二U型限位器安装在第八T型槽内,下直线导轨滑动架的滑动块上侧安装有第四外置感应器,第四外置感应器位于第十U型限位器和第十二U型限位器之间。In the above-mentioned yarn joining device, the motor d is installed at the end of the lower linear guide rail carriage, and the upper side of the lower linear guide rail carriage is sequentially fixed with a tenth U-shaped limiter from a position close to the motor d to a position far away from the motor d. The 11th U-shaped stopper and the 12th U-shaped stopper, the tenth U-shaped stopper and the eleventh U-shaped stopper are installed in the seventh T-shaped slot, the twelfth U-shaped stopper The U-type limiter is installed in the eighth T-shaped slot, and the fourth external sensor is installed on the upper side of the sliding block of the lower linear guide rail sliding frame. The fourth external sensor is located between the tenth U-shaped limiter and the twelfth U-type limiter. Between the U-shaped stoppers.
如上所述的一种接纱装置,纱线夹手由底座以及安装在底座上的多根半剖柱状夹指组成,纱线夹手的底座与工业机器人固定连接,纱线夹手中所有的夹指分布在两行多列中,同一列的两指的相对面为平面,纱线夹手的数量为多个且分布在两行多列中,使得纱线夹手可以多段夹持纱线,纱线夹手在挂钢丝圈、导纱钩、气环圈的时候,采用多段夹持线段中不同的纱线位置去适应不同的操作,如挂钢丝圈时,钢丝圈的开口小,纱线夹手活动范围狭窄,可采用相近两指间线段去实现挂钢丝圈,而在挂气环圈的时候,动作复杂,活动范围大,因此可采用三指中位于两边的指夹持线段,中间的指松开,去挂气环圈,具有挂线操作灵活性高、稳定性好的优点,同时提高了挂线操作时的可靠性;纱线夹手中的夹指的具体形状不限,可以为半剖圆柱,也可以为半剖圆柱类似体,圆柱类似体为一个圆柱体和一个半球体的组合,半球体位于圆柱体的端面的圆平面上,纱线夹手中的夹指只要满足相对面为平面,且指的形状不会影响到挂钢丝圈、气环圈、导纱钩和放入前罗拉这些操作的任何形状都可以;现有技术的纱线夹手为如专利CN109576886A或专利CN107557970A中的纱线夹持机构,夹持机构上设有纱线通道、气流通道和工作腔,当纱线通道和气流通道打开,压缩空气从气流通道通过,使得纱线通道形成负压,将外部纱线吸入夹持机构的通道,当纱线通道和气流通道关闭,工作腔内的压线弹簧控制夹纱滑块将纱线夹持住;或者是采用夹线轮和夹线槽相互配合将纱线夹持住的夹持方式;现有技术的纱线夹持机构比较复杂,因而本发明设计了新的夹持机构,本发明的纱线夹手的结构具有小巧、灵活、稳定的特点,采用较为简单的方式保证能够实现灵活挂钢丝圈、导纱钩、气环圈的操作。In the above-mentioned yarn joining device, the yarn gripper is composed of a base and a plurality of half-section columnar fingers installed on the base, the base of the yarn gripper is fixedly connected with the industrial robot, and all the grippers in the yarn gripper The fingers are distributed in two rows and multiple columns, and the opposite surfaces of the two fingers in the same column are planes. The number of yarn grippers is multiple and distributed in two rows and multiple columns, so that the yarn grippers can hold the yarn in multiple sections. When hanging the traveler, yarn guide hook and air ring, the yarn gripper adopts different yarn positions in the multi-segment clamping line to adapt to different operations. For example, when hanging the traveler, the opening of the traveler is small and the yarn The range of motion of the clamp hand is narrow, and the line segment between two similar fingers can be used to hang the steel traveler. When hanging the air ring, the movement is complicated and the range of motion is large, so the three fingers located on both sides can be used to hold the line segment. Loosen the fingers and remove the air ring, which has the advantages of high flexibility and good stability in the thread hanging operation, and at the same time improves the reliability of the thread hanging operation; the specific shape of the fingers in the yarn gripper is not limited, and can be It is a half-section cylinder, and it can also be a half-section cylinder analogue. The cylinder analogue is a combination of a cylinder and a hemisphere. The hemisphere is located on the circular plane of the end face of the cylinder. The surface is a plane, and the shape of the finger will not affect any shape of the operations of hanging the traveler, the gas ring, the yarn guide hook and the front roller; the yarn gripper of the prior art is as patent CN109576886A or In the yarn clamping mechanism in CN107557970A, the clamping mechanism is provided with a yarn passage, an airflow passage and a working cavity. When the yarn passage and the airflow passage are opened, compressed air passes through the airflow passage, so that the yarn passage forms a negative pressure, and the The external yarn is sucked into the channel of the clamping mechanism. When the yarn channel and the air channel are closed, the thread-pressing spring in the working chamber controls the yarn clamping slider to clamp the yarn; or the clamping wheel and the clamping groove cooperate with each other The clamping method of clamping the yarn; the yarn clamping mechanism of the prior art is relatively complicated, so the present invention designs a new clamping mechanism, and the structure of the yarn clamping hand of the present invention has a small, flexible and stable structure. Features, using a relatively simple method to ensure that the flexible operation of hanging the traveler, yarn guide hook and air ring can be realized.
本发明的一种接纱装置的整个动作过程为:接纱装置固定在运输小车上,运输小车运动至细纱机断线纱锭位置时,向接纱装置发送到位信号,接纱装置接收到此信号后驱动夹管组件将纱筒夹手运送到纱筒上端的位置,到达此位置后向电机夹手联轴器发送信号,电机夹手联轴器接收信号后驱动纱筒夹手夹住纱筒,然后向接纱装置发送夹取完毕信号,接纱装置接收到该信号后将断线的纱筒取出放到吸嘴组件的吸入侧位置,到位后向接纱装置发送吸嘴组件和找磁固定体的到位信号,接纱装置控制纱筒夹手开始自转,同时控制负压装置和吸嘴组件开始工作,将纱线断头吸出,吸嘴组件将纱线断头吸取到一定长度后,吸嘴组件的传感器检测到纱线断头后向夹管组件发送找到纱线断头信号,夹管组件接收到找到纱线断头信号后停止旋转,向接纱装置发送旋转停止信号,接纱装置接到信号后驱动吸嘴组件开始运动一段距离使纱线断头露出可夹持的部分,然后向接纱装置发送露出纱线断头完成信号,在上述吸嘴组件开始工作的同时找磁固定体接收到到位信号后则开始从指定位置绕钢领运动一圈,将钢丝圈拨到指定位置(指定位置即为钢领上最靠近接纱装置的位置),然后向接纱装置发送拨钢丝圈完成信号,接纱装置同时接收到拨钢丝圈完成信号和露出纱线断头完成信号后向工业机器人发送准备完成信号,工业机器人接收到信号后带动纱线夹手到纱线断头处,到位后向纱线夹手发送信号,驱动其夹住纱线断头,然后纱线夹手向接纱装置发送夹取完毕信号,接纱装置接收到完毕信号后驱动夹管组件将纱筒放回,并控制负压装置停止工作,纱筒放回过程中工业机器人跟随,纱筒放回完毕后接纱装置向电机夹手联轴器发送信号,使其驱动纱筒夹手释放纱筒,释放后向工业机器人发送完毕信号,工业机器人接收到信号后按特定路线和动作运行,即纱线夹手将纱线断头依次挂钢丝圈、气环圈和导纱钩后放入细纱机的前罗拉钳口,最后装置复位。The entire action process of a yarn joining device of the present invention is as follows: the yarn joining device is fixed on the transport trolley, and when the transport trolley moves to the position of the broken spindle of the spinning frame, it sends a signal to the yarn joining device, and the yarn joining device receives this signal Afterwards, the clamping tube assembly is driven to transport the yarn bobbin gripper to the upper end of the yarn bobbin. After reaching this position, a signal is sent to the motor gripper coupling. After receiving the signal, the motor gripper coupling drives the yarn bobbin gripper to clamp the yarn bobbin. , and then send a clamping completion signal to the yarn joining device, after receiving the signal, the yarn joining device will take out the broken yarn bobbin and place it on the suction side of the suction nozzle assembly, and send the suction nozzle assembly and magnetic search to the yarn joining device after it is in place When the signal of the fixed body is in place, the yarn connecting device controls the yarn bobbin gripper to start to rotate, and at the same time controls the negative pressure device and the suction nozzle assembly to start working to suck out the broken yarn, and the suction nozzle assembly sucks the broken yarn to a certain length, After the sensor of the suction nozzle assembly detects the yarn breakage, it sends a signal of finding the yarn breakage to the clamping tube assembly. After the device receives the signal, it drives the suction nozzle assembly to start moving for a certain distance to expose the broken end of the yarn to the clampable part, and then sends a signal to the yarn splicing device to complete the exposure of the broken end of the yarn, and finds the magnetism when the above suction nozzle assembly starts to work After the fixed body receives the in-position signal, it starts to move around the steel ring from the specified position, dials the traveler to the specified position (the specified position is the position closest to the yarn connecting device on the steel ring), and then sends a dial to the yarn connecting device. The traveler completion signal, the yarn connecting device receives the traveler completion signal and the yarn breakage completion signal at the same time, and then sends a preparation completion signal to the industrial robot, and the industrial robot drives the yarn gripper to the yarn breakage after receiving the signal , after it is in place, send a signal to the yarn gripper to drive it to clamp the broken end of the yarn, and then the yarn gripper sends a clamping completion signal to the yarn joining device, and the yarn joining device drives the clamping assembly to remove the yarn bobbin after receiving the completion signal. Put it back, and control the negative pressure device to stop working. The industrial robot follows the yarn bobbin in the process of putting it back. After the yarn bobbin is put back, the yarn splicing device sends a signal to the motor gripper coupling to drive the yarn bobbin gripper to release the yarn bobbin. , after releasing, the signal is sent to the industrial robot. After receiving the signal, the industrial robot runs according to a specific route and action, that is, the yarn clamp hand hangs the broken end of the yarn in turn on the steel traveler, gas ring and yarn guide hook, and then puts it into the spinning frame The front roller jaw, the last device is reset.
有益效果:Beneficial effect:
(1)本发明的一种接纱装置,可通过件的配合实现自动寻找纱线断头,减少人工成本;(1) A yarn splicing device of the present invention can automatically find broken ends of yarns through the cooperation of components, reducing labor costs;
(2)本发明的一种接纱装置,可用于自动取出纱筒,且夹取稳定,能避免对纱筒的损伤;(2) A yarn splicing device of the present invention can be used to automatically take out the yarn bobbin, and the clamping is stable, which can avoid damage to the yarn bobbin;
(3)本发明的一种接纱装置,只需更改上、下直线导轨滑动架的位置即可实现对多种环锭细纱机进行通用,适用范围广;(3) A yarn splicing device of the present invention can be universally used for various ring spinning frames only by changing the positions of the upper and lower linear guide rail sliding frames, and has a wide range of applications;
(4)本发明的一种接纱装置,采用非接触式的方法寻找纱线断头,不会污染纱线;(4) A kind of yarn splicing device of the present invention, adopts non-contact method to search for yarn breakage, can not pollute yarn;
(5)本发明的一种接纱装置,可替代人工,避免因工人接线技术不熟练造成的接线失败或者接线质量差,也减少了企业培养接线熟练工人所花费的时间和经济成本;(5) A kind of yarn splicing device of the present invention can replace manual work, avoiding the failure of wiring or poor wiring quality caused by workers' unskilled wiring skills, and also reducing the time and economic costs for enterprises to cultivate skilled wiring workers;
(6)本发明的一种接纱装置,可进行接线路径为复杂三维路线的接线工作;(6) A kind of yarn splicing device of the present invention can carry out the wiring work that the wiring path is a complex three-dimensional route;
(7)本发明的一种接纱装置,可为一台细纱机上的所有纱线提供接线服务,大幅度降低成本。(7) A yarn splicing device of the present invention can provide splicing services for all yarns on a spinning frame, greatly reducing costs.
附图说明Description of drawings
图1~3为本发明的一种接纱装置的结构示意图;1 to 3 are schematic structural views of a yarn joining device of the present invention;
图4为下直线导轨滑动架的滑动块上的外置感应器在T型槽上的U型限位器中间的结构状态图;Figure 4 is a structural state diagram of the external sensor on the sliding block of the lower linear guide rail sliding frame in the middle of the U-shaped stopper on the T-shaped slot;
图5为本发明的细纱机断线的自动接纱装置的运输小车轴测图;Fig. 5 is an axonometric view of the transport trolley of the automatic yarn splicing device of the spinning frame of the present invention;
图6为主导轨滑动架的俯视结构图;Fig. 6 is a top view structure diagram of the main rail sliding frame;
图7为滑台座结构图;Fig. 7 is a structural diagram of the sliding platform;
图8为找磁固定体结构图;Fig. 8 is a structure diagram of a magnetic fixing body;
图9为电机安装板、夹手电机、纱筒夹手、电机夹手联轴器连接结构图;Fig. 9 is a connection structure diagram of the motor mounting plate, the gripper motor, the yarn bobbin gripper, and the motor gripper coupling;
图10为气缸固定—滑块连接板结构图;Figure 10 is a structural diagram of the cylinder fixing-slider connecting plate;
图11为吸嘴和吸管的连接结构图;Figure 11 is a connection structure diagram of the suction nozzle and the suction pipe;
图12为吸嘴座的结构图;Figure 12 is a structural diagram of the nozzle seat;
图13为纱线夹手的结构图;Fig. 13 is the structural diagram of yarn gripper;
图14为辅助导轨滑动架的俯视结构图;Fig. 14 is a top view structure diagram of the auxiliary guide rail sliding frame;
其中,1-第三T型槽,2-第二外置感应器,3-主导轨滑动架的滑动块,4-主导轨滑动架,5-第五U型限位器,6-第四U型限位器,7-电机b,8-第四T型槽,9-下直线导轨滑动架,10-钢丝圈拨动块,11-纱筒,12-吸嘴,13-吸管,14-纱筒夹手,15-电机夹手联轴器,16-电机安装板,17-夹手电机,18-气缸推杆,19-上直线导轨滑动架,20-第七U型限位器,21-气缸,22-气缸固定—滑块连接板,23-直线导轨滑动架γ的滑动块,24-直线导轨滑动架γ,25-第六T型槽,26-第八U型限位器,27-第三外置感应器,28-第九U型限位器,29-上直线导轨滑动架的滑动块,30-纱线夹手,31-工业机器人,32-电机c,33-吸嘴座,34-电机d,35-支撑固定板,36-滑台座,37-辅助导轨滑动架的滑动块,38-辅助导轨滑动架,39-第六U型限位器,40-第八T型槽,41-第十二U型限位器,42-第五T型槽,43-第一U型限位器,44-第一T型槽,45-第十U型限位器,46-第十一U型限位器,47-第七T型槽,48-第二T型槽,49-第二U型限位器,50-第三U型限位器,51-电机a,52-下直线导轨滑动架的滑动块,53-第四外置感应器,54-第一外置感应器,55-运输小车。Among them, 1-the third T-shaped slot, 2-the second external sensor, 3-the sliding block of the main rail sliding frame, 4-the main rail sliding frame, 5-the fifth U-shaped limiter, 6-the fourth U-shaped limiter, 7-motor b, 8-fourth T-shaped slot, 9-lower linear guide rail slide frame, 10-traveler toggle block, 11-yarn bobbin, 12-suction nozzle, 13-suction tube, 14 - Yarn tube gripper, 15- motor gripper coupling, 16- motor mounting plate, 17- gripper motor, 18- cylinder push rod, 19- upper linear guide rail sliding frame, 20- seventh U-shaped limiter , 21-Cylinder, 22-Cylinder fixing-slider connecting plate, 23-Sliding block of linear guide rail gamma, 24-Linear guide rail gamma, 25-Sixth T-shaped slot, 26-Eighth U-shaped limit Device, 27-the third external sensor, 28-the ninth U-shaped limiter, 29-the sliding block of the upper linear guide rail sliding frame, 30-yarn gripper, 31-industrial robot, 32-motor c, 33 -Suction nozzle seat, 34-motor d, 35-support fixed plate, 36-sliding table seat, 37-sliding block of auxiliary guide rail sliding frame, 38-auxiliary guide rail sliding frame, 39-sixth U-shaped limiter, 40- The eighth T-shaped slot, 41-the twelfth U-shaped limiter, 42-the fifth T-shaped slot, 43-the first U-shaped limiter, 44-the first T-shaped slot, 45-the tenth U-shaped limiter Stopper, 46-the eleventh U-shaped stopper, 47-the seventh T-shaped slot, 48-the second T-shaped slot, 49-the second U-shaped stopper, 50-the third U-shaped stopper, 51-motor a, 52-the sliding block of the lower linear guide rail sliding frame, 53-the fourth external sensor, 54-the first external sensor, 55-the transport trolley.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in combination with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
本发明的所有描述话语中,特需说明的是,运动方向的确定是以附图1中主导轨滑动架4、上直线导轨滑动架19和直线导轨滑动架γ24分别代表的X,Y,Z轴的方向为标准,术语“前方”、“俯视”、“左视”、“右视”、“水平”、“垂直”等指示性的方位或位置关系仅为了方便和简化描述发明,并不是特定所述零件或装置必须按照指定的方位进行构造和运动,因此不能理解为对本发明的限制。In all descriptions of the present invention, it should be noted that the determination of the direction of motion is the X, Y, and Z axes respectively represented by the main guide rail slide frame 4, the upper linear guide rail slide frame 19 and the linear guide rail slide frame γ24 in the accompanying drawing 1. The direction of the standard is the standard, and the terms "front", "top view", "left view", "right view", "horizontal", "vertical" and other indicative orientations or positional relationships are only for convenience and simplified description of the invention, and are not specific Said parts or devices must be configured and moved according to the specified orientation and therefore should not be construed as limiting the invention.
本发明的所有描述话语中,特需说明的是,“安装”、“固定”、“连接”等术语,除非是另外具有明确的规定和限制,否则作为广义理解。In all descriptions of the present invention, it should be noted that terms such as "installation", "fixation", and "connection" are to be understood in a broad sense unless otherwise specified and limited.
一种接纱装置,如图1~3所示,包括纱筒夹手14、驱动系统I、吸嘴组件、负压装置、驱动系统II、如图8所示的找磁固定体、驱动系统III、如图13所示的纱线夹手30和工业机器人31;A yarn splicing device, as shown in Figures 1 to 3, comprising a yarn bobbin gripper 14, a drive system I, a suction nozzle assembly, a negative pressure device, a drive system II, a magnet-finding fixture as shown in Figure 8, and a drive system III, yarn gripper 30 and industrial robot 31 as shown in Figure 13;
纱筒夹手14主要由板体和与板体垂直连接的多根柱状夹指组成,多根柱状夹指围成的空间形状与纱筒11上端的形状相同,多根柱状夹指的内侧表面设有防滑部件;The bobbin gripper 14 is mainly composed of a plate body and a plurality of columnar fingers vertically connected to the plate body. The shape of the space surrounded by the plurality of columnar fingers is the same as that of the upper end of the yarn bobbin 11. The inner surface of the plurality of columnar fingers Equipped with anti-slip parts;
驱动系统I用于驱动纱筒夹手14沿空间直角坐标系的X轴、Y轴和Z轴运动,同时用于驱动纱筒夹手14夹取纱筒11、释放纱筒11和自转;驱动系统I主要由电机夹手联轴器15、电机安装板16、夹手电机17、气缸推杆18、气缸21、气缸固定—滑块连接板22、直线导轨滑动架γ24、直线导轨滑动架γ的滑动块23、电机a 51、滑台座36、主导轨滑动架4、主导轨滑动架的滑动块3、电机b 7、辅助导轨滑动架38和辅助导轨滑动架的滑动块37组成;The drive system 1 is used to drive the yarn bobbin gripper 14 to move along the X-axis, Y-axis and Z-axis of the space Cartesian coordinate system, and is used to drive the yarn bobbin gripper 14 to clamp the yarn bobbin 11, release the yarn bobbin 11 and rotate; System I is mainly composed of motor clamp hand coupling 15, motor mounting plate 16, hand clamp motor 17, cylinder push rod 18, cylinder 21, cylinder fixing-slider connecting plate 22, linear guide rail sliding frame γ24, linear guide rail sliding frame γ Slide block 23, motor a 51, slide table seat 36, main guide rail slide frame 4, slide block 3 of main guide rail slide frame, motor b 7, auxiliary guide rail slide frame 38 and auxiliary guide rail slide frame 37 composition;
电机安装板16和滑台座36都为L形板状结构,由横板和竖板组成,电机安装板16的横板在上,竖板在下,滑台座36的横板在下,竖板在上;气缸固定—滑块连接板22由横板和L形竖板组成,L形竖板由竖板P和竖板Q组成,竖板P远离竖板Q的端部的上方与横板连接成L形,横板和竖板Q分别位于竖板P的两侧;The motor mounting plate 16 and the sliding platform seat 36 are all L-shaped plate-shaped structures, consisting of horizontal plates and vertical plates. The horizontal plate of the motor mounting plate 16 is on the top, and the vertical plate is on the bottom. Cylinder is fixed—slider connecting plate 22 is made up of horizontal plate and L-shaped vertical plate, and L-shaped vertical plate is made up of vertical plate P and vertical plate Q, and the top of vertical plate P is far away from the end of vertical plate Q and is connected with horizontal plate to form L-shaped, the horizontal plate and the vertical plate Q are located on both sides of the vertical plate P;
纱筒夹手14的板体与电机夹手联轴器15的下端连接,电机夹手联轴器15的上端通过电机安装板16的横板上的孔与夹手电机17连接,夹手电机17连接固定在电机安装板16上,电机安装板16、夹手电机17、纱筒夹手14、电机夹手联轴器15连接结构如图9所示,电机安装板16的竖板与气缸推杆18连接,气缸推杆18与气缸21连接,同时平行于所述Y轴方向,气缸21固定在如图10所示的气缸固定—滑块连接板22的横板上,气缸固定—滑块连接板22的竖板Q与直线导轨γ的滑动块23的工作面固定连接,直线导轨γ的滑动架与如图7所示的滑台座36的竖板的A面固定连接,同时平行于所述Z轴方向,滑台座36的横板的下面与主导轨滑动架的滑动块3的工作面和辅助导轨滑动架的滑动块37的工作面固定连接,如图6所示的主导轨滑动架4和如图14所示的辅助导轨滑动架38平行于所述X轴方向;The plate body of the yarn bobbin gripper 14 is connected with the lower end of the motor gripper coupling 15, and the upper end of the motor gripper coupling 15 is connected with the gripper motor 17 through the hole on the horizontal plate of the motor mounting plate 16, and the gripper motor 17 is connected and fixed on the motor mounting plate 16, the connection structure of the motor mounting plate 16, the clamping hand motor 17, the yarn bobbin clamping hand 14, and the motor clamping hand coupling 15 is as shown in Figure 9, the vertical plate of the motor mounting plate 16 and the cylinder The push rod 18 is connected, and the cylinder push rod 18 is connected with the cylinder 21, and is parallel to the Y-axis direction. The vertical plate Q of the block connecting plate 22 is fixedly connected with the working surface of the sliding block 23 of the linear guide rail γ, and the sliding frame of the linear guide rail γ is fixedly connected with the A face of the vertical plate of the slide platform seat 36 as shown in Figure 7, parallel to In the Z-axis direction, the lower side of the horizontal plate of the slide platform seat 36 is fixedly connected with the working surface of the sliding block 3 of the main rail sliding frame and the working surface of the sliding block 37 of the auxiliary guiding rail sliding frame, and the main rail slides as shown in Figure 6 The frame 4 and the auxiliary rail sliding frame 38 shown in Figure 14 are parallel to the X-axis direction;
驱动系统I中的电机a 51安装在直线导轨滑动架γ24的下端部,直线导轨滑动架γ24的竖直一侧自上而下依次固定有第一U型限位器43、第二U型限位器49和第三U型限位器50,第一U型限位器43安装在第一T型槽44内,第二U型限位器49和第三U型限位器50安装在第二T型槽48内,直线导轨滑动架γ的滑动块23的竖直一侧安装有第一外置感应器54,第一外置感应器54位于第一U型限位器43和第三U型限位器50之间;The motor a 51 in the drive system 1 is installed on the lower end of the linear guide rail sliding frame γ24, and the vertical side of the linear guide rail sliding frame γ24 is fixed with the first U-shaped stopper 43 and the second U-shaped stopper 43 sequentially from top to bottom. Stopper 49 and the third U-shaped stopper 50, the first U-shaped stopper 43 is installed in the first T-shaped slot 44, the second U-shaped stopper 49 and the third U-shaped stopper 50 are installed in In the second T-shaped slot 48, a first external sensor 54 is installed on the vertical side of the sliding block 23 of the linear guide rail sliding frame γ, and the first external sensor 54 is located between the first U-shaped limiter 43 and the second Between the three U-shaped stoppers 50;
驱动系统I中的电b 7安装在主导轨滑动架4的一侧且靠近端部位置,主导轨滑动架4的水平一侧自靠近电机b 7的位置向远离电机b 7的位置依次固定有第四U型限位器6、第五U型限位器5和第六U型限位器39,第四U型限位器6和第五U型限位器5安装在第三T型槽1内,第六U型限位器39安装在第四T型槽8内,主导轨滑动架的滑动块3与第四U型限位器6同侧的面上安装有第二外置感应器2,第二外置感应器2位于第四U型限位器6和第六U型限位器39之间;The motor b7 in the drive system 1 is installed on one side of the main rail sliding frame 4 and near the end position, and the horizontal side of the main rail sliding frame 4 is sequentially fixed from a position close to the motor b7 to a position away from the motor b7. The fourth U-shaped limiter 6, the fifth U-shaped limiter 5 and the sixth U-shaped limiter 39, the fourth U-shaped limiter 6 and the fifth U-shaped limiter 5 are installed on the third T-shaped In the slot 1, the sixth U-shaped stopper 39 is installed in the fourth T-shaped slot 8, and the sliding block 3 of the main rail sliding frame is installed on the same side as the fourth U-shaped stopper 6. The sensor 2, the second external sensor 2 is located between the fourth U-shaped limiter 6 and the sixth U-shaped limiter 39;
吸嘴组件位于纱筒夹手14的侧下方,且与负压装置连通,纱筒夹手14夹取纱筒运送到吸嘴组件的吸入侧时,吸嘴组件的工作端正对纱筒轴线;主要由吸嘴12、吸管13和吸嘴座33组成,吸嘴12为喇叭筒状结构,m端的尺寸大于n端,吸嘴12的m端朝向纱筒夹手14的正下方,吸嘴12的n端与吸管13连接,吸嘴12和吸管13的连接结构如图11所示,吸管穿透吸嘴座33,吸嘴座33的结构如图12所示,且与吸嘴座33固定连接,待夹持位置为与吸管13远离吸嘴12的端头保持一段距离的位置;The suction nozzle assembly is located under the side of the bobbin gripper 14 and communicated with the negative pressure device. When the bobbin gripper 14 grips the bobbin and transports it to the suction side of the suction nozzle assembly, the working end of the suction nozzle assembly is facing the axis of the bobbin; It is mainly composed of a suction nozzle 12, a suction tube 13 and a suction nozzle seat 33. The suction nozzle 12 is a horn-shaped structure, and the size of the m end is larger than the n end. The n end of the suction pipe 13 is connected, the connection structure of the suction nozzle 12 and the suction pipe 13 is shown in Figure 11, the suction pipe penetrates the suction nozzle seat 33, the structure of the suction nozzle seat 33 is shown in Figure 12, and is fixed with the suction nozzle seat 33 connected, the position to be clamped is a position keeping a certain distance from the end of the suction pipe 13 away from the suction nozzle 12;
驱动系统II用于驱动吸嘴组件沿所述X轴和所述Y轴运动,同时用于驱动负压装置产生负压将纱筒11上的纱线断头吸到待夹持位置;主要由所述滑台座36、上直线导轨滑动架19、上直线导轨滑动架的滑动块29、电机c 32、所述主导轨滑动架4、所述主导轨滑动架的滑动块3、所述电机b 7、所述辅助导轨滑动架38和所述辅助导轨滑动架的滑动块37组成;The driving system II is used to drive the suction nozzle assembly to move along the X-axis and the Y-axis, and is used to drive the negative pressure device to generate negative pressure to suck the broken yarn on the bobbin 11 to the position to be clamped; mainly by The sliding platform seat 36, the upper linear guide rail sliding frame 19, the sliding block 29 of the upper linear guiding rail sliding frame, the motor c 32, the main rail sliding frame 4, the sliding block 3 of the main rail sliding frame, the motor b 7. The auxiliary rail sliding frame 38 and the sliding block 37 of the auxiliary rail sliding frame are composed;
吸嘴座33与上直线导轨滑动架的滑动块29的工作面固定连接,所述的电机c 32与上直线导轨滑动架18连接,上直线导轨滑动架19与滑台座36的竖板的B面固定连接,同时平行于所述Y轴方向;The suction nozzle seat 33 is fixedly connected with the working surface of the sliding block 29 of the upper linear guide rail slide frame, the motor c 32 is connected with the upper linear guide rail slide frame 18, and the upper linear guide rail slide frame 19 is connected with the B of the vertical plate of the slide platform seat 36. The surfaces are fixedly connected and parallel to the Y-axis direction;
驱动系统II中的电机c 32安装在上直线导轨滑动架19的端部,上直线导轨滑动架19的上侧自远离电机c 32的位置向靠近电机c 32的位置依次固定有第七U型限位器20、第八U型限位器26和第九U型限位器28,第七U型限位器20安装在第五T型槽42内,第八U型限位器26和第九U型限位器28安装在第六T型槽25内,上直线导轨滑动架的滑动块29的上侧安装有第三外置感应器27,第三外置感应器27位于第七U型限位器20和第九U型限位器28之间;The motor c 32 in the drive system II is mounted on the end of the upper linear guide rail slide frame 19, and the upper side of the upper linear guide rail slide frame 19 is sequentially fixed with a seventh U-shaped frame from a position away from the motor c 32 to a position close to the motor c 32. Limiter 20, the eighth U-shaped limiter 26 and the ninth U-shaped limiter 28, the seventh U-shaped limiter 20 is installed in the fifth T-shaped slot 42, the eighth U-shaped limiter 26 and The ninth U-shaped limiter 28 is installed in the sixth T-shaped slot 25, and the upper side of the sliding block 29 of the upper linear guide rail sliding frame is equipped with a third external sensor 27, and the third external sensor 27 is located on the seventh Between the U-shaped limiter 20 and the ninth U-shaped limiter 28;
找磁固定体,位于吸嘴组件的正下方,包括钢丝圈拨动块10,钢丝圈拨动块10为具有电磁铁功能的T形块,由第一块体和第二块体组成,第一块体位于找磁固定体的端部,且其下表面向上凹陷形成倒凹状结构;找磁固定体还包括支撑固定块35,钢丝圈拨动块10固定在支撑固定块35的头端;Find a magnetic fixed body, located directly below the nozzle assembly, including a traveler toggle block 10. The traveler toggle block 10 is a T-shaped block with an electromagnet function, consisting of a first block and a second block. One body is located at the end of the magnetism-seeking fixture, and its lower surface is sunken upwards to form an inverted concave structure; the magnetism-finding fixture also includes a support fixing block 35, and the traveler moving block 10 is fixed on the head end of the support fixation block 35;
驱动系统III用于驱动找磁固定体沿所述X轴和所述Y轴运动,以将钢丝圈拨动到指定位置,指定位置为钢领上最靠近接纱装置的位置;驱动系统III主要由所述滑台座36、下直线导轨滑动架9、下直线导轨滑动架的滑动块52、电机d 34、所述主导轨滑动架4、所述主导轨滑动架的滑动块3、所述电机b 7、所述辅助导轨滑动架38和所述辅助导轨滑动架的滑动块37组成;The drive system III is used to drive the magnetic-finding fixed body to move along the X-axis and the Y-axis to move the traveler to a designated position, and the designated position is the position closest to the yarn connecting device on the ring; the drive system III mainly By described slide platform seat 36, lower linear guide rail sliding frame 9, the sliding block 52 of lower linear guide rail sliding frame, motor d 34, described main rail sliding frame 4, the sliding block 3 of described main rail sliding frame, described motor b 7. The auxiliary guide rail sliding frame 38 and the sliding block 37 of the auxiliary guide rail sliding frame are composed;
找磁固定体中的支撑固定块35的尾端与下直线导轨滑动架的滑动块52的工作面固定连接,驱动系统III中的电机d 34与下直线导轨滑动架9连接,下直线导轨滑动架9位于上直线导轨滑动架19下方,且与滑台座36的竖板的B面固定连接,同时平行于所述Y轴方向;The tail end of the support fixed block 35 in the magnetic fixed body is fixedly connected with the working surface of the sliding block 52 of the lower linear guide rail sliding frame, the motor d 34 in the drive system III is connected with the lower linear guide rail sliding frame 9, and the lower linear guide rail slides The frame 9 is located below the upper linear guide rail sliding frame 19, and is fixedly connected with the B surface of the vertical plate of the sliding platform seat 36, and is parallel to the Y-axis direction;
电机d 34安装在下直线导轨滑动架9的端部,下直线导轨滑动架9的上侧自靠近电机d 34的位置向远离电机d 34的位置依次固定有第十U型限位器45、第十一U型限位器46和第十二U型限位器41,第十U型限位器45和第十一U型限位器46安装在第七T型槽47内,第十二U型限位器41安装在第八T型槽40内,如图4所示的下直线导轨滑动架的滑动块52上侧安装有第四外置感应器53,第四外置感应器53位于第十U型限位器45和第十二U型限位器41之间;The motor d 34 is installed on the end of the lower linear guide rail slide frame 9, and the upper side of the lower linear guide rail slide frame 9 is successively fixed with the tenth U-shaped stopper 45, the first U-shaped stopper 45, and the position away from the motor d 34 from the position close to the motor d 34. The eleventh U-shaped stopper 46 and the twelfth U-shaped stopper 41, the tenth U-shaped stopper 45 and the eleventh U-shaped stopper 46 are installed in the seventh T-shaped slot 47, and the twelfth U-shaped stopper 46 is installed in the seventh T-shaped slot 47. The U-shaped limiter 41 is installed in the eighth T-shaped slot 40, and the upper side of the sliding block 52 of the lower linear guide rail slide frame shown in Figure 4 is equipped with a fourth external sensor 53, and the fourth external sensor 53 Located between the tenth U-shaped limiter 45 and the twelfth U-shaped limiter 41;
纱线夹手30位于吸嘴组件远离纱筒夹手14的一侧,且与工业机器人31连接;纱线夹手30由底座以及安装在底座上的多根半剖柱状夹指组成,纱线夹手30的底座与工业机器人31固定连接,纱线夹手30中所有的夹指分布在两行多列中,同一列的两指的相对面为平面;The yarn gripper 30 is located on the side of the suction nozzle assembly away from the yarn bobbin gripper 14, and is connected to the industrial robot 31; the yarn gripper 30 is composed of a base and a plurality of half-cut cylindrical fingers installed on the base, and the yarn The base of the gripper 30 is fixedly connected to the industrial robot 31, and all the fingers in the yarn gripper 30 are distributed in two rows and multiple columns, and the opposite surfaces of the two fingers in the same column are planes;
工业机器人31用于驱动纱线夹手30运动到待夹持位置夹住纱线断头后,驱动纱线夹手30将纱线断头依次挂钢丝圈、气环圈和导纱钩后放入细纱机的前罗拉钳口。The industrial robot 31 is used to drive the yarn gripper 30 to move to the position to be clamped to clamp the broken end of the yarn, and then drive the yarn gripper 30 to hang the broken end of the yarn on the steel traveler, air ring and yarn guide hook in sequence, and then release it. into the front roller nip of the spinning frame.
本发明的接纱装置可以与控制系统(控制系统可采用PLC、工控机、DSP等,具体形式不限,现以PLC为例进行说明,总控PLC是使用PLC负责统筹全局、分PLC负责控制工业机器人,分PLC接受总控PLC的控制,运动方面的控制是使用传感器和总控PLC配合控制)配合构成自动接纱装置,具体配合方式为:控制系统与驱动系统I、驱动系统II、驱动系统III和工业机器人连接;当纱线断了后,采用本发明的接纱装置自动接纱,该接纱装置会由如图5所示的运输小车55沿着铁轨移动到断线位置,此处的运动过程是受控制系统的控制,当检测到断线后,控制系统将断线纱锭所产生的断线信号传给运输小车55,运输小车55接收信号后根据所接收信号中的信息明确断线纱锭的位置,然后运动到该断线的纱锭处。其控制步骤如下:The yarn splicing device of the present invention can be connected with the control system (the control system can adopt PLC, industrial computer, DSP, etc., the specific form is not limited, now take PLC as an example to illustrate, the master control PLC is to use PLC to be responsible for overall planning, and the sub-PLC is responsible for control. For industrial robots, sub-PLCs are controlled by the main control PLC, and the motion control is controlled by the cooperation of sensors and the main control PLC) to form an automatic yarn splicing device. The specific cooperation methods are: control system and drive system I, drive system II, drive System III is connected with the industrial robot; when the yarn is broken, the yarn joining device of the present invention is used to automatically join the yarn, and the yarn joining device can be moved to the broken thread position along the rail by the transport trolley 55 as shown in Figure 5 , and then The movement process at this point is controlled by the control system. When the thread breakage is detected, the control system transmits the thread breakage signal generated by the broken thread spindle to the transport trolley 55. After the transport trolley 55 receives the signal, it will be clear according to the information in the received signal. The position of the broken thread spindle, and then move to the broken thread spindle. Its control steps are as follows:
(1)控制纱筒夹手14夹取纱筒11,其具体过程为:接纱装置的纱筒夹手14夹住纱筒11的上端圆柱后,直线导轨滑动架γ24的电机a 51运动从而带动夹管组件(由电机安装板、夹手电机、纱筒夹手、电机夹手联轴器、气缸及推杆、气缸固定—滑块连接板组成)可沿着直线导轨滑动架γ24产生Z轴方向的运动,将纱筒11从细纱机纱锭上取出;(1) Control the yarn bobbin gripper 14 to clamp the yarn bobbin 11. The specific process is: after the yarn bobbin gripper 14 of the yarn connecting device clamps the upper end cylinder of the yarn bobbin 11, the motor a 51 of the linear guide carriage gamma 24 moves to thereby Drive the clamping tube assembly (composed of motor mounting plate, clamping motor, yarn tube clamping hand, motor clamping hand coupling, cylinder and push rod, cylinder fixing-slider connecting plate) to generate Z along the linear guide rail sliding frame γ24 Axial movement to take out the bobbin 11 from the spindle of the spinning frame;
(2)控制夹取了纱筒11的纱筒夹手14运动直至纱筒11位于吸嘴组件的吸入侧,其具体过程为:气缸21使气缸推杆18产生运动,带动图8所示的找磁固定体产生Y轴方向的运动,通过这两个方向的运动,可将过程(1)中取到的纱筒11带到吸嘴组件中吸嘴12前方的吸入侧位置(此吸入侧位置即吸嘴m端正对纱筒11轴向,且纱筒11上的纱线都处于吸嘴的工作空间内的位置);(2) Control the movement of the yarn tube gripper 14 that has clamped the yarn tube 11 until the yarn tube 11 is located on the suction side of the suction nozzle assembly. The magnetic fixed body produces movement in the Y-axis direction. Through the movement in these two directions, the yarn bobbin 11 taken in the process (1) can be brought to the position on the suction side in front of the suction nozzle 12 in the suction nozzle assembly (the suction side The position is that the m end of the suction nozzle is facing the axial direction of the bobbin 11, and the yarns on the bobbin 11 are all in the working space of the suction nozzle);
(3)控制找磁固定体将钢丝圈拨动到指定位置,其具体过程为:在取出纱筒11后,与过程(2)同步,找磁固定体的钢丝圈拨动块10运动到细纱机的钢领上,二者之间留有间隙,避免接触式损伤,然后钢丝圈拨动块10前端倒凹字的两端突出部位,从钢丝圈接线时的指定位置开始绕钢领走一圈,将在钢领上任意位置的钢丝圈拨到指定位置(指定位置即为钢领上最靠近接纱装置的位置);此动作过程依靠的是直线导轨滑动架α(由主导轨滑动架3和辅助导轨滑动架38组成)和下直线导轨滑动架9配合动作实现的;(3) Control the magnetic fixed body to move the traveler to the designated position. The specific process is: after taking out the yarn bobbin 11, synchronously with the process (2), the traveler block 10 of the magnetic fixed body moves to the spun yarn On the steel ring of the machine, there is a gap between the two to avoid contact damage, and then the protruding parts of the two ends of the concave character at the front end of the traveler toggle block 10 start to go around the steel ring from the designated position when the traveler is connected. Turn the traveler at any position on the steel ring to the designated position (the designated position is the position closest to the yarn connecting device on the steel ring); this action process relies on the linear guide rail carriage α (by the main guide rail carriage 3 and the auxiliary guide rail sliding frame 38 are formed) and the lower linear guide rail sliding frame 9 cooperates to realize;
(4)控制纱筒夹手14开始自转,控制负压装置开始工作,其具体过程为:过程(2)和(3)完成后,夹手电机17动作驱使纱筒夹手14带动纱筒11旋转,当纱筒夹手14带动纱筒11在吸嘴12前旋转,此时吸嘴12通过空气负压产生吸力,使气流经过旋转的纱筒11沿着m端口进入,这样就可以将纱筒11上的纱线断头找到,并在气流的作用下被吸入吸嘴12;(4) Control the yarn tube gripper 14 to start to rotate, and control the negative pressure device to start working. The specific process is: after the process (2) and (3) are completed, the action of the gripper motor 17 drives the yarn tube gripper 14 to drive the yarn tube 11 Rotate, when the yarn tube gripper 14 drives the yarn tube 11 to rotate in front of the suction nozzle 12, the suction nozzle 12 generates suction through the air negative pressure at this time, so that the air flow passes through the rotating yarn tube 11 and enters along the m port, so that the yarn can be The broken yarn on the tube 11 is found and sucked into the suction nozzle 12 under the action of the air flow;
(5)吸嘴组件吸入纱线断头后,控制纱筒夹手14停止自转,控制吸嘴组件运动至纱线断头从吸嘴组件中伸出一段长度,其具体过程为:在过程(4)中纱线断头被吸入吸嘴12后并吸出一定长度,夹手电机17停止动作,纱筒11停止旋转,吸嘴组件仍然保持负压使纱线断头保持与吸管13水平,并在电机c 32的作用下沿着上直线导轨滑动架19后撤一定距离,直到上直线导轨滑动架的滑动块29上的第三外置感应器27被第八U型限位器26检测到为止,露出纱线断头;(5) After the suction nozzle assembly sucks the yarn breakage, control the yarn bobbin gripper 14 to stop the rotation, and control the movement of the suction nozzle assembly until the yarn breakage protrudes a certain length from the suction nozzle assembly. The specific process is as follows: in the process ( 4) After the broken end of the middle yarn is sucked into the suction nozzle 12 and sucked out for a certain length, the clamping motor 17 stops, the yarn bobbin 11 stops rotating, and the suction nozzle assembly still maintains negative pressure to keep the broken end of the yarn at the level of the suction pipe 13, and Under the action of the motor c 32, retreat a certain distance along the upper linear guide rail carriage 19 until the third external sensor 27 on the sliding block 29 of the upper linear guide rail carriage is detected by the eighth U-shaped stopper 26 So far, revealing the broken end of the yarn;
(6)控制纱线夹手30运动到待夹持位置夹住纱线断头,其具体过程为:在过程(5)纱线断头位置确定后,纱线夹手30在工业机器人31的带动下,通过特定的导向运动到纱线断头的特定位置,并按一定长度多段夹住线头(即指F1、指F2、指F3都动作,夹住纱线),(6) Control the movement of the yarn gripper 30 to the position to be clamped to clamp the broken end of the yarn. Driven by a specific guiding movement to the specific position of the broken end of the yarn, and clamping the thread end in multiple sections according to a certain length (that is, F1, F2, and F3 all act to clamp the yarn),
(7)控制负压装置停止工作,控制纱筒夹手14将纱筒11放回至细纱机纱锭上后释放纱筒11,其具体过程为:在过程(6)完成后,控制负压装置停止工作,直线导轨滑动架γ24的电机a 51运动从而带动夹管组件可沿着直线导轨滑动架γ24产生Z轴方向的运动,气缸21使气缸推杆18产生运动,同时带动图8所示的找磁固定体产生Y轴方向的运动,通过这两个方向运动的配合,实现将纱筒11放回细纱机的纱锭上,为防止纱线扯断在上述将纱筒11放回的过程中工业机器人31带着纱线夹手30夹着纱线断头沿一定轨迹进行跟随运动,避免扯断纱线;(7) Control the negative pressure device to stop working, control the bobbin gripper 14 to put the bobbin 11 back on the spinning frame spindle and release the bobbin 11. The specific process is: after the process (6) is completed, control the negative pressure device Stop working, the motor a 51 of the linear guide rail sliding frame γ24 moves to drive the pinch assembly to move along the linear guide rail sliding frame γ24 in the Z-axis direction, and the cylinder 21 makes the cylinder push rod 18 move, and at the same time drives the cylinder push rod 18 shown in Figure 8 Find the magnetic fixed body to generate movement in the Y-axis direction. Through the cooperation of these two directions, the yarn bobbin 11 can be put back on the spindle of the spinning frame. The industrial robot 31 carries the yarn gripper 30 to clamp the broken end of the yarn and follow a certain track to avoid breaking the yarn;
(8)控制纱线夹手30将纱线断头依次挂钢丝圈、气环圈和导纱钩后放入细纱机的前罗拉钳口,其具体过程为:过程(7)中的纱筒放回完毕后,工业机器人31运动将纱线夹手30移动到细纱机钢丝圈的位置,然后纱线夹手30水平姿态(即夹指F1、F2、F3在水平面上),然后指F3松开,指F1和指F2夹着纱线将其挂在钢丝圈上,指F2松开,然后指F1夹着纱线推出钢丝圈位置;(8) Control the yarn gripper 30 to hang the broken end of the yarn on the traveler, air ring and yarn guide hook in turn and put it into the front roller jaw of the spinning machine. The specific process is: the yarn bobbin in the process (7) After putting it back, the industrial robot 31 moves the yarn gripper 30 to the position of the ring traveler of the spinning frame, and then the yarn gripper 30 is in a horizontal posture (that is, the gripper fingers F1, F2, and F3 are on the horizontal plane), and then the fingers F3 are loosened. Open, finger F1 and finger F2 clamp the yarn to hang it on the traveler, finger F2 loosen, and then finger F1 clamps the yarn to push out the traveler position;
工业机器人31运动将纱线夹手30移动到细纱机气环圈位置,纱线夹手30改变为垂直姿态(即夹指F1、F2、F3在垂直面上),指F2夹住纱线,然后按指定姿态动作将纱线绕入气环圈,指F2松开,指F1夹着纱线推出气环圈位置;The movement of the industrial robot 31 moves the yarn gripper 30 to the air ring position of the spinning frame, and the yarn gripper 30 changes to a vertical posture (that is, the fingers F1, F2, and F3 are on the vertical plane), and the fingers F2 grip the yarn, Then wind the yarn into the air ring according to the specified gesture, release the finger F2, and push the yarn out of the air ring with the finger F1;
工业机器人31运动将纱线夹手30移动到细纱机导纱钩位置,纱线夹手30保持垂直姿态,指F2夹住纱线,然后按指定姿态动作将纱线绕入导纱钩,指F2松开,指F1夹着纱线推出气环圈位置,然后运动到前罗拉钳口位置;The industrial robot 31 moves the yarn gripper 30 to the position of the yarn guide hook of the spinning frame, the yarn gripper 30 maintains a vertical posture, and the finger F2 clamps the yarn, and then winds the yarn into the yarn guide hook according to the specified posture action, and the finger F2 grips the yarn. F2 is released, which means that F1 clamps the yarn and pushes out the position of the air ring, and then moves to the position of the front roller jaw;
(9)控制纱线夹手30用特定姿势将纱线断头送入前罗拉钳口后,指F1迅速松开;这时放入前罗拉后的纱线断头与接头纱会在罗拉的作用下重新进行纱线的搓捻和拉伸,使其连接在一起,实现接线过程;(9) After controlling the yarn gripper 30 to send the broken end of the yarn into the jaw of the front roller with a specific posture, the finger F1 is quickly released; Re-twist and stretch the yarn under the action to connect them together to realize the wiring process;
(10)工业机器人31返回初始姿态和位置,夹管组件、吸嘴组件、找磁固定体、直线导轨滑台组件也都返回初始状态,自动接线完成。(10) The industrial robot 31 returns to the initial posture and position, and the pinch assembly, the suction nozzle assembly, the magnet-finding fixture, and the linear guide slide assembly also return to the initial state, and the automatic wiring is completed.
Claims (10)
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