CN110548623A - Small paint spraying device - Google Patents
Small paint spraying device Download PDFInfo
- Publication number
- CN110548623A CN110548623A CN201910924478.6A CN201910924478A CN110548623A CN 110548623 A CN110548623 A CN 110548623A CN 201910924478 A CN201910924478 A CN 201910924478A CN 110548623 A CN110548623 A CN 110548623A
- Authority
- CN
- China
- Prior art keywords
- paint
- painting apparatus
- spray gun
- compact
- vehicle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003973 paint Substances 0.000 title claims abstract description 85
- 238000005507 spraying Methods 0.000 title claims abstract description 26
- 239000007921 spray Substances 0.000 claims abstract description 42
- 238000010422 painting Methods 0.000 claims description 44
- 238000007592 spray painting technique Methods 0.000 claims description 6
- 230000003028 elevating effect Effects 0.000 claims 1
- 238000012423 maintenance Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
Abstract
The application discloses small-size paint spraying apparatus, wherein small-size paint spraying apparatus includes a frame roof beam, an operation arm, a paint spray gun and a rotation support base, wherein the frame roof beam includes a transverse guide, wherein the operation arm by slidable positioning set up in the frame roof beam transverse guide, wherein the paint spray gun is fixed in the end of operation arm, wherein the rotation support base set up in the below of crossbeam supplies to bear a spraying vehicle.
Description
Technical Field
The invention relates to the field of paint spraying devices, in particular to the field of small paint spraying devices.
Background
With the improvement of living standard of people, automobiles, especially private cars, are gradually popularized in a plurality of families. When a user of the automobile drives the automobile, paint on the outer wall of the automobile is scratched unintentionally and accidentally, so that the overall attractiveness of the automobile is affected.
For this reason, a vehicle user always goes to a repair shop or an automobile 4S shop to spray paint after the paint on the outer wall of the automobile is scraped. For this reason, a repair shop or an automobile 4S shop usually sets a vehicle room for painting vehicles exclusively. In the prior art, the automobile is painted by manually controlling a paint spray gun to manually paint the scraped part of the automobile or by adopting an automatic paint spraying robot to paint the automobile.
Obviously, manual painting is very hard for operators, and especially, toxic and harmful organic matters are usually present in the paint, so that the manual painting is harmful to human bodies. Therefore, the existing repair shop or the automobile 4S shop is more inclined to paint the vehicle by the automatic painting robot. For example, an automotive paint spraying robot assembly disclosed in application No. cn201811118758.x is capable of spraying paint on a vehicle, but such an automotive paint spraying robot is large in size for spraying paint on each side of the vehicle, otherwise, a small automotive paint spraying robot cannot spray paint on a top surface of a vehicle having a large size only by sliding on a rail traveling mechanism provided on the ground and by rotating the vehicle to be sprayed. Based on the fact that the overall height of the existing automobile paint spraying robot is usually larger than that of an ordinary vehicle, and for some vehicle outer walls which are higher than a paint nozzle of the automobile paint spraying robot, paint spraying operation cannot be achieved through the automobile paint spraying robot.
In addition, since the automobile paint spraying robot is provided with a large volume, the whole paint spray booth is enlarged, and the floor space cost is remarkably increased for a maintenance shop or an automobile 4S shop built in a city center.
Disclosure of Invention
An object of the present invention is to provide a small-sized painting apparatus for automobiles, which is provided to be capable of being adapted to paint vehicles having various volumes and heights.
It is an object of the present invention to provide a small painting apparatus which is small in size but capable of painting a vehicle having a large size.
It is another object of the present invention to provide a small car painting apparatus which is much smaller in volume than a car paint painting robot of the related art, thereby reducing the area of a parcel occupied by the whole painting booth and thus reducing the cost of a maintenance shop or an automobile 4S shop.
It is another object of the present invention to provide a small car painting apparatus, wherein the small car painting apparatus forms at least one paint spray opening, wherein the small car painting apparatus is capable of adjusting a relative position between an outer wall of a vehicle to be painted and the paint spray opening of the small car painting apparatus with multiple degrees of freedom, thereby making the small car painting apparatus suitable for painting various outer walls of cars.
Another object of the present invention is to provide a small car painting apparatus in which a relative distance between a paint spray nozzle of the small car painting apparatus with respect to an outer wall of the small car painting apparatus can be adjusted according to a predetermined condition, thereby adjusting a painting area formed on the outer wall of a vehicle with paint by the small car painting apparatus.
To achieve at least one of the above objects, the present invention provides a small-sized painting apparatus, wherein the small-sized painting apparatus includes:
A frame rail, wherein the frame rail includes a transverse rail;
an operating arm, wherein the operating arm is slidably positionable on the transverse rail;
A paint spray gun, wherein said paint spray gun is secured to a bottom end of said operating arm; and
And the rotary support base is arranged below the cross beam and is used for bearing a vehicle to be sprayed.
according to an embodiment of the present invention, the frame beam includes a pair of vertical support rods, wherein both ends of the lateral guide rail are respectively disposed at top ends of the pair of vertical support rods.
According to an embodiment of the present invention, the vertical support rods are configured as lifting rods that are lifted synchronously.
According to an embodiment of the present invention, the robot arm includes a slide base, at least one joint part, and a driving unit, wherein the slide base is slidably mounted to the lateral guide rail of the frame beam, wherein a tip end of the joint part is rotatably mounted to the slide base, and wherein the paint spray gun is mounted to the other end of the joint part.
According to an embodiment of the present invention, the rotation support base includes a support plate, a rotation shaft and a driving motor, wherein the support plate is disposed below the transverse guide rail, wherein the support plate is rotatably mounted at a top end of the rotation shaft, and wherein the rotation shaft is drivably connected to the driving motor.
according to an embodiment of the invention, the support disc is arranged as a disc, wherein the axis of the disc is arranged through the midpoint of the transverse rail formed by the frame beam.
According to an embodiment of the present invention, the small car painting apparatus further includes a paint booth, wherein the paint booth forms a sealable paint booth, and the operation arm, the rotation support base, and the paint spray gun are disposed in the paint booth.
According to an embodiment of the present invention, the compact car painting apparatus further includes a controller to which the operating arm and the rotating support base are controllably connected in a dynamically adjustable manner such that the relative position of the vehicle to be painted on the support base in front of the paint spray gun secured to the operating arm is automatically adjusted.
drawings
fig. 1 shows a schematic overall view of a small-sized automobile painting apparatus according to the present invention.
Fig. 2 shows a partially disassembled view of a small vehicle painting apparatus according to the present invention.
Figure 3 shows a schematic view of a robot and a paint spray gun of the compact vehicle painting apparatus of the present invention.
Fig. 4 shows a state diagram of the small car painting apparatus according to the present invention in operation.
Detailed Description
The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced devices or components must be constructed and operated in a particular orientation and thus are not to be considered limiting.
A small car painting apparatus according to a preferred embodiment of the present invention will be described in detail below with reference to fig. 1 to 4 of the accompanying drawings, wherein the small car painting apparatus 100 includes an operating arm 10, a frame beam 20, and a rotation support base 30. The frame beam 20 forms a cross rail 21 above the rotation support base 30, and the operation arm 10 is slidably positioned on the cross rail 21.
Further, the car spray painting apparatus 100 further includes a paint spray gun 40, wherein the paint spray gun 40 is provided to the operation arm 10. The paint spray gun 40 defines a spray opening 401. The paint spray gun 40 may be in communication with at least one paint reservoir 50 such that the paint spray gun 40 is capable of spraying paint from the paint reservoir 50 from above down onto a vehicle 500 to be sprayed on the rotating support base 30 beneath the operating arm 10.
In the present invention, the operation arm 10 is provided as a multi-degree-of-freedom adjustable mechanical arm 20, and the paint spraying opening 401 formed by the paint spray gun 40 is provided at the lower end of the operation arm 10, so that the height of the paint spraying opening 401 relative to the vehicle 500 to be painted is changed when the operation arm 10 is adjusted, thereby enabling the paint spraying area formed on the vehicle 500 to be painted by the paint spray gun 40 to be adjusted when the vehicle 500 to be painted is painted.
Specifically, the robot arm 10 includes at least one slide base 11, at least one joint 12, and a driving unit 13. The slide base 11 is slidably mounted to the cross rail 21 of the frame member 20. The tip of the joint 12 is rotatably attached to the slide base 11. Preferably, in the present invention, the robot arm 10 includes at least two joints 12, and two adjacent joints 12 are provided to be pivotable with respect to each other, in such a manner that the height of the painting port 40 of the paint spray gun 40 provided on the joints 12 with respect to the vehicle 500 to be painted can be adjusted.
It will also be appreciated by those skilled in the art that, since the operating arm 10 is slidable on the transverse rail 21 formed by the frame beam 20, the relative position of the painting opening 401 with respect to the vehicle 500 to be painted in the transverse direction can also be adjusted, so that the paint spray gun 40 can perform painting operations on different positions of the outer wall of the vehicle 500.
The frame beams 20 further form a pair of vertical support bars 22, wherein the transverse rails 21 are disposed at the top ends of a pair of the vertical support discs 22. Preferably, the vertical support rod 22 is configured as a lifting rod, so that the height of the transverse guide rail 21 can be adjusted accordingly by lifting and lowering the vertical support rod 22, so that the relative distance between the paint spray gun 40 disposed on the transverse guide rail 21 and the vehicle 500 to be sprayed carried on the support plate 31 can be adjusted, and the spraying area formed by the paint spray gun 40 on the vehicle 500 to be sprayed can be adjusted. A pair of the vertical support rods 22 are provided to be lifted and lowered in synchronization.
It will be appreciated by those skilled in the art that the vertical support bar 22 may be implemented as a telescopic mechanism formed of hydraulic cylinders.
Further, the rotary support base 30 is used for carrying the vehicle 500 to be painted. The rotary supporting base 30 is arranged below the transverse guide rail 21, so that when the position of the outer wall of the vehicle 500 to be painted, which needs to be painted, cannot be painted by adjusting the relative position of the paint spraying opening 401 with respect to the vehicle 500 to be painted in the transverse direction, the vehicle 500 to be painted can be rotated to adjust the orientation of the position of the outer wall of the vehicle 500 to be painted, which needs to be painted, so that paint can be painted on the position of the outer wall of the vehicle 500 to be painted.
Specifically, the rotary supporting base 30 includes a supporting plate 31, a rotating shaft 32 and a driving motor 33, wherein the supporting plate 31 is rotatably mounted on the top end of the rotating shaft 32, and the rotating shaft 32 is drivably connected to the driving motor 33. When the driving motor 33 is turned on, the rotating shaft 32 rotates, and accordingly, the supporting plate 31 at the top end of the rotating shaft 32 drives the vehicle 500 to be painted to rotate, so that the position on the outer wall of the vehicle 500 to be painted, which needs to be painted, is oriented to be suitable for the paint spray gun 40 to perform the painting operation.
Preferably, in the present invention, the support plate 31 is provided as a circular disk, wherein the axis of the circular disk is disposed through the midpoint of the transverse rail 21 formed by the frame beam 20. Thus, the vehicle 500 to be painted is adapted to the robot arm 20 being controlled to adjust its position on the cross beam 20 after stopping on the supporting disc 31.
Preferably, the compact vehicle painting installation further comprises a paint booth 60, wherein the paint booth 60 forms a sealable paint booth 601. The operating arm 10, the rotating support base 30 and the paint spray gun 40 are all disposed in the spray booth 601. When the vehicle 500 to be painted needs to be painted, the vehicle 500 is firstly opened into the painting booth 601, and then the painting booth 601 is closed to prevent toxic and harmful gas generated during painting from escaping.
Further, the compact car painting apparatus further includes a controller 70. The operating arm 10, the rotating support base 30, and the paint spray gun 40 are all electrically connected to the controller 70.
Specifically, when the vehicle 500 to be painted needs to be painted, the vehicle 500 to be painted is first parked on the rotary support base 30. When the controller 70 is turned on, the operating arm 10, the vertical support bar 22 of the frame beam 20 and the rotary support base 30 are automatically adjusted according to a set program so that the painting opening 401 of the paint spray gun 40 is aligned with a position on the vehicle 500 to be painted, where the paint is to be painted. The paint spray gun 40 will then automatically spray paint on the vehicle 500 to be painted where it is desired to be painted. Subsequently, the operating arm 10, the vertical support bar 22 of the frame beam 20, the rotating support base 30, and the paint spray gun 40 will perform the next paint spraying operation.
It will be appreciated by persons skilled in the art that the embodiments of the invention described above and shown in the drawings are given by way of example only and are not limiting of the invention. The objects of the invention have been fully and effectively accomplished. The functional and structural principles of the present invention have been shown and described in the examples, and any variations or modifications of the embodiments of the present invention may be made without departing from the principles.
Claims (8)
1. A compact painting apparatus, wherein the compact painting apparatus comprises:
A frame rail, wherein the frame rail includes a transverse rail;
An operating arm, wherein the operating arm is slidably positionable on the transverse rail;
A paint spray gun, wherein said paint spray gun is secured to a bottom end of said operating arm; and
And the rotary support base is arranged below the cross beam and is used for bearing a vehicle to be sprayed.
2. The compact painting apparatus of claim 1, wherein the frame beam includes a pair of vertical support bars, wherein both ends of the cross rail are respectively disposed at top ends of the pair of vertical support bars.
3. The small paint spraying apparatus according to claim 2, wherein the vertical support rods are provided as elevating rods which are elevated in synchronization.
4. the compact spray painting apparatus according to claim 1, wherein the robot arm includes a slide base, at least one joint, and a driving unit, wherein the slide base is slidably mounted to the cross rail of the frame beam, wherein a tip end of the joint is rotatably mounted to the slide base, and wherein the paint spray gun is mounted to the other end of the joint.
5. the compact spray painting apparatus according to any one of claims 1 to 4, wherein the rotary support base includes a support plate, a rotary shaft, and a driving motor, wherein the support plate is disposed below the lateral guide rail, wherein the support plate is rotatably mounted on a top end of the rotary shaft, wherein the rotary shaft is drivably connected to the driving motor.
6. The compact spray painting apparatus of claim 5, said support tray being configured as a disc, wherein an axis of said disc is disposed through a midpoint of said transverse rail formed by said frame beam.
7. The compact spray painting apparatus according to claim 1, further comprising a paint booth, wherein the paint booth forms a sealable spray booth, and the operation arm, the rotation support base, and the paint spray gun are disposed at the spray booth.
8. The compact spray painting apparatus of claim 1, further comprising a controller to which the operating arm and the rotatable support base are controllably connected in a dynamically adjustable manner such that the relative position of the vehicle to be painted on the support base prior to the paint spray gun being secured to the operating arm is automatically adjusted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910924478.6A CN110548623A (en) | 2019-09-27 | 2019-09-27 | Small paint spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910924478.6A CN110548623A (en) | 2019-09-27 | 2019-09-27 | Small paint spraying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110548623A true CN110548623A (en) | 2019-12-10 |
Family
ID=68741842
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910924478.6A Pending CN110548623A (en) | 2019-09-27 | 2019-09-27 | Small paint spraying device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110548623A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205588296U (en) * | 2016-05-04 | 2016-09-21 | 深圳先进技术研究院 | Automatic painting machine) ware people of large -scale complicated component |
| US20170349991A1 (en) * | 2015-01-20 | 2017-12-07 | Sturm Maschinen- & Anlagenbau Gmbh | Installation and method for the metallic coating of a workpiece |
| CN207872469U (en) * | 2018-01-16 | 2018-09-18 | 阮寒波 | A kind of numerical control spray-painting plant |
| CN109127221A (en) * | 2018-09-07 | 2019-01-04 | 佛山朝鸿新材料科技有限公司 | A kind of automobile production intelligent spray equipment and its spraying method |
| CN109365179A (en) * | 2018-12-25 | 2019-02-22 | 重庆精高金属结构制造有限公司 | A kind of auto parts and components spraying frock |
| CN109821687A (en) * | 2019-03-04 | 2019-05-31 | 清研同创机器人（天津）有限公司 | Large complicated workpiece surface multirobot automatic spraying system |
| CN211385476U (en) * | 2019-09-27 | 2020-09-01 | 葛岳良 | Small paint spraying device |
-
2019
- 2019-09-27 CN CN201910924478.6A patent/CN110548623A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170349991A1 (en) * | 2015-01-20 | 2017-12-07 | Sturm Maschinen- & Anlagenbau Gmbh | Installation and method for the metallic coating of a workpiece |
| CN205588296U (en) * | 2016-05-04 | 2016-09-21 | 深圳先进技术研究院 | Automatic painting machine) ware people of large -scale complicated component |
| CN207872469U (en) * | 2018-01-16 | 2018-09-18 | 阮寒波 | A kind of numerical control spray-painting plant |
| CN109127221A (en) * | 2018-09-07 | 2019-01-04 | 佛山朝鸿新材料科技有限公司 | A kind of automobile production intelligent spray equipment and its spraying method |
| CN109365179A (en) * | 2018-12-25 | 2019-02-22 | 重庆精高金属结构制造有限公司 | A kind of auto parts and components spraying frock |
| CN109821687A (en) * | 2019-03-04 | 2019-05-31 | 清研同创机器人（天津）有限公司 | Large complicated workpiece surface multirobot automatic spraying system |
| CN211385476U (en) * | 2019-09-27 | 2020-09-01 | 葛岳良 | Small paint spraying device |
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