CN110539578A - staggered numerical control engraving and resin embedding halation dyeing process - Google Patents
staggered numerical control engraving and resin embedding halation dyeing process Download PDFInfo
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- CN110539578A CN110539578A CN201910740947.9A CN201910740947A CN110539578A CN 110539578 A CN110539578 A CN 110539578A CN 201910740947 A CN201910740947 A CN 201910740947A CN 110539578 A CN110539578 A CN 110539578A
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- 239000011347 resin Substances 0.000 title claims abstract description 62
- 229920005989 resin Polymers 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000004043 dyeing Methods 0.000 title claims description 24
- 239000013078 crystal Substances 0.000 claims abstract description 37
- 239000003292 glue Substances 0.000 claims abstract description 37
- 238000012545 processing Methods 0.000 claims abstract description 7
- 239000010410 layer Substances 0.000 claims description 37
- 238000005498 polishing Methods 0.000 claims description 29
- 238000013461 design Methods 0.000 claims description 15
- 238000000227 grinding Methods 0.000 claims description 13
- 239000002344 surface layer Substances 0.000 claims description 8
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 5
- 230000004075 alteration Effects 0.000 claims description 5
- 239000003086 colorant Substances 0.000 claims description 5
- 229910052744 lithium Inorganic materials 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 239000004519 grease Substances 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims 1
- 201000003152 motion sickness Diseases 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000049 pigment Substances 0.000 abstract description 2
- 230000003760 hair shine Effects 0.000 abstract 1
- 239000004922 lacquer Substances 0.000 abstract 1
- 230000007774 longterm Effects 0.000 abstract 1
- 238000004321 preservation Methods 0.000 abstract 1
- 239000000758 substrate Substances 0.000 abstract 1
- 238000010422 painting Methods 0.000 description 16
- 238000005034 decoration Methods 0.000 description 3
- 230000000750 progressive effect Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 244000137852 Petrea volubilis Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000001815 facial effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/22—Removing surface-material, e.g. by engraving, by etching
- B44C1/225—Removing surface-material, e.g. by engraving, by etching by engraving
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the technical field of processing and production of indoor ornaments, in particular to a split-level numerical control engraving and resin inlaying halation combined process, which comprises the following steps: select the substrate, the plastic, discernment, data processing, carve, polish, carsickness, cover fat and banding, through with traditional carsickness technique and modernized engraving device, equipment such as burnishing device combine together, the production level and the fineness of doing work that have promoted traditional lacquer skill carsickness technique, and the depth through the colour, carve into multi-level sculpture layer, colour is clear between the adjacent sculpture layer, the stereovision and the third dimension of ornament have further been increased, cover resin crystal glue drip simultaneously, make the surface more glittering and translucent and clear avoid carsickness pigment wearing and tearing simultaneously, can long-term preservation, through setting up LED lamp area, after the circular telegram, LED lamp area shines in the sculpture district, thereby carry out the light filling to the crystal resin glue drip.
Description
Technical Field
The invention relates to the technical field of processing and production of indoor ornaments, in particular to a staggered numerical control engraving and resin embedding halation dyeing process.
background
The numerical control engraving is to carry out relief sculpture, plain engraving, hollow engraving and the like on wooden doors, furniture, metal, acrylic plates, PVC plates and the like through a numerical control engraving machine, and has high engraving speed and high precision.
The halation refers to a technique for painting, and in the times of two Hans, people look halation red on two cheeks of the face to express the color of the face, although the face has a certain stereoscopic impression, the halation is not strong. The Dunhuang dyeing method is improved and is combined with the traditional national halation dyeing method, and a new halation dyeing method which not only expresses the facial color of people, but also has stereoscopic impression is gradually created until the Tang is extremely prosperous. The new halation method promotes the continuous development and perfection of the writing style of the mural.
At present, the carsickness products are limited to plane painting, the three-dimensional expression is not outstanding enough, and strong competitiveness is difficult to achieve in the design of modern indoor soft decoration, so that the traditional arts and crafts are gradually replaced by decorations such as European relief murals and the like.
disclosure of Invention
The invention aims to provide a split-level numerical control engraving and resin halation process which combines traditional culture elements of paint art with interior decoration style and truly integrates the traditional culture into the soft package design of modern indoor home.
in order to achieve the purpose, the invention provides the following technical scheme:
The invention provides a staggered numerical control engraving and resin embedding halation dyeing process, which comprises the following steps:
1) selecting a base material, and selecting a PVC plate with a smooth surface and no chromatic aberration, wherein the thickness of the PVC plate corresponds to the color type in the design pattern, and the more the color type in the design pattern is, the thicker the thickness of the PVC plate is;
2) Shaping, namely polishing the carved surface of the selected PVC plate by using a polishing device until the smooth surface is positioned in the same horizontal plane, carving the carved surface of the PVC plate by using a carving device to form a carving area, wherein the bottom of the carving area is positioned in the same horizontal plane;
3) Identifying, namely scanning the design pattern through a color identification device to obtain color information on the design pattern;
4) data processing, namely acquiring color information on a design pattern, establishing a 3D model according to the type of the color, wherein the method for establishing the 3D model is that the same color is positioned on the same horizontal plane, and the different colors are arranged on different horizontal planes, and the depth of the color is gradually increased from light color to dark color, so that a dislocation layer is formed;
5) carving, namely converting the established 3D model into a programming language of a carving device, transmitting the programming language into the carving device, carving the bottom surface of a carving area by the carving device, and carving the carving layer by layer from shallow to deep to form a multi-layer carving layer;
6) Grinding, namely grinding and polishing the carved surface by a grinding device to grind burrs in the carved area;
7) dyeing, namely, keeping the PVC board horizontal, and carrying out the dyeing on the next layer after the color on the design pattern is subjected to the resin color blending and dyeing on the corresponding carving layer and is dried, and repeating the process until the surface layer is the most surface layer, so as to form the final dyeing effect of the split-level resin;
8) Coating grease and leveling, namely measuring the level by using an electronic level meter, then embedding the resin crystal glue dripping drops into the full-filling carving area, and standing and leveling until the resin crystal glue dripping is solidified;
9) Polishing, namely polishing by using a polishing machine sand paper in a progressive mode of 200 meshes to 7000 meshes, and then polishing by using superfine fiber cloth through liquid wax until the product is finally shiny.
preferably, in step 2), the engraved area is in a layered shape according to a pattern, and the depth of the engraved area is 1 to 2 mm.
preferably, in step 5), the thickness of the engraving layers is equal, and the thickness of the engraving layers is between 0.5 and 1 mm.
preferably, in the step 8), after the resin crystal glue drops are embedded into the full-filling engraving area, the resin crystal glue drops are continuously dropped, so that the resin crystal glue drops protrude out of the PVC board by 0.5-1mm, and when the resin crystal glue drops are continuously dropped, the resin crystal glue drops cannot spread to the outer side of the engraving area by using the surface tension of the resin crystal glue drops, so that the edge of the solidified resin crystal glue drops is arc-shaped like a water drop, and the texture of the product is improved.
Preferably, between step 2) and step 3), still including lamp area installation step, at the lateral wall installation LED lamp area in sculpture district, LED lamp area and power electric connection.
preferably, the power supply is a rechargeable lithium battery with a charging interface, and the rechargeable lithium battery is mounted on the back surface of the PVC plate.
Preferably, after the step 9), a step of edge sealing is further included, and a frame is installed on the edge of the PVC plate.
compared with the prior art, the invention has the beneficial effects that: according to the split-level numerical control engraving and resin embedding halation process, the traditional halation process is combined with modern engraving devices, polishing devices and other equipment, the production level and the working fineness of the traditional halation process are improved, a plurality of layers of engraving layers are engraved according to the depth of color, the colors of the adjacent engraving layers are distinct, the layering sense and the stereoscopic impression of an ornament are further increased, resin crystal dripping glue drops are covered, the surface is more glittering and translucent, meanwhile, the halation pigment abrasion is avoided, the split-level numerical control engraving and resin embedding halation process can be stored for a long time, and the LED lamp strips are arranged and irradiate the engraving areas after being electrified, so that the resin crystal dripping glue is supplemented.
Drawings
FIG. 1 is a photograph of a specific product obtained by the method of example 1;
FIG. 2 is a real shot of a specific product obtained by the method of example 2.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
firstly, a corresponding ink-wash painting needs to be drawn in advance;
Secondly, selecting a base material, selecting a square white PVC plate with a smooth surface and no chromatic aberration, and determining the thickness of the PVC plate according to the color type in the ink-wash painting during selection, wherein the more the color type in the ink-wash painting is, the thicker the thickness of the PVC plate is;
Shaping, namely, polishing the carved surface of the selected PVC plate by using a polishing device until the smooth surface is positioned in the same horizontal plane, carving a round carved area with the depth of 2mm on the carved surface of the PVC plate by using a carving device, wherein the bottom of the carved area is positioned in the same horizontal plane, and the carved area is positioned in the center of the square PVC plate;
Identifying, namely scanning the ink and wash painting through a color identification device to obtain color information on the ink and wash painting; there are many ways to obtain color information on the ink-wash painting, and the color in the pattern can be obtained by using programs such as Photoshop, a drawing tool in a Windows system, and the like, which are not described herein;
data processing, namely acquiring color information on the ink-wash painting, establishing a 3D model according to the type of the color, establishing the 3D model by utilizing the principle that the same color is positioned on the same horizontal plane, the different colors are arranged on different horizontal planes, and the depth of the 3D model is gradually increased from light color to dark color, so that a dislocation layer is formed;
carving, converting the established 3D model into a programming language of a carving device, transmitting the programming language to the carving device, carving the bottom surface of a carving area by the carving device from shallow to deep, carving the carving layer by layer into multiple carving layers, wherein the thickness of each carving layer is equal, and the thickness of each carving layer is 0.5-1 mm;
Grinding, namely grinding and polishing the carved surface by a grinding device to grind burrs in the carved area;
Dyeing, namely, keeping the PVC board horizontal, and carrying out the dyeing on the next layer after the color on the design pattern is subjected to the resin color blending and dyeing on the corresponding carving layer and is dried, and repeating the process until the surface layer is the most surface layer, so as to form the final dyeing effect of the split-level resin;
Coating resin and leveling, measuring level by using an electronic level meter, embedding resin crystal glue dripping drops into the full-filling engraving area, standing and leveling until the resin crystal glue dripping is solidified, continuously dripping the resin crystal glue dripping drops after the engraving area is filled, so that the resin crystal glue dripping drops protrude out of the PVC board by 0.5-1mm, and when the resin crystal glue dripping is continuously dripped by using the surface tension of the resin crystal glue dripping, the resin crystal glue dripping cannot spread to the outer side of the engraving area, so that the edges of the solidified resin crystal glue dripping are arc-shaped like water drops, the texture of the product is improved, and standing is performed until the resin crystal glue dripping is solidified;
Polishing, namely polishing by using 5000-mesh progressive polishing of abrasive paper of a polishing machine and then polishing by using superfine fiber cloth through liquid wax until the finished product is bright;
and finally, sealing edges, and installing a frame on the edge of the PVC board to obtain the mural shown in the figure 1.
example 2
firstly, a corresponding ink-wash painting needs to be drawn in advance;
secondly, selecting a base material, selecting a square white PVC plate with a smooth surface and no chromatic aberration, and determining the thickness of the PVC plate according to the color type in the ink-wash painting during selection, wherein the more the color type in the ink-wash painting is, the thicker the thickness of the PVC plate is;
shaping, namely, polishing the carved surface of the selected PVC plate by using a polishing device until the smooth surface is positioned in the same horizontal plane, carving a round carved area with the depth of 2mm on the carved surface of the PVC plate by using a carving device, wherein the bottom of the carved area is positioned in the same horizontal plane, and the carved area is positioned in the center of the square PVC plate;
Installing an LED lamp strip on the side wall of the carving area, wherein the LED lamp strip is connected with a rechargeable lithium battery;
identifying, namely scanning the ink and wash painting through a color identification device to obtain color information on the ink and wash painting; there are many ways to obtain color information on the ink-wash painting, and the color in the pattern can be obtained by using programs such as Photoshop, a drawing tool in a Windows system, and the like, which are not described herein;
Data processing, namely acquiring color information on the ink-wash painting, establishing a 3D model according to the type of the color, establishing the 3D model by utilizing the principle that the same color is positioned on the same horizontal plane, the different colors are arranged on different horizontal planes, and the depth of the 3D model is gradually increased from light color to dark color, so that a dislocation layer is formed;
Carving, converting the established 3D model into a programming language of a carving device, transmitting the programming language to the carving device, carving the bottom surface of a carving area by the carving device from shallow to deep, carving the carving layer by layer into multiple carving layers, wherein the thickness of each carving layer is equal, and the thickness of each carving layer is 0.5-1 mm;
grinding, namely grinding and polishing the carved surface by a grinding device to grind burrs in the carved area;
Dyeing, namely, keeping the PVC board horizontal, and carrying out the dyeing on the next layer after the color on the design pattern is subjected to the resin color blending and dyeing on the corresponding carving layer and is dried, and repeating the process until the surface layer is the most surface layer, so as to form the final dyeing effect of the split-level resin;
coating resin and leveling, measuring level by using an electronic level meter, embedding resin crystal glue dripping drops into the full-filling engraving area, standing and leveling until the resin crystal glue dripping is solidified, continuously dripping the resin crystal glue dripping drops after the engraving area is filled, so that the resin crystal glue dripping drops protrude out of the PVC board by 0.5-1mm, and when the resin crystal glue dripping is continuously dripped by using the surface tension of the resin crystal glue dripping, the resin crystal glue dripping cannot spread to the outer side of the engraving area, so that the edges of the solidified resin crystal glue dripping are arc-shaped like water drops, the texture of the product is improved, and standing is performed until the resin crystal glue dripping is solidified; finally, the lamp strip is sealed in the resin crystal glue drops;
polishing, namely polishing by using 5000-mesh progressive polishing of abrasive paper of a polishing machine and then polishing by using superfine fiber cloth through liquid wax until the finished product is bright; a mural as shown in fig. 2 is obtained.
although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. a staggered numerical control engraving and resin embedding halation dyeing process is characterized by comprising the following steps:
1) Selecting a base material, selecting a PVC plate with a smooth surface and no chromatic aberration, wherein the thickness of the PVC plate corresponds to the color type in the design pattern;
2) shaping, namely polishing the carved surface of the selected PVC plate by using a polishing device until the smooth surface is positioned in the same horizontal plane, carving the carved surface of the PVC plate by using a carving device to form a carving area, wherein the bottom of the carving area is positioned in the same horizontal plane;
3) Identifying, namely scanning the design pattern through a color identification device to obtain color information on the design pattern;
4) data processing, namely acquiring color information on a design pattern, establishing a 3D model according to the type of the color, wherein the method for establishing the 3D model is that the same color is positioned on the same horizontal plane, and the different colors are arranged on different horizontal planes, and the depth of the color is gradually increased from light color to dark color, so that a dislocation layer is formed;
5) Carving, namely converting the established 3D model into a programming language of a carving device, transmitting the programming language into the carving device, carving the bottom surface of a carving area by the carving device, and carving the carving layer by layer from shallow to deep to form a multi-layer carving layer;
6) grinding, namely grinding and polishing the carved surface by a grinding device to grind burrs in the carved area;
7) dyeing, namely, keeping the PVC board horizontal, and carrying out the dyeing on the next layer after the color on the design pattern is subjected to the resin color blending and dyeing on the corresponding carving layer and is dried, and repeating the process until the surface layer is the most surface layer, so as to form the final dyeing effect of the split-level resin;
8) Coating grease and leveling, namely measuring the level by using an electronic level meter, then embedding the resin crystal glue dripping drops into the full-filling carving area, and standing and leveling until the resin crystal glue dripping is solidified;
9) Polishing with 200-7000 mesh polishing paper, and grinding with superfine powder
the fiber cloth was polished with liquid wax until it finally shined.
2. the split-level numerical control engraving and resin embedding halation process according to claim 1, characterized in that: in the step 2), the engraving area is in a shape layered according to the pattern, and the depth of the engraving area is 1-2 mm.
3. the split-level numerical control engraving and resin embedding halation process according to claim 1, characterized in that: in the step 5), the thicknesses of the engraving layers are all equal, and the thickness of the engraving layers is between 0.5 and 1 mm.
4. The split-level numerical control engraving and resin embedding halation process according to claim 1, characterized in that: in the step 8), the resin crystal glue dripping drops are continuously dripped after the resin crystal glue dripping drops are embedded into the full-filled engraving area, so that the resin crystal glue dripping drops protrude 0.5-1mm from the PVC board.
5. The split-level numerical control engraving and resin embedding halation process according to claim 1, characterized in that: between the step 2) and the step 3), a step of installing a lamp belt is also included,
The installation step: and an LED lamp strip is arranged on the side wall of the carving area and is electrically connected with a power supply.
6. the split-level numerical control engraving and resin inlay shading process according to claim 5, characterized in that: the power supply is a rechargeable lithium battery with a charging interface, and the rechargeable lithium battery is arranged on the back surface of the PVC plate.
7. The split-level numerical control engraving and resin embedding halation process according to claim 1, characterized in that: a step of edge sealing is also included after the step 9),
edge sealing: and a frame is arranged at the edge of the PVC plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910740947.9A CN110539578B (en) | 2019-08-12 | 2019-08-12 | Staggered numerical control engraving and resin embedding halation dyeing process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910740947.9A CN110539578B (en) | 2019-08-12 | 2019-08-12 | Staggered numerical control engraving and resin embedding halation dyeing process |
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| CN110539578A true CN110539578A (en) | 2019-12-06 |
| CN110539578B CN110539578B (en) | 2021-05-04 |
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|---|---|---|---|---|
| GB1476095A (en) * | 1975-05-22 | 1977-06-10 | Harrison J | Picture-making materials |
| CN101200155A (en) * | 2007-11-14 | 2008-06-18 | 台州市铭记装饰科技有限公司 | Plastic embossing picture and making method |
| CN102259547A (en) * | 2011-06-03 | 2011-11-30 | 南安市贝斯泰石业有限公司 | Decorative plate and production process thereof |
| CN103568687A (en) * | 2013-09-29 | 2014-02-12 | 苏州秉创科技有限公司 | Production method for artificial sunshine stone embossment |
| CN108973501A (en) * | 2018-07-24 | 2018-12-11 | 邢志鹏 | Color wood shadow carving and production method |
| CN109882711A (en) * | 2019-03-19 | 2019-06-14 | 卢连欢 | Image collecting device and portrait engraving process |
-
2019
- 2019-08-12 CN CN201910740947.9A patent/CN110539578B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1476095A (en) * | 1975-05-22 | 1977-06-10 | Harrison J | Picture-making materials |
| CN101200155A (en) * | 2007-11-14 | 2008-06-18 | 台州市铭记装饰科技有限公司 | Plastic embossing picture and making method |
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| CN103568687A (en) * | 2013-09-29 | 2014-02-12 | 苏州秉创科技有限公司 | Production method for artificial sunshine stone embossment |
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| Title |
|---|
| 李诚: "《国学小百科书系 绘画小百科》", 30 June 2013, 四川出版集团巴蜀书社 * |
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