CN110531695A - One kind being based on PMAC high-precision control system - Google Patents

One kind being based on PMAC high-precision control system Download PDF

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Publication number
CN110531695A
CN110531695A CN201910846989.0A CN201910846989A CN110531695A CN 110531695 A CN110531695 A CN 110531695A CN 201910846989 A CN201910846989 A CN 201910846989A CN 110531695 A CN110531695 A CN 110531695A
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CN
China
Prior art keywords
pmac
guide rail
axis guide
control system
workbench
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910846989.0A
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Chinese (zh)
Inventor
方波
颜志刚
章乐
夏民荣
蔡晋辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HANGZHOU DAHUA INSTRUMENT Manufacturing Co Ltd
China Jiliang University
China University of Metrology
Original Assignee
HANGZHOU DAHUA INSTRUMENT Manufacturing Co Ltd
China University of Metrology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HANGZHOU DAHUA INSTRUMENT Manufacturing Co Ltd, China University of Metrology filed Critical HANGZHOU DAHUA INSTRUMENT Manufacturing Co Ltd
Priority to CN201910846989.0A priority Critical patent/CN110531695A/en
Publication of CN110531695A publication Critical patent/CN110531695A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/24Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/054Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/058Safety, monitoring
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P5/00Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Power Engineering (AREA)
  • Optics & Photonics (AREA)
  • Control Of Position Or Direction (AREA)

Abstract

The invention belongs to technical field of electric control, are based on PMAC high-precision control system more particularly, to one kind.Including successively host computer interconnected, PMAC controller, driver, workbench, grating scale, laser interferometer, wherein grating scale, laser interferometer are also connected with PMAC controller.Workbench is mounted on the guide rail driving motor of its movement of driving, and driver directly drives guide rail motor.The application uses the movement of air-flotation type guide supporting workbench, has the characteristics that simple structure, light quality and flexible design.By the speed and displacement of pid algorithm feedback operation platform, particularly by grating scale and the double feedbacks of laser interferometer, so that worktable displacement and speed responsive are more accurate, guarantee that movable workbench is more accurate.

Description

One kind being based on PMAC high-precision control system
Technical field
The invention belongs to technical field of electric control, are based on PMAC high-precision control system more particularly, to one kind.
Background technique
Precision positioning is one of the critical component in precision machinery, and for Ultra-precision positioning platform, always expectation is fixed It is moved when bit platform moves by given track, and obtains accurate position location.Support system is that Ultra-precision positioning platform is real The basis of the positioning movement of existing ultraprecise.Locating platform can be divided into mechanical and air-flotation type by guide rail form, mechanical guide rail by It is difficult to reach the positioning requirements of ultraprecise in characteristics such as friction, dead zones, and air-float guide rail is because rub, therefore it is able to achieve superfinishing Close positioning.General precision machinery positioning uses single-lens reflex camera infeed mechanism, and used system algorithm is also very simple, so that movement is held The control of row component locations is inaccurate.
Summary of the invention
In order to solve the above-mentioned technical problem, the present invention is addressed by following technical proposals:
One kind being based on PMAC high-precision control system, its main feature is that, including,
Host computer for being monitored to working table movement state, and is configured the kinematic parameter of workbench, also with The next PMAC controller is communicated;PMAC controller, is connected with host computer, divides for the exercise data to workbench Analysis, operation, are uploaded to host computer for the motion state data of workbench;Driver drives with PMAC controller, X-axis guide rail respectively Dynamic motor, Y-axis guide rail driving motor are connected, and respectively drive X-axis guide rail driving motor according to the instruction of PMAC controller, Y-axis is led Rail driving motor;X-axis guide rail and Y-axis guide rail, X-axis guide rail are movably arranged in Y-axis guide rail, and by being fixed in Y-axis guide rail Y-axis guide rail driving motor driving;Workbench, workbench are mounted in X-axis guide rail, are driven by the X-axis guide rail being fixed in X-axis Dynamic motor driven;Grating scale for detecting the movement position and angular movement speed data of workbench, and corresponding data is uploaded to PMAC controller;Laser interferometer for detecting the movement position and angular movement speed data of workbench, and corresponding data is uploaded Give PMAC controller.It is communicated by network interface card and PMAC controller, realizes the transmission to data on PMAC controller.By hard Disk stores the data of day part obtained.It is shown by display and is present customers data.Central control is carried out by CPU System.Operation selection display items can be carried out by keyboard.The PMAC controller uses the controller of model IMAC400. IMAC400 controller function is powerful, calculating speed is fast, reliable in quality, is the open architecture controller based on PC.Driver uses IMAC Drive servo-driver, the type driver are applicable to any servo motor, and parameter, all parameters are arranged without computer It is easy to use all in controller.X-axis guide rail and Y-axis guide rail use the guide rail of air floatation form, can be effectively compared with mini system friction Power, so that system has faster motor imagination feature.Using high-resolution gration ruler and laser interferometer as position Feedback device can effectively improve the positioning accuracy of system.Host computer is connected with PMAC controller, for showing kinematic parameter. PMAC controller direct instruction driver, so that working table movement, grating scale and laser interferometer are used to detect the reality of workbench When position and real-time speed, the real time acceleration of workbench can also be calculated by PMAC controller.
As preference, affiliated driver includes driver 1 and driver 2, driver 1 respectively with PMAC controller, X Axis rail driving motor is connected;Driver 2 is connected with PMAC controller, Y-axis guide rail driving motor respectively.PMAC controller passes through Driver 1 drives X-axis guide rail driving motor, drives Y-axis guide rail driving motor by driver 2, PMAC controller is calculated using PID Method is precisely controlled, and proportion of utilization Ki/S, integral Kp, calculus Kds calculate control amount E (s).To realize the high-precision of workbench Degree control.
Preferably, the control system further includes A/D signal transducer, and A/D signal transducer is controlled with PMAC respectively Device, grating scale are connected.A set of grating scale is installed in Y-axis guide rail, for measuring the moving distance and speed of X-axis guide rail, in turn Directly read the Y-axis moving distance and speed of workbench.A set of grating scale is installed in X-axis guide rail, for directly measuring work The X-axis of platform mobile distance and speed.By respectively installing a set of grating scale in X, Y-axis guide rail, realize respectively to Y, X-direction work Make the accurate calculation of platform velocity and acceleration, displacement.
Preferably, the laser interferometer is connected with A/D signal transducer.It is dry that a set of laser is installed in Y-axis guide rail Interferometer for measuring the moving distance and speed of X-axis guide rail, and then directly reads the Y-axis moving distance and speed of workbench.In A set of laser interferometer is installed, the X-axis for directly measuring workbench mobile distance and speed in X-axis guide rail.
Preferably, the port I/O is also set up in the control system, PMAC controller connects power supply by the port I/O and opens Pass and operation panel.It, can be in order to connecting each power switch and operation panel by the way that the port I/O is arranged.Power switch is for being The startup and shutdown for equipment of uniting.Control of the operation panel for system equipment operates.
Preferably, limit switch is set in the control system, and limit switch connects the port I/O.It is limited by setting Switch, avoids movable workbench from going beyond the scope and damage, plays the role of protection system.
Preferably, the control system further includes system software, and the system software includes for movement ginseng to be arranged Several non real-time control modules and the real-time control module for monitoring, executing.
Preferably, the non real-time control module includes system initialization module, kinematic parameter setup module, refers to online Enable module.System initialization module saves data when system factory, can be by system parameter also by system initialization module The former setting to when factory.Kinematic parameter setup module includes the X-axis parameter module and use for controlling X-axis guide rail driving motor In the Y-axis parameter module of control Y-axis guide rail driving motor.X-axis parameter module and Y-axis parameter module include acceleration, speed, position It moves, time parameter.Online instruction module is for the setting and adjusting during system motion.
Preferably, the real-time control module include real-time communication module, program downloading with execution module, manually control Module, real-time monitoring module.Real-time communication module is for instructing host computer and PMAC controller real-time communication.Program is downloaded and is held Row module is downloaded for PMAC controller or executes PLC program, to realize the automatic running of system.Manual control module is used Switch or relay on manual operation operation panel, manually control the movement of motor.Real-time monitoring module is used for each coordinate The Dynamically Announce of the real time position of axis, real-time speed and Real-time Error.
The present invention is due to using above technical scheme, and have significant technical effect: the application uses air-flotation type guide rail The movement for supporting workbench has the characteristics that simple structure, light quality and flexible design.Pass through pid algorithm feedback operation platform Speed and displacement, particularly by the double feedbacks of grating scale and laser interferometer so that worktable displacement and speed responsive are more accurate, Guarantee that movable workbench is more accurate.
Detailed description of the invention
Fig. 1 is the control principle drawing of PMAC high-precision control system of the present invention.
Fig. 2 is the topology layout figure of PMAC high-precision control system of the present invention.
Fig. 3 is the software system structure layout of PMAC high-precision control system of the present invention.
Fig. 4 is the drive and control of electric machine algorithm principle figure of PMAC high-precision control system of the present invention.
Specific embodiment
Present invention is further described in detail with embodiment with reference to the accompanying drawing.
As shown in Figure 1 and Figure 2, a kind of to be based on PMAC high-precision control system, comprising: host computer, for working table movement State is monitored, and is configured to the kinematic parameter of workbench, is also communicated with the next PMAC controller;PMAC control Device is connected with host computer, is analyzed for the exercise data to workbench, operation, will be in the motion state data of workbench It is transmitted to host computer;Driver is connected with PMAC controller, X-axis guide rail driving motor, Y-axis guide rail driving motor respectively, according to The instruction of PMAC controller respectively drives X-axis guide rail driving motor, Y-axis guide rail driving motor;X-axis guide rail and Y-axis guide rail, X-axis Guide rail is movably arranged in Y-axis guide rail, and the Y-axis guide rail driving motor by being fixed in Y-axis guide rail drives;Workbench, work It is mounted in X-axis guide rail as platform, is driven by the X-axis guide rail driving motor being fixed in X-axis;Grating scale, for detecting work The movement position and angular movement speed data of platform, and corresponding data is uploaded to PMAC controller;Laser interferometer, for detecting work Make the movement position and angular movement speed data of platform, and corresponding data is uploaded to PMAC controller.
Host computer is mainly used for client layer, and it mainly includes mainboard, and and mainboard that host computer, which can use common PC machine, CPU, hard disk, display, keyboard and the network interface card being connected.It is communicated by network interface card and PMAC controller, realizes and PMAC is controlled The transmission of data on device processed.Pass through the data of hard disc storage day part obtained.It is shown by display and is present customers Data.Central control is carried out by CPU.Operation selection display items can be carried out by keyboard.The PMAC controller uses type Number be IMAC400 controller.IMAC400 controller function is powerful, calculating speed is fast, reliable in quality, is the opening based on PC Formula controller.The dominant frequency of IMAC400 is 80MHz, possesses user's static random access memory of 256k*24, possesses the full function of 4 axis Energy motion control (pulse adds direction, analog quantity, complete digital PWM output), 16 road local digital I/O, expansible up to 2048 Digital remote I/O, the optional ADC input in 8 tunnels, 4 tunnels extension DAC output.It can be used for executing PLC program, to transfer electrical equipment Do corresponding movement.Driver uses IMAC Drive servo-driver, which is applicable to any servo motor, nothing Need computer that parameter is set, all parameters are all in controller.X-axis guide rail and Y-axis guide rail use the guide rail of air floatation form, can be effective Relatively mini system frictional force so that system have faster motor imagination feature.Using high-resolution gration ruler and laser Interferometer can effectively improve the positioning accuracy of system as position feedback device.Host computer is connected with PMAC controller, for showing Show kinematic parameter.PMAC controller direct instruction driver, so that working table movement, grating scale and laser interferometer are for detecting The real time position of workbench.
In the present embodiment, as shown in Figure 2, Figure 4 shows, affiliated driver includes driver 1 and driver 2, and driver 1 is distinguished It is connected with PMAC controller, X-axis guide rail driving motor;Driver 2 is connected with PMAC controller, Y-axis guide rail driving motor respectively. PMAC controller drives X-axis guide rail driving motor by driver 1, drives Y-axis guide rail driving motor, PMAC by driver 2 Controller is precisely controlled using pid algorithm, and proportion of utilization Ki/S, integral Kp, calculus Kds calculate control amount E (s).To Realize the high-precision control of workbench.
In the present embodiment, as shown in Fig. 2, the control system further includes A/D signal transducer, A/D signal transducer It is connected respectively with PMAC controller, grating scale.A set of grating scale is installed in Y-axis guide rail, for measure the movement of X-axis guide rail away from From and speed, and then directly read the Y-axis moving distance and speed of workbench.A set of grating scale is installed in X-axis guide rail, is used for Directly measure the X-axis of workbench mobile distance and speed.
In the present embodiment, as shown in Fig. 2, the laser interferometer is connected with A/D signal transducer.In Y-axis guide rail A set of laser interferometer is installed, for measuring the moving distance and speed of X-axis guide rail, and then the Y-axis for directly reading workbench is moved Dynamic distance and speed.A set of laser interferometer is installed in X-axis guide rail, the mobile distance of the X-axis for directly measuring workbench And speed.
In the present embodiment, as shown in Fig. 2, also setting up the port I/O in the control system, PMAC controller passes through I/O Port connects power switch and operation panel.There is I/O pin on general PMAC controller, it, can be so as to by connecting the port I/O In each power switch of connection and operation panel.Power switch is used for the startup and shutdown of system equipment.Operation panel is used for system The control of equipment operates.
In the present embodiment, as shown in Fig. 2, limit switch is arranged in the control system, limit switch connects the end I/O Mouthful.Several limit switches are set in this control system.One limit switch is respectively wherein set at Y-axis guide rail both ends, for limiting The Y-direction motion range of X-axis guide rail processed, when X-axis guide rail encounters the limit switch at Y-axis guide rail both ends, by stop motion or toward instead Direction is mobile.At the both ends of X-axis guide rail, one limit switch is respectively set, be same as limitation X-axis guide rail upper table X to movement model It encloses, when workbench encounters the limit switch at the both ends of X-axis guide rail, workbench is moved by stop motion or to opposite direction.
In the present embodiment, as shown in figure 3, the control system further includes system software, the system software includes Real-time control module for the non real-time control module of kinematic parameter to be arranged and for monitoring, executing.
In the present embodiment, as shown in figure 3, the non real-time control module includes system initialization module, kinematic parameter Setup module, online instruction module.System initialization module saves data when system factory, can by system initialization module System parameter to be reverted to setting when factory.Kinematic parameter setup module includes the X for controlling X-axis guide rail driving motor Axis parameter module and Y-axis parameter module for controlling Y-axis guide rail driving motor.X-axis parameter module and Y-axis parameter module include Acceleration, speed, displacement, time parameter.Online instruction module is for the setting and adjusting during system motion.
In the present embodiment, as shown in figure 3, the real-time control module includes real-time communication module, program downloading and holds Row module, manual control module, real-time monitoring module.Real-time communication module is for instructing host computer and PMAC controller to lead in real time News.Program downloading downloads for PMAC controller with execution module or executes PLC program, to realize the automatic running of system. Manual control module, switch or relay for being manually operated on operation panel, manually controls the movement of motor.Real time monitoring Module is for the real time position of each reference axis, the Dynamically Announce of real-time speed and Real-time Error.
In short, the foregoing is merely presently preferred embodiments of the present invention, it is all according to equalization made by scope of the present invention patent Variation and modification, shall all be covered by the patent of the invention.

Claims (9)

1. one kind is based on PMAC high-precision control system, it is characterised in that: including,
Host computer for being monitored to working table movement state, and is configured the kinematic parameter of workbench, also with bottom PMAC controller is communicated;
PMAC controller, is connected with host computer, is analyzed for the exercise data to workbench, operation, by the fortune of workbench Dynamic status data is uploaded to host computer;
Driver is connected with PMAC controller, X-axis guide rail driving motor, Y-axis guide rail driving motor respectively, is controlled according to PMAC The instruction of device respectively drives X-axis guide rail driving motor, Y-axis guide rail driving motor;
X-axis guide rail and Y-axis guide rail, X-axis guide rail are movably arranged in Y-axis guide rail, and the Y-axis by being fixed in Y-axis guide rail is led The driving of rail driving motor;
Workbench, workbench are mounted in X-axis guide rail, are driven by the X-axis guide rail driving motor being fixed in X-axis;
Grating scale is uploaded to PMAC control for detecting the movement position and angular movement speed data of workbench, and by corresponding data Device;
Corresponding data for detecting the movement position and angular movement speed data of workbench, and is uploaded to PMAC by laser interferometer Controller.
2. according to claim 1 a kind of based on PMAC high-precision control system, it is characterised in that: affiliated driver packet Driver 1 and driver 2 are included, driver 1 is connected with PMAC controller, X-axis guide rail driving motor respectively;Driver 2 respectively with PMAC controller, Y-axis guide rail driving motor are connected.
3. according to claim 1 or 2 a kind of based on PMAC high-precision control system, it is characterised in that: the control System further includes A/D signal transducer, and A/D signal transducer is connected with PMAC controller, grating scale respectively.
4. according to claim 3 a kind of based on PMAC high-precision control system, it is characterised in that: the laser interference Instrument is connected with A/D signal transducer.
5. according to claim 1 or 2 a kind of based on PMAC high-precision control system, it is characterised in that: the control The port I/O is also set up in system, PMAC controller connects power switch and operation panel by the port I/O.
6. according to claim 5 a kind of based on PMAC high-precision control system, it is characterised in that: the control system Upper setting limit switch, limit switch connect the port I/O.
7. according to claim 1 a kind of based on PMAC high-precision control system, it is characterised in that: the control system Further include system software, the system software include non real-time control module for kinematic parameter to be arranged and for monitoring, The real-time control module of execution.
8. according to claim 7 a kind of based on PMAC high-precision control system, it is characterised in that: the non real-time control Molding block includes system initialization module, kinematic parameter setup module, online instruction module.
9. according to claim 7 or 8 a kind of based on PMAC high-precision control system, it is characterised in that: described is real-time Control module includes real-time communication module, program downloading and execution module, manual control module, real-time monitoring module.
CN201910846989.0A 2019-09-09 2019-09-09 One kind being based on PMAC high-precision control system Pending CN110531695A (en)

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Application publication date: 20191203